EP1795468B1 - Paper package with identifcation mark and printer with such a package - Google Patents
Paper package with identifcation mark and printer with such a package Download PDFInfo
- Publication number
- EP1795468B1 EP1795468B1 EP06021327A EP06021327A EP1795468B1 EP 1795468 B1 EP1795468 B1 EP 1795468B1 EP 06021327 A EP06021327 A EP 06021327A EP 06021327 A EP06021327 A EP 06021327A EP 1795468 B1 EP1795468 B1 EP 1795468B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- package member
- board
- printer
- sheet
- sheet feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 230000001105 regulatory effect Effects 0.000 claims abstract description 25
- 238000003860 storage Methods 0.000 claims description 60
- 238000011144 upstream manufacturing Methods 0.000 claims description 18
- 238000007639 printing Methods 0.000 claims description 15
- 238000012840 feeding operation Methods 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 description 26
- 239000000123 paper Substances 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 239000002966 varnish Substances 0.000 description 5
- 238000004040 coloring Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J13/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets
- B41J13/10—Sheet holders, retainers, movable guides, or stationary guides
- B41J13/103—Sheet holders, retainers, movable guides, or stationary guides for the sheet feeding section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J13/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets
- B41J13/0081—Sheet-storing packages, e.g. for protecting the sheets against ambient influences, e.g. light, humidity, changes in temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/04—Supports or magazines for piles from which articles are to be separated adapted to support articles substantially horizontally, e.g. for separation from top of pile
- B65H1/06—Supports or magazines for piles from which articles are to be separated adapted to support articles substantially horizontally, e.g. for separation from top of pile for separation from bottom of pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/26—Supports or magazines for piles from which articles are to be separated with auxiliary supports to facilitate introduction or renewal of the pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/30—Other features of supports for sheets
- B65H2405/31—Supports for sheets fully removable from the handling machine, e.g. cassette
- B65H2405/311—Supports for sheets fully removable from the handling machine, e.g. cassette and serving also as package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/10—Ensuring correct operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/30—Facilitating or easing
- B65H2601/32—Facilitating or easing entities relating to handling machine
- B65H2601/322—Replenishing
Definitions
- the present invention relates to a package member which can be loaded in a printer to protect the exterior of stacked sheets to be used as a printing medium of the printer.
- the stacked sheets are stored in a package member having a simple structure, composed of a top board, a base board and a side board.
- the top board is almost same as the sheets in size and shape.
- the base board is almost same as the top board in size and shape, except being shorter in a sheet feed direction.
- the side board covers one side face of the stacked sheets, the side face being provided on the upstream side in the sheet feed direction.
- the base board having the size and shape almost same as the top board is slightly shorter than the top board, so that the sheets are partially exposed on the base board side.
- a pickup roller enters into the package member through the exposed area, thereby feeding the sheets stored in the package member one by one from the sheet at the bottom of the stacked sheets.
- a sheet storage unit of the printer in which the package member is set is almost same as the package member in shape and size.
- the edges of the top board on both upstream/downstream sides in the sheet feed direction are brought into contact with the side walls of the sheet storage unit on both upstream/downstream sides respectively. Accordingly, the package member can be correctly positioned in the sheet feed direction in the sheet storage unit of the printer.
- the pickup roller when the printer operates the feeding motion while the package member storing no sheets is set in the printer, the pickup roller sometimes conveys the top board itself instead of the sheets. As a result, the package member gets jammed in the sheet feeding path. This causes a burden on the user of removing the jammed package drawn into the sheet feeding path by force. Also, counter torque is applied to a platen drive unit more than necessary when the user tries to remove the package member which has been drawn into the sheet feeding path, which affects the endurance.
- a package member according to the preamble of claim 1 can be taken.
- the identification part is formed by a well-known method like printing so that the identification mark will be situated in a reading zone of a reflective sensor unit when the sheet package is set into the sheet storage unit of the printer.
- the present invention has been made in view of the above circumstances and has as an object to overcome the above problems and to provide a package member which can be prevented from getting jammed in a sheet feed path during a sheet feed operation of a printer when the package member is stored in the printer regardless of the presence or absence of the sheets therein.
- the package member can store stacked sheets to be used as a printing medium in a printer having a sheet storage unit and a regulating member to be loaded in the sheet storage unit of the printer: a base board that covers a bottom of the stacked sheets; a top board that covers a top of the stacked sheets; and a first side board that connects with at least one of the base board and the top board to cover one of side faces of the stacked sheets, the side face being provided along a sheet feed direction, and comprises an edge on a downstream side in the sheet feed direction; wherein the package member is positioned in the sheet feed direction by contact of the edge of the first side board with the regulating member provided in the printer during a feeding operation of the sheets.
- the package member having a structure described above comprises the first side board covering one of side faces of the stacked sheets, the side face connecting at least one of the top board and the base board and being provided along the sheet feed direction.
- the package member is arranged to be positioned in the sheet feed direction by the contact of the edge of the first side board on the down stream side in the sheet feed direction with the regulating member provided in the printer during the sheet feed operation. Accordingly, the package member can be prevented from being displaced while the printer perform the sheet feeding and the force pressing against the package member in the sheet feed direction is exerted on the package member itself. Therefore, it is possible to provide a package member which can be prevented from getting jammed in a sheet feed path during a sheet feed operation of a printer when the package member is stored in the printer regardless of the presence or absence of the sheets therein.
- the object is also solved by a combination of a printer and a package member, according to claim 9.
- a printer 1 which is a thermal printer, will be explained with reference to Figs. 1 to 5 .
- Figs. 1 and 2 are a perspective external view and a perspective side view of a printer.
- Fig. 3 is a perspective view of the printer in which a lid is opened and partially broken to be seen through.
- Fig. 4 is a sectional side view of the printer in which sheets have been set in a sheet storage unit.
- Fig. 5 is an enlarged sectional view showing the details of a paper separation unit and a print mechanism unit.
- the printer 1 is designed to be compact in size, with a rectangular shape in a plan view (capable of accommodating sheets of approximately A6 to A7 size) and a thickness of approximately 2 cm or less.
- a body case 2 of the printer 1 is composed of a frame 3, a lower cover 4 covering an under face of the frame 3, and an upper cover 5 covering a part of a top face of the frame 3.
- a sheet storage unit 6 is formed as shown in Fig. 2 .
- a package member 8 which accommodates a lot of heat-sensitive cut sheets 7 of A6 or A7 size can be loaded and stored as shown in Fig. 4 .
- the top of the sheet storage unit 6 is covered with a lid 10 which is pivotally movable in a direction indicated by an arrow of a heavy line in Fig. 2 .
- a state in which the lid 10 has been opened is shown in Fig. 3 .
- the body case 2 has a locking mechanism (not shown), so that the lid 10 can be closed and locked as shown in Fig. 4 , in a state that the package member 8 is loaded in the sheet storage unit 6 as described above.
- a window 11 made of a transparent resin is formed in the lid 10 as shown in Fig. 1 , thereby allowing the user to see whether the package member 8 is loaded in the sheet storage unit 6 or not even when the lid 10 is closed. Further, the user can visually check information which is displayed on the package member 8 to indicate a type of the package member, and the presence or absence of the sheets 7.
- a pickup roller (sheet feed roller) 13, a separation block 14 and the like forming a sheet separation unit 12 are placed.
- a thermal head 16 Beneath the upper cover 5, a thermal head 16, a platen roller 17 and a paper guide 18 forming a print mechanism unit 15 (described in detail later) are placed.
- the sheet storage unit 6 is formed as a rectangular concave part capable of storing the package member 8.
- the sheet storage unit 6 is formed of inner side walls surrounding the sheet storage unit 6 and a bottom face 3d at the bottom of the sheet storage unit 6.
- the inner side walls of the sheet storage unit 6 include an inner wall 3a situated on the upstream side in the direction in which the sheet 7 is fed by the pickup roller 13 (sheet feed direction X), inner walls 3b and 3c extending in the direction in which the sheet 7 is fed, and an inner wall 14a situated on the downstream side and forming a part of the separation block 14.
- the inner wall 3b which is one of the inner walls extending in the sheet feed direction X, is provided with a concave part 19.
- a regulating member 20 is placed inside the concave part 19.
- the regulating member 20 includes a base 21 which is rotatable around a vertical axis (not shown) and an arm 22 provided integrally with the base 21.
- the arm 22 is shaped like a rectangular solid, and an end face 22a (see Fig. 16 ) on the opposite side to the base 21 of the arm 22 is a rectangular shape.
- the base 21 is equipped with a spring (not shown) which applies biasing force to the arm 22 in a direction letting the arm 22 protrude from the inner wall 3b (direction indicated by an arrow of a heavy line in Fig. 3 ). Therefore, when the package member 8 is loaded in the sheet storage unit 6, the arm 22 makes contact with side edges of the sheets 7 in the package member 8 and thereby presses the sheets 7 against the other inner wall 3c of the sheet storage unit 6, by which the edges of the sheets 7 are evened up and skewing of the sheets 7 is avoided during sheet feeding.
- a spring not shown
- a reflective sensor (sensor unit) 23 is provided to a part of the bottom face 3d beside the inner wall 3c and in the vicinity of a corner of the sheet storage unit 6.
- the reflective sensor 23 includes four sensors 23a-23d arranged in the sheet feed direction X. Each sensor 23a-23d emits light and detects the amount of reflected light, by which an identification mark (identification part) 64 of the package member 8 (explained later) is read.
- the pickup roller 13, the separation block 14 and the print mechanism unit 15 are provided in the vicinity of the inner wall 14a of the sheet storage unit 6.
- a pressure plate 24 is supported turnably.
- a bias spring 25 is placed between the pressure plate 24 and the lid 10, which constantly exerts biasing force on the pressure plate 24 so as to turn the pressure plate 24 downward.
- the package member 8 stores the sheets 7 which have been stacked up with their print surfaces (surfaces to be printed on) facing downward.
- the sheets 7 are set in the sheet storage unit 6, with the lower surface of the lowermost one of the stacked sheets 7 exposing itself partially from the package member 8.
- the pressure plate 24 biased downward by the aforementioned bias spring 25 presses down a front end part of the sheets 7 (in regard to the sheet feed direction X) via a top board 41 which will be explained later. Consequently, the exposed part of the lowermost sheet 7 is brought into contact with the pickup roller 13 and is pressed by the pickup roller 13 with proper force.
- an open entrance 43A through which the lower surface of the lowermost one of the sheets 7 can be exposed and the pickup roller 13 can enter therein is provided.
- the package member 8 previously has the open entrance 43A, so there is no need for complicated structures such as an opening/closing mechanism provided in the printer 1 to open and close a lid provided in the package member 8, and arranged to open the lid when the package member 8 is loaded in the printer 1.
- a lid provided to protect a tape read part of the video cassette is arranged to be opened or closed by an opening/closing mechanism of a videocassette recorder when the video cassette is inserted therein or ejected therefrom).
- the separation block 14 is provided in proximity to the pickup roller 13.
- the separation block 14 has a separation guide surface 14b which is tilted with respect to the sheet feed direction X of the pickup roller 13.
- the lowermost sheet 7 contacting the pickup roller 13 is given feeding force by the revolving pickup roller 13.
- the separation function of the separation guide surface 14b of the separation block 14 only one sheet 7 at the bottom of the stacked sheets 7 is separated and sent out.
- the print mechanism unit 15 will be explained below.
- the platen roller 17 is rotatably provided next to the separation block 14, and the paper guide 18 is placed close to the exterior surface of the platen roller 17.
- the paper guide 18 is provided with a sliding surface 18a as a concavely curved surface along the exterior surface of the platen roller 17.
- a pressure coil spring 26 is placed so as to press the sliding surface 18a against the exterior surface of the platen roller 17.
