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EP1963675A1 - Dispositif de montage de soupape pour compresseur de refrigeration - Google Patents

Dispositif de montage de soupape pour compresseur de refrigeration

Info

Publication number
EP1963675A1
EP1963675A1 EP06828119A EP06828119A EP1963675A1 EP 1963675 A1 EP1963675 A1 EP 1963675A1 EP 06828119 A EP06828119 A EP 06828119A EP 06828119 A EP06828119 A EP 06828119A EP 1963675 A1 EP1963675 A1 EP 1963675A1
Authority
EP
European Patent Office
Prior art keywords
end portion
valve
receiving recess
valve element
valve plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06828119A
Other languages
German (de)
English (en)
Inventor
Roberto Ramsdorf
Guilherme Alan KRÜGER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Whirlpool SA
Original Assignee
Whirlpool SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Whirlpool SA filed Critical Whirlpool SA
Publication of EP1963675A1 publication Critical patent/EP1963675A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10—Adaptations or arrangements of distribution members
    • F04B39/1073—Adaptations or arrangements of distribution members the members being reed valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/02—Lubrication
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10—Adaptations or arrangements of distribution members
    • F04B39/1066—Valve plates
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N15/00—Lubrication with substances other than oil or grease; Lubrication characterised by the use of particular lubricants in particular apparatus or conditions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B31/00—Compressor arrangements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00—Fluid-circulation arrangements
    • F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2205/00—Fluid parameters
    • F04B2205/14—Viscosity
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16N—LUBRICATING
    • F16N2200/00—Condition of lubricant
    • F16N2200/12—Viscosity
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S403/00—Joints and connections
    • Y10S403/08—Radially acting cam or eccentric

