EP1794335B1 - Verfahren zur herstellung von einer kupfer-germanium-bor-vorlegierung und dessen verwendung zur herstellung von silber-kupfer-legierungen - Google Patents
Verfahren zur herstellung von einer kupfer-germanium-bor-vorlegierung und dessen verwendung zur herstellung von silber-kupfer-legierungen Download PDFInfo
- Publication number
- EP1794335B1 EP1794335B1 EP05805095A EP05805095A EP1794335B1 EP 1794335 B1 EP1794335 B1 EP 1794335B1 EP 05805095 A EP05805095 A EP 05805095A EP 05805095 A EP05805095 A EP 05805095A EP 1794335 B1 EP1794335 B1 EP 1794335B1
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- EP
- European Patent Office
- Prior art keywords
- boron
- alloy
- silver
- copper
- master
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 191
- 239000000956 alloy Substances 0.000 title claims abstract description 191
- 238000000034 method Methods 0.000 title claims abstract description 43
- 229910000881 Cu alloy Inorganic materials 0.000 title description 18
- NEIHULKJZQTQKJ-UHFFFAOYSA-N [Cu].[Ag] Chemical compound [Cu].[Ag] NEIHULKJZQTQKJ-UHFFFAOYSA-N 0.000 title description 3
- ZMZNKLNORTUASJ-UHFFFAOYSA-N [B].[Ge].[Cu] Chemical compound [B].[Ge].[Cu] ZMZNKLNORTUASJ-UHFFFAOYSA-N 0.000 title 1
- 229910052796 boron Inorganic materials 0.000 claims abstract description 134
- 239000010949 copper Substances 0.000 claims abstract description 124
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 119
- 229910052802 copper Inorganic materials 0.000 claims abstract description 116
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 95
- 229910052732 germanium Inorganic materials 0.000 claims abstract description 71
- 229910052709 silver Inorganic materials 0.000 claims abstract description 64
- 229910001316 Ag alloy Inorganic materials 0.000 claims abstract description 53
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000004332 silver Substances 0.000 claims abstract description 45
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000002844 melting Methods 0.000 claims abstract description 36
- 230000008018 melting Effects 0.000 claims abstract description 33
- 230000008569 process Effects 0.000 claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 claims abstract description 28
- 239000002184 metal Substances 0.000 claims abstract description 28
- 239000000203 mixture Substances 0.000 claims abstract description 24
- 239000010944 silver (metal) Substances 0.000 claims abstract description 24
- 150000001639 boron compounds Chemical class 0.000 claims abstract description 19
- 239000012535 impurity Substances 0.000 claims abstract description 18
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical compound B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 14
- -1 92.5-92.8 wt % Ag Chemical compound 0.000 claims abstract description 13
- 239000010946 fine silver Substances 0.000 claims abstract description 13
- 238000005275 alloying Methods 0.000 claims abstract description 8
- 229910010277 boron hydride Inorganic materials 0.000 claims abstract description 5
- 239000011701 zinc Substances 0.000 claims description 28
- 229910052725 zinc Inorganic materials 0.000 claims description 26
- 238000005266 casting Methods 0.000 claims description 23
- 229910052710 silicon Inorganic materials 0.000 claims description 21
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 14
- 229910052738 indium Inorganic materials 0.000 claims description 14
- 239000000155 melt Substances 0.000 claims description 14
- 229910052718 tin Inorganic materials 0.000 claims description 14
- 229910000033 sodium borohydride Inorganic materials 0.000 claims description 11
- 239000012279 sodium borohydride Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 238000000137 annealing Methods 0.000 claims description 10
- 238000005495 investment casting Methods 0.000 claims description 10
- 239000012159 carrier gas Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 229910052987 metal hydride Inorganic materials 0.000 claims description 8
- 150000004681 metal hydrides Chemical class 0.000 claims description 8
- 239000011734 sodium Substances 0.000 claims description 8
- 239000002243 precursor Substances 0.000 claims description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 6
- 229910000923 precious metal alloy Inorganic materials 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 229910000085 borane Inorganic materials 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 239000011889 copper foil Substances 0.000 claims description 5
- 239000011888 foil Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910001507 metal halide Inorganic materials 0.000 claims description 5