- the sheet 7 separated by the aforementioned sheet separation unit 12 is fed by the pickup roller 13 as indicated by the two-dot chain line in Fig. 5 and thereby passes under the base of the separation block 14. Thereafter, the sheet 7 is guided by a guide plate 27 and fed by the platen roller 17 to change its direction along the platen roller 17.
- the sheet 7 is guided by the guide plate 27 and fed beneath the platen roller 17 to a gap between the platen roller 17 and the paper guide 18.
- the sheet 7, sliding between the exterior surface of the platen roller 17 and the sliding surface 18a of the paper guide 18, is conveyed upward by the driving force of the revolving platen roller 17 changing its feed direction by 180 degrees.
- the sheet 7 reaches the top of the platen roller 17 with its print surface facing upward.
- the thermal head 16 placed nearby the top of the platen roller 17, includes a heating element unit 16a.
- the thermal head 16 is turnably supported by a rotation axis 16b, by which the heating element unit 16a can contact and separate from the top of the platen roller 17.
- the thermal head 16 is designed to be turnable as above in order to make a "paper jam clearance operation" possible when the sheet 7 gets jammed between the platen roller 17 and the paper guide 18.
- a spring 28 of a twisting coil spring type is attached to the thermal head 16.
- the spring 28 constantly biases the thermal head 16 in a direction letting the heating element unit 16a provided in the thermal head 16 make contact with the top of the platen roller 17.
- the sheet 7 is conveyed by the platen roller 17 with its print surface facing upward and the print surface makes contact with the heating element unit 16a of the thermal head 16, by which the printing is carried out at the contacting part.
- the thermal head 16 formed as a line head, is capable of printing an arbitrary character string or image on the conveyed heat-sensitive sheet 7 in a direction orthogonal to the feed direction X of the sheet 7.
- the printable width of the thermal head 16 is set approximately equal to the width of the sheet 7.
- heat-coloring sheets are employed as the sheets 7.
- the heat-coloring sheet includes a coloring layer (coloring when heated by the thermal head 16) formed on its one side as an image receiving layer.
- a sheet ejection guide surface 14c tilted from the sheet feed direction X of the platen roller 17 toward the top of the printer 1, is formed.
- the sheet 7 after being printed on by the heating element unit 16a of the thermal head 16 is guided by the sheet ejection guide surface 14c and thereby ejected upward to a top of the lid 10 through a gap between the lid 10 and the upper cover 5 of the body case 2, as indicated by two-dot chain lines in Fig. 1 .
- Fig. 6 is a perspective view of the package member 8.
- Fig. 7 is a developed view of the package member 8 of the outer side.
- the package member 8 includes the sheets 7 as cut sheets, the package member 8 storing the sheets 7 which have been stacked up, and a long belt-shaped member 40 bundling the package member 8 up.
- the package member 8 stores approximately 50 sheets therein.
- the belt-shaped member 40 is wound around the package member 8 in a direction orthogonal to the sheet feed direction X to bundle the package member 8 up.
- a member having a width [1/5]-[1/2] of the length of the sheet 7 in the sheet feed direction X is used.
- the package member 8 includes a top board 41 having substantially the same (rectangular) shape as the sheet 7, a second side board 42 connecting with the top board 41, a base board 43 connecting with the second side board 42, and a first side board 44 connecting with the base board 43.
- a top board 41 having substantially the same (rectangular) shape as the sheet 7, a second side board 42 connecting with the top board 41, a base board 43 connecting with the second side board 42, and a first side board 44 connecting with the base board 43.
- the base board 43 is shaped like a substantially rectangular shape. Described emphatically, the base board 43 is composed of two large and small rectangles, formed like a T-shape, in which the small rectangle is placed above the large rectangle.
- the small rectangle is situated on the downstream side in the sheet feed direction (direction indicated by an arrow J), and has a length substantially 1/4 of the entire length of the base board 43 in the sheet feed direction.
- the large rectangle is situated on the upstream side in the sheet feed direction (direction indicated by the arrow J), and has a length substantially 3/4 of the entire length of the base board 43 in the sheet feed direction.
- the small rectangle has a slightly shorter length in the direction orthogonal to the sheet feed direction than the large rectangle.
- the small rectangular part of the base board 43 on the downstream side in the sheet feed direction (direction indicated by the arrow J) is referred to as a base board narrow part 48
- the large rectangular part of the base board 43 on the upstream side in the sheet feed direction (direction indicated by the arrow J) is referred to as a base board wide part 49.
- an edge 50 on the left side in the sheet feed direction of the package member 8 (right side in Fig. 7 ) connects with the first side board 44.
- an edge 51 on the downstream side contacts with the regulating member 20 during sheet feeding, which will be described later.
- the package member 8 is composed of the top board 41, the second side board 42, the base board 43 and the first side board 44, which are formed in one unit.
- Fig. 10 is a developed view of the package member 8 of the back side, in which the package member 8 before being folded is shown.
- the package member 8 shown in Fig. 6 is obtained by folding a flat cardboard material shown in Fig. 10 so that the first side board 44 becomes upright, and then the top board 41, the second side board 42 and the base board 43 become a shape like "U".
- the package member 8 is designed to have a dimension D1 in its width direction substantially equal to the width of the sheet 7. The details will be explained later.
- the package member 8 is provided with creases.
- the creases 60 are formed at the boundaries between the top board 41 and the second side board 42, between the second side board 42 and the base board 43, and between the base board 43 and the first side board 44.
- the top board 41 of the package member 8 of this embodiment is configured so that its dimension D2 in the sheet feed direction X will be substantially equal to the distance D3 (see Fig. 4 ) between the inner walls 3a and 14a of the sheet storage unit 6.
- the edges 45 and 46 of the top board 41 on the upstream/downstream sides in the sheet feed direction X make contact with the inner walls 3a and 14a respectively as shown in Fig. 4 .
- the package member 8 is positioned correctly in the sheet feed direction X. The details will be explained later.
- the base board 43 of the package member 8 is provided with the open entrance 43A to be shorter than the top board 41 in the sheet feed direction X so as to allow the entrance of the pickup roller 13 into the package.
- the base board 43 is designed to be shorter than the top board 41 by a minimum length that is necessary for the entrance of the pickup roller 13 into the package, since setting the dimension of the base board 43 unnecessarily short can impair the function of the package member 8 for protecting the sheets 7.
- the base board 43 has the identification mark 64 at a corner of its under surface (opposite to the sheets 7) on the upstream side in the sheet feed direction X as shown in Figs. 6 and 7 .
- the identification mark 64 is formed by a well-known method such as printing so that the identification mark 64 will be situated in a reading area of the reflective sensor 23 when the package member 8 is set in the sheet storage unit 6.
- the identification mark 64 is composed of four rectangular indicator bits 64a-64d.
- the four indicator bits 1-3 bits are colored black and the remaining bits are not colored (left in the color (white) of the foundation of the package member 8).
- the indicator bits 64a, 64c and 64d are colored black, while the remaining bit 64b is left white.
- the above black/white pattern has been preset depending on the type of the sheet 7 stored in the package member 8.
- a cassette type indicator 65 indicating the type of the package member 8 is placed on a top face of the top board 41 of the package member 8.
- characters or the like are printed, by which the user can check the type of the package 8.
- the characters "C-11L" are printed.
- the position of the cassette type indicator 65 is within a region facing to the window 11 provided in the lid 10 of the printer 1 when the package member 8 is set in the printer 1 as mentioned above. The user can visually check the cassette type mark 65 through the window 11.
- an upper hole 66 is also provided within the region facing to the window 11.
- the circular upper hole 66 is about 6 mm in diameter. Hence, the user can see the upper hole 66 on the package member 8 through the window 11 provided in the lid of the printer 1 when the package member 8 is set in the printer 1. Also, a lower hole 67 is provided in a position opposite to the upper hole 66 on the base board 43 facing to the top board 41 having the upper hole 66.
- the circular lower hole 67 has a diameter substantially equal to the upper hole 66.
- the user can make distinguish between the sheets 7 and the bottom face 3d of the sheet storage unit 6 by the color.
- a predetermined mark can be put on the bottom face 3d of the sheet storage unit 6 at the position facing to the lower hole 67, or the bottom face 3d can be coated by patterns, or lines or a meshed pattern can be designed on the sheets 7.
- the lower hole 67 can be omitted, when the user can easily check the presence or absence of the sheets 7 by the different colors of the sheets 7 and the back side of the package member 8.
- the predetermined mark can be put on the base board 43 at the position facing to the upper hole 66 provided on the top board 41 which is the backside of the package member 8, or a pattern can be provided all over the back side of the base board 43, or ruled lines or a mesh patter can be printed on the sheets 7.
- substantially 6-mm diameter of the upper hole 66 is almost equal to a narrower width of the window 11.
- the upper hole 66 and the lower hole 67 can be larger than the window 11.
- the sheets 7 are partially exposed through the hole, so that the exposed part of the sheets 7 become discolored or deteriorated.
- the balance of the sizes of the upper/lower holes 66, 67 is preferably considered.
- FIGs. 8 and 9 are schematic views around the upper hole 66 of the package member 8 in a state where the sheets 7 are not stored in the package member 8 (empty).
- the upper/lower holes 66, 67 are same in size, and in Fig.9 , the lower hole 67 is larger than the upper hole 66 a little. In either case, both of the top board 41 and the base board 43 are slightly shifted in horizontal direction.
- the area where the upper/lower holes 66, 67 are overlapped, or equivalently, the area of the bottom face 3d of the sheet storage unit 6 which can be seen through the upper/lower holes 66, 67 when the package member 8 storing no sheets 7 is set in the printer 1, is larger in the case of Fig. 9 than in Fig. 8 .
- the arrangement shown in Fig. 9 is more favorable.
- the upper/lower holes 66, 67 can be shaped like an ellipse, a hexagon, a rectangle, and the like.
- the upper/lower holes 66, 67 can be different in shape from each other.
- Fig. 7 various information such as the identification mark 64 and the cassette type indicator 65 is printed on the package member 8.
- the printed information is varnished after printed so as not to fade off by friction. Specifically, it is important to varnish the identification mark 64, since the printer 1 may fail to work properly if the mechanism (the reflective sensor 23) for reading the identification mark 64 cannot read the identification mark 64 correctly.
- Printing including the information which can be visually checked by the user is made all over front face of the package member 8. Therefore, when the packages 8 are manufactured in a factory, the whole front face of the package member 8 is varnished, without setting only the printed parts set to be varnished.
- the package member 8 of the embodiment is manufactured in that way, but the front faces of the second side board 42 and the base board narrow part 48 of the base board 43 are unvarnished.
- the front face of the second side board 42 is unvarnished because it becomes impossible to print a lot number for controlling the manufactured package member 8 on the second side board 42 if the front face on the second side board 42 is varnished.
- the first side board 44 is vertically folded at a crease 63 to be orthogonal to the base board 43 as shown in Fig. 11 .
- the second side board 42 is vertically folded at a crease 62 to be orthogonal to the base board 43. Since the top board 41 is vertically folded relative to the second side board 42, the top board 41 and the base board 43 face each other and the package member 8 is formed into a shape like "U".
- each sheet 7 has been preset so that the print surface (a surface to be printed on) of each sheet 7 will face toward the base board 43.
- the direction is preset as above in order to let the print surface of each sheet 7 face the thermal head 16 when the package member 8 is loaded in the printer 1 and the sheet 7 is fed to the print mechanism unit 15.
- Fig. 13 is a perspective view showing the package member 8 of Fig. 6 turned upside down.
- the package member 8 is assembled in a relatively easy process.
- the above process for assembling (manufacturing) the package member 8 is carried out by a manufacturer.
- the user of the printer 1 purchases the package member 8 sold in the state of Fig. 6 and uses the package member 8 by loading it into the printer 1.
- the belt-shaped member 40 wound around the package member 8 is removed.
- the package member 8 is loaded into the sheet storage unit 6 of the printer 1 with the base board 43 facing downward as shown in Fig. 14 .