Definitions

  • the present invention refers to an arrangement for mounting a valve, which is not of the single piece type, in a refrigeration compressor, such as that used in small refrigeration systems.
  • the energetic efficiency of the refrigeration compressors is mostly attributed to the good performance of their valves in the control of the gas flow.
  • the compression of the refrigerant gas is achieved by movement of the piston, which is driven by a driving means, such as a mechanism of the connecting rod - crankshaft type, or by a linear motor.
  • the piston reciprocates inside the compression chamber and, at the moment it begins to return from the upper dead point to the lower dead point, in its suction stroke, it draws the refrigerant gas from the suction line of the refrigeration system to which the compressor is coupled (that is, coming from the evaporator of the refrigeration system) .
  • said piston returns from the lower dead point, in its compression stroke, it compresses the refrigerant gas which, under high pressure (of condensation) , flows through the discharge system and returns to the refrigeration system to which the compressor is coupled.
  • Reciprocating refrigeration compressors use one way valves to control the gas flow during operation thereof.
  • the valve systems contained in the head are responsible for regulating the flowrate and optimizing the dynamics of the gas flow during the suction and discharge of refrigerant gas in relation to the compression cylinder.
  • a suction valve controls the gas flow coming from the suction line connected to the low pressure side of the refrigeration system and which is drawn into the interior of the compression cylinder, while a discharge valve controls the already compressed gas flow to be directed to the high pressure side of the refrigeration system.
  • the suction valve is designed to be responsible not only for regulating the gas flow during the suction, but also in order that its opening and closing pendular movement be synchronized with the displacement of the piston. Actually, for a better performance in the compression cycle, it is desired to anticipate the opening of the suction valve (in relation to the arrival of the piston at the upper dead point) , in order to increase the volumetric efficiency.
  • the suction and discharge valves generally comprise one or more passage orifices and vanes that are fixed by one of the ends thereof, so that, when a pressure differential is established through the valve, the vane moves, allowing the passage of gas in the required preferential direction.
  • suction valve systems adopted in reciprocating compressors, regarding the project of the obturator, of the valve seat, of the gas passage orifice and also the way the valve is attached.
  • the suction valve is of the single-piece type, made of a laminar plate to be mounted to the valve plate
  • the suction valve is usually dimensioned to have its lateral movement restricted by head screws (figure 1), which attach the single-piece suction valve to both the valve plate and he head.
  • head screws (figure 1), which attach the single-piece suction valve to both the valve plate and he head.
  • This construction minimizes possible lateral and transverse movements which may alter the positioning of the suction valve when mounted to the valve plate.
  • said construction presents a high cost due to the raw material that is consumed in the production of said suction valve.
  • a valve mounting arrangement for a compressor of the type that presents a cylinder defining, in its interior, a compression chamber having an end closed by a valve plate provided with at least one suction orifice and at least one discharge orifice, each being selectively closed by a respective valve element having a mounting end portion attached to an adjacent face of the valve plate; a bending median portion; and a sealing end portion operatively associated with the respective orifice on the valve plate, said mounting arrangement comprising: a receiving recess provided on the valve plate to lodge the mounting end portion of the valve element; a first retaining means to be seated and secured against said adjacent face of the valve plate, so as to retain the mounting end portion of the valve element in the interior of the receiving recess; and at least one of the parts of: at least one orientation projection, carried by at least one of the parts of receiving recess of the valve plate and mounting end portion of the valve element
  • a valve mounting arrangement for a refrigeration compressor of the type described above which comprises: a receiving recess provided on the valve plate to lodge the mounting end portion of the valve element, said receiving recess presenting a contour similar to and surrounding the contour of said mounting end portion, so that the latter is tightly disposed in said receiving recess; a first retaining means to be seated and secured against said adjacent face of the valve plate, so as to retain the mounting end portion of the valve element in the interior of the receiving recess; and at least one of the parts of: at least one orientation projection carried by at least one of the parts of receiving recess of the valve plate and mounting end portion of the valve element and to be fitted into a respective orientation recess provided in the other of said parts; and a second retaining means provided between the receiving recess and the mounting end portion of the valve element, so as to avoid the latter from moving outwardly from the receiving recess of the valve plate, before mounting the first retaining means.
  • Figures 1 and Ia schematically and respectively represent a plan view of a valve plate, when observed from the side of the compression cylinder and illustrating a suction orifice and a single-piece suction valve, said valve plate and suction valve being constructed according to the prior art
  • Figure 2 schematically represents a perspective view of a valve plate and valve element constructed according to another prior art embodiment
  • Figures 3 and 3a schematically and respectively represent an exploded perspective view of a valve plate, when observed from the side of the compression cylinder and illustrating a suction orifice, a discharge orifice and a valve element, and a suction valve not of the single-piece type, said valve plate and valve element being constructed according to the present invention
  • Figure 4 schematically represents an enlarged sectional view of the region in which the valve plate is mounted between a top cylinder portion and a head, for the valve plate - valve element construction illustrated in figure 3 , the mounting end portion of said valve element being seated on the valve plate; and
  • Figure 5 represents an enlarged view of the region in which the end portion is mounted in the receiving recess of the valve plate.
  • a refrigeration compressor comprising, in the interior of a casing (not illustrated) , a motor-compressor assembly including a cylinder 1 that lodges a piston 2 reciprocating within a compression chamber 3 defined in the interior of said cylinder 1 between a top portion of said piston 2 and a valve plate 4 seated onto an end portion of the cylinder 1, said prior art valve plate 4 being described below.
  • the compressor further carries an electric motor (not illustrated) that drives said piston 2 in suction and compression strokes of a refrigerant gas of a refrigeration system to which the compressor is coupled, said refrigerant gas being admitted in the interior of the compression chamber 3, from a suction line of the refrigeration system to which the compressor is coupled.
  • the prior art valve plate 4 illustrated in figures 1, Ia and 2 is provided with at least one suction orifice 5 and with at least one discharge orifice 6, each being selectively closed by a respective suction valve 7 and a discharge valve (not illustrated) carried by n
  • the suction valve 7 is of the type that comprises a flexible vane 7a, stamped in a support blade 7b made of a material having adequate characteristics to the operation of the flexible vane 7a during the opening and closing of the suction orifice 5 and which is attached between a valve plate 4 and a cylinder cover 8, by appropriate means (not illustrated) .
  • the support blade 7b is provided with holes 7c, which receive fixation means (not illustrated) for retaining said support blade 7b between the cylinder cover 8 and the valve plate 4.
  • the cylinder cover 8 is attached to the valve plate 4, so as to separate the high and low pressures sides and internally define at least one suction chamber (not illustrated) maintained in selective fluid communication with the compression chamber 3 through the suction orifice 5.
  • the suction valve 7 is in form of a valve element welded to a recess 4a produced on the valve plate 4, with a contour similar and external to the contour of the suction valve 7 mounted in said recess 4a.
