EP1715183B1 - Hydraulic axial piston pump - Google Patents
Hydraulic axial piston pump Download PDFInfo
- Publication number
- EP1715183B1 EP1715183B1 EP06015437A EP06015437A EP1715183B1 EP 1715183 B1 EP1715183 B1 EP 1715183B1 EP 06015437 A EP06015437 A EP 06015437A EP 06015437 A EP06015437 A EP 06015437A EP 1715183 B1 EP1715183 B1 EP 1715183B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cylinder block
- cylinder
- axial piston
- piston pump
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012530 fluid Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims 3
- 230000000903 blocking effect Effects 0.000 claims 2
- 239000012858 resilient material Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 23
- 238000009792 diffusion process Methods 0.000 description 9
- 238000005086 pumping Methods 0.000 description 9
- 239000000295 fuel oil Substances 0.000 description 7
- 238000011144 upstream manufacturing Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/14—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B1/141—Details or component parts
- F04B1/143—Cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/14—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B1/141—Details or component parts
- F04B1/145—Housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/14—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B1/18—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders having self-acting distribution members, i.e. actuated by working fluid
- F04B1/182—Check valves
Definitions
- the invention relates to a hydraulic (ie suitable for conveying a liquid) axial piston pump, which is particularly suitable for use as a feed pump for a fuel oil burner.
- a pump of the type mentioned is from the EP-A1-0 180 510 known.
- the pump described in this document has a provided with a hollow cylinder cylinder block.
- a arranged outside the cylinder block swash plate moves by means of a piston rod which passes through an open base of the hollow cylinder, a delivery piston in the hollow cylinder periodically back and forth.
- the delivery piston By the movement of the delivery piston, the volume of a delivery chamber is changed periodically.
- the delivery chamber is bounded by the other (also referred to as the front), substantially closed base surface of the hollow cylinder, which is facing this side facing the delivery piston and a part of the lateral surface of the hollow cylinder.
- the delivery chamber is intended for receiving and further conveying the liquid to be conveyed or pumped, the periodic change of the delivery chamber volume causing the actual pumping process.
- the piston movement in the sense of an enlargement of the delivery chamber volume is referred to as a suction stroke, while the piston movement in the sense of a reduction of the delivery chamber volume is referred to as a pressure stroke.
- An inflow line for the liquid to be conveyed opens through the conveyor piston opposite the front base of the hollow cylinder through into the delivery chamber.
- suction valve suction valve is arranged, which is pressed by means of a closing spring in its closed position.
- the closing spring according to EP-A1-0 180 510 further coupled via a control linkage with the swash plate.
- the liquid is conducted from the delivery chamber through an outflow line into a valve chamber formed in the cylinder block, in which a pressure valve designed as a check valve is arranged. From the valve chamber, the liquid flows past the pressure valve to an outlet opening on the outside of the cylinder block.
- the object of the invention is to improve a generic axial piston pump such that it has a simple construction and a small space requirement.
- an axial piston pump for conveying a liquid comprises a cylinder block which has at least one outer surface which, at least in one part, has the shape of a lateral surface of a cylinder.
- a delivery piston is displaceably arranged such that between the walls of the hollow cylinder and an end face of the delivery piston, a delivery space for receiving the liquid to be delivered is enclosed.
- the axial piston pump further comprises a discharge line leading away from the delivery chamber for the liquid to be conveyed, which is designed as a channel in the cylinder block and leads from the delivery chamber to the at least one cylindrical jacket-shaped part of the outer surface of the cylinder block.
- the axial piston pump finally comprises a non-return valve serving as a pressure valve, the valve seat of which is arranged in a section of the channel of the discharge line which is directly adjacent to the cylindrical jacket-shaped part of the outer surface of the cylinder block.
- a made of an elastic material ring or C-shaped, along a circumferential line of the cylinder jacket-shaped portion of the outer surface of the cylinder block extending closing spring element is arranged such that it acts as a closing spring for the pressure valve.
- the outer surface of the cylinder block can in particular have the shape of a lateral surface of a straight circular cylinder.
- the outer surface in this game but also have another suitable cylinder jacket shape, for example, the shell shape of an elliptical cylinder.
- "along a circumferential line” means either along a circumferential line (or a circumferential line section) on the outer surface of the cylinder block or along a groove along a circumferential line (or a circumferential line portion) is formed in the outer surface of the cylinder block.
- a ring-shaped or C-shaped elastic closing spring element allows easy manufacture and assembly of the closing spring of the pressure valve and thus a cost-effective and compact construction of the axial piston pump.
- the pressure valve may either be formed as a valve seat itself adjacent to the outer surface of the cylinder block channel portion, or it may be a separate valve seat member inserted into this channel section.
- the arrangement of the valve seat in the immediate vicinity of the outer surface of the cylinder block allows easier access to the valve seat, which is advantageous for the assembly and for any revisions of the pump.
- the outflow line of only one side (namely, the outer surface of the cylinder block) is formed as a channel in the cylinder block, a simple production of the axial piston pump is made possible.
- the channel may be punctured, in particular as a straight channel, e.g. be carried out by drilling or other suitable Abtragungsvon in the cylinder block.
- the arrangement of the mouth of the discharge line in the delivery chamber (also referred to as outlet of the delivery chamber) in the immediate vicinity of the front base and thus the mouth of the inflow in the delivery chamber (also referred to as an inlet into the delivery chamber) for an extremely small dead volume.
- a small dead volume allows the pump to be used for comparatively high suction heights, reduces the formation of air bubbles in the fluid delivered by the pump, and ensures efficient operation of the pump.
- a suction valve is understood to be a valve which permits the liquid flow in the inflow line in the direction of the delivery chamber upstream of the delivery chamber, but in the opposite direction (ie away from the delivery chamber).
- a pressure valve is understood to be a valve which permits the liquid flow in the outflow line in the direction away from the pumping chamber downstream of the pumping chamber, but in the opposite direction (ie towards the pumping chamber).
- a channel which leads directly from the pumping chamber to the outer surface of the cylinder block, a channel is to be understood, which leads from the pumping chamber without passage through any other chambers or cavities through directly to the outer surface, in contrast, for example, to the in EP-A1-0 180 510 described discharge line, which leads from the delivery chamber initially in a valve chamber and only from this to the outside of the cylinder block.
- the channel of the discharge line is even formed such that it leads on the shortest path from the hollow cylinder to the outer surface of the cylinder block. This creates a particularly small dead volume.
- the channel leads to deviating paths from the shortest path, either straight or along curves, from the hollow cylinder to the outer surface of the cylinder block.
- the delivery piston has a circumferential reduction in an axial region in the vicinity of its front side facing the front base surface of the hollow cylinder.
- a reduction in size is understood that the circumference of the delivery piston in an axial region is smaller than the substantially corresponding to the hollow cylinder circumference in the vast remaining area of the delivery piston.
- an annular channel also referred to as an annular channel
- the circumferential reduction is arranged in an axial region of the delivery piston such that it is arranged at maximum compression (ie with minimal volume of the delivery chamber) at least partially above the mouth of the outflow channel in the lateral surface of the hollow cylinder.
- the liquid can then flow from the delivery chamber through the annular channel directly through the outlet of the delivery chamber into the discharge channel.
- the delivery piston in the hollow cylinder can be pushed all the way to the front during the pressure stroke, so that in the position with maximum compression, the end face of the delivery piston is arranged in the immediate vicinity of the front base of the hollow cylinder.
- its front end side can be arranged partially or even completely in front of the mouth of the outflow line. It is ensured by the annular channel that the liquid can nevertheless still flow out of the delivery chamber through the outflow channel. Overall, the annular channel allows a further reduction of the dead volume.
- the circumferential reduction may be formed in the foremost axial region of the delivery piston which adjoins the front end side of the delivery piston.
- a check valve serving as a suction valve which has a shut-off body with a flat portion, arranged in the axial direction immediately before the hollow cylinder such that the flat portion forms a part of the boundary wall of the pumping chamber in the closed state of the suction valve.