- the exposed part of the lowermost one of the sheets 7 stacked up and stored in the package member 8 makes contact with the top of the pickup roller 13. Therefore, by driving and revolving the pickup roller 13, the sheet 7 can be sent out and conveyed.
- the lid 10 of the printer 1 is designed to be opened and closed on the downstream side in the sheet feed direction X.
- the package member 8 is generally tilted as shown in Fig. 14 with the front end (on the upstream side in the sheet feed direction X) positioned lower than the rear end.
- the second side board 42 of the package member 8 is placed on the upstream side in the sheet feed direction, and thus the state of storage of the sheets 7 can be maintained by the second side board 42. Therefore, the sheets 7 stored in the package member 8 are prevented from slipping down from the package member 8 and being scattered about (out of carelessness of the user) when the package member 8 is loaded into the sheet storage unit 6. Further, the tilting of the package member 8 lets the edges of the sheets 7 make contact with the second side board 42, by which the edges of the sheets 7 stacked up are evened up at a prescribed position, preventing trouble like a paper jam from occurring.
- Fig. 15 shows a state in which the package member 8 has been completely stored in the sheet storage unit 6.
- the regulating member 20 stored in the sheet storage unit 6 rotates in the direction of the arrow shown in Fig. 15 and the arm 22 pushes the side edges of the sheets 7.
- Fig. 16 is an enlarged view showing a state in which the arm 22 of the regulating member 20 is making contact with the sheets 7 and pushing the sheets 7.
- Fig. 17 is a cross-sectional view taken along the line XII-XII shown in Fig. 16 .
- the dimension D1 of the package member 8 in its width direction is designed to be substantially equal to the width of the sheet 7.
- the width of the top board 41 on the downstream side in the sheet feed direction X is arranged to be slightly narrower than the dimension D1. Therefore, the regulating member 20, which pushes the side edges of the sheets 7 on the downstream side of the top board 41 in the sheet feed direction X, can make contact with the side edges of the sheets 7 without being obstructed by part of the package member 8 covering the exterior of the sheets 7, by which the sheets 7 can be aligned along the inner wall 3c on the other side of the sheet storage unit 6.
- the edge 51 of the first side board 44 on the downstream side in the sheet feed direction X is brought into contact with the end face 22a of the regulating member 20 when the first side board 44 is moved to the downstream side in the sheet feed direction X.
- the movement of the base board 43 connecting with the first side board 44 to the downstream side in the sheet feed direction X can be restricted.
- the package member 8 can be composed so that the edge 51 of the first side board 44 is already in contact with the end face 22a of the regulating member 20 when the package member 8 is loaded in the printer 1.
- FIG. 4 and 5 A state in which the lid 10 has been closed after the loading of the package member 8 into the sheet storage unit 6 is shown in Figs. 4 and 5 .
- the top board 41 of the package member 8 is situated between the pressure plate 24 for pressing the sheets 7 against the pickup roller 13 and the sheets 7.
- the sheets 7 are set in the printer 1 while being stored in the package member 8.
- the user pulls out the empty package member 8 from the sheet storage unit 6, and disposes it.
- the sheets 7 are loaded in the printer necessarily in the state being stored in the package member 8, which is advantageous in that the sheet separation function of the pickup roller 13 and the separation block 14 does not deteriorate even when the printer 1 has printed on a great number of sheets.
- the stacked sheets 7 make direct contact with the pressure plate 24 not via the top board 41.
- the pressure plate 24 wears off in the continuous use of the printer 1 and the friction between the pressure plate 24 and the stacked sheets 7 decreases, by which the separation function is lost and the multi feeding (feeding two or more sheets 7 at once) is caused frequently.
- the stacked sheets 7 make direct contact with the top board 41, which is replaced together with the package member 8 each time when a prescribed number of sheets 7 are used up. Therefore, the friction between the top board 41 and the stacked sheets 7 do not drop even in the continuous use of the printer 1 over the years, by which an excellent separation function is maintained consistently and sheet feed trouble (multi feeding, etc.) is prevented from occurring.
- the dimension D1 (see Fig. 10 ) of the package member 8 in the width direction is set substantially equal to the width of the sheet 7 as mentioned above. Therefore, the sheets 7 are pushed by the regulating member 20 (provided to the inner wall 3b of the printer 1) against the inner wall 3c on the other side, while the package member 8 is also pushed by the regulating member 20 and positioned in the sheet storage unit 6.
- the dimension D2 (see Fig. 10 ) of the top board 41 of the package member 8 in the sheet feed direction X is set substantially equal to the distance D3 (see Fig. 4 ) between the inner walls 3a and 14a of the sheet storage unit 6. Therefore, the edges 45 and 46 of the top board 41 on the upstream/downstream sides in the sheet feed direction X make contact with the inner walls 3a and 14a of the sheet storage unit 6 respectively, which is referred to as a solution A.
- the edge 51 of the first side board 44 on the downstream side in the sheet feed direction X is brought into contact with the end face 22a of the arm 22 of the regulating member 20 provided in the printer 1 in the sheet feed operation, by which the movement of the base board 43 connecting with the first side board 44 in the downstream side in the sheet feed direction X can be restricted, which is referred to as a solution B.
- the package member 8 can be positioned in the sheet storage unit 6.
- the four indicator bits 64a-64d of the identification mark 64 are situated in the reading areas of the four reflective sensors 23a-23d respectively, by which the reflective sensor 23 is allowed to read the black/white pattern of the indicator bits 64a-64d correctly and judge the type of the sheet 7.
- the sheet feed operation by the pickup roller 13 generally involves the following problem.
- the package member 8 When the feeding force is applied to the lowermost sheet 7 making contact with the pickup roller 13, the package member 8 also receives force in the sheet feed direction X due to the friction between the lowermost sheet 7 and the base board 43.
- the edge 46 of the top board 41 makes contact with the inner wall 14a of the sheet storage unit 6, by which the movement of the package member 8 can be restricted against the feeding force from the pickup roller 13. Therefore, even though the second side board 42 or the base board 43 connecting with the top board 41 might shift slightly in the sheet feed direction X as shown in Fig. 18 , the identification mark 64 on the package member 8 can be situated within a readable range of the reflective sensor 64 of the printer 1.
- the base board may be also pulled to the pickup roller. Then, the top board overlapping with the base board is conveyed into a sheet feed path such as a space between the pickup roller and the separation block, or the space between the platen roller and the paper guide further, which may cause an idle rotation of the pickup roller over the base board narrow part of the base board.
- the varnish which covers the front face of the base board is adhered to the pickup roller.
- the performance of the sheet separation may get worse, and counter torque is applied to a platen drive unit (not shown) more than necessary when the user tries to remove the package member which has been drawn into the sheet feeding path, which affects the endurance.
- the solution B to position the base board 43 is also performed. Accordingly, even when the top board 41 is nearly fed by the pickup roller 13, the regulating member 20 prevents the base board 43 from being fed, by which the package member 8 can be avoided from getting jammed in the sheet feed path of the printer 1.
- the first side board 44 is arranged to be folded at a crease toward the base board 43. With this arrangement, the stiffness of the first side board 44 is improved, thereby restricting the movement of the package member 8 against the feeding force of the pickup roller 13 more effectively.
- the difference between the dimension D2 of the top board 41 in the sheet feed direction X and the distance D3 between the inner walls 3a and 14a of the sheet storage unit 6 of the printer 1 has to be within a permissible range of 1.0 mm.
- the dimension difference 1.0 mm is the limit value allowing the reflective sensor 23 to read the identification mark 64.
- the package member 8 of the embodiment has the first side board 44 which connects with the base board 43, and covers the one of side faces of the stacked sheets 7, the side face being provided along the sheet feed direction X.
- the package member 8 is configured so that the edge on the downstream side in the sheet feed direction X is in contact with the end face 22a of the regulating member 20 provided in the printer 1 during the feeding operation of the sheets 7, by which the package member 8 is positioned correctly in the sheet feed direction X. With this arrangement, the movement of the package member 8 can be restricted while the package member 8 receives the force in the sheet feed direction X in the sheet feed operation of the printer 1.
- the embodiment can provide the package member 8 in which nothing gets jammed in the sheet feed path of the printer 1 when the printer 1 performs the sheet feed operation when the package member 8 is loaded in the printer 1 regardless of the presence or absence of the sheets 7 therein.
- the package member 8 of the embodiment is designed to have the base board 43 which is shorter than the top board 41 in the sheet feed direction X, and the open entrance 43A in the base board 43. Accordingly, the composition of the package member 8 from which the sheets 7 can be fed without an extra component of the package member 8 or an extra mechanism of the printer 1, can be easily achieved.
- the top board 41 has the upper hole 66 in the position opposite to the window 11 provided in the lid 10 of the sheet storage unit 6 of the printer 1. The user can see the stacked sheets 7 through the window 11 and the upper hole 66. Accordingly, the user can check the presence or absence of the sheets 7 in the package member 8 which can be loaded in the sheet storage unit 6 of the printer 1. Also, to issue the invalid print command can be avoided.
- the color of the stacked sheets 7 is different from the color of the bottom face 3d of the sheet storage unit 6 of the printer 1, and the lower hole 67 is provided on the base board 43, the position opposite to the upper hole 66 on the top board 41. Accordingly, the user can check the bottom face of the sheet storage unit 6 or the color of the stacked sheets 7 by seeing through the upper hole 66, thereby recognizing the presence or absence of the sheets 7.
- the lower hole 67 is set to be larger than the upper hole 66. Accordingly, even when the package member 8 becomes warped, and the relative position of the top board 41 and the base board 43 is shifted in horizontal direction, the user can check the lower hole 67 through the upper hole 66. Therefore, the user can recognize the presence or absence of the sheets 7 more clearly.
- the front face of the base board narrow part 48 which corresponds to the region on the upstream side in the sheet feed direction X of the periphery of the position where the pickup roller 13 (sheet feed roller) enters into the package member 8 on the outer face of the base board 43 facing to the sheet storage unit 6, is arranged to be unvarnished to keep damage to a minimum in case where the sheets 7 get jammed in the printer 1. Accordingly, the deterioration of the performance of the sheets separation due to the varnish adhered to the pickup roller (sheet feed roller) 13 can be avoided.
- the package member 8 of the embodiment has the second side board 42, which covers the one of the side faces of the stacked sheets 7, the side face being provided on the upstream side in the sheet feed direction X, along the direction orthogonal to the sheet feed direction X. Accordingly, the sheets 7 is neatly stored in the package member 8 before loaded in the sheet storage unit 6 of the printer 1, so that the package member 8 can be easily and securely loaded in the sheet storage unit 6 of the printer 1.
- the package member 8 of the embodiment is composed of the top board 41, the second side board 42, the base board 43 and the first side board 44, which are formed in one unit. Accordingly, the strength of the package member 8 can be enhanced as compared with the case where the top board 41, the second side board 42, the base board 43 and the first side board 44 are individually formed and then connected one another.
- the belt-shaped member 40 used to bundle the package member 8 up can be removed if the assembled shape of the package member 8 can be maintained well, thereby reducing the manufacturing cost correspondingly.
- the sheet 7 employed for the package member 8 may also be a heat-perforated sheet including a perforation layer (perforated by heat) as an image receiving layer stacked on a base layer. Not only heat-sensitive sheets but also other types of sheets (thermal transfer sheets, etc.) can be used as the sheets 7.
- the package member 8 may also be formed by preparing the top board 41, the second side board 42, the first side board 44 and the base board 43 separately and thereafter connecting them together.
- the base board 43 of the package member 8 may also be configured substantially in the same dimension in the sheet feed direction X as the top board 41 as long as the pickup roller 13 can enter the package and feed the sheets 7.
- a hole into which the pickup roller 13 can be entered may be provided in the base board 43.
- the length of the hole in the direction orthogonal to the sheet feed direction X needs to be as long as or longer than that of the pickup roller 13 in its rotational shaft direction.
- the length of the hole in the sheet feed direction X can be as long as or shorter than that of the pickup roller 13 in the sheet feed direction X.
