EP1799553B1 - Banderoliervorrichtung und diese verwendendes verfahren - Google Patents
Banderoliervorrichtung und diese verwendendes verfahren Download PDFInfo
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- EP1799553B1 EP1799553B1 EP04784658A EP04784658A EP1799553B1 EP 1799553 B1 EP1799553 B1 EP 1799553B1 EP 04784658 A EP04784658 A EP 04784658A EP 04784658 A EP04784658 A EP 04784658A EP 1799553 B1 EP1799553 B1 EP 1799553B1
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- EP
- European Patent Office
- Prior art keywords
- wrap
- web material
- conveying path
- leading edge
- stack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000000034 method Methods 0.000 title claims description 29
- 239000000463 material Substances 0.000 claims description 123
- 238000004891 communication Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 description 21
- 230000000712 assembly Effects 0.000 description 18
- 238000000429 assembly Methods 0.000 description 18
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/08—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
- B65B11/10—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path to fold the wrappers in tubular form about contents
- B65B11/105—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path to fold the wrappers in tubular form about contents the axis of the tube being parallel to the conveying direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B49/00—Devices for folding or bending wrappers around contents
- B65B49/12—Rotary folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B49/00—Devices for folding or bending wrappers around contents
- B65B49/14—Folders forming part of, or attached to, conveyors for partially-wrapped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
Definitions
- the present invention relates to apparatuses and methods for the production and packaging of web products, and more particularly to apparatuses and methods for banding stacks of web products.
- Prior art banding systems such as the banding system 10 of Figs. 1-4 , generally include feed conveyors 12, which move logs 14 of web product toward a wrapping station 16.
- the wrapping station 16 includes a roll 18 of wrap material 20, which is positioned adjacent to the feed conveyor 12 to supply wrap web material 20 to the wrapping station 16.
- the roll 18 typically feeds wrap material 20 through a cutting assembly 24 and onto a discharge conveyor 26.
- Conventional cutting assemblies 24 generally include an anvil 30 having an outwardly extending knife blade 32 and a rotatable cutting roll 34 having an outwardly extending knife blade 36.
- the cutting roll 34 is rotated about its axis to intermittently and selectively enrage the wrap material 20 between the blade 36 of the cutting roll 34 and the blade 32 of the anvil 30.
- the blades 32, 36 perforate the wrap material 20, defining a wrap sheet 38.
- the wrap sheet 38 is typically fed upwardly toward the discharge conveyor 26.
- the feed conveyor 12 then moves a log 14 across the wrapping station 16 and onto the discharge conveyor 12, thereby pinching the leading edge of the wrap sheet 38 between the leading edge of the log 14 and the discharge conveyor 26.
- the leading edges of the wrap sheet 38 and the log 14 are then aligned.
- the discharge conveyor 26 continues to pull the wrap sheet 38 upwardly and an actuator 40 is moved into engagement with the wrap sheet 38 to rip the wrap sheet 38 at the perforation.
- the discharge conveyor 26 continues to pull the wrap sheet 38 and the log 14 forwardly, aligning the trailing edge of the wrap sheet 38 and the trailing edge of the log 14.
- the wrap sheet 38 Downstream from the wrapping station 16, the wrap sheet 38 is typically folded upwardly and around the log 14. The log 14 can then be cut into smaller stacks or clips of web product.
- EP-A-1415915 (Baumer SRL) discloses a sleeve-type packing machine system for changing reels of packing sheet.
- EP-A-0949145 (Baumer SRL) discloses a method and machine for packaging objects by means of pieces of sheet material obtained from a continuous strip.
- US-A-5189865 (Andrade Jose et al ) discloses a method and apparatus for wrapping an article to be wrapped on a conveyor in a generally horizontal direction.
- EP-A-0515320 (Wrapmatic Spa) discloses a method of wrapping reams of paper, and equipment for the implementation of such a method.
- EP-A-1227040 (Innopack SRL) discloses a method and machine for packaging reams of sheets.
- US-A-3710536 (Lee et al ) discloses a method of and an apparatus for automatically compressing and banding a stack of articles.
- the apparatus disclosed corresponds to the preamble of appended claim 1.
- the invention relates to a bander apparatus and a method according to the claims.
- Some embodiments of the present invention provide a bander apparatus for wrapping stacks of web product with wrap web material supplied from a supply roll.
- the bander apparatus generally includes a conveyor for supporting and moving the stacks to be wrapped along a conveying path, a drive assembly operable to receive wrap web material from the supply roll and positively feed the wrap material to the conveying path, and a wrapping assembly for manipulating the wrap web material around the stack.
- the bander apparatus generally includes a conveyor for supporting and moving the stacks to be wrapped along a conveying path and a cutting roll rotatable to clean cut the wrap web material received from the supply roll to separate a wrap sheet from the wrap web material and define a trailing edge of the wrap sheet. The trailing edge is delivered to the conveying path after the wrap sheet is separated from the wrap sheet material.
- the bander apparatus also includes a wrapping assembly for manipulating the wrap web material around the stack.
- the present invention includes a bander apparatus for wrapping stacks of web product with wrap web material supplied from an unwind roll rotatable about a roll axis.
- the bander apparatus generally includes a conveyor for supporting and moving the stacks to be wrapped along a conveying path and an unwind assembly including a mandrel operable to support the supply roll.