- 150000005309 metal halides Chemical class 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 229910052790 beryllium Inorganic materials 0.000 claims description 4
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 claims description 4
- 238000005219 brazing Methods 0.000 claims description 4
- 230000005587 bubbling Effects 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 3
- 229910001512 metal fluoride Inorganic materials 0.000 claims description 3
- CMHHITPYCHHOGT-UHFFFAOYSA-N tributylborane Chemical compound CCCCB(CCCC)CCCC CMHHITPYCHHOGT-UHFFFAOYSA-N 0.000 claims description 3
- LALRXNPLTWZJIJ-UHFFFAOYSA-N triethylborane Chemical compound CCB(CC)CC LALRXNPLTWZJIJ-UHFFFAOYSA-N 0.000 claims description 3
- 229910015900 BF3 Inorganic materials 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 2
- 229910052788 barium Inorganic materials 0.000 claims description 2
- 229910052793 cadmium Inorganic materials 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- FESAXEDIWWXCNG-UHFFFAOYSA-N diethyl(methoxy)borane Chemical compound CCB(CC)OC FESAXEDIWWXCNG-UHFFFAOYSA-N 0.000 claims description 2
- 150000004820 halides Chemical class 0.000 claims description 2
- 229910052745 lead Inorganic materials 0.000 claims description 2
- 239000007791 liquid phase Substances 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 239000003960 organic solvent Substances 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- WXRGABKACDFXMG-UHFFFAOYSA-N trimethylborane Chemical compound CB(C)C WXRGABKACDFXMG-UHFFFAOYSA-N 0.000 claims description 2
- ZMPKTELQGVLZTD-UHFFFAOYSA-N tripropylborane Chemical compound CCCB(CCC)CCC ZMPKTELQGVLZTD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- 150000004678 hydrides Chemical class 0.000 claims 1
- 239000004615 ingredient Substances 0.000 abstract description 19
- 238000004881 precipitation hardening Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 229910002058 ternary alloy Inorganic materials 0.000 abstract description 8
- 229910000927 Ge alloy Inorganic materials 0.000 abstract description 6
- 229910000521 B alloy Inorganic materials 0.000 abstract description 5
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 229910017821 Cu—Ge Inorganic materials 0.000 description 15
- 229910000898 sterling silver Inorganic materials 0.000 description 14
- 239000010934 sterling silver Substances 0.000 description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- 238000007792 addition Methods 0.000 description 11
- 239000010439 graphite Substances 0.000 description 11
- 239000003570 air Substances 0.000 description 9
- 229910002804 graphite Inorganic materials 0.000 description 9
- 239000007789 gas Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 238000011161 development Methods 0.000 description 7
- 239000001257 hydrogen Substances 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000010791 quenching Methods 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000008188 pellet Substances 0.000 description 6
- 239000002775 capsule Substances 0.000 description 5
- 239000008187 granular material Substances 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 239000010970 precious metal Substances 0.000 description 5
- 230000000171 quenching effect Effects 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 229910017944 Ag—Cu Inorganic materials 0.000 description 3
- 229910005705 Ge—B Inorganic materials 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 238000003303 reheating Methods 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- MEOVPKDOYAIVHZ-UHFFFAOYSA-N 2-chloro-1-(1-methylpyrrol-2-yl)ethanol Chemical compound CN1C=CC=C1C(O)CCl MEOVPKDOYAIVHZ-UHFFFAOYSA-N 0.000 description 2
- 241000209456 Plumbago Species 0.000 description 2
- 229910000676 Si alloy Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium dioxide Chemical compound O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000011133 lead Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 229910017758 Cu-Si Inorganic materials 0.000 description 1
- 229910017931 Cu—Si Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- 239000012448 Lithium borohydride Substances 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229940123973 Oxygen scavenger Drugs 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BPYMJIZUWGOKJS-UHFFFAOYSA-N [Ge].[Ag] Chemical compound [Ge].[Ag] BPYMJIZUWGOKJS-UHFFFAOYSA-N 0.000 description 1