- the length of the hole in the sheet feed direction X can be shorter than that of the pickup roller 13 in the sheet feed direction X, since the pickup roller 13 just needs to press against the sheets 7 with its surface without necessarily having to enter into the package member 8 entirely through the hole.
- the length of hole in the sheet feed direction X can be longer than that of the pickup roller 13 in the sheet feed direction X. Noted that the hole corresponds to the open entrance.
- the configuration of the identification mark 64 formed on the base board 43 of the package member 8 is not restricted to the black/white pattern of the rectangular indicator bits made by printing.
- the identification mark 64 may also be configured by forming holes at proper positions of the package member 8 to indicate information by a pattern of the presence/absence of holes, for example.
- the identification mark 64 may also indicate information other than the type of the sheet 7, that is, any information can be indicated exactly enough to be recognized by a sensor of the printer.
- the printer 1 may also be configured to carry out printing with a means other than the thermal head 16.
- a means other than the thermal head 16 When the printer is allowed to be a little larger, other printing means like an ink jet printing head may be employed, for example.
- the sensor 23 of the printer 1 is not restricted to the reflective sensor 23. Any appropriate sensor can be employed irrespective of whether it is of a contact type or non-contact type.
- the first side board 44 can partially share the one side edge in the sheet feed direction X with the base board wide part 49 of the base board 43.
- the position of the edge 51 on the downstream side in the sheet feed direction X needs to be same as this embodiment, but the position of the edge 51 on the upstream side in the sheet feed direction X can be shifted closer to the downstream side in the sheet feed direction X.
- a first side board 70 having the one-thirds length in the sheet feed direction X of the first side board 44 (see Fig. 7 ) of the embodiment may be applicable.
- a side board 71 having the one-eights to one-sevenths length in the sheet feed direction X of the first side board 44 (see Fig. 7 ) of the embodiment may also be applicable.
- the edge 51 on the downstream side in the sheet feed direction X is shaped like a straight line orthogonal to the sheet feed direction X, but the whole shape of the first side board 44 can be rectangular or sector or other shapes.
- the position of the edge on the upstream side in the sheet feed direction X can be shifted as well as the edge 51 on the downstream side in the sheet feed direction X.
- the regulating member 20 is placed inside the concave part 19 provided in the inner wall 3b on the left side in the sheet feed direction X.
- the regulating member 20 can be provided in a concave part provided in the inner wall 3c on the right side in the sheet feed direction X.
- the first side board 44 is provided on the right side in the sheet feed direction X of the package member 8.
- the first side board 44 connects with the base board 43, but may connect with the top board 41.
- the first side board 44 may connect with both top board 41 and the base board 43. Out of edges of the base board 43, the edge connected with the first side board 44 can connect with another side board.
- In the first side board 44 there may be also provided a hole through which the regulating member 20 enter into the package member.
- the whole base board narrow part 48 of the base board 43 is unvarnished.
- the length of the base board narrow part 48 orthogonal to the sheet feed direction X is longer than that of the pickup roller 13 in its rotational shaft direction. Therefore, only a region where the pickup roller 13 passes when the pickup roller 13 is horizontally moved over the base board narrow part 48 of the base board 43 can be varnished.
- the varnished areas on either side of the unvarnished region in the sheet feeding direction X are provided on the front face of the base board narrow part 48 of the base board 43, since the shaft center of the pickup roller 13 and the center of the base board narrow part in the direction orthogonal to the sheet feed direction X are the same.
- the configuration of the package member 8 can be such that a side board 72 covers the one side edges of the sheets 7 extending in the sheet feed direction X.
- the side board 72 in this configuration can be considered to be work as the second side board 42 and the first side board 44 together in the above embodiment.
- Fig. 22 is a developed view of the package member 8, seen from the back side thereof.
- the package member 8 in Fig. 21 can be assembled from the package member 8 shown in Fig. 22 , by being folded in the shaded arrow direction.
- the side board 72 is configured so as to cover the one side edges of the sheets 7 extending in the sheet feed direction X, thereby effectively minimizing the displacement of the top board 41 and the base board 43 during the sheet feeding. More specifically, the identification mark 64 can be correctly positioned above the reflective sensor 23 by the reduced amount of the displacement of the top board 41 and the base board 43.
- the package member 8 of the embodiment is composed of the top board 41, the side board 72 and the base board 43 which are formed in one unit. Accordingly, the strength of the package member 8 can be enhanced as compared with the case where the top board 41, the side board 72 and the base board 43 are individually formed and then connected one another.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)
- Wrappers (AREA)
Abstract
Description
- The present invention relates to a package member which can be loaded in a printer to protect the exterior of stacked sheets to be used as a printing medium of the printer.
- Conventionally, there has been known a package member which stores sheets as a printing medium to be set in a printer, the entire package member being loaded in the printer. (For instance, see
Japanese Patent Application Laid-open No. 2004-210433 - A sheet storage unit of the printer in which the package member is set is almost same as the package member in shape and size. When the package member is loaded in the sheet storage unit, the edges of the top board on both upstream/downstream sides in the sheet feed direction are brought into contact with the side walls of the sheet storage unit on both upstream/downstream sides respectively. Accordingly, the package member can be correctly positioned in the sheet feed direction in the sheet storage unit of the printer.
- However, in the '433 publication, when the printer operates the feeding motion while the package member storing no sheets is set in the printer, the pickup roller sometimes conveys the top board itself instead of the sheets. As a result, the package member gets jammed in the sheet feeding path. This causes a burden on the user of removing the jammed package drawn into the sheet feeding path by force. Also, counter torque is applied to a platen drive unit more than necessary when the user tries to remove the package member which has been drawn into the sheet feeding path, which affects the endurance.
- From
EP 1 526 100 A1claim 1 can be taken. The identification part is formed by a well-known method like printing so that the identification mark will be situated in a reading zone of a reflective sensor unit when the sheet package is set into the sheet storage unit of the printer. - The present invention has been made in view of the above circumstances and has as an object to overcome the above problems and to provide a package member which can be prevented from getting jammed in a sheet feed path during a sheet feed operation of a printer when the package member is stored in the printer regardless of the presence or absence of the sheets therein.
- To achieve the above object, there is provided a package member according to
claim 1. The package member can store stacked sheets to be used as a printing medium in a printer having a sheet storage unit and a regulating member to be loaded in the sheet storage unit of the printer: a base board that covers a bottom of the stacked sheets; a top board that covers a top of the stacked sheets; and a first side board that connects with at least one of the base board and the top board to cover one of side faces of the stacked sheets, the side face being provided along a sheet feed direction, and comprises an edge on a downstream side in the sheet feed direction; wherein the package member is positioned in the sheet feed direction by contact of the edge of the first side board with the regulating member provided in the printer during a feeding operation of the sheets. - The package member having a structure described above comprises the first side board covering one of side faces of the stacked sheets, the side face connecting at least one of the top board and the base board and being provided along the sheet feed direction. The package member is arranged to be positioned in the sheet feed direction by the contact of the edge of the first side board on the down stream side in the sheet feed direction with the regulating member provided in the printer during the sheet feed operation. Accordingly, the package member can be prevented from being displaced while the printer perform the sheet feeding and the force pressing against the package member in the sheet feed direction is exerted on the package member itself. Therefore, it is possible to provide a package member which can be prevented from getting jammed in a sheet feed path during a sheet feed operation of a printer when the package member is stored in the printer regardless of the presence or absence of the sheets therein.
- Further developments of the present invention are given in the dependent claims.
- The object is also solved by a combination of a printer and a package member, according to
claim 9. -
-
Fig. 1 is a perspective external view of a printer in accordance with an embodiment of the present invention; -
Fig. 2 is a sectional side view of the printer ofFig. 1 ; -
Fig. 3 is a perspective view of the printer ofFig. 1 , showing a state in which a lid is opened and partially broken to be seen through; -
Fig. 4 is a sectional side view of the printer ofFig. 1 , showing a state in which a package member has been stored in a sheet storage unit of the printer; -
Fig. 5 is an enlarged view of the printer ofFig. 1 , showing the details of a sheet separation unit and a print mechanism unit of the printer; -
Fig. 6 is a perspective view of the package member which can be loaded in the printer ofFig. 1 ; -
Fig. 7 is a developed view of the package member ofFig. 6 seen from the outer side; -
Fig. 8 is a schematic top view of a periphery of an upper hole of the package member storing no sheets; -
Fig. 9 is a schematic top view of the periphery of the upper hole of the package member storing no sheets; -
Fig. 10 is a developed view of the package member ofFig. 6 seen from the back side; -
Fig. 11 is a perspective view showing the package member ofFig. 6 being assembled; -
Fig. 12 is a perspective view showing the package member ofFig. 6 being assembled; -
Fig. 13 is a perspective view showing the package member ofFig. 6 turned upside down; -
Fig. 14 is a sectional side view showing the package member (from which a belt-shaped member has been removed) being loaded into the printer; -
Fig. 15 is a perspective view showing a state in which the package member ofFig. 14 is set in the printer; -
Fig. 16 is a partial enlarged view showing a state in which a regulating member of the printer is pushing edges of the sheets; -
Fig. 17 is a cross-sectional view taken along a line XII-XII shown inFig. 16 ; -
Fig. 18 is a sectional side view showing a state in which a sheet is fed out of the package member stored in the printer; -
Fig. 19 is a developed view showing a modification to a shape of side board of the package member seen from the outer side; -
Fig. 20 is a developed view showing another modification to the shape of the side board of the package member seen from the outer side; -
Fig. 21 is a perspective view showing a modification of the package member in which a side board of the package member is arranged to cover a side face of the stacked sheets extending in the sheet feed direction; and -
Fig. 22 is a developed view of the package member of Fig. - A detailed description of a preferred embodiment of a package member embodying the present invention will now be given referring to the accompanying drawings.