- the flat part of the shut-off is formed as an integral part of the delivery chamber boundary wall, there is a particularly small dead volume.
- the directed to the delivery chamber side of the flat portion of the shut-off can in particular be designed and arranged such that it forms a part of the front base of the hollow cylinder in the closed state of the suction valve.
- other suitable suction valves for the inventive axial piston pump can be used.
- the cylinder block is arranged on a selectively replaceable type in a pump housing which at least partially surrounds it such that the outer surface of the cylinder block is enclosed by the pump housing in the region of the discharge line (ie in the region of the mouth of the discharge line in the outer surface) is.
- the pressure valve may be arranged at least partially outside the cylinder block in the pump housing. It can e.g. the closing spring element of the pressure valve and / or a shut-off body of the pressure valve may be arranged in the pump housing outside the cylinder block.
- pressure valve components are arranged, which are subject to a comparatively small wear during operation of the pump. This makes it possible to replace in the course of a revision of the pump, only the cylinder housing together with the parts arranged therein, which are subject to a relatively large wear, while the pump housing and the parts arranged therein can be used.
- the entire cylinder block may be formed as a one-piece molding to allow a quick and easy replacement of the cylinder block.
- it is made of a comparatively wear-resistant material in order to increase its service life.
- the pump housing can be made of a less wear-resistant, but better machinable material, since it is subject to a much smaller wear than the mechanically highly stressed cylinder block.
- the cylinder block is formed such that its outer surface at least in a portion which includes the mouth of the channel of the discharge line in the outer surface, the shape of a lateral surface of a right circular cylinder and in this circular cylindrical shell a parallel to the hollow cylinder axis cylinder block axis (namely, the cylinder axis of circular cylindrical lateral surface) defined.
- the outer surface of the cylinder block can be made by turning on a machine tool.
- Next can in the cylinder block for cylindrical shell surface parallel hollow cylinder can be easily produced by drilling.
- the axial piston pump has two or more pressure valves, these may be designed and arranged such that the closing spring element acts as a common closing spring for these pressure valves.
- the pressure valves may in particular be provided with valve seats, which are arranged substantially in the radial direction within a certain circumferential line of the cylinder jacket-shaped portion of the outer surface of the cylinder block, wherein this circumferential line is that which extends along the closing spring element.
- the closing spring element is designed and arranged such that it simultaneously acts as a shut-off of the pressure valve or the pressure valves.
- the construction of the axial piston pump can be further simplified.
- the closing spring element is even designed and arranged so that it acts simultaneously as the sole closing spring and the only shut-off for the pressure valve or valves, the valve seats are arranged radially within him in the cylinder block.
- a diffusion element also referred to as a mixing element which causes a reduction in the size of any gas bubbles present in the liquid can be arranged upstream in the inflow line immediately upstream of the suction valve.
- the diffusion element ensures a mixing of the medium flowing through it. If gas bubbles are present in the liquid to be conveyed, the diffusion element ensures a mixing of these gas bubbles with the liquid and thus a reduction of the gas bubbles.
- gas bubbles In particular, air bubbles can occur when the pressure in the inflow line is comparatively small, which is the case in particular for comparatively large suction heights (ie, large heights of the pump above the liquid level of the liquid to be suctioned by the axial flow pump through the inflow line). At suction heights of typically over three meters there is a risk that air will be released from the aspirated liquid and form bubbles in the liquid. Without a diffusion element, the bubbles can reach a size which necessitates venting of the delivery chamber, which leads to pump failure, since the delivery chamber must be vented against pressure via the suction valve.
- the diffusion element may be a filter element made of a sintered material or a fine mesh screen.
- Such diffusion elements are particularly simple and inexpensive. In principle, however, it is also possible to use other suitable diffusion elements which ensure effective reduction of any gas bubbles which may be present in the liquid.
- Fig. 1 an axial piston pump is shown in a simplified cross-sectional partial view. It serves for a better understanding of the invention, as described below in connection with the FIGS. 2 and 3 is shown.
- Axialkolbenpumpe shown serves for conveying fuel oil in a heating system for a building. It comprises a cylinder block 10 whose outer shape substantially corresponds to the shape of a straight circular cylinder and is formed by a circular cylindrical lateral surface and two circular base surfaces. By the circular cylindrical surface a cylinder block axis 12 is defined, namely the axis of the circular cylinder.
- the cylinder block 10 is integrally formed and made of a comparatively wear-resistant steel. It is arranged in a cylinder block 10 completely comprehensive pump housing 14, 16, which is made of Antikorrodal, a material that is less resistant to wear than steel, but better machinable than steel.
- the pump housing 14, 16 is composed of a first pump housing part 14 and a second pump housing part 16 optionally disassembled again.
- the cylinder block 10 is selectively releasably attached to the first pump housing part 14 by means of a screw bolt 18 leading through a bore along the cylinder block axis 12 such that it can be dismantled and replaced by the pump housing 14, 16 as required after disassembly.
- a screw bolt 18 leading through a bore along the cylinder block axis 12 such that it can be dismantled and replaced by the pump housing 14, 16 as required after disassembly.
- Next are in the circular cylindrical lateral surface of in Fig. 1 illustrated cylinder block 10 (ie, in its circular cylindrical outer surface) formed three each along a circumferential line circumferential grooves, in each of which a sealing ring 20, 22, 24 is received. These sealing rings 20, 22, 24 provide for a seal between the cylinder block 10 and this comprehensive pump housing 14, 16th
- three mutually identical hollow cylinders 26, 28 are formed, which are each arranged at the same radial distance between the lateral surface of the cylinder block 10 and the cylinder block axis 12. They each have the shape of a straight circular cylinder with parallel to the cylinder block axis hollow cylinder axis 30, 32.
- Each hollow cylinder 26, 28 is each with respect to the cylinder block axis 12 by 120 degrees offset from the other two hollow cylinders 26, 28 are arranged.
- the cross-sectional plane passes through the one of these hollow cylinder 26 (the upper in Fig. 1 ).
- another of these hollow cylinders 28 (the lower in Fig. 1 ), which is offset in the cross-sectional plane (ie offset by 60 degrees with respect to the cylinder block axis 12).
- the hollow cylinders 26, 28 are each bounded by a first base surface (also referred to as a front base surface) and a circular cylindrical lateral surface.
- a delivery piston 34, 36 in the direction of the associated hollow cylinder axis 30, 32 slidably disposed such that between the first base of the hollow cylinder 26, 28, one of these facing end side of the delivery piston 34, 36 (as a front end side the delivery piston 34, 36) and a part of the lateral surface of the hollow cylinder 26, 28 a delivery chamber 38, 40 is included for receiving the fuel oil to be delivered.
- the three each formed by a hollow cylinder 26, 28 and a slidably received therein delivery piston 34, 36 formed piston-cylinder assemblies are identical to each other and arranged with respect to the cylinder block axis 12 rotationally symmetrical to each other.
- the drive device for an axial piston pump of Fig. 1 shown type is known per se and is therefore described only briefly.
- the rotating together with the drive shaft 42 swash plate 44 which is arranged in the pump housing 14, 16 outside of the cylinder block 10, thereby cyclically actuates the delivery piston 34, 36 in the axial direction back and forth by against the spring force of return springs 46, 48 on the from the delivery chambers 38, 40 facing away from the longitudinal ends of the delivery piston 34, 36 presses.
- the delivery pistons 34, 36 are designed as piston rams 50, 52 in the region of these longitudinal ends, which projects out of the cylinder block 10 in the axial direction through the open second base surfaces of the hollow cylinders 26, 28.
- a drive device based on a swashplate 44 just as well any other suitable drive device for driving the delivery pistons 34, 36 could be used.
- Fig. 1 the upper delivery piston 34 is shown in its maximum compression position. In this position, with minimal delivery chamber volume 38, it is pushed completely forward in the hollow cylinder 26, so that its front end side is arranged in the immediate vicinity of the front base surface of the hollow cylinder 26.
