EP1970144A1 - Procédé d'alimentation et appareil d'alimentation de métal semi solide - Google Patents
Procédé d'alimentation et appareil d'alimentation de métal semi solide Download PDFInfo
- Publication number
- EP1970144A1 EP1970144A1 EP08152690A EP08152690A EP1970144A1 EP 1970144 A1 EP1970144 A1 EP 1970144A1 EP 08152690 A EP08152690 A EP 08152690A EP 08152690 A EP08152690 A EP 08152690A EP 1970144 A1 EP1970144 A1 EP 1970144A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- semi
- solid metal
- gutter
- vessel
- injection sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
Definitions
- the present invention relates to a supply method and a supply apparatus of a semi-solid metal.
- JP-B2-3211754 discloses a method of preparing a semi-solid metal (slurry) in a solid-liquid coexisting state by cooling a metal in a molten state of aluminum or magnesium, or alloys of these or the like and producing a metal molded product by using the semi-solid metal.
- a molding apparatus including an injection sleeve formed with an opening portion, and a plunger provided progressively/regressively at inside of the injection sleeve. Specifically, first, a semi-solid metal is supplied from the opening portion to the injection sleeve. Next, the semi-solid metal supplied to the injection sleeve is extruded by the plunger to be injected into a die connected to the injection sleeve. Next, the semi-solid metal injected into the die is cooled to solidify the semi-solid metal.
- a metal molded product in accordance with a shape of an inner portion of the die can be fabricated as described above.
- a viscosity of the above-described semi-solid metal is higher than that of the metal in the molten state. Therefore, a force which is going to maintain a current shape is large. Therefore, when a press force is applied in extruding the semi-solid metal by the plunger, the semi-solid metal is applied with a stress in a direction opposed to a direction of the press force to maintain the current shape. Therefore, the semi-solid metal is squeezed by the press force and the stress to considerably deform, and there is a case of jumping out from the opening portion of the injection sleeve to outside. As a result, a step of removing the jumped semi-solid metal is needed to pose a problem that a production step cannot be made to be efficient.
- One or more embodiments of the present invention provide a supply method and a supply apparatus of a semi-solid metal capable of preventing the semi-solid metal from jumping out.
- the supply method is provided with a first step of producing the a semi-solid metal from a molten metal at an inner portion of a vessel in a shape of a cylinder, and a second step of supplying the semi-solid metal contained in the vessel to the inner portion of the injection sleeve by inserting a front end of the vessel into the opening portion of the injection sleeve by a predetermined angle.
- the semi-solid metal is injected to a side in a direction of advancing the plunger more than at the opening portion.
- the front end of the vessel is inserted into the opening portion of the injection sleeve by the predetermined angle and the semi-solid metal is injected to the side in the direction of advancing the plunger more than the opening portion by way of the front end of the vessel. Therefore, even when the semi-solid metal is extruded by the plunger, the semi-solid metal can be prevented from jumping out from the opening portion.
- a gutter may be provided on a front end side of the vessel, and at the second step, a front end of the gutter may be inserted into the opening portion by the predetermined angle and the semi-solid metal may be injected from the front end of the gutter.
- the front end side of the vessel is provided with the gutter, the semi-solid metal is injected from the front end of the gutter, and therefore, the semi-solid metal can smoothly be supplied to the inner portion of the injection sleeve by increasing a flow rate of the semi-solid metal.
- the gutter may be configured to be attachable and detachable to and from the vessel.
- the semi-solid metal When the semi-solid metal is produced from the molten metal at the inner portion of the vessel, it is necessary to cast the molten metal to the vessel and stir the molten metal. However, when the vessel is provided to the gutter, the molten metal is stirred by inserting a stir rod from the front end of the gutter, and therefore, it is difficult to uniformly stir the molten metal.
- the gutter does not constitute a hindrance when the moltenmetal is stirred and the moltenmetal can uniformly be stirred.
- the supply apparatus in a supply apparatus of a semi-solid metal of the invention for supplying the a semi-solid metal to a molding apparatus having an injection sleeve formed with an opening portion, and a plunger progressively/regressively provided at an inner portion of the injection sleeve, the supply apparatus is provided with a vessel in a shape of a cylinder containing the semi-solid metal, a carry arm for grabbing to move the vessel, and a controlling apparatus for controlling the carry arm.