- the unwind assembly generally includes a supply roll drive to rotate the mandrel and to positively drive the rotation of the supply roll about the roll axis to unwind wrap web material from the supply roll and supply the wrap web material to the conveying path.
- the bander apparatus also includes a wrapping assembly for manipulating the wrap web material around the stack.
- the invention also provides a method for wrapping stacks of web product with wrap web material supplied from a supply roll.
- the method generally includes supporting and moving the stacks to be wrapped along a conveying path, receiving wrap web material from the supply roll and positively feeding the wrap material to the conveying path with a drive assembly, and manipulating the wrap web material around the stack.
- the invention provides a method generally including supporting and moving the stacks to be wrapped along a conveying path, rotating a cutting roll, clean cutting the wrap web material received from the supply roll to separate a wrap sheet from the wrap web material, defining a trailing edge of the wrap sheet, delivering the trailing edge to the conveying path after the wrap sheet is separated from the wrap sheet material, and manipulating the wrap sheet around the stack.
- Fig. 5 illustrates a bander apparatus 110 capable of wrapping sheets of wrap web material (e.g., sleeve stock) 112 around clips or stacks 114 of web product 116.
- the bander apparatus 110 is located downstream of other web manufacturing and processing apparatuses, such as an interfolder (not shown, but readily understood by one skilled in the art), which interfolds sheets of web product 116 to form elongated stacks or logs, and a log saw (not shown, but readily understood by one skilled in the art), which cuts the logs to form smaller stacks 114.
- an interfolder not shown, but readily understood by one skilled in the art
- a log saw not shown, but readily understood by one skilled in the art
- the stacks 114 include a plurality of interfolded sheets 116, each having first and second free edges.
- the sheets 116 of the stacks 114 are arranged such that adjacent sheets 116 are folded within and oriented oppositely to adjacent sheets 116. More specifically, the sheets 116 of the stacks 114 are interfolded such that the second free edge of a top sheet 116 is interfolded with the first free edge of an adjacent sheet 116 and such that the second free edge of the adjacent sheet 116 is interfolded with the first free edge of still another adjacent sheet 116.
- the entire stack 114 is arranged in this manner except that the first free edge of the top sheet 116 of the stack 114 and the second free edge of the bottom sheet 116 of the stack 114 are not interfolded with free edges of adjacent sheets 116.
- banding apparatus 110 and the method of banding disclosed herein can also or alternatively be used to wrap or bind stacks 114 of sheets of web product 116, which are not interfolded.
- the bander apparatus 110 can include lower and upper feed conveyors 118, 120, which receive stacks 114 from upstream apparatuses and are adapted to move the stacks 114 in a downstream direction along a conveying path (represented by arrow 115 in Figs. 5 and 6 ).
- the bander apparatus 110 can include only a lower feed conveyor 118, which receives stacks 114 from upstream apparatuses and moves the stacks 114 in the downstream direction along the conveying path 115.
- the lower feed conveyor 118 includes a belt 126, which moves in the downstream direction along the conveying path 115 around pulleys 128, and the upper feed conveyor 120 includes a belt 130, which also moves in the downstream direction along the conveying path 115 around pulleys 132 at substantially the same speed as the belt 126 of the lower feed conveyor 118.
- one or both of the lower and upper feed conveyors 118, 120 can be a vacuum belt, a high friction belt, a paddle conveyor, or any other suitable device for moving the stacks 114 in the downstream direction along the conveying path 115.
- the upper and lower feed conveyors 118, 120 compress or partially compress the stacks 114 before the stacks 114 are wrapped.
- one or both of the lower and upper feed conveyors 118, 120 is angled or sloped inwardly between respective upstream ends 136, 138 and downstream ends 140, 142. More specifically, the upstream end 138 of the upper feed conveyor 120 is spaced a first distance above the upstream end 136 of the lower feed conveyor 118 and the downstream end 142 of the upper feed conveyor 120 is spaced a second, smaller distance above the downstream end 140 of the lower feed conveyor 118.
- the lower and upper feed conveyors 118, 120 move the stacks 114 in the downstream direction along the conveying path 115, the lower and upper feed conveyors 118, 120 apply a force (represented by arrows F, F' in Fig. 6 ) to the stacks 114 to compress the stacks 114 from a first size to a second, smaller size (e.g., between about 50% and about 90% of their uncompressed size).
- a force represented by arrows F, F' in Fig. 6
- the stacks 114 are compressed to approximately 80% of their uncompressed size.
- the stacks 114 are compressed or partially compressed before entering the bander apparatus 110.
- the lower and upper feed conveyors 118, 120 receive the compressed or partially compressed stacks 114 from upstream apparatuses and apply a compressive force to the stacks 114 to maintain the stacks 114 in a compressed or partially compressed condition.
- the lower and upper feed conveyors 118, 120 are substantially parallel between respective upstream and downstream ends 136, 138 and 140, 142.
- the lower and upper feed conveyors 118, 120 move the compressed or partially compressed stacks 114 in the downstream direction along the conveying path 115 toward a wrapping station 146 and toward lower and upper discharge conveyors 154, 156.
- the lower discharge conveyor 154 can include a belt 160, which moves in the downstream direction along the conveying path 115 around pulleys 162
- the upper discharge conveyor 156 can include a belt 164, which also moves in the downstream direction along the conveying path 115 around pulleys 166 at substantially the same speed as the belt 160 of the lower discharge conveyor 154.