- Each piston-cylinder arrangement further comprises one each through the first (front) base surface of the hollow cylinder 26, 28 into the delivery chamber 38, 40 inflowing inflow line 54, 56 and an out of the delivery chamber 38, 40 leading outflow line 58, 60 for that promoting fuel oil.
- the region of the pump arranged in front of the delivery chamber 38, 40 with respect to the direction of flow of the fuel oil to be delivered is referred to as the low-pressure region or the suction region of the pump.
- the fuel oil is under a comparatively low pressure, which is between the vapor pressure of the heating oil and the atmospheric pressure in the vicinity of the pump.
- the in terms of the Flow direction downstream of the pumping chamber 38, 40 arranged pump region is referred to as the high-pressure region of the pump, wherein prevail in this range Schuöldrücke between the atmospheric pressure and about 700 bar.
- the pressure in the delivery chamber 38, 40 corresponds approximately to the pressure in the suction region.
- the pressure in the delivery chamber 38, 40 substantially corresponds to the pressure in the high-pressure region of the pump.
- the discharge lines 58, 60 of all three hollow cylinders 26, 28 open on a common circumferential line on the cylinder jacket-shaped outer surface of the cylinder block 10. They are connected via a high-pressure connecting line 62 with each other and with a arranged in the first pump housing part 14 pressure port 64 in the high pressure region of the pump, wherein this high-pressure connecting line 62 is formed as the aforementioned circumferential line along circumferential groove 62 in the cylinder jacket-shaped outer surface of the cylinder block 10 comprehensive surface of the first pump housing part 14.
- the inflow lines 54, 56 are connected to the hollow cylinders 26, 28 via low-pressure connecting lines (not shown) with each other and with a suction port 66 arranged in the first pump housing part 14 in the low-pressure region of the pump.
- the discharge line 58, 60 of each hollow cylinder 26, 28 is a channel in the cylinder block 10 formed on one side of the outer surface of the cylinder block 10 to this hollow cylinder 26, 28.
- This channel leads from the delivery chamber 38, 40 arranged in the hollow cylinder 26, 28 from a point in the immediate vicinity of the front base of the hollow cylinder 26, 28, straight on the direct and shortest way through the lateral surface of the hollow cylinder 26, 28 therethrough to the outer surface of the cylinder block 10. That is, the channel of the discharge line 58, 60 in the radial Direction both in relation to the axis 30, 32 of the hollow cylinder 26, 28 and with respect to the cylinder block axis 12 from the delivery chamber 38, 40 to the outer surface of the cylinder block 10 extends.
- the delivery pistons 34, 36 have a circumferential reduction 68, 70 in their foremost region adjoining the front end side.
- annular channel between the Delivery piston 34, 36 and this comprehensive hollow cylinder 26, 28 created.
- Fig. 1 recognizable by the example of the upper delivery piston 34, its front end face in front of the mouth of the outflow line 58 is arranged in the delivery chamber 38 in its foremost position.
- the annular channel is arranged above the mouth of the outflow channel 58, so that even in this position fuel oil can still flow out of the delivery chamber 38 through the outflow channel 58.
- the suction valves are each provided with a shut-off in the form of a ball 72, 74, which are arranged in the inflow line 54, 56 upstream of the hollow cylinder 26, 28 immediately before the first base.
- axial piston pump shown differs only in terms of the design of the suction valves of the in Fig. 1 shown axial piston pump and is otherwise identical to the latter formed.
- This in Fig. 4 illustrated suction valve in the form of a check valve is a conical seat valve. It has a shut-off, which is provided with a flat portion 174 and formed conically on its side facing the valve seat edge.
- the shut-off body is arranged in the axial direction upstream immediately before the hollow cylinder 28 such that the flat portion 174 forms a part of the boundary wall of the delivery chamber 40 in the closed state of the suction valve. As a result, a particularly small dead volume is achieved.
- axial piston pump As well as in the case of Fig. 4 axial piston pump shown is in the inflow line 54, 56 upstream of the suction valves immediately before the same one each made of sintered bronze, disc-shaped diffusion element 76, 78 arranged in front of each suction valve. These diffusion elements 76, 78 cause a reduction in the size of any gas bubbles present in the heating oil.
- each outflow line 58, 60 each serving as a pressure valve check valve in the vicinity of the mouth of the discharge line 58, 60 arranged in the cylinder jacket-shaped outer side of the cylinder block 10.
- This in Fig. 1 illustrated pressure valve is provided with a valve seat which is formed in a directly adjacent to the outer surface of the cylinder block 10 lot of the channel of the discharge line 58 as a bore in the channel.
- the cylinder block 10 is arranged in the first pump housing part 14 in such a way that the outer surface of the cylinder block 10 is enclosed by the first pump housing part 14 in the region of the outflow line 58 (ie in the region of the mouth of the discharge line 58 in the outer surface).
- the pressure valve is provided with a shut-off in the form of a ball 80 which rests on the valve seat and against the spring force of a closing spring 82 in the radial direction of the valve seat (and the cylinder block) is displaced away to open the pressure valve.
- the valve seat and the ball 80 are formed and arranged such that the ball 80 is arranged even in the closed state of the pressure valve to more than half outside the cylinder jacket-shaped outer surface of the cylinder block 10.
- the closing spring 82 of the pressure valve is arranged completely outside the cylinder block 10 in the first pump housing part 14. This makes it possible, in the course of a revision of the pump, to replace only the cylinder housing 10 together with the parts arranged therein, while the spherical shut-off body 80 and the closing spring 82 of the pressure valve can be left in the pump housing 14, 16.
- FIGS. 2 and 3 illustrated axial piston pumps which relate to two embodiments of the invention, differ only in terms of the design of the pressure valves of the in Fig. 1 shown axial piston pump and are otherwise identical to the latter formed.
- a circumferential groove 284 is formed, which extends along the circumferential line on which the outflow lines 58, 60 of the three hollow cylinders 26, 28 open.
- This in Fig. 2 Pressure valve shown by way of example is provided with a valve seat which, as a bore 286 leading from the outer surface of the cylinder block 10 through the groove 284, into the channel of the discharge line 58 is trained.
- the bore 286 is dimensioned such that it can accommodate a serving as a shut-off ball 280 completely such that it is disposed radially within the circumferential groove 284 in the cylinder block 10.
- this groove 284 made of nitrile rubber O-ring 282 is arranged such that it presses on the balls 280 of all three along the groove 284, mutually identical pressure valves radially inwardly and thereby acts as a common closing spring for these pressure valves.
- Fig. 3 illustrated pressure valve differs from that in Fig. 2 shown pressure valve only in that the circumferential groove 384 is formed slightly wider and neither balls as shut-off nor holes are provided as valve seats for such balls. Instead, the nitrile rubber O-ring 380 disposed in the circumferential groove 384 is configured and arranged to simultaneously act as both a shut-off and closing element for all three pressure valves.
- the invention provides an axial piston pump which has a simple construction and a comparatively small dead volume between the suction valve and the pressure valve.
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- Reciprocating Pumps (AREA)
Description
Die Erfindung betrifft eine hydraulische (d.h. eine zum Fördern einer Flüssigkeit geeignete) Axialkolbenpumpe, die insbesondere zur Verwendung als Förderpumpe für einen Heizöl-Brenner geeignet ist.The invention relates to a hydraulic (ie suitable for conveying a liquid) axial piston pump, which is particularly suitable for use as a feed pump for a fuel oil burner.
Eine Pumpe der eingangs genannten Art ist aus der
Eine weitere gattungsgemässe Pumpe geht aus der
Die in den genannten Druckschriften beschriebenen gattungsgemässen Pumpen weisen eine komplizierte Konstruktion auf und nehmen einen erheblichen Raum ein.The generic pumps described in the cited documents have a complicated construction and take up a considerable amount of space.
Aufgabe der Erfindung ist die Verbesserung einer gattungsgemässen Axialkolbenpumpe derart, dass sie eine einfache Konstruktion und einen geringen Raumbedarf aufweist.The object of the invention is to improve a generic axial piston pump such that it has a simple construction and a small space requirement.