- the control apparatus inserts a front end of the vessel into the opening portion of the injection sleeve by a predetermined angle and injects the semi-solid metal contained in the vessel on a side in a direction of advancing the plunger more than at the opening portion.
- the carry arm may include a gutter capable of being connected to the vessel, and the controlling apparatus may connect the gutter to the vessel, insert a front end of the gutter into the opening portion by a predetermined angle and inject the semi-solid metal from the front end of the gutter.
- the gutter can be connected to the vessel by grabbing the vessel by the carry arm, and therefore, an effect similar to the above-described effect is achieved.
- the gutter may be constituted by a shape of a groove.
- the gutter is constituted by the shape of the groove, and therefore, in comparison with the case in which the gutter is constituted by a shape of a cylinder, the atmosphere is easy to flow smoothly to the inner portion of the vessel and the semi-solid metal can smoothly be injected from the vessel.
- the front end of the vessel is inserted into the opening portion of the injection sleeve by the predetermined angle and the semi-solid metal is injected to the side in the direction of advancing the plunger more than at the opening portion by way of the front end of the vessel. Therefore, even when the semi-solid metal is extruded by the plunger, the semi-solid metal can be prevented from jumping out from the opening portion.
- Fig.1 is a perspective view showing a supply apparatus 10 and a molding apparatus 30 supplied with a semi-solid metal by the supply apparatus 10 accordinging to the exemplary embodiment of the invention.
- the molding apparatus 30 includes an injection sleeve 31 in a cylindrical shape, and a plunger 32 provided progressively/regressively at inside of the injection sleeve 31.
- the injection sleeve 31 is connected to a die, not illustrated.
- An upper face of the injection sleeve 31 is formed with an opening portion 31A.
- the molding apparatus 30 injects the semi-solid metal from a front end of the injection sleeve into the die by making the plunger 32 progress.
- the supply apparatus 10 includes a crucible 11 in a shape of a cylinder, a carry arm 13 carrying to move the crucible 11, and a control apparatus 14 for controlling the carry arm 13. Further, although in Fig. 1 , the crucible 11 in the shape of the circular cylinder is illustrated, a crucible in a shape of a square cylinder will do. The circular cylinder shape is simply fabricated and easy to stir a molten metal stored at inside of the crucible by a cooling block 121 (refer to Fig.3 ) to be along an inner wall of the crucible 11.
- the carry arm 13 is a movable arm of an articulated robot a whole content of which is not illustrated, and the articulated robot includes 6 axes of movable shafts and includes an arm 137 and a hand 136.
- the hand 136 is pivoted centering on a rod 138 relative to the arm 137 by way of a rod 138, or relatively rocked by constituting a base point by a base end side of the rod 138.
- the hand 136 is provided with a gutter 131 an upper half of which is opened.
- moving means including a moving unit moving in 3 axes orthogonal to each other, that is, X axis-Y axis-Z axis, including the rod having the function of pivoting and rocking at a front end, and having the hand 136 on a front end side of the rod.
- Fig.2 is a perspective view of the gutter 131.
- the gutter 131 includes a gutter main body 132 in a groove shape, and a front end portion 134 in a groove shape provided at a front end of the gutter main body 132.
- An inner diameter of the front end portion 134 is made to be smaller than an inner diameter of the gutter main body 132.
- a taper portion 132 is constituted between the gutter main body 132 and the front end portion 134.
- the gutter 131 is made to be attachable and detachable to and from the crucible 11 and is mounted to the crucible 11 when the crucible 11 is grabbed by the hand 136.
- the semi-solid metal is contained in the crucible 11.
- the semi-solid metal is produced from a molten metal comprising a molten metal of aluminum or magnesium, or alloys of these or the like by using a stirrer 12.
- the crucible 11 provided to a production line of fabricating the semi-solid metal is a bottomed heat insulating crucible supplied with an amount of 1 shot of a molten metal of the molding apparatus 30.
- Fig.3 is a perspective view of the stirrer 12.
