EP1807243A1 - Procede d'usinage de pieces de rotation - Google Patents
Procede d'usinage de pieces de rotationInfo
- Publication number
- EP1807243A1 EP1807243A1 EP05779355A EP05779355A EP1807243A1 EP 1807243 A1 EP1807243 A1 EP 1807243A1 EP 05779355 A EP05779355 A EP 05779355A EP 05779355 A EP05779355 A EP 05779355A EP 1807243 A1 EP1807243 A1 EP 1807243A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- workpiece
- crankshaft
- clamping
- carried out
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000003754 machining Methods 0.000 title claims abstract description 14
- 238000005553 drilling Methods 0.000 claims description 11
- 238000005498 polishing Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- 230000000717 retained effect Effects 0.000 description 1
- 235000019592 roughness Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/42—Single-purpose machines or devices for grinding crankshafts or crankpins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/49286—Crankshaft making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/303752—Process
- Y10T409/303808—Process including infeeding
Definitions
- the present invention relates to a method for machining rotary parts comprising at least one working step in which at least one surface of the workpiece clamped in a device is ground.
- the object of the present invention is to simplify a method for machining rotary parts of the aforementioned type in order to reduce the manufacturing costs while achieving high process reliability while maintaining workpieces with a high quality standard.
- the workpiece can be clamped at least at both ends in a clamping device and, for the drilling process, the clamping device can be released at at least one end and a chuck for a drilling tool can be arranged there. which then drills the desired face hole.
- At least one fine bore or precision bore is preferably introduced into the face of the workpiece.
- a clamping device at least at one end of the clamping an additional guidance of the workpiece is created on the circumference by means of a suitable guide element, for example a guide bezel.
- the grinding process carried out on the tool in the clamping device preferably comprises at least one CBN grinding by means of a grinding wheel.
- crankshafts have generally been produced with a high level of production effort, regardless of the performance class.
- the fitting bearings of almost all crankshafts are turned and rolled using a separate machine or work sequence.
- this work sequence of turning and deep rolling the fitting bearings can be omitted and replaced by grinding the fitting bearings.
- This grinding of the fitting bearings can take place, for example, in the flange-pin grinding operation which is carried out in any case. In this way, the manufacturing costs in the manufacture of such rotary parts, in particular crankshafts, can be significantly reduced.
- crankshafts are usually finished, regardless of the requirements placed on the crankshaft.
- the main, pin bearing, flange and journal of the crankshaft are polished.
- this polishing step can be omitted and replaced by a suitable grinding process, in particular by CBN grinding.
- roughnesses of, for example, around 2 ⁇ m can be achieved.
- further finenesses for R z can be achieved, for example if problems occur in the area of an oil channel bore, a groove in the bearing or the like. If the finishing of the rotary component, in particular in the case of crankshafts, is omitted, this likewise leads to a further considerable reduction in the first 11 costs.
- the present invention furthermore relates to a rotary component, in particular a crankshaft, which was produced by a method of the aforementioned type.
- a rotary component in particular a crankshaft, which was produced by a method of the aforementioned type.
- Figure 1 is a schematic simplified view of a crankshaft clamped for different operations.
- FIG. 2 shows an enlarged detailed view of a detail II from FIG. 1.
- FIG. 1 The illustration schematically shows a machine for machining rotary parts, in particular crankshafts, in a highly simplified manner.
- This machine comprises a first drive unit 17 and a second drive unit 16, so that the rotary part 10 can be machined from both ends.
- a clamping device is provided, comprising a first chuck 11 for clamping the rotating part 10 at one end and a second chuck 12 for clamping the rotating part at its other end, the clamping device being designed such that the drive units 16, 17 do that Rotating part 10 can be rotated about its axis 18.
- the machine according to the invention has a guide bezel 14, which provides guidance or support on the circumference of the workpiece.
- Fig. 1 shows the crankshaft 10 clamped for a grinding process, which is clamped at both ends via the chuck 11, 12.
- a grinding wheel 15 can be used for the grinding process, for example, which can be driven rotatably about an axis 19 and which can be fed in the direction of the workpiece 10 by means of a suitable device 20 (see double arrow in FIG. 1).