- ZHWDKWFGZPWVMU-UHFFFAOYSA-N [Ge].[Cu].[Ag] Chemical compound [Ge].[Cu].[Ag] ZHWDKWFGZPWVMU-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 229910001118 argentium sterling silver Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- VQLYBLABXAHUDN-UHFFFAOYSA-N bis(4-fluorophenyl)-methyl-(1,2,4-triazol-1-ylmethyl)silane;methyl n-(1h-benzimidazol-2-yl)carbamate Chemical compound C1=CC=C2NC(NC(=O)OC)=NC2=C1.C=1C=C(F)C=CC=1[Si](C=1C=CC(F)=CC=1)(C)CN1C=NC=N1 VQLYBLABXAHUDN-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- UORVGPXVDQYIDP-BJUDXGSMSA-N borane Chemical class [10BH3] UORVGPXVDQYIDP-BJUDXGSMSA-N 0.000 description 1
- FZQBLSFKFKIKJI-UHFFFAOYSA-N boron copper Chemical compound [B].[Cu] FZQBLSFKFKIKJI-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- WCCJDBZJUYKDBF-UHFFFAOYSA-N copper silicon Chemical class [Si].[Cu] WCCJDBZJUYKDBF-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- RHZWSUVWRRXEJF-UHFFFAOYSA-N indium tin Chemical compound [In].[Sn] RHZWSUVWRRXEJF-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 150000002738 metalloids Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 229910001495 sodium tetrafluoroborate Inorganic materials 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000005494 tarnishing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/06—Alloys based on silver
- C22C5/08—Alloys based on silver with copper as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
Definitions
- order of addition of the alloying ingredients may be significant. It is difficult to add the germanium first to a copper alloy and then to add the boron. The problem is that when using copper boride as the source of boron a much higher temperature is required to dissolve the boron into the alloy and the germanium content of the alloy may therefore be put at risk by overheating.
- the present master alloy is therefore normally made by melting together the highest melting elements first and progressively working through the lower melting temperature elements.
- boron is added e.g. as a boron hydride or metal boron hydride, which decomposes in contact with the molten metal of the master alloy and disperses boron into the alloy with reduced opportunity for development of hard spots and the like.
- Addition of small quantities of thermally decomposable boron-containing gas to the inert gas being bubbled through the melt readily provides from a desired few ppm to some hundreds or even thousands of ppm of boron into the molten metal or alloy.
- the introduction of the boron compound into the copper or copper alloy as a dilute gas stream over an period of time, the carrier gas of the gas stream serving to stir the molten copper or alloy, rather than in one or more relatively large quantities is believed to be favourable from the standpoint of avoiding development in the metal or alloy of boron hard spots, with the result that the resulting boron-containing alloy can serve as a master alloy for precious metal alloy manufacture with reduced development of hard spots.
- the initial reaction is believed to be decomposition of the boron containing grain refiner.
- the sodium, hydrogen and boron are all effective to deoxidize the melt as follows: (2) Na(g)+0.5O 2 (g) ⁇ Na 2 O(s) (3) H 2 (g)+0.5O 2 (g) ⁇ H 2 O(g) (4) B(s)+0.5O 2 (g)+0.5H 2 (g) ⁇ HBO(g)
- the boron may be dispersed throughout the molten metal by stirring for in excess of 1 minute and typically for from 1-5 minutes. Stirring may be by any means which does not contaminate the molten metal such as with a graphite stirring rod.
- the present master alloys may be used to make alloys of silver.
- the weight ratio of germanium to incidental ingredient elements may be from 100: 0 to 80: 20, preferably from 100: 0 to 60: 40.
- incident ingredients permits the ingredient to have ancillary functionality within the alloy e.g. to improve colour or as-moulded appearance, and includes amounts of the metals or metalloids Si, Zn, Sn or In appropriate for "deox".
- the germanium content of the Ag-Cu-(Zn)-Ge or Ag-Cu-(Si)-Ge alloys should be at least 0.1 wt%, preferably at least 0.5 wt%, more preferably at least 1.1 wt%
- the germanium content is most preferably not more than 1.5%, by weight of the alloy, more preferably no more than 4 wt% up to a maximum of preferably no more than 6.5 wt%.
- Silicon in particular, may be added to silver alloys e.g. in an amount of up to 0.5 wt %, typically 0.5-3 wt %, more usually 0.1-0.2 wt%, and is conveniently provided in the form of a copper-silicon master alloy containing e.g. about 10 wt% Si.
- a silver-copper-germanium ternary alloy it can provide investment castings that appear bright immediately on removal from the mould. It may be added to casting grain e.g. before investment casting or it may be incorporated into the silver at the time of first melting to form an alloy.