- the stirrer 12 is for cooling and stirring the molten metal at inside of the crucible 11 and includes the cooling block (cooling member) 121 at a previously set temperature, a rotation drive source 122 for driving to rotate the cooling block 121, and a moving mechanism 125 for moving the cooling block 121 and the rotation drive source 122 on a horizontal face longitudinally and transversely, for example, moving in X, Y axis directions. That is, the cooling block 121 and the rotation drive source 122 are moved while being supported by a support member, not illustrated, specifically, a moving unit moved in X, Y axis directions having support rails orthogonal to each other, or an articulated robot of about 3 through 6 axes, not illustrated, or the like.
- the moving mechanism 125 is a moving mechanism for horizontally moving the cooling block 121 and the rotation drive source 122.
- the cooling block 121 is constituted by a shape of a square pillar and is provided with a draft from a base end to a front end thereof. Further, an outer shape of the cooling block 121 may be constituted by a polygonal shape having one or more of corners, a faced polygonal shape having 3 or more of corners, a shape of an ellipse, or a shape of a compounded ellipse, thereby, a vortex is easy to be generated in stirring the molten metal, a stirring capacity can be promoted, and a crystal can be prevented from being produced at the inner wall of the heat insulating crucible.
- the cooling block 121 is constituted by a material which is not melted by the molten metal, and a temperature thereof is controlled by a temperature control portion, not illustrated.
- the rotation drive source 122 is connected to the base end of the cooling block 121 by way of a rotating shaft 123 and a coupler 124 made of a ceramic for driving to rotate the cooling block 121 centering on the rotating shaft 123.
- the coupler 124 made of a ceramic is provided to the rotation drive source 122 to be able to remove the cooling block 121.
- the moving mechanism 125 moves the cooling block 121 and the rotation drive source 122 in a vertical direction and moves the cooling block 121 and the rotation drive source 122 in a spiral shape in an arrow mark B direction in Fig. 3 on a horizontal plane. That is, the molten metal stored at inside of the crucible is cooled by way of the cooling block 121 cooled to a predetermined temperature equal to or lower than a temperature of the molten metal, and an amount of 1 shot of the molten metal is stirred in a horizontal direction to be along the crucible 11 and separated from the crucible 11 by the cooling block 121 while rotating the cooling block 121. Further, the cooling block 121 may be moved in a spiral shape in a horizontal direction.
- the molten metal can effectively be stirred by hampering a directionality of cooling as less as possible.
- the directionality of cooling can further be hampered as less as possible and the molten metal can swiftly be stirred.
- the molten metal is supplied to the crucible 11, and the cooling block 121 is dipped into the molten metal at inside of the crucible 11 by moving the cooling block 121 and the rotation drive source 122 in a vertical lower direction by rotating the cooling block 121 at a previously set temperature by a comparatively low speed centering on the rotating shaft 123 by the rotation drive source 122 of the stirrer 12.
- a speed of rotating the cooling block 121 is increased by the rotation drive source 122 and the cooling block 121 and the rotation drive source 122 are moved in the spiral shape by the moving mechanism 125. Thereby, the molten metal is cooled and stirred swiftly.
- the cooling block 121 is pulled up from the molten metal at inside of the crucible 11 by moving the cooling block 121 and the rotation drive source 122 in a vertical upper direction by the moving mechanism 125 while rotating the cooling block 121 by the rotation drive source 122.
- the molten metal at inside of the crucible 11 becomes a semi-solidmetal maintained at a constant temperature as a whole.
- the semi-solid metal is supplied into the injection sleeve 31 by grabbing the crucible 11 containing the semi-solid metal by the hand 136 of the carry arm 13 of an articulated robot or the like, not illustrated, and inserting the front end portion 134 of the gutter 131 mounted to the crucible 11 into the opening portion 31A of the injection sleeve 31 by a predetermined angle (arbitrary angle).
- a predetermined angle arbitrary angle
- the semi-solid metal at inside of the crucible 11 is injected from the front end portion 134 of the gutter 131 to a side in a direction of advancing the plunger 32, that is, a side in an arrow mark A direction in Fig.5 more than at a position formed with the opening portion 31A at inside of the injection sleeve 31.
- the semi-solid metal supplied to inside of the injection sleeve 31 is extruded in the arrow mark A direction in Fig.5 by the plunger 32 and is injected to a die, not illustrated.