Die Lösung der Aufgabe ist durch die Merkmale des Anspruchs 1 definiert. Gemäss der Erfindung umfasst eine Axialkolbenpumpe zum Fördern einer Flüssigkeit einen Zylinderblock, der wenigstens eine Aussenfläche aufweist, die wenigstens in einer Partie die Form einer Mantelfläche eines Zylinders hat. Im Zylinderblock ist wenigstens ein Hohlzylinder ausgebildet, in welchem ein Förderkolben verschiebbar derart angeordnet ist, dass zwischen den Wänden des Hohlzylinders und einer Stirnseite des Förderkolbens ein Förderraum zur Aufnahme der zu fördernden Flüssigkeit eingeschlossen wird. Die Axialkolbenpumpe umfasst weiter eine aus dem Förderraum wegführende Abströmleitung für die zu fördernde Flüssigkeit, welche als Kanal im Zylinderblock ausgebildet ist und vom Förderraum aus zu der wenigstens einen zylindermantelförmigen Partie der Aussenfläche des Zylinderblocks führt. Die Axialkolbenpumpe umfasst schliesslich ein als Druckventil dienendes Rückschlagventil, dessen Ventilsitz in einer unmittelbar an die zylindermantelförmige Partie der Aussenfläche des Zylinderblocks angrenzenden Partie des Kanals der Abströmleitung angeordnet ist. Ein aus einem elastischen Material gefertigtes ring- oder C-förmiges, sich entlang einer Umfangslinie der zylindermantelförmigen Partie der Aussenfläche des Zylinderblocks erstreckendes Schliessfederelement ist derart angeordnet, dass es als Schliessfeder für das Druckventil wirkt.The solution of the problem is defined by the features of claim 1. According to the invention, an axial piston pump for conveying a liquid comprises a cylinder block which has at least one outer surface which, at least in one part, has the shape of a lateral surface of a cylinder. In the cylinder block at least one hollow cylinder is formed, in which a delivery piston is displaceably arranged such that between the walls of the hollow cylinder and an end face of the delivery piston, a delivery space for receiving the liquid to be delivered is enclosed. The axial piston pump further comprises a discharge line leading away from the delivery chamber for the liquid to be conveyed, which is designed as a channel in the cylinder block and leads from the delivery chamber to the at least one cylindrical jacket-shaped part of the outer surface of the cylinder block. The axial piston pump finally comprises a non-return valve serving as a pressure valve, the valve seat of which is arranged in a section of the channel of the discharge line which is directly adjacent to the cylindrical jacket-shaped part of the outer surface of the cylinder block. A made of an elastic material ring or C-shaped, along a circumferential line of the cylinder jacket-shaped portion of the outer surface of the cylinder block extending closing spring element is arranged such that it acts as a closing spring for the pressure valve.
In der zylindermantelförmigen Partie kann die Aussenfläche des Zylinderblocks insbesondere die Form einer Mantelfläche eines geraden Kreiszylinders aufweisen. Grundsätzlich kann die Aussenfläche in dieser Partie aber auch eine andere geeignete Zylindermantelform aufweisen, z.B. die Mantelform eines elliptischen Zylinders. Im vorliegenden Zusammenhang bedeutet " entlang einer Umfangslinie" entweder entlang einer Umfangslinie (oder eines Umfanglinienabschnitts) auf der Aussenfläche des Zylinderblocks oder entlang einer Nut, die entlang einer Umfangslinie (oder eines Umfanglinienabschnitts) in der Aussenfläche des Zylinderblocks ausgebildet ist.In the cylinder jacket-shaped part, the outer surface of the cylinder block can in particular have the shape of a lateral surface of a straight circular cylinder. Basically, the outer surface in this game but also have another suitable cylinder jacket shape, for example, the shell shape of an elliptical cylinder. In the present context, "along a circumferential line" means either along a circumferential line (or a circumferential line section) on the outer surface of the cylinder block or along a groove along a circumferential line (or a circumferential line portion) is formed in the outer surface of the cylinder block.
Die Verwendung eines ring- oder C-förmigen, elastischen Schliessfederelements ermöglicht eine einfache Fertigung und Montage der Schliessfeder des Druckventils und somit einen kostengünstigen und kompakten Aufbau der Axialkolbenpumpe.The use of a ring-shaped or C-shaped elastic closing spring element allows easy manufacture and assembly of the closing spring of the pressure valve and thus a cost-effective and compact construction of the axial piston pump.
Das Druckventil kann entweder die an die Aussenfläche des Zylinderblocks angrenzende Kanalpartie selbst als Ventilsitz ausgebildet sein, oder es kann ein separates Ventilsitzteil in diese Kanalpartie eingesetzt sein. Die Anordnung des Ventilsitzes in unmittelbarer Nähe der Aussenfläche des Zylinderblocks ermöglicht einen erleichterten Zugang zum Ventilsitz, was vorteilhaft ist für die Montage und für allfällige Revisionen der Pumpe.The pressure valve may either be formed as a valve seat itself adjacent to the outer surface of the cylinder block channel portion, or it may be a separate valve seat member inserted into this channel section. The arrangement of the valve seat in the immediate vicinity of the outer surface of the cylinder block allows easier access to the valve seat, which is advantageous for the assembly and for any revisions of the pump.
Indem die Abströmleitung von lediglich einer Seite (nämlich der Aussenfläche des Zylinderblocks) her als Kanal im Zylinderblock ausgebildet ist, wird eine einfache Fertigung der Axialkolbenpumpe ermöglicht. Der Kanal kann als Einstich, insbesondere als gerader Kanal, z.B. mittels Bohren oder eines anderen geeigneten Abtragungsverfahrens im Zylinderblock ausgeführt werden. Zudem sorgt die Anordnung der Mündung der Abströmleitung im Förderraum (auch als Auslass des Förderraums bezeichnet) in unmittelbarer Nähe der vorderen Grundfläche und somit der Mündung der Zuströmleitung im Förderraum (auch als Einlass in den Förderraum bezeichnet) für ein äusserst kleines Totvolumen. Ein kleines Totvolumen ermöglicht die Verwendung der Pumpe für vergleichsweise grosse Ansaughöhen, vermindert die Bildung von Luftblasen in dem durch die Pumpe geförderten Fluid und gewährleistet einen effizienten Betrieb der Pumpe.By the outflow line of only one side (namely, the outer surface of the cylinder block) is formed as a channel in the cylinder block, a simple production of the axial piston pump is made possible. The channel may be punctured, in particular as a straight channel, e.g. be carried out by drilling or other suitable Abtragungsverfahren in the cylinder block. In addition, the arrangement of the mouth of the discharge line in the delivery chamber (also referred to as outlet of the delivery chamber) in the immediate vicinity of the front base and thus the mouth of the inflow in the delivery chamber (also referred to as an inlet into the delivery chamber) for an extremely small dead volume. A small dead volume allows the pump to be used for comparatively high suction heights, reduces the formation of air bubbles in the fluid delivered by the pump, and ensures efficient operation of the pump.
Im vorliegenden Zusammenhang wird als Totvolumen dasjenige Volumen zwischen dem Saugventil und dem Druckventil einer Axialkolbenpumpe bezeichnet, welches jeweils auch nach der Vollendung eines Druckhubs noch mit Flüssigkeit gefüllt ist. Unter einem Saugventil wird ein Ventil verstanden, welches stromaufwärts des Förderraums den Flüssigkeitsstrom in der Zuströmleitung in Richtung zum Förderraum hin zulässt, in die Gegenrichtung (d.h. vom Förderraum weg) jedoch verhindert.In the present context, the volume between the suction valve and the pressure valve of an axial piston pump is referred to as the dead volume, which is in each case also filled with liquid after the completion of a pressure stroke. A suction valve is understood to be a valve which permits the liquid flow in the inflow line in the direction of the delivery chamber upstream of the delivery chamber, but in the opposite direction (ie away from the delivery chamber).