  • the invention refers to a valve mounting arrangement for a refrigeration compressor of the above-mentioned type and which comprises at least one valve element 10 having a mounting end portion 11 attached to an adjacent face of a valve plate 20 of the present invention and described below; a bending median portion 12; and a sealing end portion 13, operatively associated with the respective orifice on the valve plate 20 and which in the illustrated construction is a suction orifice 21, and the valve element 10 is a suction valve.
  • the bending median portion 12 comprises a median opening 14 aligned with a discharge orifice 22 defined on the valve plate 20 and imparts to the valve element 10, in both its bending median portion 12 and sealing end portion 13 , a U-shape with the legs united by the mounting end portion 11.
  • valve element 10 presents a determined geometry defined in such a way as to result in a vane with an optimum ratio between stiffness and maximum bending stress, as described ahead.
  • the valve element 10 of the present invention is defined in a sheet made of flexible material with a reduced thickness comprising an outer edge 15, defining the external contour of said valve element 10, for example, substantially U-shaped, and an inner edge 16 defining the contour of the median opening 14.
  • the valve plate 20 is provided with at least one suction orifice 21 and at least one discharge orifice 22, said valve plate 20 being further provided with a receiving recess 23 for lodging the mounting end portion 11 of the valve element 10, said receiving recess 23 presenting a contour similar to and surrounding the contour of said mounting end portion 11, so that the latter is tightly disposed in said receiving recess 23, avoiding lateral movements of said mounting end portion 11 in the interior of the receiving recess 23.
  • the mounting end portion 11 is retained, by interference, in the interior of the receiving recess 23, against lateral displacements in a seating plane of said parts of mounting end portion 11 and receiving recess 23.
  • valve plate 20 of the present invention is obtained, for example, by sintering.
  • the present invention also foresees the production by- stamping or machining, the latter being the most expensive .
  • the receiving recess 23 presents a contour corresponding to that of the respective valve element 10 along the whole periphery thereof, said contour of the receiving recess 23 maintaining a minimum clearance from the adjacent contour of the valve element 10, in the parts of bending median portion 12 and sealing end portion 13 of said valve element 10, so as not to interfere with the closing and opening operations of these portions of the valve element 10.
  • the valve mounting arrangement of the present invention further comprises at least one orientation recess 30 provided in at least one of the parts of receiving recess 23 of the valve plate 20 and mounting end portion 11 of the valve element 10, and at least one orientation projection 40, carried by at least one of the parts of receiving recess 23 of the valve plate
  • orientation recess and orientation projection such as, respectively, grooves or through holes and saliences or pins projecting from the part where they are provided.
  • Other solutions are also possible, in which there is the provision of at least one projection and one recess in each of the parts of receiving recess 23 of the valve plate 20 and mounting end portion 11 of the valve element 10.
  • the valve element 10 comprises two orientation recesses 30 in the form of holes 17, for example through holes, which are symmetrically provided in the longitudinal axis of the valve element 10, each being fitted in a respective orientation projection 40 defined in the receiving recess 23 of the valve plate 20, in the form of a pin 24 incorporated in a single piece to the valve plate 20, projecting from the bottom face of the receiving recess 23.
  • each orientation projection 40 Independent of the constructive form of each orientation projection 40, this must have a height calculated to be at maximum equal to that of the face of the valve plate 20, in which is defined the receiving recess 23 carrying said orientation projection 40, in order not to interfere with the mounting of the valve plate 10 between the cylinder and the cylinder cover 8.
  • the fixation of the parts being mounted is achieved by a first retaining means being seated and secured against the face of the valve plate 20 carrying the valve elements 10, in order to retain the mounting end portion 11 of said valve elements 10 in the interior of the receiving recess 23 and by the orientation projection 40 being fitted in the respective orientation recess 30.
  • valve element 10 defines a discharge valve
  • said first retaining means is defined by the cylinder cover 8, which is seated and secured onto the valve plate 20, attaching the latter to the cylinder block through adequate means.
  • this mounting arrangement further presents at least one sealing gasket 9 between the parts of cylinder cover 8 and valve plate 20 and between the latter and the cylinder 1.
  • said first retaining means is defined by a top portion of the cylinder 1.
  • the second retaining means 50 is a liquid presenting enough surface tension to maintain the mounting end portion 11 of the valve element 10 retained in the respective receiving recess 21 of the valve plate 20 upon mounting the valve.
  • Said liquid can be, for example, a viscous liquid, such as oil, and more particularly, a lubricant oil of the type used in refrigeration compressors.
  • the second retaining means 50 is an adhesive that maintains the mounting end portion 11 of the valve element 10 retained in the respective receiving recess 23.
  • the second retaining means 50 is provided to operate for retaining the valve element 10 into the receiving recess 23 against orthogonal displacements that permit the valve element 10 to come out from the receiving recess 23, at least temporarily, upon mounting said parts to the cylinder 1.
  • said valve element 10 comprises an eccentric indexing means 18 provided in its mounting end portion 11, particularly- adjacent to an edge of said mounting end portion 11.
  • the fixation of the valve in the housing is achieved through the joint action of at least two of the following three factors: the actuation of the orientation projections 40 in the orientation recesses 30, positioning the valve element 10 on the valve plate 20 and restricting the lateral and longitudinal movements of said valve element 10 in relation to the receiving recess 23; the profile of the mounting end portion 11 of the valve element 10 and the corresponding profile of the adjacent contour of the receiving recess 23, said profiles helping to restrict the lateral and longitudinal movements of said valve element 10; and the application of the second retaining means 50, in the form of an oil or adhesive, which is dosed and applied to the region of the mounting end portion 11, for example, close to the orientation projections 40, adhering the valve element 10 inside the receiving recess 23 and hindering said valve element 10 from moving away from said receiving recess 23.
  • the present mounting arrangement guarantees the fixation of the valve element 10 to the receiving recess 23, at least until mounting the first retaining means, by action of at least two of the parts of: orientation projection 40 and respective orientation recess 30; second retaining means 50 and receiving recess 23, presenting a contour similar to and surrounding the contour of the mounting end portion 11, so that to place the latter in said receiving recess 23.
  • the receiving recess 23 does not have a contour similar to and surrounding the contour of the mounting end portion 11, so that the latter is tightly disposed in said receiving recess 23, the fixation of the valve element 10 to the receiving recess 23 is guaranteed, at least until the first retaining means is mounted, by action of each orientation projection 40 and respective orientation recess 30, and also of the second retaining means 50.
  • the fixation of the valve element 10 to the receiving recess 23, at least until mounting the first retaining means is guaranteed with the provision of one or both of the parts of orientation projection 40 and respective orientation recess 30, and also of the second retaining means 50.
  • the mounting arrangement of the present invention with a valve element 10 housed in a receiving recess 23 defined in the valve plate 20 results in a cost reduction as compared to the known prior art mounting arrangements, since it consumes less quantity of raw material for producing the valve element 10 and dispenses additional machining operations of the faces of the blank valve plate 20.
  • the mounting arrangement of the present invention simplifies the process of defining the receiving recess 23 in the valve plate 20, which is achieved during the sintering thereof, as well as the process for affixing the valve element 10 in the receiving recess 23, and eliminates the need of a fixation step, by welding the valve element 10, when this is a suction valve, to the valve plate 10.
  • the provision of an eccentric indexing means 18 in the valve element 10 allows the latter to be correctly mounted to the valve plate 20, considering the lamination and pre-tension of the valve.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Compressor (AREA)