- one or both of the lower and upper discharge conveyors 154, 156 can be a vacuum belt, a high friction belt, a paddle conveyor, or any other suitable device for moving the stacks 114 in the downstream direction along the conveying path 115.
- the bander apparatus 110 includes a first wrapping assembly 170 positioned below the wrapping station 146 and a second wrapping assembly 172 positioned above the wrapping station 146.
- the bander apparatus 110 can include a single wrapping assembly 170 located below the wrapping station 146, or alternatively, the bander apparatus 110 can include a single wrapping assembly 172 located above the wrapping station 146.
- one or more wrapping assemblies can be located in other orientations with respect to the wrapping station 146.
- the first wrapping assembly 170 includes a supply of wrap material 112.
- wrap material 112 is wound around a supply roll 176, which is supported on a mandrel or spindle 178.
- the first wrapping assembly 170 can also include an unwind drive assembly (e.g., an internal-combustion engine, a variable speed drive, a servo motor, a stepper motor, an induction motor, a synchronous reluctance motor, a brush-less motor, a brush-type motor, and the like) 180, which selectively rotates the supply roll 176 about the spindle 178 to unwind wrap material 112 from the supply roll 176 and to supply wrap material 112 to the wrapping station 146.
- the rotational speed of the spindle 178 can be adjusted to control the rate at which wrap material 112 is supplied to the wrapping station 146 and to accommodate the changing outer diameter of the roll 176 as wrap material 112 is consumed.
- the first wrapping assembly 170 can also include a drive assembly 184, which is operable to receive wrap material 112 from the supply roll 176 and to positively feed the wrap material 112 toward the conveying path 115.
- the drive assembly 184 includes pull rolls 186, 188, which are located between the supply roll 176 and the wrapping station 146.
- a servo motor or another similar drive e.g., an internal-combustion engine, a variable speed drive, a stepper motor, an induction motor, a synchronous reluctance motor, a brush-less motor, a brush-type motor, and the like
- 190 is located adjacent to the rolls 186, 188 and is operable to rotate the rolls 186, 188 in opposite directions about their respective axes to draw wrap material 112 from the supply roll 176 and to direct the wrap material 112 through a cutting assembly 192 and upwardly toward the wrapping station 146.
- other conventional drive assemblies e.g., shuttles, paddle conveyors, vacuum belts, and the like
- the cutting assembly 192 includes an anvil 194 and a rotatable cutting roll 196 spaced a distance from the anvil 194. Together, the anvil 194 and the cutting roll 196 define a nip 198.
- the anvil 194 includes a knife blade 200, which extends toward the cutting roll 196 across at least a portion of the nip 198.
- the cutting roll 196 is rotatable about its own axis and includes an outwardly extending knife blade 202 so that as the cutting roll 196 rotates about its axis, the blade 202 of the cutting roll 196 is selectively and intermittently aligned with the blade 200 of the anvil 194 to clean cut wrap sheets 204 from the wrap material 112.
- the cutting assembly 192 can include other cutting elements and cutting blades which are selectively and intermittently engageable to cut wrap sheets 204 from the wrap material 112.
- the cutting assembly 192 can include a pair of rotatable cutting rolls having outwardly extending blades, which are selectively and intermittently engageable to cut wrap sheets 204 from the wrap material 112.
- clean cut refers to cuts and methods of cutting that substantially separate two items, as opposed to cuts and methods of cutting that perforate an item or partially separate two items.
- clean cut as used herein and in the appended claims is not meant to imply or dictate that a cut is straight or that the cut items do not have outwardly extending strands, tabs, tassels, or threads.
- the rotational speed of the cutting roll 196, the diameter of the cutting roll 196, and the feed rate of the wrap material 112 are selected so that the wrap sheets 204 are cut to have a size corresponding to the size of the stacks 114. More specifically, as shown in Figs. 6-9 , the rotational speed of the cutting roll 196, the diameter of the cutting roll 196, and the feed rate of the wrap material 112 are selected to provide wrap sheets 204 having a length measured from a first end to a second end which is substantially equal to the length of a stack 114 measured between a leading edge and a trailing edge. In these embodiments, the rotational speed of the cutting roll 196, the diameter of the cutting roll 196, and the feed rate of the wrap material 112 can be adjusted to cut smaller or larger wrap sheets 204 for wrapping smaller or larger stacks 114.
- the first wrapping assembly 170 includes a guide 208 for directing the wrap material 112 upwardly toward the wrapping station 146 between the downstream end 140 of the lower feed conveyor 118 and the upstream end 150 of the lower discharge conveyor 154.
- the guide 208 is located between the downstream end 140 of the lower feed conveyor 118 and the upstream end 150 of the lower discharge conveyor 154.
- An upper surface 210 of the guide 208 can extend across at least a portion of the distance between the upper surface of the lower feed conveyor 118 and the upper surface of the lower discharge conveyor 154. In operation, the upper surface 210 of the guide 208 prevents stacks 114 from becoming stuck or lodged between the lower feed conveyor 118 and the lower discharge conveyor 154 as the stacks 114 move through the wrapping station 146.
- the guide 208 includes a lip 212, which extends downwardly from the upper surface 210 toward the cutting assembly 192. As shown in Figs. 6-9 , at least a portion of the lip 212 can be curved. In operation, as the pull rolls 186, 188 push the wrap sheets 204 upwardly between the downstream end 140 of the lower feed conveyor 118 and the upstream end 150 of the lower discharge conveyor 154, the leading edges of the wrap sheets 204 contact the lip 212, which directs the leading edges of the wrap sheets 204 downstream toward the upstream end 150 of the lower discharge conveyor 154.