Demgegenüber wird unter einem Druckventil ein Ventil verstanden, welches stromabwärts des Förderraums den Flüssigkeitsstrom in der Abströmleitung in Richtung vom Förderraum weg zulässt, in die Gegenrichtung (d.h. zum Förderraum hin) jedoch verhindert. Unter einem Kanal, der auf direktem Weg vom Förderraum zur Aussenfläche des Zylinderblocks führt, ist ein Kanal zu verstehen, der vom Förderraum aus ohne Durchgang durch irgendwelche weitere Kammern oder Hohlräume hindurch unmittelbar zur Aussenfläche führt, dies im Unterschied z.B. zu der in
Vorzugsweise ist der Kanal der Abströmleitung sogar derart ausgebildet, dass dieser auf dem kürzesten Weg vom Hohlzylinder zur Aussenfläche des Zylinderblocks führt. Dadurch wird ein besonders kleines Totvolumen geschaffen. Als Alternative sind jedoch auch andere Erfindungsvarianten möglich, bei denen der Kanal auf vom kürzesten Weg abweichenden Wegen, entweder geradlinig oder auch entlang von Kurven, vom Hohlzylinder zur Aussenfläche des Zylinderblocks führt.Preferably, the channel of the discharge line is even formed such that it leads on the shortest path from the hollow cylinder to the outer surface of the cylinder block. This creates a particularly small dead volume. As an alternative, however, other variants of the invention are possible in which the channel leads to deviating paths from the shortest path, either straight or along curves, from the hollow cylinder to the outer surface of the cylinder block.
Gemäss einer bevorzugten Ausführungsart der Erfindung weist der Förderkolben in einem axialen Bereich in der Nähe seiner der vorderen Grundfläche des Hohlzylinders zugewandten Stirnseite eine Umfangsverkleinerung auf. Unter einer Umfangsverkleinerung wird verstanden, dass der Umfang des Förderkolbens in einem axialen Bereich kleiner ist als der im Wesentlichen dem Hohlzylinder entsprechende Umfang im überwiegenden restlichen Bereich des Förderkolbens. Durch die Umfangsverkleinerung wird ein ringförmiger Kanal (auch als Ringkanal bezeichnet) für die Flüssigkeitsströmung zwischen dem Förderkolben und der Mantelfläche des Hohlzylinders geschaffen. Die Umfangsverkleinerung ist in einem axialen Bereich des Förderkolbens derart angeordnet, dass sie bei maximaler Kompression (d.h. bei minimalem Volumen des Förderraums) wenigstens teilweise über der Mündung des Abströmkanals in der Mantelfläche des Hohlzylinders angeordnet ist. In der der maximalen Kompression entsprechenden Position des Förderkolbens kann dann die Flüssigkeit aus dem Förderraum durch den Ringkanal hindurch direkt durch den Auslass des Förderraums hindurch in den Abströmkanal hinein strömen. Dadurch kann während dem Druckhub der Förderkolben im Hohlzylinder bis ganz nach vorne geschoben werden, so dass in der Position mit maximaler Kompression die Stirnseite des Förderkolbens in unmittelbarer Nähe der vorderen Grundfläche des Hohlzylinders angeordnet ist. In dieser vordersten Position des Förderkolbens kann seine vordere Stirnseite teilweise oder sogar vollständig vor der Mündung der Abströmleitung angeordnet sein. Durch den Ringkanal wird gewährleistet, dass die Flüssigkeit trotzdem noch aus dem Förderraum durch den Abströmkanal hindurch abströmen kann. Insgesamt ermöglicht der Ringkanal eine weitere Verkleinerung des Totvolumens.According to a preferred embodiment of the invention, the delivery piston has a circumferential reduction in an axial region in the vicinity of its front side facing the front base surface of the hollow cylinder. Under a reduction in size is understood that the circumference of the delivery piston in an axial region is smaller than the substantially corresponding to the hollow cylinder circumference in the vast remaining area of the delivery piston. By the reduction in size, an annular channel (also referred to as an annular channel) is provided for the liquid flow between the delivery piston and the lateral surface of the hollow cylinder. The circumferential reduction is arranged in an axial region of the delivery piston such that it is arranged at maximum compression (ie with minimal volume of the delivery chamber) at least partially above the mouth of the outflow channel in the lateral surface of the hollow cylinder. In the position corresponding to the maximum compression of the delivery piston, the liquid can then flow from the delivery chamber through the annular channel directly through the outlet of the delivery chamber into the discharge channel. As a result, the delivery piston in the hollow cylinder can be pushed all the way to the front during the pressure stroke, so that in the position with maximum compression, the end face of the delivery piston is arranged in the immediate vicinity of the front base of the hollow cylinder. In this foremost position of the delivery piston, its front end side can be arranged partially or even completely in front of the mouth of the outflow line. It is ensured by the annular channel that the liquid can nevertheless still flow out of the delivery chamber through the outflow channel. Overall, the annular channel allows a further reduction of the dead volume.
Die Umfangsverkleinerung kann im vordersten, an die vordere Stirnseite des Förderkolbens anschliessenden axialen Bereich des Förderkolbens ausgebildet sein. Grundsätzlich ist es aber auch möglich, die Umfangsverkleinerung in Form eines von der vorderen Stirnseite des Förderkolbens zurückversetzten Ringkanals auszubilden und weiter Verbindungskanäle im Kolben auszubilden, welche sich in axialer Richtung vom Ringkanal zur vorderen Stirnseite des Förderkolbens erstrecken und dadurch eine flüssigkeitsleitende Verbindung zwischen dem Ringkanal und dem Förderraum schaffen.The circumferential reduction may be formed in the foremost axial region of the delivery piston which adjoins the front end side of the delivery piston. In principle, however, it is also possible to form the circumferential reduction in the form of a recessed from the front end of the delivery piston annular channel and further form connecting channels in the piston, which extend in the axial direction from the annular channel to the front end of the delivery piston and thereby a liquid-conducting connection between the annular channel and create the pumping room.
Vorzugsweise ist ein als Saugventil dienendes Rückschlagventil, das einen Absperrkörper mit einer flachen Partie aufweist, in axialer Richtung unmittelbar vor dem Hohlzylinder derart angeordnet, dass die flache Partie in geschlossenem Zustand des Saugventils einen Teil der Begrenzungswand des Förderraums bildet. Indem die Flachpartie des Absperrkörpers als integraler Teil der Förderraumbegrenzungswand ausgebildet ist, ergibt sich ein besonders kleines Totvolumen. Die zum Förderraum gerichtete Seite der flachen Partie des Absperrkörpers kann insbesondere derart ausgebildet und angeordnet sein, dass sie in geschlossenem Zustand des Saugventils einen Teil der vorderen Grundfläche des Hohlzylinders bildet. Grundsätzlich können jedoch auch andere geeignete Saugventile für die erfindungsgemässe Axialkolbenpumpe verwendet werden.Preferably, a check valve serving as a suction valve, which has a shut-off body with a flat portion, arranged in the axial direction immediately before the hollow cylinder such that the flat portion forms a part of the boundary wall of the pumping chamber in the closed state of the suction valve. By the flat part of the shut-off is formed as an integral part of the delivery chamber boundary wall, there is a particularly small dead volume. The directed to the delivery chamber side of the flat portion of the shut-off can in particular be designed and arranged such that it forms a part of the front base of the hollow cylinder in the closed state of the suction valve. In principle, however, other suitable suction valves for the inventive axial piston pump can be used.
Vorteilhafterweise ist der Zylinderblock auf wahlweise auswechselbare Art in einem diesen wenigstens teilweise umfassenden Pumpengehäuse derart angeordnet, dass die Aussenfläche des Zylinderblocks im Bereich der Abströmleitung (d.h. im Bereich der Mündung der Abströmleitung in der Aussenfläche) vom Pumpengehäuse umschlossen ist. Dadurch wird die Möglichkeit geschaffen, einzelne Bestandteile des Druckventils im Pumpengehäuse anzuordnen.Advantageously, the cylinder block is arranged on a selectively replaceable type in a pump housing which at least partially surrounds it such that the outer surface of the cylinder block is enclosed by the pump housing in the region of the discharge line (ie in the region of the mouth of the discharge line in the outer surface) is. This creates the possibility to arrange individual components of the pressure valve in the pump housing.