- the cooling block 121 after having been pulled up from the molten metal is first dipped into a cooling layer, not illustrated, to carry out a cooling treatment.
- the cooling block 121 is subjected to an air blow treatment, removed of a solidified object of the semi-solid metal adhered to a surface of the cooling block 121, thereafter, coated with a ceramic material on the surface and is subjected to a drying treatment by drying means, not illustrated.
- a drying treatment by drying means, not illustrated.
- the invention is not limited to the above-described embodiment but the invention includes a modification, an improvement or the like within a range of capable of achieving the object of the invention.
- a crucible 11A is constituted by a shape of a parallelepiped, cooling blocks 121A and 121B and rotation drive sources 122A and 122B of a stirrer 12A may reciprocally be moved in a longitudinal direction (arrow mark C direction in Fig.6 of the crucible 11A by a moving mechanism 125A to thereby cool and stir the molten metal at inside of the crucible 11A.
- the rotation drive source 122A is connected to a base end of the cooling block 121A by way of a rotating shaft 123A and a coupler 124A to drive to rotate the cooling block 121A centering on the rotating shaft 123A.
- the coupler 124A made of a ceramic is provided to the rotation drive source 122A to be able to remove the cooling block 121A.
- the rotation drive source 122B is connected to a base end of the cooling block 121B by way of a rotating shaft 123B and a coupler 124B made of a ceramic to drive to rotate the cooling block 121B centering on the rotating shaft 123B.
- the coupler 124B made of a ceramic is provided to the rotation drive source 122B to be able to remove the cooling block 121B.
- the moving mechanism 125A moves the cooling blocks 121A and 121B and the rotation drive sources 122A and 122B in the vertical direction and reciprocally moves the cooling blocks 121A and 121B and the rotation drive sources 122A and 122B in the arrow mark C direction in Fig.6 .
- a cooling block 121C and a rotation drive source 122C of a stirrer 12B may reciprocally be moved in a vertical direction (arrow mark D direction in Fig. 7 ) by a moving mechanism 125B and the molten metal at inside of the crucible 119 may be cooled and stirred.
- the rotation drive source 122C is connected to a base end of the cooling block 121C by way of a rotating shaft 123C and a coupler 124C made of a ceramic to drive to rotate the cooling block 121C centering on the shaft 123C.
- the coupler 124C made of a ceramic is provided to the rotation drive source 122C to be able to remove the cooling block 121C centering on the rotating shaft 123C.
- the moving mechanism 125B reciprocally moves the cooling block 121C and the rotation drive source 122C in the arrow mark D direction of Fig.7 .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007068468A JP2008229633A (ja) | 2007-03-16 | 2007-03-16 | 半凝固金属の供給方法および供給装置 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1970144A1 true EP1970144A1 (fr) | 2008-09-17 |
EP1970144B1 EP1970144B1 (fr) | 2010-05-12 |
Family
ID=39515528
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08152690A Expired - Fee Related EP1970144B1 (fr) | 2007-03-16 | 2008-03-13 | Procédé d'alimentation et appareil d'alimentation de métal semi solide |
Country Status (5)
Country | Link |
---|---|
US (1) | US20080223540A1 (fr) |
EP (1) | EP1970144B1 (fr) |
JP (1) | JP2008229633A (fr) |
CN (1) | CN101264510A (fr) |
DE (1) | DE602008001182D1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2347840A3 (fr) * | 2010-01-22 | 2011-11-09 | Honda Motor Co., Ltd. | Procédé de moulage et appareil de moulage |