- Particular known silver alloys that may benefit from incorporation of boron as Cu-Ge-B using the master alloys produced by the invention include the following:
- the crucible is pivoted to permit the molten alloy to be poured into a tundish whose bottom is formed with very fine holes.
- the molten alloy pours into the tundish and runs through the holes in fine streams which break into fine pellets which fall into a stirred bath of water and become solidified and cooled.
- the cast pellets are removed from the bath and dried to give a master alloy as casting grain.
- the above master alloy can be used in the manufacture of Ag-Cu-Ge alloys containing boron as melt refiner e.g. using the procedures of the preceding Examples. Dispersion of boron into the master alloy using the borohydride is very effective, and the resulting silver alloys can contain up to 20 ppm boron, or if desired above 20 ppm boron without development of hard spots.
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Claims (21)
- Verfahren zum Gießen einer Masterlegierung, angepasst für das Legieren mit Silber um eine Silberlegierung zu ergeben, die mindestens 77 Gew.-% Ag, Cu und B als einen Komfeinungszusatz enthält, wobei das besagte Verfahren umfasst:(a) Bildung einer Vorläufermasterschmelze, die 20 - 5 Gew.-% Ge, optional 0 - 30 Gew.-% Ag und optional ein oder mehrere der Elemente enthält, die aus Al, Ba, Be, Cd, Co, Cr, Er, Ga, In, Mg, Mn, Ni, Pb, Pd, Pt, Si, Sn, Ti, V, Y, Yb, Zn und Zr ausgewählt sind, vorausgesetzt, dass das Gewichtsverhältnis von Germanium zu diesen Elementen von 100:0 bis 80:20 ist und der Restbetrag Kupfer und Verunreinigungen sind;(b) Dispergieren einer Verbindung in der gesamten Masterschmelze, ausgewählt aus der Gruppe bestehend aus Alkylborverbindungen, Borhydriden, Borhaliden, borhaltigen Metallhydriden, borhaltigen Metallhaliden und Mischungen davon, um 0,001 - 0,3 Gew.-% Bor zu ergeben; und(c) Erstarren lassen der Schmelze.
- Verfahren nach Anspruch 1, umfassend das Dispergieren der besagten Borverbindung in der besagten Vorläuferschmelze indem ein inerte Carriergas, das ein gasförmiges Hydrid oder Halid von Bor enthält, durch die besagte Schmelze hindurchgeperlt wird.
- Verfahren nach Anspruch 2, worin die besagte Borverbindung eine oder mehrere Verbindungen sind, aus Trifluorid, Diboran und Trimethylbor ausgewählt sind.
- Verfahren nach Anspruch 1, worin die besage Borverbindung in die besagte Vorläuferschmelze in der flüssigen Phase optional in einem inerten organischen Lösungsmittel eingeführt wird und in einen oder mehrere Behälter aus Kupfer- oder Silberfolie oder aus einem inerten thermisch zersetzbaren Material versiegelt wird.
- Verfahren nach Anspruch 4, worin die besagte Borverbindung ausgewählt ist aus der Gruppe bestehend aus Triethylboran, Tripropylboran, Tri-n-butylboran, Methoxydiethylboran und Dispersionen von diesen in Hexan oder THF.
- Verfahren nach Anspruch 1, worin die besagte Borverbindung ein höheres Boran ist, das bei Raumtemperatur fest ist.
- Verfahren nach Anspruch 6, worin die besagte Borverbindung Decaboran ist.
- Verfahren nach Anspruch 1, worin der besagte Metallbestandteil des borhaltigen Metallhydrids ausgewählt ist aus der Gruppe bestehend aus Natrium, Lithium, Kalium, Kalzium, Zink und Mischungen davon und der besagte Metallbestandteil des besagten borhaltigen Metallfluorids ist Natrium.
- Verfahren nach Anspruch 1, worin die besagte Verbindung so ausgewählt wird, dass die Natriumborhydrid ist.
- Verfahren nach Anspruch 1, ferner umfassend den Schritt:Verpacken des besagten Borhydrids, borhaltigen Metallhydrids oder borhaltigen Metallhalids in Kupfer- oder Silberfolie vor der Dispersion in der besagten Vorläuferlegierungsschmelze.
- Verfahren nach Anspruch 10, worin die besagte Metallfolie so ausgewählt ist, dass sie eine Dicke zwischen 0,01 mm und 0,3 mm hat.