- Firstly, a schematic structure of a
printer 1, which is a thermal printer, will be explained with reference toFigs. 1 to 5 . -
Figs. 1 and2 are a perspective external view and a perspective side view of a printer.Fig. 3 is a perspective view of the printer in which a lid is opened and partially broken to be seen through.Fig. 4 is a sectional side view of the printer in which sheets have been set in a sheet storage unit.Fig. 5 is an enlarged sectional view showing the details of a paper separation unit and a print mechanism unit. - As shown in
Fig. 1 , theprinter 1 is designed to be compact in size, with a rectangular shape in a plan view (capable of accommodating sheets of approximately A6 to A7 size) and a thickness of approximately 2 cm or less. - A
body case 2 of theprinter 1 is composed of aframe 3, alower cover 4 covering an under face of theframe 3, and anupper cover 5 covering a part of a top face of theframe 3. - In a part of the top face of the
frame 3 that is not covered with theupper cover 5, asheet storage unit 6 is formed as shown inFig. 2 . In thesheet storage unit 6, apackage member 8 which accommodates a lot of heat-sensitive cut sheets 7 of A6 or A7 size can be loaded and stored as shown inFig. 4 . - The top of the
sheet storage unit 6 is covered with alid 10 which is pivotally movable in a direction indicated by an arrow of a heavy line inFig. 2 . Incidentally, a state in which thelid 10 has been opened is shown inFig. 3 . Thebody case 2 has a locking mechanism (not shown), so that thelid 10 can be closed and locked as shown inFig. 4 , in a state that thepackage member 8 is loaded in thesheet storage unit 6 as described above. - A
window 11 made of a transparent resin is formed in thelid 10 as shown inFig. 1 , thereby allowing the user to see whether thepackage member 8 is loaded in thesheet storage unit 6 or not even when thelid 10 is closed. Further, the user can visually check information which is displayed on thepackage member 8 to indicate a type of the package member, and the presence or absence of thesheets 7. - At one end of the
sheet storage unit 6, a pickup roller (sheet feed roller) 13, aseparation block 14 and the like forming asheet separation unit 12 are placed. Beneath theupper cover 5, athermal head 16, aplaten roller 17 and apaper guide 18 forming a print mechanism unit 15 (described in detail later) are placed. - As shown in
Fig. 3 , thesheet storage unit 6 is formed as a rectangular concave part capable of storing thepackage member 8. Thesheet storage unit 6 is formed of inner side walls surrounding thesheet storage unit 6 and abottom face 3d at the bottom of thesheet storage unit 6. The inner side walls of thesheet storage unit 6 include aninner wall 3a situated on the upstream side in the direction in which thesheet 7 is fed by the pickup roller 13 (sheet feed direction X),inner walls sheet 7 is fed, and aninner wall 14a situated on the downstream side and forming a part of theseparation block 14. - The
inner wall 3b which is one of the inner walls extending in the sheet feed direction X, is provided with aconcave part 19. A regulatingmember 20 is placed inside theconcave part 19. The regulatingmember 20 includes a base 21 which is rotatable around a vertical axis (not shown) and anarm 22 provided integrally with thebase 21. Thearm 22 is shaped like a rectangular solid, and anend face 22a (seeFig. 16 ) on the opposite side to thebase 21 of thearm 22 is a rectangular shape. - The
base 21 is equipped with a spring (not shown) which applies biasing force to thearm 22 in a direction letting thearm 22 protrude from theinner wall 3b (direction indicated by an arrow of a heavy line inFig. 3 ). Therefore, when thepackage member 8 is loaded in thesheet storage unit 6, thearm 22 makes contact with side edges of thesheets 7 in thepackage member 8 and thereby presses thesheets 7 against the otherinner wall 3c of thesheet storage unit 6, by which the edges of thesheets 7 are evened up and skewing of thesheets 7 is avoided during sheet feeding. - As shown in
Fig. 3 , a reflective sensor (sensor unit) 23 is provided to a part of thebottom face 3d beside theinner wall 3c and in the vicinity of a corner of thesheet storage unit 6. Thereflective sensor 23 includes foursensors 23a-23d arranged in the sheet feed direction X. Eachsensor 23a-23d emits light and detects the amount of reflected light, by which an identification mark (identification part) 64 of the package member 8 (explained later) is read. - Next, the
sheet separation unit 12 will be explained below. - As shown in
Fig. 5 , thepickup roller 13, theseparation block 14 and theprint mechanism unit 15 are provided in the vicinity of theinner wall 14a of thesheet storage unit 6. On the inner surface of thelid 10, apressure plate 24 is supported turnably. - A
bias spring 25 is placed between thepressure plate 24 and thelid 10, which constantly exerts biasing force on thepressure plate 24 so as to turn thepressure plate 24 downward. - The
package member 8 stores thesheets 7 which have been stacked up with their print surfaces (surfaces to be printed on) facing downward. Thesheets 7 are set in thesheet storage unit 6, with the lower surface of the lowermost one of thestacked sheets 7 exposing itself partially from thepackage member 8. When thelid 10 is closed and locked, thepressure plate 24 biased downward by theaforementioned bias spring 25 presses down a front end part of the sheets 7 (in regard to the sheet feed direction X) via atop board 41 which will be explained later. Consequently, the exposed part of thelowermost sheet 7 is brought into contact with thepickup roller 13 and is pressed by thepickup roller 13 with proper force. Noted that on the bottom face of thepackage member 8, anopen entrance 43A through which the lower surface of the lowermost one of thesheets 7 can be exposed and thepickup roller 13 can enter therein is provided. - The
package member 8 previously has theopen entrance 43A, so there is no need for complicated structures such as an opening/closing mechanism provided in theprinter 1 to open and close a lid provided in thepackage member 8, and arranged to open the lid when thepackage member 8 is loaded in theprinter 1. (For instance, in a video cassette, a lid provided to protect a tape read part of the video cassette is arranged to be opened or closed by an opening/closing mechanism of a videocassette recorder when the video cassette is inserted therein or ejected therefrom). - The
separation block 14 is provided in proximity to thepickup roller 13. Theseparation block 14 has aseparation guide surface 14b which is tilted with respect to the sheet feed direction X of thepickup roller 13. - The
lowermost sheet 7 contacting thepickup roller 13 is given feeding force by the revolvingpickup roller 13. With the separation function of theseparation guide surface 14b of theseparation block 14, only onesheet 7 at the bottom of thestacked sheets 7 is separated and sent out. - The
print mechanism unit 15 will be explained below. - The
platen roller 17 is rotatably provided next to theseparation block 14, and thepaper guide 18 is placed close to the exterior surface of theplaten roller 17. - As shown in
Fig. 5 , thepaper guide 18 is provided with a slidingsurface 18a as a concavely curved surface along the exterior surface of theplaten roller 17. Between thepaper guide 18 and thebody case 2, apressure coil spring 26 is placed so as to press the slidingsurface 18a against the exterior surface of theplaten roller 17. - The
sheet 7 separated by the aforementionedsheet separation unit 12 is fed by thepickup roller 13 as indicated by the two-dot chain line inFig. 5 and thereby passes under the base of theseparation block 14. Thereafter, thesheet 7 is guided by aguide plate 27 and fed by theplaten roller 17 to change its direction along theplaten roller 17. - Specifically, the
sheet 7 is guided by theguide plate 27 and fed beneath theplaten roller 17 to a gap between theplaten roller 17 and thepaper guide 18. Thesheet 7, sliding between the exterior surface of theplaten roller 17 and the slidingsurface 18a of thepaper guide 18, is conveyed upward by the driving force of the revolvingplaten roller 17 changing its feed direction by 180 degrees. By the above operation, thesheet 7 reaches the top of theplaten roller 17 with its print surface facing upward. - The
thermal head 16, placed nearby the top of theplaten roller 17, includes aheating element unit 16a. Thethermal head 16 is turnably supported by arotation axis 16b, by which theheating element unit 16a can contact and separate from the top of theplaten roller 17. - Incidentally, the
thermal head 16 is designed to be turnable as above in order to make a "paper jam clearance operation" possible when thesheet 7 gets jammed between theplaten roller 17 and thepaper guide 18. - To the
thermal head 16, an end of aspring 28 of a twisting coil spring type is attached. Thespring 28 constantly biases thethermal head 16 in a direction letting theheating element unit 16a provided in thethermal head 16 make contact with the top of theplaten roller 17. - The
sheet 7 is conveyed by theplaten roller 17 with its print surface facing upward and the print surface makes contact with theheating element unit 16a of thethermal head 16, by which the printing is carried out at the contacting part. - The
thermal head 16, formed as a line head, is capable of printing an arbitrary character string or image on the conveyed heat-sensitive sheet 7 in a direction orthogonal to the feed direction X of thesheet 7. The printable width of thethermal head 16 is set approximately equal to the width of thesheet 7. - In this embodiment, heat-coloring sheets are employed as the
sheets 7. The heat-coloring sheet includes a coloring layer (coloring when heated by the thermal head 16) formed on its one side as an image receiving layer. - On the
separation block 14, a sheetejection guide surface 14c, tilted from the sheet feed direction X of theplaten roller 17 toward the top of theprinter 1, is formed. - The
sheet 7 after being printed on by theheating element unit 16a of thethermal head 16 is guided by the sheetejection guide surface 14c and thereby ejected upward to a top of thelid 10 through a gap between thelid 10 and theupper cover 5 of thebody case 2, as indicated by two-dot chain lines inFig. 1 . - Next, the
package member 8 which is set in theprinter 1 in this embodiment will be explained below. -
Fig. 6 is a perspective view of thepackage member 8.Fig. 7 is a developed view of thepackage member 8 of the outer side. - As shown in
Fig. 6 , thepackage member 8 includes thesheets 7 as cut sheets, thepackage member 8 storing thesheets 7 which have been stacked up, and a long belt-shapedmember 40 bundling thepackage member 8 up. - As the
sheets 7, small-sized sheets of approximately A6-A7 size are used, for example. Thepackage member 8 stores approximately 50 sheets therein. - The belt-shaped
member 40 is wound around thepackage member 8 in a direction orthogonal to the sheet feed direction X to bundle thepackage member 8 up. As the belt-shapedmember 40, a member having a width [1/5]-[1/2] of the length of thesheet 7 in the sheet feed direction X is used. - The
package member 8 includes atop board 41 having substantially the same (rectangular) shape as thesheet 7, asecond side board 42 connecting with thetop board 41, abase board 43 connecting with thesecond side board 42, and afirst side board 44 connecting with thebase board 43. Specifically, out of twoedges top board 41 orthogonal to the sheet feed direction (direction indicated by an arrow K), theedge 45 on the upstream side connects with thesecond side board 42. Anedge 47 of thesecond side board 42, opposite to theedge 45 connecting with thetop board 41, connects with thebase board 43. - The
base board 43 is shaped like a substantially rectangular shape. Described emphatically, thebase board 43 is composed of two large and small rectangles, formed like a T-shape, in which the small rectangle is placed above the large rectangle. The small rectangle is situated on the downstream side in the sheet feed direction (direction indicated by an arrow J), and has a length substantially 1/4 of the entire length of thebase board 43 in the sheet feed direction. The large rectangle is situated on the upstream side in the sheet feed direction (direction indicated by the arrow J), and has a length substantially 3/4 of the entire length of thebase board 43 in the sheet feed direction. The small rectangle has a slightly shorter length in the direction orthogonal to the sheet feed direction than the large rectangle. Hereinafter, the small rectangular part of thebase board 43 on the downstream side in the sheet feed direction (direction indicated by the arrow J) is referred to as a base boardnarrow part 48, and the large rectangular part of thebase board 43 on the upstream side in the sheet feed direction (direction indicated by the arrow J) is referred to as a base boardwide part 49. - Out of edges of the base board
wide part 49 along the sheet feed direction, an edge 50 on the left side in the sheet feed direction of the package member 8 (right side inFig. 7 ) connects with thefirst side board 44. Out of edges of thefirst side board 44 orthogonal to the sheet feed direction to the first side board 44 (direction indicated by the arrow J), anedge 51 on the downstream side contacts with the regulatingmember 20 during sheet feeding, which will be described later. Thepackage member 8 is composed of thetop board 41, thesecond side board 42, thebase board 43 and thefirst side board 44, which are formed in one unit. -