- the bander apparatus 110 includes a second wrapping assembly 172 positioned above and between the downstream end 142 of the upper feed conveyor 120 and the upstream end 152 of the upper discharge conveyor 156.
- the second wrapping assembly 172 includes a supply of wrap material 112.
- wrap material 112 is wound around a supply roll 224, which is supported on a mandrel or spindle 226.
- the second wrapping assembly 170 can also include an unwind drive assembly (e.g., an internal-combustion engine, a variable speed drive, a servo motor, a stepper motor, an induction motor, synchronous reluctance motors, brush-less motors, brush-type motors, and the like) 228, which selectively rotates the supply roll 224 about the spindle 226 to unwind wrap material 112 from the supply roll 224 and to supply wrap material 112 to the wrapping station 146.
- the rotational speed of the spindle 226 can be adjusted to control the rate at which wrap material 112 is supplied to the wrapping station 146 and to accommodate the changing outer diameter of the supply roll 224 as wrap material 112 is consumed.
- the second wrapping assembly 172 can also include a drive assembly 230, which is operable to receive wrap material 112 from the supply roll 224 and to positively feed the wrap material 112 toward the conveying path 115.
- the drive assembly 230 includes pull rolls 232, 234, which are located between the supply roll 224 and the wrapping station 146.
- a servo motor or another similar drive e.g., an internal-combustion engine, a variable speed drive, a stepper motor, an induction motor, synchronous reluctance motors, brush-less motors, brush-type motors, and the like
- 236 is located adjacent to the rolls 232, 234 and is operable to rotate the rolls 232, 234 in opposite directions about their respective axes to draw the wrap material 112 from the supply roll 224 and to direct the wrap material 112 through a cutting assembly 240 and downwardly toward the wrapping station 146.
- other conventional drive assemblies e.g., shuttles, paddle conveyors, vacuum belts, and the like
- the cutting assembly 240 includes an anvil 242 and a rotatable cutting roll 244 spaced a distance from the anvil 242. Together, the anvil 242 and the cutting roll 244 define a nip 246.
- the anvil 242 includes a knife blade 250, which extends toward the cutting roll 244 across at least a portion of the nip 246.
- the cutting roll 244 is rotatable about its own axis and includes an outwardly extending knife blade 252 so that as the cutting roll 244 rotates about its axis, the blade 252 of the cutting roll 244 is selectively and intermittently aligned with the blade 250 of the anvil 242 to clean cut wrap sheets 256 from the wrap material 112.
- the cutting assembly 240 can include other cutting elements and cutting blades which are selectively and intermittently engageable to cut wrap sheets 256 from the wrap material 112.
- the cutting assembly 240 can include a pair of rotatable cutting rolls having outwardly extending blades, which are selectively and intermittently engageable to cut wrap sheets 256 from the wrap material 112.
- the rotational speed of the cutting roll 244, the diameter of the cutting roll 244, and the feed rate of the wrap material 112 are selected so that the wrap sheets 256 are cut to have a size corresponding to the size of the stacks 114. More specifically, in some embodiments and as shown in Figs. 6-9 , the rotational speed of the cutting roll 244, the diameter of the cutting roll 244, and the feed rate of the wrap material 112 are selected to provide wrap sheets 256 having a length measured from a first end to a second end which is substantially equal to the length of a stack 114 measured between a leading edge and a trailing edge. In these embodiments, the rotational speed of the cutting roll 244, the diameter of the cutting roll 244, and the feed rate of the wrap material 112 can be adjusted to cut smaller or larger wrap sheets 256 for wrapping smaller or larger stacks 114.
- the second wrapping assembly 172 includes a guide 260 for directing the wrap material 112 downwardly toward the wrapping station 146 between the downstream end 142 of the upper feed conveyor 120 and the upstream end 152 of the upper discharge conveyor 156.
- the guide 260 is located between the downstream end 142 of the upper feed conveyor 118 and the upstream end 152 of the upper discharge conveyor 156.
- a lower surface 262 of the guide 260 can extend across at least a portion of the distance between the lower surface of the upper feed conveyor 120 and the lower surface of the upper discharge conveyor 156. In operation, the lower surface 262 of the guide 260 prevents stacks 114 from becoming stuck or lodged between the upper feed conveyor 120 and the upper discharge conveyor 156 as the stacks 114 move through the wrapping station 146.
- the guide 260 also includes a lip 264, which extends upwardly from the lower surface 262 toward the cutting assembly 240. As shown in Figs. 6-9 , at least a portion of the lip 262 can be curved. In operation, as the pull rolls 232, 234 push wrap sheets 256 downwardly between the downstream end 142 of the upper feed conveyor 120 and the upstream end 152 of the upper discharge conveyor 156, the leading edges of the wrap sheets 256 contact the lip 264, which directs the leading edges of the wrap sheets 256 downstream toward the upstream end 152 of the upper discharge conveyor 156.
- the bander apparatus 110 also includes a controller 270, which controls and coordinates operation of the first and/or second wrapping assemblies 170, 172.
- the controller 270 controls and coordinates operation of the lower and upper feed conveyors 118, 120 and the lower and upper discharge conveyors 154, 156.