Das Druckventil kann wenigstens teilweise ausserhalb des Zylinderblocks im Pumpengehäuse angeordnet sein. Es können z.B. das Schliessfederelement des Druckventils und/oder ein Absperrkörper des Druckventils im Pumpengehäuse ausserhalb des Zylinderblocks angeordnet sein. Vorzugsweise werden im Pumpengehäuse ausserhalb des Zylinderblocks Druckventilkomponenten angeordnet, die während dem Betrieb der Pumpe einem vergleichsweise kleinen Verschleiss unterliegen. Dies erlaubt es, im Zuge einer Revision der Pumpe lediglich das Zylindergehäuse mitsamt den darin angeordneten Teilen zu ersetzen, die einem vergleichsweise grossen Verschleiss unterliegen, während das Pumpengehäuse und die darin angeordneten Teile weiter verwendet werden können.The pressure valve may be arranged at least partially outside the cylinder block in the pump housing. It can e.g. the closing spring element of the pressure valve and / or a shut-off body of the pressure valve may be arranged in the pump housing outside the cylinder block. Preferably, in the pump housing outside the cylinder block pressure valve components are arranged, which are subject to a comparatively small wear during operation of the pump. This makes it possible to replace in the course of a revision of the pump, only the cylinder housing together with the parts arranged therein, which are subject to a relatively large wear, while the pump housing and the parts arranged therein can be used.
Der gesamte Zylinderblock kann als einstückiges Formteil ausgebildet sein, um ein rasches und einfaches ersetzen des Zylinderblocks zu ermöglichen. Vorteilhafterweise ist er aus einem vergleichsweise verschleissfestem Material gefertigt, um seine Lebensdauer zu erhöhen. Demgegenüber kann das Pumpengehäuse aus einem weniger verschleissfesten, dafür besser bearbeitbaren Material gefertigt sein, da es einem wesentlich kleineren Verschleiss unterliegt als der mechanisch stark beanspruchte Zylinderblock.The entire cylinder block may be formed as a one-piece molding to allow a quick and easy replacement of the cylinder block. Advantageously, it is made of a comparatively wear-resistant material in order to increase its service life. In contrast, the pump housing can be made of a less wear-resistant, but better machinable material, since it is subject to a much smaller wear than the mechanically highly stressed cylinder block.
Je nach geplantem Verwendungszweck sind jedoch auch Varianten von erfindungsgemässen Pumpen mit mehrteiligen Zylinderblöcken möglich.Depending on the intended use, however, variants of pumps according to the invention with multi-part cylinder blocks are also possible.
Vorzugsweise ist der Zylinderblock derart ausgebildet, dass seine Aussenfläche wenigstens in einer Partie, welche die Mündung des Kanals der Abströmleitung in der Aussenfläche umfasst, die Form einer Mantelfläche eines geraden Kreiszylinders hat und in dieser kreiszylindermantelförmigen Partie eine zur Hohlzylinderachse parallele Zylinderblockachse (nämlich die Zylinderachse der kreiszylindrischen Mantelfläche) definiert. Dadurch wird eine besonders einfache Fertigung des Zylinderblocks ermöglicht, indem die Aussenfläche des Zylinderblocks durch Drehen auf einer Werkzeugmaschine hergestellt werden kann. Weiter können im Zylinderblock zur zylindrischen Mantelfläche parallele Hohlzylinder durch Bohren einfach hergestellt werden.Preferably, the cylinder block is formed such that its outer surface at least in a portion which includes the mouth of the channel of the discharge line in the outer surface, the shape of a lateral surface of a right circular cylinder and in this circular cylindrical shell a parallel to the hollow cylinder axis cylinder block axis (namely, the cylinder axis of circular cylindrical lateral surface) defined. Thereby, a particularly simple production of the cylinder block is made possible by the outer surface of the cylinder block can be made by turning on a machine tool. Next can in the cylinder block for cylindrical shell surface parallel hollow cylinder can be easily produced by drilling.
Falls die Axialkolbenpumpe zwei oder mehr Druckventile aufweist, können diese derart ausgebildet und angeordnet sein, dass das Schliessfederelement als gemeinsame Schliessfeder für diese Druckventile wirkt. Die Druckventile können insbesondere mit Ventilsitzen versehen sein, die im Wesentlichen in radialer Richtung innerhalb einer bestimmten Umfangslinie der zylindermantelförmigen Partie der Aussenfläche des Zylinderblocks angeordnet sind, wobei es sich bei dieser Umfangslinie um diejenige handelt, welcher entlang sich das Schliessfederelement erstreckt. Die Verwendung eines einzigen Schliessfederelementes für eine Mehrzahl von Druckventilen sorgt für eine weitere Vereinfachung der Konstruktion der Axialkolbenpumpe.If the axial piston pump has two or more pressure valves, these may be designed and arranged such that the closing spring element acts as a common closing spring for these pressure valves. The pressure valves may in particular be provided with valve seats, which are arranged substantially in the radial direction within a certain circumferential line of the cylinder jacket-shaped portion of the outer surface of the cylinder block, wherein this circumferential line is that which extends along the closing spring element. The use of a single closing spring element for a plurality of pressure valves ensures a further simplification of the construction of the axial piston pump.
Vorteilhafterweise ist das Schliessfederelement derart ausgebildet und angeordnet, dass es gleichzeitig auch als Absperrkörper des Druckventils oder der Druckventile wirkt. Durch die Verwendung eines einzigen Bauteils, das sowohl als Schliessfederelement als auch als Absperrkörper wirkt, kann die Konstruktion der Axialkolbenpumpe weiter vereinfacht werden. Gemäss einer in konstruktiver Hinsicht besonders einfachen Ausführungsart der Erfindung ist das Schliessfederelement sogar derart ausgebildet und angeordnet, dass es gleichzeitig als einzige Schliessfeder und als einziger Absperrkörper für das oder die Druckventile wirkt, deren Ventilsitze radial innerhalb von ihm im Zylinderblock angeordnet sind. Diese Druckventile können dann gänzlich frei von weiteren Schliessfedern und/oder Absperrkörpern ausgebildet sein.Advantageously, the closing spring element is designed and arranged such that it simultaneously acts as a shut-off of the pressure valve or the pressure valves. By using a single component that acts both as a closing spring element and as a shut-off body, the construction of the axial piston pump can be further simplified. According to a structurally particularly simple embodiment of the invention, the closing spring element is even designed and arranged so that it acts simultaneously as the sole closing spring and the only shut-off for the pressure valve or valves, the valve seats are arranged radially within him in the cylinder block. These pressure valves can then be designed completely free of further closing springs and / or shut-off bodies.
In der Zuströmleitung kann stromaufwärts unmittelbar vor dem Saugventil ein Diffusionselement (auch als Vermischungselement bezeichnet) angeordnet sein, das eine Verminderung der Grösse von allfällig in der Flüssigkeit vorhandenen Gasblasen bewirkt.A diffusion element (also referred to as a mixing element) which causes a reduction in the size of any gas bubbles present in the liquid can be arranged upstream in the inflow line immediately upstream of the suction valve.