Fig. 10 is a developed view of thepackage member 8 of the back side, in which thepackage member 8 before being folded is shown. Thepackage member 8 shown inFig. 6 is obtained by folding a flat cardboard material shown inFig. 10 so that thefirst side board 44 becomes upright, and then thetop board 41, thesecond side board 42 and thebase board 43 become a shape like "U". - The
package member 8 is designed to have a dimension D1 in its width direction substantially equal to the width of thesheet 7. The details will be explained later. - The
package member 8 is provided with creases. Thecreases 60 are formed at the boundaries between thetop board 41 and thesecond side board 42, between thesecond side board 42 and thebase board 43, and between thebase board 43 and thefirst side board 44. - The
top board 41 of thepackage member 8 of this embodiment is configured so that its dimension D2 in the sheet feed direction X will be substantially equal to the distance D3 (seeFig. 4 ) between theinner walls sheet storage unit 6. With this configuration, when thepackage member 8 is loaded in thesheet storage unit 6, theedges top board 41 on the upstream/downstream sides in the sheet feed direction X make contact with theinner walls Fig. 4 . By the contact of theedges inner walls package member 8 is positioned correctly in the sheet feed direction X. The details will be explained later. - Meanwhile, the
base board 43 of thepackage member 8 is provided with theopen entrance 43A to be shorter than thetop board 41 in the sheet feed direction X so as to allow the entrance of thepickup roller 13 into the package. With theopen entrance 43A, thebase board 43 is designed to be shorter than thetop board 41 by a minimum length that is necessary for the entrance of thepickup roller 13 into the package, since setting the dimension of thebase board 43 unnecessarily short can impair the function of thepackage member 8 for protecting thesheets 7. - The
base board 43 has theidentification mark 64 at a corner of its under surface (opposite to the sheets 7) on the upstream side in the sheet feed direction X as shown inFigs. 6 and7 . Theidentification mark 64 is formed by a well-known method such as printing so that theidentification mark 64 will be situated in a reading area of thereflective sensor 23 when thepackage member 8 is set in thesheet storage unit 6. - The
identification mark 64 is composed of fourrectangular indicator bits 64a-64d. In this embodiment, among the four indicator bits, 1-3 bits are colored black and the remaining bits are not colored (left in the color (white) of the foundation of the package member 8). Concretely, theindicator bits bit 64b is left white. - The above black/white pattern has been preset depending on the type of the
sheet 7 stored in thepackage member 8. As shown inFig. 7 , on a top face of thetop board 41 of thepackage member 8, acassette type indicator 65 indicating the type of thepackage member 8 is placed. In thecassette type indicator 65, characters or the like are printed, by which the user can check the type of thepackage 8. In this embodiment, the characters "C-11L" are printed. The position of thecassette type indicator 65 is within a region facing to thewindow 11 provided in thelid 10 of theprinter 1 when thepackage member 8 is set in theprinter 1 as mentioned above. The user can visually check thecassette type mark 65 through thewindow 11. On thetop board 41 of thepackage member 8, anupper hole 66 is also provided within the region facing to thewindow 11. - The circular
upper hole 66 is about 6 mm in diameter. Hence, the user can see theupper hole 66 on thepackage member 8 through thewindow 11 provided in the lid of theprinter 1 when thepackage member 8 is set in theprinter 1. Also, alower hole 67 is provided in a position opposite to theupper hole 66 on thebase board 43 facing to thetop board 41 having theupper hole 66. - The circular
lower hole 67 has a diameter substantially equal to theupper hole 66. When the user checks thepackage member 8 through theupper hole 66, the user can see thesheets 7 when thepackage member 8 accommodates thesheets 7, and see theupper hole 67 when thepackage 8 does not accommodate thesheets 7. When thepackage member 8 set in theprinter 1 does not accommodate thesheets 7, the user can visually check thebase bottom face 3d of thesheet storage unit 6 of theprinter 1 through thelower hole 67. In this embodiment, thesheets 7 are plain white, and thebottom face 3d of thesheet storage unit 6 is plain black. Therefore, the user can easily know the presence or absence of the sheets by looking the color inside thepackage member 8 through thewindow 11 and theupper hole 66. - In the embodiment, the user can make distinguish between the
sheets 7 and thebottom face 3d of thesheet storage unit 6 by the color. However, when thesheets 7 and thebottom face 3d of thesheet storage unit 6 have the same color, a predetermined mark can be put on thebottom face 3d of thesheet storage unit 6 at the position facing to thelower hole 67, or thebottom face 3d can be coated by patterns, or lines or a meshed pattern can be designed on thesheets 7. Thelower hole 67 can be omitted, when the user can easily check the presence or absence of thesheets 7 by the different colors of thesheets 7 and the back side of thepackage member 8. Also in this case, the predetermined mark can be put on thebase board 43 at the position facing to theupper hole 66 provided on thetop board 41 which is the backside of thepackage member 8, or a pattern can be provided all over the back side of thebase board 43, or ruled lines or a mesh patter can be printed on thesheets 7. - Incidentally, substantially 6-mm diameter of the
upper hole 66 is almost equal to a narrower width of thewindow 11. Theupper hole 66 and thelower hole 67 can be larger than thewindow 11. However, thesheets 7 are partially exposed through the hole, so that the exposed part of thesheets 7 become discolored or deteriorated. The balance of the sizes of the upper/lower holes - Furthermore, the
upper hole 66 and thelower hole 67 can be different in size.Figs. 8 and 9 are schematic views around theupper hole 66 of thepackage member 8 in a state where thesheets 7 are not stored in the package member 8 (empty). InFig. 8 , the upper/lower holes Fig.9 , thelower hole 67 is larger than the upper hole 66 a little. In either case, both of thetop board 41 and thebase board 43 are slightly shifted in horizontal direction. Thus, the area where the upper/lower holes bottom face 3d of thesheet storage unit 6 which can be seen through the upper/lower holes package member 8 storing nosheets 7 is set in theprinter 1, is larger in the case ofFig. 9 than inFig. 8 . Specifically, when the presence or absence of thesheets 7 can be checked by the difference of the color between thesheets 7 and thebottom face 3d, the arrangement shown inFig. 9 is more favorable. - In addition to a circle, the upper/
lower holes lower holes - The explanation returns to
Fig. 7 again. As shown inFig. 7 , various information such as theidentification mark 64 and thecassette type indicator 65 is printed on thepackage member 8. The printed information is varnished after printed so as not to fade off by friction. Specifically, it is important to varnish theidentification mark 64, since theprinter 1 may fail to work properly if the mechanism (the reflective sensor 23) for reading theidentification mark 64 cannot read theidentification mark 64 correctly. Printing including the information which can be visually checked by the user is made all over front face of thepackage member 8. Therefore, when thepackages 8 are manufactured in a factory, the whole front face of thepackage member 8 is varnished, without setting only the printed parts set to be varnished. Thepackage member 8 of the embodiment is manufactured in that way, but the front faces of thesecond side board 42 and the base boardnarrow part 48 of thebase board 43 are unvarnished. - The front face of the
second side board 42 is unvarnished because it becomes impossible to print a lot number for controlling the manufacturedpackage member 8 on thesecond side board 42 if the front face on thesecond side board 42 is varnished. - The reason why the front face of the base board
narrow part 48 of thebase board 43 are unvarnished will be explained later, but briefly explained as follows: when the package member of the aforementioned prior art is set in the printer without the sheets and the sheet feeding starts, the pickup roller sometimes rotates at idle over the front face of the base board narrow part of the base board. In that case, the varnish which covers the base board narrow part has adhered to the pickup roller. Even after the package member which runs out of the sheets and does not store the sheets any more (empty) is replaced by the new package member, and when printing is started, the performance of the sheet separation get worse, and the separation of the sheets cannot be normally operated due to the varnish adhered to the pickup roller. Additionally, the sheet feeding cannot be normally performed, so that printing quality becomes declined. Therefore, in thepackage member 8 of the embodiment, the base boardnarrow part 48 of thebase board 43 is arranged in advance not to be varnished. - A process for assembling the
package member 8 will be described below with reference toFigs. 10 to 13 . - Starting from the
package member 8 in the state ofFig. 10 , thefirst side board 44 is vertically folded at acrease 63 to be orthogonal to thebase board 43 as shown inFig. 11 . Thesecond side board 42 is vertically folded at acrease 62 to be orthogonal to thebase board 43. Since thetop board 41 is vertically folded relative to thesecond side board 42, thetop board 41 and thebase board 43 face each other and thepackage member 8 is formed into a shape like "U". - Subsequently, the
sheets 7 which have been stacked up are sandwiched and stored between thebase board 43 and thetop board 41 of thepackage member 8. - When the
sheets 7 are stored in thepackage member 8, the direction of eachsheet 7 has been preset so that the print surface (a surface to be printed on) of eachsheet 7 will face toward thebase board 43. The direction is preset as above in order to let the print surface of eachsheet 7 face thethermal head 16 when thepackage member 8 is loaded in theprinter 1 and thesheet 7 is fed to theprint mechanism unit 15. - Finally, the belt-shaped
member 40 is wound around the package member 8 (sandwiching and storing the sheets 7) in a direction orthogonal to the sheet feed direction X to bundle thepackage member 8 up. Noted thatFig. 13 is a perspective view showing thepackage member 8 ofFig. 6 turned upside down. - As above, the
package member 8 is assembled in a relatively easy process. - In this embodiment, the above process for assembling (manufacturing) the
package member 8 is carried out by a manufacturer. The user of theprinter 1 purchases thepackage member 8 sold in the state ofFig. 6 and uses thepackage member 8 by loading it into theprinter 1. - First, the belt-shaped
member 40 wound around thepackage member 8 is removed. - Subsequently, the
package member 8 is loaded into thesheet storage unit 6 of theprinter 1 with thebase board 43 facing downward as shown inFig. 14 . - Consequently, the exposed part of the lowermost one of the
sheets 7 stacked up and stored in thepackage member 8 makes contact with the top of thepickup roller 13. Therefore, by driving and revolving thepickup roller 13, thesheet 7 can be sent out and conveyed. - Incidentally, the
lid 10 of theprinter 1 is designed to be opened and closed on the downstream side in the sheet feed direction X. When thepackage member 8 is loaded into theprinter 1 having such composition, thepackage member 8 is generally tilted as shown inFig. 14 with the front end (on the upstream side in the sheet feed direction X) positioned lower than the rear end. - In the
package member 8 of this embodiment, thesecond side board 42 of thepackage member 8 is placed on the upstream side in the sheet feed direction, and thus the state of storage of thesheets 7 can be maintained by thesecond side board 42. Therefore, thesheets 7 stored in thepackage member 8 are prevented from slipping down from thepackage member 8 and being scattered about (out of carelessness of the user) when thepackage member 8 is loaded into thesheet storage unit 6. Further, the tilting of thepackage member 8 lets the edges of thesheets 7 make contact with thesecond side board 42, by which the edges of thesheets 7 stacked up are evened up at a prescribed position, preventing trouble like a paper jam from occurring. -
Fig. 15 shows a state in which thepackage member 8 has been completely stored in thesheet storage unit 6. In this state, the regulatingmember 20 stored in thesheet storage unit 6 rotates in the direction of the arrow shown inFig. 15 and thearm 22 pushes the side edges of thesheets 7. -
Fig. 16 is an enlarged view showing a state in which thearm 22 of the regulatingmember 20 is making contact with thesheets 7 and pushing thesheets 7.Fig. 17 is a cross-sectional view taken along the line XII-XII shown inFig. 16 . - The dimension D1 of the