- the controller 270 ensures that the lower and upper feed conveyors 118, 120 and the lower and upper discharge conveyors 154, 156 operate at controlled speeds (e.g., between about 1.02 and 1.03 m/s (200 and 230 feet/minute)).
- the bander apparatus 110 can include a timing belt (not shown) that ensures that the lower and upper feed conveyors 118, 120 and the lower and upper discharge conveyors 154, 156 operate at controlled speeds.
- the controller 270 can also control and coordinate operation of the cutting rolls 196, 244. In these embodiments, the controller 270 ensures that the cutting rolls 196, 244 rotate at a desired speed to cut wrap sheets 204, 256 having a desired length. In addition, in some embodiments, the controller 270 can be programmed to increase or decrease the rotational speed of the cutting rolls 196, 244 to increase or decrease the length of the wrap sheets 204, 256 supplied to the wrapping station 146.
- the controller 270 can also control and coordinate operation of the drive assemblies 184, 230 to ensure that sufficient wrap material 112 is being supplied to the cutting assemblies 192, 240, respectively.
- the controller 270 is operable to selectively increase or decrease the rotational speed of one or both of the drive assemblies 184, 230 to selectively increase or decrease the size of the wrap sheets 204, 256.
- the controller 270 is operable to adjust the rotational speed of the supply rolls 176, 224.
- the first wrapping assembly 170 can include one or more dancer rolls 274 located between the supply roll 176 and the drive assembly 184 and the second wrapping assembly 172 can include one or more dancer rolls 276 located between the supply roll 224 and the drive assembly 230.
- the controller 270 can be in communication with the dancer rolls 274, 276 to receive data relating to the tension in the wrap material 112 between the supply roll 176 and the drive assembly 184 and between the supply roll 224 and the drive assembly 230.
- the controller 270 can determine whether the supply rolls 176, 224 are rotating at a desired rotational speed. In addition, if the supply rolls 176, 224 are not rotating at a desired rotational speed, the controller 270 can be programmed to increase or decrease the rotational speed of the supply rolls 176, 224 to ensure that wrap material 112 is continuously supplied to the wrap station 146.
- the controller 270 can also be programmed to increment the rotational speed of the supply rolls 176, 224 in response to the changing diameters of the supply rolls 176, 224 as wrap material 112 is consumed. In these embodiments, the controller 270 can be programmed to increase the rotational speed of the supply rolls 176, 224 as wrap material 112 is consumed and as the diameters of the supply rolls 176, 224 decrease.
- the bander apparatus 110 can include position sensors (e.g., photo gates, position switches, etc.) 280 positioned along the conveyor path 115 to record the position of the stacks 114.
- the controller 270 is operable to adjust the operating speed of one or more of the lower and upper feed conveyors 118, 120, the lower and upper discharge conveyors 154, 156, the unwind drive assemblies 180, 228, the drive assemblies 184, 230, and the cutting assemblies 192,240 based upon stack position data received from the position sensors 280 to ensure that the wrap sheets 204, 256 are properly aligned on the bottom and top surfaces of the stacks 114.
- the controller 270 can also be programmed to adjust the operating speed of one or more of the lower and upper feed conveyors 118, 120, the lower and upper discharge conveyors 154, 156, the unwind drive assemblies 180, 228, the drive assemblies 184, 230, and the cutting assemblies 192, 240 to accommodate differently sized stacks 114. In some such embodiments, the controller 270 can be programmed to adjust one or more of the above-mentioned operating speeds based upon stack size data received from the sensors 280.
- the bander apparatus 110 can be operated to cut wrap sheets 204, 256 having a number of different sizes corresponding to a number of differently sized stacks 114. Specifically, the bander apparatus 110 can be operated to cut wrap sheets 204, 256 having a length measured between a leading edge and a trailing edge of 1.8 m (six feet) or more. The bander apparatus 110 of the present invention can also be operated to cut wrap sheets 204, 256 having a length measured between a leading edge and a trailing edge of 0.15m (six inches) or less.
- the bander apparatus 110 can be operated to cut wrap sheets 204, 256 having still shorter lengths, with the minimum length of the wrap sheets 204, 256 being limited only by the distance between the drive assemblies 184, 230 and the wrapping station 146.
- conventional banding apparatuses pinch the wrap sheets between conveyors and stacks of web product so that the conveyors can pull the wrap sheets into engagement with the stacks.
- Such conventional banding apparatuses are unable to pinch shorter wrap sheets and are therefore unable to wrap relatively small stacks.
- the bander apparatus 110 of the present invention can wrap shorter stacks than conventional banding apparatuses because, among other things, the drive assemblies 184, 230 positively feed wrap sheets 204, 256 toward the wrapping station 146 and therefore do not require longer wrap sheets 204, 256.
- Figs. 6-9 best illustrate the operation of the bander apparatus 10 of the present invention.
- the lower and upper feed conveyors 118, 120 move stacks 114 along the conveying path 115 toward the wrapping station 146.
- the pull rolls 186, 188 of the first wrapping assembly 170 draw web material 112 from the supply roll 176 and feed the web material 112 toward the cutting assembly 192.
- the pull rolls 186, 188 feed the wrap material 112 between the anvil 194 and the cutting roll 196 and direct the wrap material 112 upwardly toward the wrapping station 146.
- the guide 208 also or alternately directs the leading edge of the wrap material 112 upwardly and laterally toward the conveying path 115.