US20220080499A1 (en) * | 2018-12-21 | 2022-03-17 | Pa Invest Ab | Stirring device for a semi-solid metal slurry and method and system for producing a semi-solid metal slurry using such a stirring device |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5919360B1 (ja) * | 2014-11-18 | 2016-05-18 | 有限会社ティミス | 自動鋳造装置における半凝固スラリ投入機構 |
KR101811860B1 (ko) * | 2016-05-17 | 2017-12-22 | (주)디티알 | 반응고 슬러리 생성장치 및 고압다이캐스팅 방법 |
CN109986045B (zh) * | 2017-12-29 | 2024-09-20 | 有研工程技术研究院有限公司 | 一种用于半固态压铸成形的开口式料筒及热平衡温控方法 |
TWI852060B (zh) * | 2022-08-12 | 2024-08-11 | 財團法人工業技術研究院 | 半固態金屬黏漿製備裝置及其製程設備 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10211565A (ja) * | 1996-11-28 | 1998-08-11 | Ube Ind Ltd | 半溶融成形用金属の製造装置 |
EP1649951A1 (fr) * | 2003-07-02 | 2006-04-26 | HONDA MOTOR CO., Ltd. | Moulage d'un metal semi-solidifie sous forme de bouillie concentree |
WO2006120980A1 (fr) | 2005-05-06 | 2006-11-16 | Tokyorika, Inc. | Appareil d’injection de matériau pâteux métallique semi-solidifié, récipient avec fond, procédé d’injection, appareil de moulage et procédé de moulage |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3672440A (en) * | 1969-06-13 | 1972-06-27 | Toshiba Machine Co Ltd | Apparatus for die casting ferrous metals |
JPH07100634A (ja) * | 1993-10-05 | 1995-04-18 | Nippon Steel Corp | 鋳銑機注入樋の滓掻き出し装置 |
DE69610132T2 (de) * | 1995-03-22 | 2001-01-11 | Hitachi Metals, Ltd. | Druckgussverfahren |
US6769473B1 (en) * | 1995-05-29 | 2004-08-03 | Ube Industries, Ltd. | Method of shaping semisolid metals |
FR2748957B1 (fr) * | 1996-05-22 | 1998-07-31 | Celes | Machine a injecter ou a couler sous pression |
JPH1133692A (ja) * | 1997-07-24 | 1999-02-09 | Ahresty Corp | 半凝固鋳造用金属スラリーの作製方法 |
US5865238A (en) * | 1997-04-01 | 1999-02-02 | Alyn Corporation | Process for die casting of metal matrix composite materials from a self-supporting billet |
JPH10296418A (ja) * | 1997-04-22 | 1998-11-10 | Ube Ind Ltd | 半溶融金属の成形装置 |
US6845809B1 (en) * | 1999-02-17 | 2005-01-25 | Aemp Corporation | Apparatus for and method of producing on-demand semi-solid material for castings |
-
2007
- 2007-03-16 JP JP2007068468A patent/JP2008229633A/ja active Pending
-
2008
- 2008-03-11 US US12/046,117 patent/US20080223540A1/en not_active Abandoned
- 2008-03-13 DE DE602008001182T patent/DE602008001182D1/de active Active
- 2008-03-13 EP EP08152690A patent/EP1970144B1/fr not_active Expired - Fee Related
- 2008-03-17 CN CNA2008100830083A patent/CN101264510A/zh active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10211565A (ja) * | 1996-11-28 | 1998-08-11 | Ube Ind Ltd | 半溶融成形用金属の製造装置 |
EP0903193A1 (fr) | 1996-11-28 | 1999-03-24 | Ube Industries, Ltd. | Appareil de production de metal devant etre moule sous forme semi-liquide |
EP1649951A1 (fr) * | 2003-07-02 | 2006-04-26 | HONDA MOTOR CO., Ltd. | Moulage d'un metal semi-solidifie sous forme de bouillie concentree |
WO2006120980A1 (fr) | 2005-05-06 | 2006-11-16 | Tokyorika, Inc. | Appareil d’injection de matériau pâteux métallique semi-solidifié, récipient avec fond, procédé d’injection, appareil de moulage et procédé de moulage |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2347840A3 (fr) * | 2010-01-22 | 2011-11-09 | Honda Motor Co., Ltd. | Procédé de moulage et appareil de moulage |
US20220080499A1 (en) * | 2018-12-21 | 2022-03-17 | Pa Invest Ab | Stirring device for a semi-solid metal slurry and method and system for producing a semi-solid metal slurry using such a stirring device |
Also Published As
Publication number | Publication date |
---|---|
EP1970144B1 (fr) | 2010-05-12 |
US20080223540A1 (en) | 2008-09-18 |
DE602008001182D1 (de) | 2010-06-24 |
JP2008229633A (ja) | 2008-10-02 |
CN101264510A (zh) | 2008-09-17 |
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