package member 8 in its width direction (seeFig. 10 ) is designed to be substantially equal to the width of thesheet 7. Also, the width of thetop board 41 on the downstream side in the sheet feed direction X is arranged to be slightly narrower than the dimension D1. Therefore, the regulatingmember 20, which pushes the side edges of thesheets 7 on the downstream side of thetop board 41 in the sheet feed direction X, can make contact with the side edges of thesheets 7 without being obstructed by part of thepackage member 8 covering the exterior of thesheets 7, by which thesheets 7 can be aligned along theinner wall 3c on the other side of thesheet storage unit 6. - As shown in
Fig. 16 , theedge 51 of thefirst side board 44 on the downstream side in the sheet feed direction X is brought into contact with theend face 22a of the regulatingmember 20 when thefirst side board 44 is moved to the downstream side in the sheet feed direction X. Thus, the movement of thebase board 43 connecting with thefirst side board 44 to the downstream side in the sheet feed direction X can be restricted. It is noted that thepackage member 8 can be composed so that theedge 51 of thefirst side board 44 is already in contact with theend face 22a of the regulatingmember 20 when thepackage member 8 is loaded in theprinter 1. - A state in which the
lid 10 has been closed after the loading of thepackage member 8 into thesheet storage unit 6 is shown inFigs. 4 and5 . In this state, thetop board 41 of thepackage member 8 is situated between thepressure plate 24 for pressing thesheets 7 against thepickup roller 13 and thesheets 7. - The
sheets 7 are set in theprinter 1 while being stored in thepackage member 8. When all thesheets 7 in thepackage member 8 are used up, the user pulls out theempty package member 8 from thesheet storage unit 6, and disposes it. - After that, the
sheets 7 are loaded in the printer necessarily in the state being stored in thepackage member 8, which is advantageous in that the sheet separation function of thepickup roller 13 and theseparation block 14 does not deteriorate even when theprinter 1 has printed on a great number of sheets. - Here, let us consider a case where the
stacked sheets 7 make direct contact with thepressure plate 24 not via thetop board 41. In this case, thepressure plate 24 wears off in the continuous use of theprinter 1 and the friction between thepressure plate 24 and thestacked sheets 7 decreases, by which the separation function is lost and the multi feeding (feeding two ormore sheets 7 at once) is caused frequently. In the configuration of this embodiment, thestacked sheets 7 make direct contact with thetop board 41, which is replaced together with thepackage member 8 each time when a prescribed number ofsheets 7 are used up. Therefore, the friction between thetop board 41 and thestacked sheets 7 do not drop even in the continuous use of theprinter 1 over the years, by which an excellent separation function is maintained consistently and sheet feed trouble (multi feeding, etc.) is prevented from occurring. - Next, a method for correctly positioning the
package member 8 in the printer 1 (in order to let thereflective sensor 23 of theprinter 1 read theidentification mark 64 of the package member 8) will be explained below. - In regard to the width direction of the
package member 8, the dimension D1 (seeFig. 10 ) of thepackage member 8 in the width direction is set substantially equal to the width of thesheet 7 as mentioned above. Therefore, thesheets 7 are pushed by the regulating member 20 (provided to theinner wall 3b of the printer 1) against theinner wall 3c on the other side, while thepackage member 8 is also pushed by the regulatingmember 20 and positioned in thesheet storage unit 6. - Meanwhile, in the lengthwise direction of the package member 8 (i.e. in the sheet feed direction X), the dimension D2 (see
Fig. 10 ) of thetop board 41 of thepackage member 8 in the sheet feed direction X is set substantially equal to the distance D3 (seeFig. 4 ) between theinner walls sheet storage unit 6. Therefore, theedges top board 41 on the upstream/downstream sides in the sheet feed direction X make contact with theinner walls sheet storage unit 6 respectively, which is referred to as a solution A. Theedge 51 of thefirst side board 44 on the downstream side in the sheet feed direction X is brought into contact with theend face 22a of thearm 22 of the regulatingmember 20 provided in theprinter 1 in the sheet feed operation, by which the movement of thebase board 43 connecting with thefirst side board 44 in the downstream side in the sheet feed direction X can be restricted, which is referred to as a solution B. By these solutions, thepackage member 8 can be positioned in thesheet storage unit 6. - By the positioning of the
package member 8 in the width direction and in the sheet feed direction X, the fourindicator bits 64a-64d of theidentification mark 64 are situated in the reading areas of the fourreflective sensors 23a-23d respectively, by which thereflective sensor 23 is allowed to read the black/white pattern of theindicator bits 64a-64d correctly and judge the type of thesheet 7. - By the way, the sheet feed operation by the
pickup roller 13 generally involves the following problem. When the feeding force is applied to thelowermost sheet 7 making contact with thepickup roller 13, thepackage member 8 also receives force in the sheet feed direction X due to the friction between thelowermost sheet 7 and thebase board 43. - In this embodiment, even in the sheet feed operation, the
edge 46 of the top board 41 (on the downstream side in the sheet feed direction X) makes contact with theinner wall 14a of thesheet storage unit 6, by which the movement of thepackage member 8 can be restricted against the feeding force from thepickup roller 13. Therefore, even though thesecond side board 42 or thebase board 43 connecting with thetop board 41 might shift slightly in the sheet feed direction X as shown inFig. 18 , theidentification mark 64 on thepackage member 8 can be situated within a readable range of thereflective sensor 64 of theprinter 1. - In the package member described in the aforementioned prior art, only the solution A to secure the package member in the sheet feed direction X by positioning the top board is carried out, but the solution B of the invention to position the base board is unperformed. Under the condition as such, when the sheet feed operation is performed with the empty package member loaded in the printer, the top board is pressed by the pressure plate on which the bias spring exert the biasing force. Further, the pickup roller has brought into contact with the top board directly, since the
package member 8 has no sheets. - They sometimes cause a feeding of the top board itself instead of the sheet by the friction of the pickup roller. In accordance with the movement of the top board, the base board may be also pulled to the pickup roller. Then, the top board overlapping with the base board is conveyed into a sheet feed path such as a space between the pickup roller and the separation block, or the space between the platen roller and the paper guide further, which may cause an idle rotation of the pickup roller over the base board narrow part of the base board.
- As a result, the varnish which covers the front face of the base board is adhered to the pickup roller. Thus, the performance of the sheet separation may get worse, and counter torque is applied to a platen drive unit (not shown) more than necessary when the user tries to remove the package member which has been drawn into the sheet feeding path, which affects the endurance.
- On the contrary, in the
package member 8 of the embodiment, addition to the solution A to secure thepackage member 8 by positioning thetop board 41, the solution B to position thebase board 43 is also performed. Accordingly, even when thetop board 41 is nearly fed by thepickup roller 13, the regulatingmember 20 prevents thebase board 43 from being fed, by which thepackage member 8 can be avoided from getting jammed in the sheet feed path of theprinter 1. In this case, preferably, thefirst side board 44 is arranged to be folded at a crease toward thebase board 43. With this arrangement, the stiffness of thefirst side board 44 is improved, thereby restricting the movement of thepackage member 8 against the feeding force of thepickup roller 13 more effectively. - In order to let the
identification mark 64 on thebase board 43 be positioned at and read by thereflective sensor 23 by letting thepackage member 8 withstand the feeding force of thepickup roller 13, the difference between the dimension D2 of thetop board 41 in the sheet feed direction X and the distance D3 between theinner walls sheet storage unit 6 of theprinter 1 has to be within a permissible range of 1.0 mm. Taking a printing error (occurring when theidentification mark 64 is printed on the package member 8), etc. into consideration, the dimension difference 1.0 mm is the limit value allowing thereflective sensor 23 to read theidentification mark 64. - The
package member 8 of the embodiment has thefirst side board 44 which connects with thebase board 43, and covers the one of side faces of thestacked sheets 7, the side face being provided along the sheet feed direction X. Thepackage member 8 is configured so that the edge on the downstream side in the sheet feed direction X is in contact with theend face 22a of the regulatingmember 20 provided in theprinter 1 during the feeding operation of thesheets 7, by which thepackage member 8 is positioned correctly in the sheet feed direction X. With this arrangement, the movement of thepackage member 8 can be restricted while thepackage member 8 receives the force in the sheet feed direction X in the sheet feed operation of theprinter 1. - More specifically, the embodiment can provide the
package member 8 in which nothing gets jammed in the sheet feed path of theprinter 1 when theprinter 1 performs the sheet feed operation when thepackage member 8 is loaded in theprinter 1 regardless of the presence or absence of thesheets 7 therein. - The
package member 8 of the embodiment is designed to have thebase board 43 which is shorter than thetop board 41 in the sheet feed direction X, and theopen entrance 43A in thebase board 43. Accordingly, the composition of thepackage member 8 from which thesheets 7 can be fed without an extra component of thepackage member 8 or an extra mechanism of theprinter 1, can be easily achieved. - Furthermore, in the
package member 8 of the embodiment, thetop board 41 has theupper hole 66 in the position opposite to thewindow 11 provided in thelid 10 of thesheet storage unit 6 of theprinter 1. The user can see thestacked sheets 7 through thewindow 11 and theupper hole 66. Accordingly, the user can check the presence or absence of thesheets 7 in thepackage member 8 which can be loaded in thesheet storage unit 6 of theprinter 1. Also, to issue the invalid print command can be avoided. - In the
package member 8 of the embodiment, the color of thestacked sheets 7 is different from the color of thebottom face 3d of thesheet storage unit 6 of theprinter 1, and thelower hole 67 is provided on thebase board 43, the position opposite to theupper hole 66 on thetop board 41. Accordingly, the user can check the bottom face of thesheet storage unit 6 or the color of thestacked sheets 7 by seeing through theupper hole 66, thereby recognizing the presence or absence of thesheets 7. - In the
package member 8 of the embodiment, thelower hole 67 is set to be larger than theupper hole 66. Accordingly, even when thepackage member 8 becomes warped, and the relative position of thetop board 41 and thebase board 43 is shifted in horizontal direction, the user can check thelower hole 67 through theupper hole 66. Therefore, the user can recognize the presence or absence of thesheets 7 more clearly. - In the embodiment, the front face of the base board
narrow part 48, which corresponds to the region on the upstream side in the sheet feed direction X of the periphery of the position where the pickup roller 13 (sheet feed roller) enters into thepackage member 8 on the outer face of thebase board 43 facing to thesheet storage unit 6, is arranged to be unvarnished to keep damage to a minimum in case where thesheets 7 get jammed in theprinter 1. Accordingly, the deterioration of the performance of the sheets separation due to the varnish adhered to the pickup roller (sheet feed roller) 13 can be avoided. - The
package member 8 of the embodiment has thesecond side board 42, which covers the one of the side faces of thestacked sheets 7, the side face being provided on the upstream side in the sheet feed direction X, along the direction orthogonal to the sheet feed direction X. Accordingly, thesheets 7 is neatly stored in thepackage member 8 before loaded in thesheet storage unit 6 of theprinter 1, so that thepackage member 8 can be easily and securely loaded in thesheet storage unit 6 of theprinter 1. - The
package member 8 of the embodiment is composed of thetop board 41, thesecond side board 42, thebase board 43 and thefirst side board 44, which are formed in one unit. Accordingly, the strength of thepackage member 8 can be enhanced as compared with the case where thetop board 41, thesecond side board 42, thebase board 43 and thefirst side board 44 are individually formed and then connected one another. - While the above description has been given of an embodiment of the present invention, the technical scope of the present invention is not to be restricted by the above particular illustrative embodiment. Various modifications, design changes, etc. can be made to the embodiment without departing from the scope of the present invention.