- Verfahren nach Anspruch 1, worin der besagte Dispergierungsschritt (b) das Rühren über einen Zeitraum umfasst, der wirksam ist das Bor in der gesamten besagten Edelmetallegierung zu dispergieren.
- Verfahren nach Anspruch 1, ferner umfassend den Schritt der Überführung der besagten Egelmetallegierung oder Masterlegierung in eine Körnungsbox.
- Verfahren nach Anspruch 1, worin die Vorläuferschmelze 0 - 2 Gew.-% Si umfasst, wobei der Ausgleich Kupfer oder eine Mischung aus Kupfer und Zink ist, in der das Gewichtsverhältnis von Zink zu Kupfer nicht mehr als 1:1 ist.
- Verfahren zur Herstellung einer Silberlegierung, umfassend das Gießen einer Masterlegierung durch das Verfahren nach Anspruch 1 und das Zusammenschmelzen von der Niastermetallzusammensetzung und dem feinen Silber.
- Verfahren nach Anspruch 15, ferner umfassend die Schritte des Annealens und/oder des Lötens eines geformten Artikels aus der Silberlegierung in einem Ofen und der Härtung durch eine anschließende Luftkühlung.
- Verfahren nach Anspruch 16, worin die Silberlegierung durch Erhitzen in einem Ofen bei 600 - 680 °C annealt und/oder gelötet wird.
- Verfahren nach Anspruch 16, worin die Silberlegierung durch Erhitzen in einem Ofen bei 600 - 660 °C annealt und/oder gelötet wird.
- Verfahren nach Anspruch 16, worin die Silberlegierung bei einer Temperatur von 600 - 650 °C annealt und/oder gelötet wird.
- Verfahren nach Anspruch 19, worin das Annealen während dem Feinguss stattfindet und das Härten durch Luftkühlung der Investition erfolgt oder indem sie an der Luft gekühlt wird.
- Verfahren nach Anspruch 20, worin der hergestellte Artikel Schmuck oder ein Geschenkartikel ist.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0421179A GB2418432A (en) | 2004-09-23 | 2004-09-23 | Silver alloy and its production using a master metal |
GB0508501A GB0508501D0 (en) | 2004-09-23 | 2005-04-27 | Metal alloy and its use |
PCT/GB2005/050163 WO2006032933A1 (en) | 2004-09-23 | 2005-09-23 | Copper-boron master alloy and its use in making silver-copper alloys |
Publications (2)
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EP1794335A1 EP1794335A1 (de) | 2007-06-13 |
EP1794335B1 true EP1794335B1 (de) | 2008-05-14 |
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EP05805095A Active EP1794335B1 (de) | 2004-09-23 | 2005-09-23 | Verfahren zur herstellung von einer kupfer-germanium-bor-vorlegierung und dessen verwendung zur herstellung von silber-kupfer-legierungen |
Country Status (8)
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US (1) | US20080078484A1 (de) |
EP (1) | EP1794335B1 (de) |
JP (1) | JP2008513607A (de) |
AT (1) | ATE395442T1 (de) |
AU (1) | AU2005286209A1 (de) |
CA (1) | CA2580960A1 (de) |
DE (1) | DE602005006822D1 (de) |
WO (1) | WO2006032933A1 (de) |
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US9222150B2 (en) | 2004-06-02 | 2015-12-29 | Peter Gamon Johns | Process for making finished or semi-finished articles of silver alloy |
GB2426250A (en) * | 2005-05-20 | 2006-11-22 | Middlesex Silver Co Ltd | Silver alloys |
WO2006123190A1 (en) * | 2005-05-20 | 2006-11-23 | Middlesex Silver Co. Limited | Silver-copper-germanium alloy manufacturing |
GB2485374B (en) * | 2010-11-11 | 2013-07-24 | Argentium Internat Ltd | Alloy for investment casting |
GB2428045A (en) * | 2005-07-07 | 2007-01-17 | Middlesex Silver Co Ltd | Silver-copper-germanium alloy |
US20060231171A1 (en) * | 2005-04-19 | 2006-10-19 | Davis Samuel A | Method for adding boron to metal alloys |