Das Diffusionselement sorgt für eine Vermischung des durch dieses hindurch strömenden Mediums. Falls in der zu fördernden Flüssigkeit Gasblasen vorhanden sind, sorgt das Diffusionselement für eine Vermischung dieser Gasblasen mit der Flüssigkeit und somit für eine Verkleinerung der Gasblasen. Solche Gasblasen, insbesondere Luftblasen, können entstehen, wenn der Druck in der Zuströmleitung vergleichsweise klein ist, was insbesondere bei vergleichsweise grossen Saughöhen (d.h. grossen Höhen der Pumpe über dem Flüssigkeitspegel der mittels der Axialkolbenpumpe durch die Zuströmleitung hindurch anzusaugenden Flüssigkeit) der Fall ist. Bei Saughöhen von typischerweise über drei Metern besteht die Gefahr, dass sich Luft aus der angesaugten Flüssigkeit löst und Blasen in der Flüssigkeit bildet. Ohne Diffusionselement können die Blasen eine Grösse erreichen, welche eine Entlüftung des Förderraumes erforderlich machen, was zu einem Pumpenausfall führt, da der Förderraum über das Saugventil gegen Druck entlüftet werden muss.The diffusion element ensures a mixing of the medium flowing through it. If gas bubbles are present in the liquid to be conveyed, the diffusion element ensures a mixing of these gas bubbles with the liquid and thus a reduction of the gas bubbles. Such gas bubbles, In particular, air bubbles can occur when the pressure in the inflow line is comparatively small, which is the case in particular for comparatively large suction heights (ie, large heights of the pump above the liquid level of the liquid to be suctioned by the axial flow pump through the inflow line). At suction heights of typically over three meters there is a risk that air will be released from the aspirated liquid and form bubbles in the liquid. Without a diffusion element, the bubbles can reach a size which necessitates venting of the delivery chamber, which leads to pump failure, since the delivery chamber must be vented against pressure via the suction valve.
Das Diffusionselement kann ein aus einem gesinterten Material gefertigtes Filterelement oder ein feinmaschiges Sieb sein. Solche Diffusionselemente sind besonders einfach und kostengünstig. Grundsätzlich können jedoch auch andere geeignete Diffusionselemente verwendet werden, die für eine wirksame Verkleinerung von allfällig in der Flüssigkeit vorhandenen Gasblasen sorgen.The diffusion element may be a filter element made of a sintered material or a fine mesh screen. Such diffusion elements are particularly simple and inexpensive. In principle, however, it is also possible to use other suitable diffusion elements which ensure effective reduction of any gas bubbles which may be present in the liquid.
Aus der nachfolgenden Detailbeschreibung und der Gesamtheit der Patentansprüche ergeben sich weitere vorteilhafte Ausführungsformen und Merkmalskombinationen der Erfindung.From the following detailed description and the totality of the claims, further advantageous embodiments and feature combinations of the invention result.
Die zur Erläuterung des Ausführungsbeispiels verwendeten Zeichnungen zeigen:
- Fig. 1
- eine Axialkolbenpumpe in einer vereinfachten Querschnittansicht;
- Fig. 2
- einen Ausschnitt aus einer Axialkolbenpumpe gemäss einer ersten Ausführungsart der Erfindung in einer vereinfachten Querschnittansicht;
- Fig. 3
- einen Ausschnitt aus einer Axialkolbenpumpe gemäss einer zweiten Ausführungsart der Erfindung in einer vereinfachten Querschnittansicht;
- Fig. 4
- einen Ausschnitt aus einer Axialkolbenpumpe in einer vereinfachten Querschnittansicht.
- Fig. 1
- an axial piston pump in a simplified cross-sectional view;
- Fig. 2
- a section of an axial piston pump according to a first embodiment of the invention in a simplified cross-sectional view;
- Fig. 3
- a section of an axial piston pump according to a second embodiment of the invention in a simplified cross-sectional view;
- Fig. 4
- a section of an axial piston pump in a simplified cross-sectional view.
Grundsätzlich sind in den Figuren gleiche Teile mit gleichen Bezugszeichen versehen.Basically, the same parts are provided with the same reference numerals in the figures.
In
Die in
Im Zylinderblock 10 sind drei zueinander identische Hohlzylinder 26, 28 ausgebildet, die je in gleichem radialen Abstand zwischen der Mantelfläche des Zylinderblocks 10 und der Zylinderblockachse 12 angeordnet sind. Sie haben je die Form eines geraden Kreiszylinders mit zur Zylinderblockachse paralleler Hohlzylinderachse 30, 32. Jeder Hohlzylinder 26, 28 ist jeweils in Bezug auf die Zylinderblockachse 12 je um 120 Grad versetzt gegenüber den beiden anderen Hohlzylindern 26, 28 angeordnet. In der Darstellung von
Die Hohlzylinder 26, 28 werden je durch eine erste Grundfläche (auch als vordere Grundfläche bezeichnet) und eine kreiszylindrische Mantelfläche begrenzt. In jedem Hohlzylinder 26, 28 ist je ein Förderkolben 34, 36 in Richtung der zugeordneten Hohlzylinderachse 30, 32 verschiebbar derart angeordnet, dass zwischen der ersten Grundfläche des Hohlzylinders 26, 28, einer dieser zugewandten Stirnseite des Förderkolbens 34, 36 (auch als vordere Stirnseite des Förderkolbens 34, 36 bezeichnet) und einem Teil der Mantelfläche des Hohlzylinders 26, 28 ein Förderraum 38, 40 zur Aufnahme des zu fördernden Heizöls eingeschlossen wird. Die drei je durch einen Hohlzylinder 26, 28 und einen in ihm verschiebbar aufgenommenen Förderkolben 34, 36 gebildeten Kolben-Zylinder-Anordnungen sind identisch zueinander ausgebildet und in Bezug auf die Zylinderblockachse 12 rotationssymmetrisch zueinander angeordnet.The
Die Antriebsvorrichtung für eine Axialkolbenpumpe der in
In der Darstellung von
Jede Kolben-Zylinder-Anordnung umfasst weiter je eine durch die erste (vordere) Grundfläche des Hohlzylinders 26, 28 hindurch in den Förderraum 38, 40 mündende Zuströmleitung 54, 56 und eine aus dem Förderraum 38, 40 wegführende Abströmleitung 58, 60 für das zu fördernde Heizöl.Each piston-cylinder arrangement further comprises one each through the first (front) base surface of the
Der in Bezug auf die Strömungsrichtung des zu fördernden Heizöls vor dem Förderraum 38, 40 angeordnete Bereich der Pumpe wird als Niederdruckbereich oder als Saugbereich der Pumpe bezeichnet. In diesem Bereich steht das Heizöl unter einem vergleichsweise niedrigen Druck, der zwischen dem Dampfdruck des Heizöls und dem Atmosphärendruck in der Umgebung der Pumpe liegt. Der in Bezug auf die Strömungsrichtung nach dem Förderraum 38, 40 angeordnete Pumpenbereich wird als Hochdruckbereich der Pumpe bezeichnet, wobei in diesem Bereich Heizöldrücke zwischen dem Atmosphärendruck und ungefähr 700 bar herrschen. Während einem Saughub entspricht der Druck im Förderraum 38, 40 ungefähr dem Druck im Saugbereich. Während einem Druckhub hingegen entspricht der Druck im Förderraum 38, 40 im Wesentlichen dem Druck im Hochdruckbereich der Pumpe.The region of the pump arranged in front of the
Die Abströmleitungen 58, 60 von allen drei Hohlzylindern 26, 28 münden auf einer gemeinsamen Umfangslinie auf der zylindermantelförmigen Aussenfläche des Zylinderblocks 10. Sie sind über eine Hochdruck-Verbindungsleitung 62 miteinander und mit einem im ersten Pumpengehäuseteil 14 angeordneten Druckanschluss 64 im Hochdruckbereich der Pumpe verbunden, wobei diese Hochdruck-Verbindungsleitung 62 als der erwähnten Umfangslinie entlang umlaufende Nut 62 in der die zylindermantelförmige Aussenfläche des Zylinderblocks 10 umfassenden Oberfläche des ersten Pumpengehäuseteils 14 ausgebildet ist. Auf ähnliche Art sind die Zuströmleitungen 54, 56 zu den Hohlzylindern 26, 28 über Niederdruck-Verbindungsleitungen (nicht dargestellt) miteinander und mit einem im ersten Pumpengehäuseteil 14 angeordneten Sauganschluss 66 im Niederdruckbereich der Pumpe verbunden.The discharge lines 58, 60 of all three
Die Abströmleitung 58, 60 von jedem Hohlzylinder 26, 28 ist ein einseitig von der Aussenfläche des Zylinderblocks 10 her zu diesem Hohlzylinder 26, 28 ausgebildeter Kanal im Zylinderblock 10. Dieser Kanal führt von dem im Hohlzylinder 26, 28 angeordneten Förderraum 38, 40 aus, von einer Stelle in unmittelbarer Nähe der vorderen Grundfläche des Hohlzylinders 26, 28, geradlinig auf direktem und kürzestem Weg durch die Mantelfläche des Hohlzylinders 26, 28 hindurch zur Aussenfläche des Zylinderblocks 10. Das heisst, dass sich der Kanal der Abströmleitung 58, 60 in radialer Richtung sowohl in Bezug auf die Achse 30, 32 des Hohlzylinders 26, 28 als auch in Bezug auf die Zylinderblockachse 12 vom Förderraum 38, 40 zur Aussenfläche des Zylinderblocks 10 erstreckt.The
Die Förderkolben 34, 36 weisen in ihrem vordersten, an die vordere Stirnseite anschliessenden Bereich eine Umfangsverkleinerung 68, 70 auf. Dadurch wird im vordersten Bereich des Förderkolbens 34, 36 ein ringförmiger Kanal zwischen dem Förderkolben 34, 36 und dem diesen umfassenden Hohlzylinder 26, 28 geschaffen. Wie in
Stromaufwärts des Förderraums 38, 40 ist in axialer Richtung unmittelbar vor jedem Hohlzylinder 26, 28 je ein als Saugventil dienendes Rückschlagventil angeordnet. Bei der in
Die in
Sowohl im Falle der in
Weiter ist bei sämtlichen der in
Die in den
Bei der in
Das in
Zusammenfassend ist festzustellen, dass durch die Erfindung eine Axialkolbenpumpe angegeben wird, die eine einfache Konstruktion und ein vergleichsweise kleines Totvolumen zwischen dem Saugventil und dem Druckventil aufweist.In summary, it should be noted that the invention provides an axial piston pump which has a simple construction and a comparatively small dead volume between the suction valve and the pressure valve.