- For instance, the belt-shaped
member 40 used to bundle thepackage member 8 up can be removed if the assembled shape of thepackage member 8 can be maintained well, thereby reducing the manufacturing cost correspondingly. - The
sheet 7 employed for thepackage member 8 may also be a heat-perforated sheet including a perforation layer (perforated by heat) as an image receiving layer stacked on a base layer. Not only heat-sensitive sheets but also other types of sheets (thermal transfer sheets, etc.) can be used as thesheets 7. - The
package member 8 may also be formed by preparing thetop board 41, thesecond side board 42, thefirst side board 44 and thebase board 43 separately and thereafter connecting them together. - The
base board 43 of thepackage member 8 may also be configured substantially in the same dimension in the sheet feed direction X as thetop board 41 as long as thepickup roller 13 can enter the package and feed thesheets 7. For example, a hole into which thepickup roller 13 can be entered may be provided in thebase board 43. In this case, the length of the hole in the direction orthogonal to the sheet feed direction X needs to be as long as or longer than that of thepickup roller 13 in its rotational shaft direction. However, the length of the hole in the sheet feed direction X can be as long as or shorter than that of thepickup roller 13 in the sheet feed direction X. - The length of the hole in the sheet feed direction X can be shorter than that of the
pickup roller 13 in the sheet feed direction X, since thepickup roller 13 just needs to press against thesheets 7 with its surface without necessarily having to enter into thepackage member 8 entirely through the hole. Of course, the length of hole in the sheet feed direction X can be longer than that of thepickup roller 13 in the sheet feed direction X. Noted that the hole corresponds to the open entrance. - The configuration of the
identification mark 64 formed on thebase board 43 of thepackage member 8 is not restricted to the black/white pattern of the rectangular indicator bits made by printing. Theidentification mark 64 may also be configured by forming holes at proper positions of thepackage member 8 to indicate information by a pattern of the presence/absence of holes, for example. Theidentification mark 64 may also indicate information other than the type of thesheet 7, that is, any information can be indicated exactly enough to be recognized by a sensor of the printer. - The
printer 1 may also be configured to carry out printing with a means other than thethermal head 16. When the printer is allowed to be a little larger, other printing means like an ink jet printing head may be employed, for example. - The
sensor 23 of theprinter 1 is not restricted to thereflective sensor 23. Any appropriate sensor can be employed irrespective of whether it is of a contact type or non-contact type. - The
first side board 44 can partially share the one side edge in the sheet feed direction X with the base boardwide part 49 of thebase board 43. In regard to thefirst side board 44, the position of theedge 51 on the downstream side in the sheet feed direction X needs to be same as this embodiment, but the position of theedge 51 on the upstream side in the sheet feed direction X can be shifted closer to the downstream side in the sheet feed direction X. For instance, as shown inFig. 19 , afirst side board 70 having the one-thirds length in the sheet feed direction X of the first side board 44 (seeFig. 7 ) of the embodiment may be applicable. As shown inFig. 20 , aside board 71 having the one-eights to one-sevenths length in the sheet feed direction X of the first side board 44 (seeFig. 7 ) of the embodiment may also be applicable. Preferably, theedge 51 on the downstream side in the sheet feed direction X is shaped like a straight line orthogonal to the sheet feed direction X, but the whole shape of thefirst side board 44 can be rectangular or sector or other shapes. Depending on the position of the regulatingmember 20 of theprinter 1, the position of the edge on the upstream side in the sheet feed direction X can be shifted as well as theedge 51 on the downstream side in the sheet feed direction X. - In the
printer 1 of the embodiment, the regulatingmember 20 is placed inside theconcave part 19 provided in theinner wall 3b on the left side in the sheet feed direction X. The regulatingmember 20 can be provided in a concave part provided in theinner wall 3c on the right side in the sheet feed direction X. In this case, thefirst side board 44 is provided on the right side in the sheet feed direction X of thepackage member 8. When the regulatingmember 20 is provided both in theconcave part 19 provided in theinner wall 3b on the left side in the sheet feed direction X and the concave part provided in theinner wall 3c on the right side in the sheet feed direction X, thefirst side board 44 can be provided in either one or both of right and left sides in the sheet feed direction X of thepackage member 8. - The
first side board 44 connects with thebase board 43, but may connect with thetop board 41. Thefirst side board 44 may connect with bothtop board 41 and thebase board 43. Out of edges of thebase board 43, the edge connected with thefirst side board 44 can connect with another side board. In thefirst side board 44, there may be also provided a hole through which the regulatingmember 20 enter into the package member. - In the embodiment, the whole base board
narrow part 48 of thebase board 43 is unvarnished. The length of the base boardnarrow part 48 orthogonal to the sheet feed direction X is longer than that of thepickup roller 13 in its rotational shaft direction. Therefore, only a region where thepickup roller 13 passes when thepickup roller 13 is horizontally moved over the base boardnarrow part 48 of thebase board 43 can be varnished. In this case, when thepackage member 8 is loaded in theprinter 1, the varnished areas on either side of the unvarnished region in the sheet feeding direction X are provided on the front face of the base boardnarrow part 48 of thebase board 43, since the shaft center of thepickup roller 13 and the center of the base board narrow part in the direction orthogonal to the sheet feed direction X are the same. - The configuration of the
package member 8 can be such that aside board 72 covers the one side edges of thesheets 7 extending in the sheet feed direction X. Theside board 72 in this configuration can be considered to be work as thesecond side board 42 and thefirst side board 44 together in the above embodiment.Fig. 22 is a developed view of thepackage member 8, seen from the back side thereof. Thepackage member 8 inFig. 21 can be assembled from thepackage member 8 shown inFig. 22 , by being folded in the shaded arrow direction. - The
side board 72 is configured so as to cover the one side edges of thesheets 7 extending in the sheet feed direction X, thereby effectively minimizing the displacement of thetop board 41 and thebase board 43 during the sheet feeding. More specifically, theidentification mark 64 can be correctly positioned above thereflective sensor 23 by the reduced amount of the displacement of thetop board 41 and thebase board 43. - The
package member 8 of the embodiment is composed of thetop board 41, theside board 72 and thebase board 43 which are formed in one unit. Accordingly, the strength of thepackage member 8 can be enhanced as compared with the case where thetop board 41, theside board 72 and thebase board 43 are individually formed and then connected one another. - While the presently preferred embodiment has been shown and described, it is to be understood that this disclosure is for the purpose of illustration and that various changes and modifications may be made without departing from the scope of the invention as set forth in the appended claims.
Claims (9)
- A package member (8) which can store stacked sheets (7) to be used as a printing medium in a printer (1) to be loaded in a sheet storage unit (6) of the printer (1):a base board (43) that covers a bottom of the stacked sheets (7);a top board (41) that covers a top of the stacked sheets (7); anda first side board (44) that connects with at least one of the base board (43) and the top board (41) to cover one of side faces of the stacked sheets (7), the side face being provided along a sheet feed direction (X), and comprises an edge (51) on a downstream side in the sheet feed direction (X), for positioning the package member (8) in the sheet feed direction (X) by contact of the edge (51) of the first side board (44) with a regulating member (20) provided in the printer (1), during a sheet feeding operation,wherein the base board (43) is formed with an open entrance (43A) for entering a sheet feed roller (13) of the printer (1),
the base board (43) has an identification part (64) for being read by a sensor unit (23) of the printer (1);
characterized in that the identification part (64) is a part in which a mark is printed and varnished. - The package member (8) according to claim 1,
wherein the top board (41) comprises an upper hole (66) for facing to a window (11) in a lid (10) of the printer (1) so that the stacked sheets (7) can be seen through the window (11) and the upper hole (66). - The package member (8) according to claim 2,
wherein the package member (8) comprises a lower hole (67) on the base board (43) facing to the upper hole (66) on the top board (41). - The package member (8) according to claim 3,
wherein the lower hole (67) is set to be larger than the upper hole (66). - The package member (8) according to claims 1,
wherein the package member (8) has an unvarnished region on the base board (43) facing to a sheet storage unit (6) of the printer (1), on an upstream side in the sheet feed direction (X) of a periphery of a position where the sheet feed roller (13) may enter into the package member (8). - The package member (8) according to one of claims 1 to 5, comprising:a second side board (42) that covers one of side faces of the stacked sheets (7) on the upstream side in the sheet feed direction (X), the side face being provided along a direction orthogonal to the sheet feed direction (X).
- The package member (8) according to one of claims 1 to 6,
wherein the top board (41), the first side board (44) and the base board (43) are formed in a unit. - The package member (8) according to claim 6,
wherein the top board (41), the first side board (44), the second side board (42) and the base board (43) are formed in a unit. - A combination of a printer (1) and a package member (8) as claimed in one of claims 1 to 8, wherein the printer (1) comprises:a sheet storage unit (6) wherein the package member (8) is to be loaded;a regulating member (20) for positioning the package member (8) in a sheet feed direction (X);a sheet feed roller (13) for entering into an open entrance (43A) in the base board (43) of the package member (43);a lid (10) for covering the sheet storage unit (6) and comprising a window (11); anda sensor unit (23) for reading an identification part (64) of the base board (43);wherein the stacked sheets (7) are different in either ones or both of colors and patterns, from a bottom face (3d) of the sheet storage unit (6) of the printer (1).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2005351817A JP4483774B2 (en) | 2005-12-06 | 2005-12-06 | Package material |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1795468A2 EP1795468A2 (en) | 2007-06-13 |
EP1795468A3 EP1795468A3 (en) | 2007-07-25 |
EP1795468B1 true EP1795468B1 (en) | 2010-01-20 |
Family
ID=37496963
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06021327A Not-in-force EP1795468B1 (en) | 2005-12-06 | 2006-10-11 | Paper package with identifcation mark and printer with such a package |
Country Status (7)
Country | Link |
---|---|
US (1) | US20070126172A1 (en) |
EP (1) | EP1795468B1 (en) |
JP (1) | JP4483774B2 (en) |
CN (1) | CN1978284A (en) |
AT (1) | ATE455721T1 (en) |
DE (1) | DE602006011840D1 (en) |
ES (1) | ES2337386T3 (en) |
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JP4760720B2 (en) | 2007-01-26 | 2011-08-31 | ブラザー工業株式会社 | Paper package and printing apparatus |
JP4924363B2 (en) * | 2007-11-01 | 2012-04-25 | ブラザー工業株式会社 | Paper package |
US7988145B2 (en) * | 2009-05-19 | 2011-08-02 | Chicago, Tag & Label | Hold-down device for multiple-ply or integrated forms in printer trays |
JP5330150B2 (en) * | 2009-08-17 | 2013-10-30 | ホーチキ株式会社 | Tunnel fire extinguisher equipment |
JP5399812B2 (en) * | 2009-08-20 | 2014-01-29 | ホーチキ株式会社 | Tunnel fire extinguisher equipment |
JP5749517B2 (en) * | 2011-02-21 | 2015-07-15 | アルプス電気株式会社 | Paper feed tray |
JP5099391B2 (en) * | 2011-09-20 | 2012-12-19 | セイコーエプソン株式会社 | Recording device |
US9834397B2 (en) | 2015-09-18 | 2017-12-05 | Kabushiki Kaisha Toshiba | Image forming apparatus |
CN107720342A (en) * | 2016-08-10 | 2018-02-23 | 鸿富锦精密工业(深圳)有限公司 | Paper box and the equipment of prining using the paper box |
US10138084B2 (en) | 2017-03-21 | 2018-11-27 | Kabushiki Kaisha Toshiba | Image forming apparatus and guidance method for paper feeding work |
CN109693957A (en) * | 2018-08-14 | 2019-04-30 | 全亿大科技(佛山)有限公司 | Printer |
CN110816083A (en) * | 2019-09-30 | 2020-02-21 | 厦门汉印电子技术有限公司 | Separation device for printing paper and printer |
CN111453478A (en) * | 2020-04-30 | 2020-07-28 | 厦门汉印电子技术有限公司 | A smooth delivery printer |
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FR2757870B1 (en) * | 1996-12-30 | 1999-03-26 | Rhodia Chimie Sa | USE OF CATIONICALLY CROSSLINKABLE SILICONE COMPOSITIONS AND AN ONIUM BORATE PHOTO-PRIMER FOR COATING FLAT JOINTS, PARTICULARLY CYLINDER JOINTS |
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JP2001253570A (en) * | 2000-03-13 | 2001-09-18 | Canon Inc | Recorder |
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US6364553B1 (en) * | 2000-04-28 | 2002-04-02 | Hewlett-Packard Company | Greeting card feeder module for inkjet printing |
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JP4278974B2 (en) | 2002-12-27 | 2009-06-17 | ブラザー工業株式会社 | Paper package, package material and printer |
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KR20050019416A (en) * | 2003-08-19 | 2005-03-03 | 삼성전자주식회사 | Paper feeding apparatus for printing machine |
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ES2336227T3 (en) * | 2004-04-21 | 2010-04-09 | Ashland Licensing And Intellectual Property Llc | COMPOSITION OF VARNISH FOR HIGH BRIGHTNESS OVERPRINTING CURABLE BY RADIATION. |
-
2005
- 2005-12-06 JP JP2005351817A patent/JP4483774B2/en active Active
-
2006
- 2006-10-11 DE DE602006011840T patent/DE602006011840D1/en active Active
- 2006-10-11 EP EP06021327A patent/EP1795468B1/en not_active Not-in-force
- 2006-10-11 ES ES06021327T patent/ES2337386T3/en active Active
- 2006-10-11 AT AT06021327T patent/ATE455721T1/en not_active IP Right Cessation
- 2006-11-23 CN CNA2006101627082A patent/CN1978284A/en active Pending
- 2006-11-30 US US11/564,960 patent/US20070126172A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
DE602006011840D1 (en) | 2010-03-11 |
JP2007153541A (en) | 2007-06-21 |
CN1978284A (en) | 2007-06-13 |
EP1795468A2 (en) | 2007-06-13 |
JP4483774B2 (en) | 2010-06-16 |
EP1795468A3 (en) | 2007-07-25 |
ES2337386T3 (en) | 2010-04-23 |
US20070126172A1 (en) | 2007-06-07 |
ATE455721T1 (en) | 2010-02-15 |
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