- FIG. 2 shows an enlarged detail in the left end region of the crankshaft 10. It can be seen that the chuck 1 1 has been withdrawn, the clamping elements 11 a having been released, so that the original clamping on the left end of the crankshaft 10 in the drawing no longer given is. You can see too by comparison with FIG. 1 that a certain distance between the chuck 11 and the end face 21 of the crankshaft is given by the retraction of the chuck 11. A tool, for example a fine boring tool 13, can now be clamped into the specially designed chuck 11, which introduces a precision bore on the end face into the flange 22 of the crankshaft 10.
- the guide steady 14 now serves to support the crankshaft 10 in this end region.
- the clamping in the second chuck 12 is also retained when machining with the fine boring tool 13, as shown in FIG. 1 .
- drilling can be carried out simply by advancing fine boring tool 13.
- the fine boring tool is withdrawn, it is removed from the chuck 11 and, if necessary, the crankshaft 10 can be clamped again via the clamping elements 11a for further machining operations, for example Grinding the surface or the like.
- the advantage of the method according to the invention is therefore that operations on the surface, such as grinding and drilling operations in the end region, can in principle be carried out in the same machine in the same clamping.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Turning (AREA)
- Forging (AREA)
- Supercharger (AREA)
- Gripping On Spindles (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004043404A DE102004043404A1 (de) | 2004-09-08 | 2004-09-08 | Verfahren zur Bearbeitung von Rotationsteilen |
PCT/EP2005/009433 WO2006027161A1 (fr) | 2004-09-08 | 2005-09-01 | Procede d'usinage de pieces de rotation |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1807243A1 true EP1807243A1 (fr) | 2007-07-18 |
EP1807243B1 EP1807243B1 (fr) | 2008-04-09 |
Family
ID=35335680
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05779355A Active EP1807243B1 (fr) | 2004-09-08 | 2005-09-01 | Procede d'usinage de pieces de rotation |
Country Status (10)
Country | Link |
---|---|
US (1) | US7507147B2 (fr) |
EP (1) | EP1807243B1 (fr) |
JP (1) | JP5022899B2 (fr) |
KR (1) | KR101218376B1 (fr) |
CN (1) | CN101022919A (fr) |
AT (1) | ATE391580T1 (fr) |
DE (2) | DE102004043404A1 (fr) |
ES (1) | ES2304712T3 (fr) |
RU (1) | RU2359802C2 (fr) |
WO (1) | WO2006027161A1 (fr) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101183873B1 (ko) * | 2010-03-02 | 2012-09-19 | 주식회사 서울금속 | 부품회전장치 및 이것을 포함하는 비전검사기 |
DE102011089654B4 (de) * | 2011-12-22 | 2015-01-29 | Erwin Junker Maschinenfabrik Gmbh | Verfahren zur drehbearbeitung von planschultern an den wangen einer kurbelwelle, verwendung des verfahrens zur komplettbearbeitung von kurbelwellenrohlingen sowie kurbelwellen-drehmaschine zur drehbearbeitung der planschultern |
CN103624642A (zh) * | 2012-12-03 | 2014-03-12 | 溧阳市瑞威中速柴油机配件有限公司 | 浮动磨削曲轴主轴颈的加工方法 |