- the lower feed conveyor 118 moves a stack 114 across the upper surface 210 of the guide 208 and onto the leading edge of the wrap sheet 204, pinching the leading edge 112 of the wrap material 112 between the lower discharge conveyor 154 and the leading edge of the stack 114.
- the lower discharge conveyor 154 and the drive assembly 184 then cooperate to feed the wrap material 112 through the wrapping station 146 until the blade 202 of the cutting roll 196 is rotated into engagement with the blade 200 of the anvil 194, thereby cutting a wrap sheet 204 from the wrap material 112.
- the lower discharge conveyor 154 continues to feed the wrap sheet 204 upwardly toward and along the conveying path 115 until the wrap sheet 204 is positioned on the lower surface of the stack 114 with the leading edge of the wrap sheet 204 being aligned with the leading edge of the stack 114 and the trailing edge of the wrap sheet 204 being aligned with the trailing edge of the stack 114.
- the pull rolls 232, 234 of the second wrapping assembly 172 draw web material 112 from the supply roll 224 and feed the web material 112 toward the cutting assembly 240. As shown in Figs. 6 and 7 , the pull rolls 232, 234 feed the wrap material 112 between the anvil 242 and the cutting roll 244 and direct the wrap material 112 downwardly toward the wrapping station 146. In embodiments having a guide 260, the guide 260 also or alternately directs the leading edge of the wrap material 112 downwardly and laterally toward the conveying path 115.
- the upper feed conveyor 120 moves a stack 114 across the lower surface 262 of the guide 260 and onto the leading edge of the wrap sheet 256, pinching the leading edge of the wrap material 112 between the upper discharge conveyor 156 and the leading edge of the stack 114.
- the upper discharge conveyor 156 and the drive assembly 230 then cooperate to feed the wrap material 112 through the wrapping station 146 until the blade 252 of the cutting roll 244 is rotated into engagement with the blade 250 of the anvil 242, thereby cutting a wrap sheet 256 from the wrap material 112.
- the upper discharge conveyor 156 continues to feed the wrap sheet 256 downwardly toward and along the conveying path 115 until the wrap sheet 256 is positioned on the upper surface of the stack 114 with the leading edge of the wrap sheet 256 being aligned with the leading edge of the stack 114 and the trailing edge of the wrap sheet 204 being aligned with the trailing edge of the stack 114.
- the stacks 114 are directed downstream toward wrap folders (not shown, but readily understood by one skilled in the art), which fold sides of the bottom wrap sheets 204 upwardly and around at least a portion of the stacks 114 and which fold sides of the top wrap sheets 256 downwardly and around at least a portion of the stacks 114.
- the stacks 114 are directed further downstream toward adhesive applicators (also not shown, but readily understood by one skilled in the art), which apply adhesive to overlapping portions of the top and bottom wrap sheets 204, 256 to couple the top and bottom wrap sheets 204, 256 and to bind the wrap sheets 204, 256 around the stacks 114.
- adhesive applicators also not shown, but readily understood by one skilled in the art
- the bander apparatus 110 can also include a guide assembly 290, which can be located along the conveying path 115 between the lower and upper discharge conveyors 154, 156.
- the guide assembly 290 can include a roller 292 and a biasing mechanism 294, which forces the roller 292 outwardly and into the conveying path 115.
- the roller 292 engages the stacks 114 and aligns the sheets 116 in the stacks 114.
- the rollers 292 can also force folded sides of the top wrap sheets 256 downwardly and around at least a portion of the stacks 114 and can force folded sides of the lower wrap sheets 204 upwardly and around at least a portion of the stacks 114 to form a tighter wrap around the stacks 114.
- the guide assembly 290 can be located downstream from adhesive applicators and is operable to press the adhesive and the wrap sheets 204, 256 together.
- the outer surface of the roller 292 can be machined (e.g., knurled, grooved, and the like).
- the outer surface of the roller 292 can be at least partially covered with a high friction coating, such as a rubber coating.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Claims (19)
- Bandroliervorrichtung (110) zum Verpacken von Stapeln eines bahnförmigen Produkts (116) mit Verpackungsbahnmaterial (112), das von einer Zuführungsrolle (176) zugeführt wird, wobei die Bandroliervorrichtung aufweist:ein Beförderungsband (113) zur Aufnahme und zum Fortbewegen der zu verpackenden Stapel (114) entlang eine Beförderungspfades (115):eine Schneidevorrichtung (192), die betriebsfähig ist, um Verpackungsbögen (204) von dem Verpackungsbahnmaterial abzuschneiden, wobei ein erster Verpackungsbogen eine erste Länge besitzt,eine Verpackungsvorrichtung (170) einschließlich einer Antriebsvorrichtung (184), die betriebsfähig ist, um Verpackungsbahnmaterial von der Zuführungsrolle (176) zu erhalten und das Verpackungsbahnmaterial dem Beförderungspfad (115) formschlüssig zuzuführen,
wobei die Vorrichtung dadurch gekennzeichnet ist, dass sie aufweisteine Steuereinheit (270), die betriebsfähig ist, um die Schneidevorrichtung (192) zu steuern, und eine Geschwindigkeit der Zuführungsrolle (176) und eine Zufuhrrate des Verpackungsbahnmaterials (112) auszuwählen, so dass die erste Länge gleich einer zweiten Länge ist, wobei die zweite Länge zwischen einer Führungskante eines ersten Stapels und einer Hinterkante des ersten Stapels definiert ist, wobei die zweite Länge parallel zur Bewegung des Beförderungsbands (118) entlang des Beförderungspfades (115) definiert ist. - Bandroliervorrichtung gemäß Anspruch 1, wobei die Antriebsvorrichtung (184) ein Paar von Zugrollen (186, 188) enthält, die von wenigstens einem Servomotor angetrieben werden.