Claims (8)
- Axial piston pump for conveying a fluid, having a cylinder block (10), at least one hollow cylinder (26, 28) which is formed in the cylinder block (10), which has an outer surface which is in the form of a cylinder at least in one portion, a conveying piston (34, 36) which is arranged so as to be able to be displaced in the hollow cylinder (26, 28), a conveying space (38, 40) being enclosed between the walls of the hollow cylinder (26, 28) and an end-face of the conveying piston (34, 36) for receiving the fluid to be conveyed, a discharge line (58, 60) which extends away from the conveying space (38, 40), and which is formed as a channel in the cylinder block (10) and extends from the conveying space (38, 40) to the at least one cylindrical portion of the outer face of the cylinder block (10) and at least one non-return valve which acts as a pressure valve and whose valve seat is arranged in a portion of the channel of the discharge line (58, 60) that directly adjoins the cylindrical portion of the outer face of the cylinder block (10), characterised in that an closure spring element (282, 380) which is annular or C-shaped and produced from a resilient material and the zylinder block (10) with the outer face which is in the form of an outer surface of a cylinder at least in one portion, and in that the closure spring element (282, 380) extends along a peripheral line of the cylindrical portion of the outer face of the cylinder block and being arranged in such a manner that it acts as a closure spring for the pressure valve.
- Axial piston pump according to claim 1, characterised in that, along the peripheral line of the cylindrical portion of the outer face of the cylinder block (10), there is formed a continuous groove (284, 384) for receiving the closure spring element (282, 380), the discharge line (58, 60) opening in the groove (284, 384).
- Axial piston pump according to claim 2, characterised in that the valve seat of the pressure valve is constructed in the channel of the discharge line (58) as a hole (286) that extends from the outer face of the cylinder block (10) through the groove (284), the hole (286) being sized in such a manner that it can completely receive a ball (280) which acts as a blocking member in such a manner that it is arranged radially within the peripheral groove (284) in the cylinder block and that it is pressed radially inwards by the closure spring element (282).
- Axial piston pump according to claim 1 or 2, characterised by the closure spring element (380) being formed and arranged in such a manner that it also acts at the same time as a blocking member (380) of the pressure valve or the pressure valves for which it acts as a closure spring element (380).
- Axial piston pump according to any one of claims 1 to 4, characterised in that it has at least two pressure valves which are constructed and arranged in such a manner that the closure spring element (282, 380) acts as a common closure spring for the at least two pressure valves.
- Axial piston pump according to any one of claims 1 to 5, characterised by the channel of the discharge line (58, 60) being formed in such a manner that it extends over the shortest path from the hollow cylinder (26, 28) to the outer face of the cylinder block (10).
- Axial piston pump according to any one of claims 1 to 6, characterised in that the cylinder block (10) is arranged so as to be able to be optionally replaced in a pump housing (14, 16) which at least partially surrounds the cylinder block in such a manner that the outer face of the cylinder block (10) is surrounded by the pump housing (14, 16) in the region of the discharge line (58, 60).
- Axial piston pump according to any one of claims 1 to 7, characterised in that the cylinder block (10) is an integral moulded component.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06015437A EP1715183B1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
DE50212619T DE50212619D1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
AT06015437T ATE403804T1 (en) | 2002-07-05 | 2002-07-05 | HYDRAULIC AXIAL PISTON PUMP |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06015437A EP1715183B1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
EP02405569A EP1378662A1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02405569A Division EP1378662A1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1715183A2 EP1715183A2 (en) | 2006-10-25 |
EP1715183A3 EP1715183A3 (en) | 2006-12-20 |
EP1715183B1 true EP1715183B1 (en) | 2008-08-06 |
Family
ID=29719813
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02405569A Withdrawn EP1378662A1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
EP06015437A Expired - Lifetime EP1715183B1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02405569A Withdrawn EP1378662A1 (en) | 2002-07-05 | 2002-07-05 | Hydraulic axial piston pump |
Country Status (1)
Country | Link |
---|---|
EP (2) | EP1378662A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007041950B4 (en) | 2006-09-18 | 2023-10-05 | Robert Bosch Gmbh | Valve arrangement for a hydrostatic piston engine |
CN104595286A (en) * | 2015-01-31 | 2015-05-06 | 南通恒力重工机械有限公司 | Hydraulic machine capable of fully discharging oil |
CN106930995B (en) * | 2017-05-09 | 2018-09-25 | 太原科技大学 | A kind of compression apparatus for adjusting force of plunger hydraulic element |
CN107013522B (en) * | 2017-05-09 | 2018-09-25 | 太原科技大学 | The compression apparatus for adjusting force of Port Plate Pair |
IT201900020050A1 (en) | 2019-10-30 | 2021-04-30 | Annovi Reverberi Spa | AUTOMATIC BIDIRECTIONAL VALVE AND PUMP EQUIPPED WITH THIS VALVE |
DE102021125838A1 (en) * | 2021-10-05 | 2023-04-06 | Solo Kleinmotoren Gmbh | Piston high-pressure pump with small delivery volume |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE707462C (en) * | 1938-12-02 | 1941-06-23 | Rudolf Mueller | Piston pump with parallel pistons arranged in a circle in a cylinder drum |
US2672819A (en) * | 1948-12-31 | 1954-03-23 | Schweizerische Lokomotiv | Expansible-chamber and positivedisplacement type pump of variable capacity |
FR1587661A (en) * | 1968-08-02 | 1970-03-27 | ||
DE1951234B2 (en) * | 1969-10-10 | 1974-07-11 | Linde Ag, 6200 Wiesbaden | Axial piston machine for a hydrostatic remote transmission |
US3832094A (en) * | 1973-03-23 | 1974-08-27 | Int Basic Economy Corp | Hydraulic pump |
DE3723988A1 (en) * | 1987-07-20 | 1989-02-09 | Hydromatik Gmbh | AXIAL PISTON MACHINE WHOSE PISTON IS DESIGNED AS A STEPPED PISTON |
-
2002
- 2002-07-05 EP EP02405569A patent/EP1378662A1/en not_active Withdrawn
- 2002-07-05 EP EP06015437A patent/EP1715183B1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP1715183A3 (en) | 2006-12-20 |
EP1715183A2 (en) | 2006-10-25 |
EP1378662A1 (en) | 2004-01-07 |
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