CN103464803A (zh) * | 2013-08-24 | 2013-12-25 | 中国北车集团大同电力机车有限责任公司 | 工件端面螺纹孔的加工方法及设备 |
US9873181B2 (en) * | 2013-11-14 | 2018-01-23 | Caterpillar Inc. | Tool, system and process for finishing a cylindrical member |
CN103659502A (zh) * | 2013-12-04 | 2014-03-26 | 天水星火机床有限责任公司 | 双砂轮车轴磨削装置 |
DE102014204807B4 (de) * | 2014-03-14 | 2016-12-15 | Erwin Junker Grinding Technology A.S. | Verfahren und Vorrichtung zum Schleifen von Großkurbelwellen |
DE102016204273B4 (de) * | 2016-03-15 | 2023-11-30 | Erwin Junker Maschinenfabrik Gmbh | Verfahren zur schleif-komplettbearbeitung von wellenförmigen werkstücken mit zylindrischen und profilierten abschnitten |
DE102016215913A1 (de) | 2016-08-24 | 2018-03-01 | Volkswagen Aktiengesellschaft | Spannvorrichtung |
CN106312125A (zh) * | 2016-08-29 | 2017-01-11 | 巢湖市南特精密制造有限公司 | 一种曲轴的中心孔精准定位加工装置 |
CN106270636A (zh) * | 2016-08-29 | 2017-01-04 | 巢湖市南特精密制造有限公司 | 一种曲轴中心孔的高效钻孔机床 |
CN106424947B (zh) * | 2016-10-12 | 2018-04-06 | 广西玉柴机器股份有限公司 | 一种简易去毛刺平台 |
CN107414636A (zh) * | 2017-09-29 | 2017-12-01 | 侯马市东鑫机械铸造有限公司 | 曲轴小端面磨削设备 |
CN108637403A (zh) * | 2018-05-15 | 2018-10-12 | 杭州世宝汽车方向机有限公司 | 一种扇齿周向定位装置及包含该装置的夹具 |
CN109648116A (zh) * | 2018-12-14 | 2019-04-19 | 江西长江化工有限责任公司 | 一种包装箱法兰筋定位钻孔器 |
CN110712302B (zh) * | 2019-09-11 | 2021-03-30 | 重庆城市管理职业学院 | 园林装饰石材打磨装置 |
CN115041967B (zh) * | 2022-07-01 | 2023-09-19 | 安庆中船动力配套有限公司 | 一种曲轴安装孔高精度镗铣装置 |
CN116214189B (zh) * | 2023-02-28 | 2023-11-28 | 东莞市勇飞五金制品有限公司 | 一种电子烟发热丝座高效研磨设备及工艺 |
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US2011091A (en) * | 1934-03-13 | 1935-08-13 | Steinbauer Raymond Albert | Apparatus for grinding long cylinders |
US3646708A (en) * | 1967-01-09 | 1972-03-07 | Robert S Jones | Grinding machinery and methods |
AT353073B (de) * | 1978-04-18 | 1979-10-25 | Gfm Fertigungstechnik | Verfahren zum bearbeiten von kurbelwellen |
JPS5518336A (en) * | 1978-07-19 | 1980-02-08 | Nagata Akihiro | Device for drilling center hole |
JPS58181412U (ja) * | 1982-05-28 | 1983-12-03 | 三菱重工業株式会社 | センタ穴穿孔装置 |
DE3721610A1 (de) * | 1987-06-30 | 1989-01-12 | Maho Ag | Universal-werkzeugmaschine |
DE3807490A1 (de) * | 1988-03-08 | 1989-09-21 | Studer Ag Fritz | Universalschleifmaschine |
JPH02172631A (ja) * | 1988-12-27 | 1990-07-04 | Mazda Motor Corp | カムシャフト加工方法 |
JPH074681B2 (ja) * | 1989-08-29 | 1995-01-25 | オ−クマ株式会社 | Nc施盤 |
DE3930489C2 (de) * | 1989-09-12 | 1993-11-18 | Boehringer Werkzeugmaschinen | Verfahren und Werkzeugmaschine zum Fertigbearbeiten von Lagerzapfen |
JPH03117501A (ja) * | 1989-09-29 | 1991-05-20 | Mori Seiki Seisakusho:Kk | 軸物専用工作機械 |
US5259156A (en) * | 1990-02-23 | 1993-11-09 | Engineers' Tool Manufacturing Company | Grinding method and clamping device |
AT394452B (de) * | 1990-07-13 | 1992-04-10 | Gfm Fertigungstechnik | Verfahren zum wuchtenden zentrieren teilweise spanend zu bearbeitender werkstuecke, insbesondere kurbelwellen |
US5253417A (en) * | 1992-06-22 | 1993-10-19 | Geenral Motors Corporation | Method of manufacturing crankshafts |