- Bandroliervorrichtung gemäß Anspruch 2, wobei die Steuereinheit (270) in Verbindung mit dem wenigstens einen Servomotor steht, um die Länge des Verpackungsbahnmaterials zu bestimmen, das basierend auf den Drehungen des Servomotors formschlüssig dem Beförderungsweg (115) zugeführt wird.
- Bandroliervorrichtung gemäß Anspruch 1, wobei die Antriebsvorrichtung (184) zwischen dem Beförderungspfad (115) und der Zuführungsrolle (176) positioniert ist.
- Bandroliervorrichtung gemäß Anspruch 1, wobei das Verpackungsbahnmaterial (112) eine Führungskante enthält und der Stapel eine Führungskante enthält, wobei die Antriebsvorrichtung (184) betriebsfähig ist, um die Führungskante des Verpackungsbahnmaterials formschlüssig im Beförderungspfad (115) und in Ausrichtung mit der Führungskante des Stapels anzutreiben.
- Bandroliervorrichtung gemäß Anspruch 5, wobei die Steuereinheit (270) in Verbindung mit einer Antriebsvorrichtung steht (184), wobei die Steuereinheit betriebsfähig ist, um die Position der Führungskante durch gesteuertes Justieren der Antriebsbaugruppe (184) zu steuern,
- Bandroliervorrichtung gemäß Anspruch 6, weiterhin aufweisend einen Sensor (280) im Übertragungspfad (115), wobei die Steuereinheit (270) in Verbindung mit dem Sensor steht und betriebsfähig ist, um die Position der Führungskante des Stapels zu bestimmen.
- Bandroliervorrichtung gemäß Anspruch 7, wobei das Beförderungsband (118) den Stapel in einer Geschwindigkeit bewegt und wobei die Steuereinheit (270) betreibbar ist, um die Antriebsvorrichtung (184) zu justieren, um die Führungskante des Verpackungsbahnmaterials im Wesentlichen mit der Führungskante des Stapels im Beförderungspfad (115) auszurichten, basierend auf der Position der Führungskante des Stapels und der Geschwindigkeit des Beförderungsbands (118).
- Bandroliervorrichtung gemäß Anspruch 1, wobei die Schneidevorrichtung (102) eine Schneiderolle (196) aufweist, die rotierbar ist, um das Verpackungsbahnmaterial (112) abzuschneiden, das von der Antriebsvorrichtung (184) erhalten wurde, um einen Verpackungsbogen (204) von dem Verpackungsbahnmaterial (112) zu trennen und eine Führungskante des Verpackungsbogens zu definieren, wobei die Führungskante dem Beförderungspfad (115) zugeleitet wird, nachdem der Verpackungsbogen von dem Verpackungsbahnmaterial getrennt wurde.
- Verfahren zum Verpacken von Stapeln eines bahnförmigen Produkts (116) mit Verpackungsbahnmaterial (112), das von einer Zuführungsrolle (176) zugeführt wird, wobei das Verfahren aufweist:Aufnehmen und Fortbewegen der zu verpackenden Stapel (114) entlang des Beförderungspfades (115),Auswählen einer Geschwindigkeit der Zuführungsrolle (176);Auswählen einer Zuführungsrate eines Verpackungsbahnmaterials (112);Bezug von Verpackungsbahnmaterial von der Zuführungsrolle (176);Schneiden des Verpackungsbahnmaterials (112) in Verpackungsbögen (204),
wobei ein erster Verpackungsbogen eine erste Länge gleich einer zweiten Länge hat, wobei die zweite Länge zwischen einer Führungskante eines ersten Stapels und einer Hinterkante des ersten Stapels definiert ist, wobei die zweite Länge parallel zur Bewegung entlang des Beförderungspfades (115) definiert ist; und
formschlüssiges Zuführen des Verpackungsbahnmaterials (112) an den Beförderungspfad (115) mit der Antriebsvorrichtung (184). - Verfahren gemäß Anspruch 10, wobei das formschlüssige Zuführen des Verpackungsmaterials ein Paar von Zugrollen (186, 188) mit wenigstens einem Servomotor aufweist.
- Verfahren gemäß Anspruch 11, weiterhin aufweisend das Bestimmen einer Länge des Verpackungsbahnmaterials (112), das dem Beförderungspfad basierend auf den Drehungen des wenigstens einen Servomotors formschlüssig zugeführt wird.
- Verfahren gemäß Anspruch 10, weiterhin aufweisend das Positionieren der Antriebsvorrichtung (184) zwischen dem Beförderungspfad (115) und der Zuführungsrolle (126).
- Verfahren gemäß Anspruch 10, weiterhin aufweisend das formschlüssige Antreiben einer Führungskante des Verpackungsbahnmaterials (112) im Beförderungspfad (115) und in Ausrichtung mit einer Führungskante des Stapels.
- Verfahren gemäß Anspruch 14, weiterhin aufweisend das Steuern der Position der Führungskante durch gesteuertes Justieren der Antriebsvorrichtung (184).