Abstract

L’invention concerne un dispositif de montage de soupape pour un compresseur de réfrigération présentant une chambre de compression (3) obturée par une plaque de soupape (4, 20) comportant un orifice d’aspiration (5, 21) obturé par un élément de soupape (10) comportant une partie d’extrémité de montage (11). Le dispositif de montage comprend : un premier moyen de retenue (8, 9) servant à retenir la partie d’extrémité de montage (11) de l’élément de soupape (10) à l’intérieur d’un renfoncement récepteur (23) de la plaque de soupape (4, 20) ; et au moins une protubérance d’orientation (40) portée par le renfoncement récepteur (23) et/ou la partie d’extrémité de montage (11) de l’élément de soupape (10) et destinée à s’emboîter dans un renfoncement d’orientation ; et/ou un deuxième moyen de retenue (50) formé entre le renfoncement récepteur (23) et la partie d’extrémité de montage (11) de l’élément de soupape (10), de manière à empêcher celle-ci de sortir du renfoncement récepteur (23) avant le montage du premier moyen de retenue.
EP06828119A 2005-12-19 2006-12-18 Dispositif de montage de soupape pour compresseur de refrigeration Withdrawn EP1963675A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BRPI0505734-5A BRPI0505734A (pt) 2005-12-19 2005-12-19 arranjo de montagem de válvula para compressor de refrigeração
PCT/BR2006/000281 WO2007070995A1 (fr) 2005-12-19 2006-12-18 Dispositif de montage de soupape pour compresseur de refrigeration

Publications (1)

Publication Number Publication Date
EP1963675A1 true EP1963675A1 (fr) 2008-09-03

Family

ID=37890821

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06828119A Withdrawn EP1963675A1 (fr) 2005-12-19 2006-12-18 Dispositif de montage de soupape pour compresseur de refrigeration

Country Status (8)

Country Link
US (1) US20080310980A1 (fr)
EP (1) EP1963675A1 (fr)
JP (1) JP2009520144A (fr)
KR (1) KR20080073742A (fr)
CN (1) CN101341338A (fr)
BR (1) BRPI0505734A (fr)
CA (1) CA2634155A1 (fr)
WO (1) WO2007070995A1 (fr)

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KR20080073742A (ko) 2008-08-11
CN101341338A (zh) 2009-01-07
CA2634155A1 (fr) 2008-06-18
US20080310980A1 (en) 2008-12-18
BRPI0505734A (pt) 2007-09-25
JP2009520144A (ja) 2009-05-21
WO2007070995A1 (fr) 2007-06-28

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