DE4329610C2 (de) | 1993-09-02 | 1996-08-29 | Doerries Scharmann Gmbh | Bearbeitungszentrum für Kurbelwellen |
DE19546863A1 (de) * | 1994-12-21 | 1996-06-27 | Komet Stahlhalter Werkzeug | Verfahren und Vorrichtung zur Endbearbeitung gehärteter Werkstücke |
DE4446475C2 (de) * | 1994-12-23 | 2000-06-21 | Boehringer Werkzeugmaschinen | Verfahren und Maschine zum Bearbeiten von Werkstücken |
JP3807644B2 (ja) | 1997-09-16 | 2006-08-09 | コマツ工機株式会社 | クランクシャフトミラーのワーク加工方法及びクランクシャフトミラー |
JPH11123705A (ja) * | 1997-10-23 | 1999-05-11 | Maejima Kogyo Kk | 木工用回転加工機の孔明け装置 |
DE19920467C5 (de) * | 1999-05-04 | 2006-08-31 | Erwin Junker Maschinenfabrik Gmbh | Schleifmaschine, sowie Verfahren zur Bearbeitung eines Werkstückes in einer Schleifmaschine |
DE29918517U1 (de) * | 1999-10-20 | 2000-01-05 | Maschinenfabrik Gehring GmbH & Co, 73760 Ostfildern | Werkzeugmaschine |
JP2002028839A (ja) * | 2000-07-14 | 2002-01-29 | Teijin Seiki Co Ltd | 研磨装置 |
JP4554842B2 (ja) * | 2001-04-20 | 2010-09-29 | 本田技研工業株式会社 | 軸状ワークの加工装置 |
DE10144644B4 (de) | 2001-09-11 | 2006-07-13 | Bsh Holice A.S. | Verfahren und Vorrichtung zum Schleifen von zentrischen Lagerstellen von Kurbelwellen |
US7008294B2 (en) * | 2002-07-17 | 2006-03-07 | Erwin Junker Maschinenfabrik Gmbh | Method and device for grinding a rotating roller using an elastic steady-rest support |
JP4098046B2 (ja) | 2002-09-20 | 2008-06-11 | 株式会社トプコン | レンズ研削加工装置 |
US6761516B2 (en) * | 2002-10-11 | 2004-07-13 | The Boeing Company | Method for generating holes in laminate materials |
-
2004
- 2004-09-08 DE DE102004043404A patent/DE102004043404A1/de not_active Withdrawn
-
2005
- 2005-09-01 AT AT05779355T patent/ATE391580T1/de not_active IP Right Cessation
- 2005-09-01 US US11/662,214 patent/US7507147B2/en active Active
- 2005-09-01 ES ES05779355T patent/ES2304712T3/es active Active
- 2005-09-01 RU RU2007112910/02A patent/RU2359802C2/ru not_active IP Right Cessation
- 2005-09-01 KR KR1020077005475A patent/KR101218376B1/ko active IP Right Grant
- 2005-09-01 JP JP2007530626A patent/JP5022899B2/ja active Active
- 2005-09-01 EP EP05779355A patent/EP1807243B1/fr active Active
- 2005-09-01 CN CNA2005800299050A patent/CN101022919A/zh active Pending
- 2005-09-01 WO PCT/EP2005/009433 patent/WO2006027161A1/fr active IP Right Grant
- 2005-09-01 DE DE502005003683T patent/DE502005003683D1/de active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2006027161A1 * |
Also Published As
Publication number | Publication date |
---|---|
RU2359802C2 (ru) | 2009-06-27 |
JP5022899B2 (ja) | 2012-09-12 |
ATE391580T1 (de) | 2008-04-15 |
KR20070052298A (ko) | 2007-05-21 |
US20080102736A1 (en) | 2008-05-01 |
WO2006027161A1 (fr) | 2006-03-16 |
KR101218376B1 (ko) | 2013-01-02 |
EP1807243B1 (fr) | 2008-04-09 |
CN101022919A (zh) | 2007-08-22 |
DE502005003683D1 (de) | 2008-05-21 |
RU2007112910A (ru) | 2008-10-20 |
US7507147B2 (en) | 2009-03-24 |
JP2008512255A (ja) | 2008-04-24 |
ES2304712T3 (es) | 2008-10-16 |
DE102004043404A1 (de) | 2006-03-09 |
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