- Verfahren gemäß Anspruch 15, weiterhin aufweisend das Erfassen der Position der Führungskante des Stapels.
- Verfahren gemäß Anspruch 16, weiterhin aufweisend das Justieren der Antriebsvorrichtung (184), um im Wesentlichen die Führungskante des Verpackungsbahnmaterials (112) mit der Führungskante des Stapels im Beförderungspfad (115) basierend auf der Position der Führungskante und einer Geschwindigkeit eines Beförderungsbandes (118) auszurichten.
- Verfahren gemäß Anspruch 10, wobei das Schneiden des Verpackungsbahnmaterials (112) das Drehen einer Schneiderolle (196) aufweist, um das von der Antriebsbaugruppe (184) erhaltene Verpackungsbahnmaterial sauber zu schneiden, wobei ein Verpackungsbogen (204) von dem Verpackungsbahnmaterial getrennt wird und eine Führungskante des Verpackungsbogens definiert.
- Verfahren gemäß Anspruch 18, weiterhin aufweisend das Zuführen der Führungskante im Beförderungspfad (115) nachdem der Verpackungsbogen von dem Verpackungsbogenmaterial getrennt wurde.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US2004/030862 WO2006041435A1 (en) | 2004-09-21 | 2004-09-21 | Bander apparatus and method of using same |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1799553A1 EP1799553A1 (de) | 2007-06-27 |
EP1799553A4 EP1799553A4 (de) | 2008-06-11 |
EP1799553B1 true EP1799553B1 (de) | 2009-12-02 |
Family
ID=36148594
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04784658A Expired - Lifetime EP1799553B1 (de) | 2004-09-21 | 2004-09-21 | Banderoliervorrichtung und diese verwendendes verfahren |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1799553B1 (de) |
DE (1) | DE602004024459D1 (de) |
WO (1) | WO2006041435A1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2783991A1 (de) * | 2013-03-28 | 2014-10-01 | Hugo Beck Maschinenbau GmbH & Co. KG | Vorrichtung und Verfahren zum Verpacken von Produkten |
CN104494884B (zh) * | 2014-12-23 | 2016-03-16 | 河北骄阳丝网设备有限责任公司 | 网格片自动绑扎装置及绑扎方法 |
WO2019158197A1 (en) | 2018-02-14 | 2019-08-22 | Essity Hygiene And Health Aktiebolag | Method and apparatus for compressing an elongate stack of folded tissues |
WO2019219168A1 (en) | 2018-05-15 | 2019-11-21 | Essity Hygiene And Health Aktiebolag | Method for compressing structured tissues |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3564810A (en) * | 1968-05-27 | 1971-02-23 | Ollie B Wilson Jr | Wrapping method and apparatus |
USRE28277E (en) * | 1970-12-17 | 1974-12-17 | Method and apparatus for inserting a three-sided wrap | |
US3710536A (en) | 1971-03-08 | 1973-01-16 | Int Paper Co | Method of and an apparatus for automatically compressing and banding a stack of articles |
USRE29362E (en) * | 1974-01-23 | 1977-08-23 | Anderson Bros. Mfg. Co. | Packaging apparatus |
DE2407767C3 (de) * | 1974-02-19 | 1978-04-27 | Focke & Pfuhl, 3090 Verden | Verfahren und Vorrichtung zum Einschlagen von Zigarettengruppen o.dgl |
US4167841A (en) * | 1976-06-02 | 1979-09-18 | B.V. Machinefabrick "Verwachting" | Foil packing apparatus and method |
US4499706A (en) * | 1983-05-19 | 1985-02-19 | Exxon Research & Engineering Co. | Pass through stretch wrapping process |
US4989397A (en) * | 1989-06-12 | 1991-02-05 | Marquip Inc. | In-line package strapping system |
IT1245996B (it) | 1991-05-24 | 1994-11-07 | Wrapmatic Spa | Metodo per l'avvolgimento di risme di carta ed apparecchiatura che lo realizza. |
US5189865A (en) | 1992-06-03 | 1993-03-02 | Idab Incorporated | Method and apparatus for wrapping an article |
US5485712A (en) * | 1995-01-27 | 1996-01-23 | Hayssen Manufacturing Company | Method of handling film on a vertical form, fill and seal machine |
IT1299962B1 (it) | 1998-04-07 | 2000-04-04 | Baumer Srl | Metodo e macchina per imballare oggetti mediante spezzoni di materiale in foglio ottenuti da un nastro continuo. |
ITTO20010075A1 (it) * | 2001-01-26 | 2002-07-26 | Innopack S R L | Metodo e macchina di incarto di risme di fogli. |
ITBO20020693A1 (it) | 2002-11-04 | 2004-05-05 | Baumer Srl | Sistema di macchina imballatrice, del tipo a manica, |
-
2004
- 2004-09-21 WO PCT/US2004/030862 patent/WO2006041435A1/en active Application Filing
- 2004-09-21 DE DE602004024459T patent/DE602004024459D1/de not_active Expired - Lifetime
- 2004-09-21 EP EP04784658A patent/EP1799553B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
WO2006041435A1 (en) | 2006-04-20 |
EP1799553A1 (de) | 2007-06-27 |
EP1799553A4 (de) | 2008-06-11 |
DE602004024459D1 (de) | 2010-01-14 |
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