GB2434376A (en) * | 2006-01-23 | 2007-07-25 | Middlesex Silver Co Ltd | Making boron containing gold alloys using a master alloy |
EP1930478B1 (de) * | 2006-12-06 | 2013-06-19 | Enthone, Inc. | Zusammensetzung eines Elektrolyten und Verfahren zur Beschichtung von quaternären Kupferlegierungen |
US8501088B2 (en) * | 2007-07-25 | 2013-08-06 | Nippon Steel & Sumikin Materials Co., Ltd. | Solder alloy, solder ball and electronic member having solder bump |
JP5293605B2 (ja) * | 2007-09-10 | 2013-09-18 | 株式会社村田製作所 | セラミック多層基板及びその製造方法 |
KR101283580B1 (ko) * | 2011-12-14 | 2013-07-05 | 엠케이전자 주식회사 | 주석계 솔더 볼 및 이를 포함하는 반도체 패키지 |
JP2014047127A (ja) * | 2012-09-04 | 2014-03-17 | Toyo Tanso Kk | 金属−炭素複合材、金属−炭素複合材の製造方法及び摺動部材 |
RU2513502C1 (ru) * | 2013-04-16 | 2014-04-20 | Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Сибирский Федеральный Университет" | Сплав белого цвета на основе серебра 925 пробы, модифицированный кремнием |
CN103643072B (zh) * | 2013-11-20 | 2015-12-09 | 北海鑫利坤金属材料科技开发有限公司 | 一种具有良好力学性能的银合金材料 |
WO2016084038A2 (en) * | 2014-11-28 | 2016-06-02 | Peretti Diego | Master alloy used for making a white gold alloy |
GB2561376A (en) * | 2017-04-12 | 2018-10-17 | Argentium International Ltd | Silver alloys, investment casting using the alloys and casting grain |
BE1025772B1 (nl) * | 2017-12-14 | 2019-07-08 | Metallo Belgium | Verbetering in koper-/tin-/loodproductie |
US11851730B2 (en) | 2022-04-05 | 2023-12-26 | Doggone Investment Co. LLC | Apparatus and method for production of high purify copper-based alloys |
CN114990378B (zh) * | 2022-06-14 | 2023-03-10 | 西安理工大学 | 一种高导电、高耐磨铜硼合金的制备方法 |
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US4406370A (en) * | 1980-03-29 | 1983-09-27 | Foseco International Limited | Additive containers for metal casting |
US5039479A (en) * | 1990-09-05 | 1991-08-13 | United Precious Metal Refining Co., Inc. | Silver alloy compositions, and master alloy compositions therefor |
ATE209261T1 (de) * | 1993-11-15 | 2001-12-15 | Apecs Invest Castings Pty Ltd | Zusammensetzung einer silberlegierung |
US6168071B1 (en) * | 1994-11-17 | 2001-01-02 | Peter Gamon Johns | Method for joining materials together by a diffusion process using silver/germanium alloys and a silver/germanium alloy for use in the method |
US6217632B1 (en) * | 1998-06-03 | 2001-04-17 | Joseph A. Megy | Molten aluminum treatment |
GB9926313D0 (en) * | 1999-11-05 | 2000-01-12 | Johns Peter G | A silver/copper/germanium alloy composition |
GB0112623D0 (en) * | 2001-05-23 | 2001-07-18 | Johns Peter G | Method of producing silver-copper alloys |
-
2004
- 2004-09-23 US US11/663,600 patent/US20080078484A1/en not_active Abandoned
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2005
- 2005-09-23 EP EP05805095A patent/EP1794335B1/de active Active
- 2005-09-23 JP JP2007532976A patent/JP2008513607A/ja not_active Withdrawn
- 2005-09-23 WO PCT/GB2005/050163 patent/WO2006032933A1/en active IP Right Grant
- 2005-09-23 AU AU2005286209A patent/AU2005286209A1/en not_active Abandoned
- 2005-09-23 DE DE602005006822T patent/DE602005006822D1/de active Active
- 2005-09-23 CA CA002580960A patent/CA2580960A1/en not_active Abandoned
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JP2008513607A (ja) | 2008-05-01 |
EP1794335A1 (de) | 2007-06-13 |
AU2005286209A1 (en) | 2006-03-30 |
CA2580960A1 (en) | 2006-03-30 |
WO2006032933A1 (en) | 2006-03-30 |
US20080078484A1 (en) | 2008-04-03 |
DE602005006822D1 (de) | 2008-06-26 |
ATE395442T1 (de) | 2008-05-15 |
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