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EP1794335B1 - Verfahren zur herstellung von einer kupfer-germanium-bor-vorlegierung und dessen verwendung zur herstellung von silber-kupfer-legierungen - Google Patents

Verfahren zur herstellung von einer kupfer-germanium-bor-vorlegierung und dessen verwendung zur herstellung von silber-kupfer-legierungen Download PDF

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Publication number
EP1794335B1
EP1794335B1 EP05805095A EP05805095A EP1794335B1 EP 1794335 B1 EP1794335 B1 EP 1794335B1 EP 05805095 A EP05805095 A EP 05805095A EP 05805095 A EP05805095 A EP 05805095A EP 1794335 B1 EP1794335 B1 EP 1794335B1
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EP
European Patent Office
Prior art keywords
boron
alloy
silver
copper
master
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP05805095A
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English (en)
French (fr)
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EP1794335A1 (de
Inventor
Peter Gamon Johns
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Middlesex Silver Co Ltd
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Middlesex Silver Co Ltd
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Priority claimed from GB0421179A external-priority patent/GB2418432A/en
Application filed by Middlesex Silver Co Ltd filed Critical Middlesex Silver Co Ltd
Publication of EP1794335A1 publication Critical patent/EP1794335A1/de
Application granted granted Critical
Publication of EP1794335B1 publication Critical patent/EP1794335B1/de
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C5/00Alloys based on noble metals
    • C22C5/06Alloys based on silver
    • C22C5/08Alloys based on silver with copper as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper

Definitions

  • order of addition of the alloying ingredients may be significant. It is difficult to add the germanium first to a copper alloy and then to add the boron. The problem is that when using copper boride as the source of boron a much higher temperature is required to dissolve the boron into the alloy and the germanium content of the alloy may therefore be put at risk by overheating.
  • the present master alloy is therefore normally made by melting together the highest melting elements first and progressively working through the lower melting temperature elements.
  • boron is added e.g. as a boron hydride or metal boron hydride, which decomposes in contact with the molten metal of the master alloy and disperses boron into the alloy with reduced opportunity for development of hard spots and the like.
  • Addition of small quantities of thermally decomposable boron-containing gas to the inert gas being bubbled through the melt readily provides from a desired few ppm to some hundreds or even thousands of ppm of boron into the molten metal or alloy.
  • the introduction of the boron compound into the copper or copper alloy as a dilute gas stream over an period of time, the carrier gas of the gas stream serving to stir the molten copper or alloy, rather than in one or more relatively large quantities is believed to be favourable from the standpoint of avoiding development in the metal or alloy of boron hard spots, with the result that the resulting boron-containing alloy can serve as a master alloy for precious metal alloy manufacture with reduced development of hard spots.
  • the initial reaction is believed to be decomposition of the boron containing grain refiner.
  • the sodium, hydrogen and boron are all effective to deoxidize the melt as follows: (2) Na(g)+0.5O 2 (g) ⁇ Na 2 O(s) (3) H 2 (g)+0.5O 2 (g) ⁇ H 2 O(g) (4) B(s)+0.5O 2 (g)+0.5H 2 (g) ⁇ HBO(g)
  • the boron may be dispersed throughout the molten metal by stirring for in excess of 1 minute and typically for from 1-5 minutes. Stirring may be by any means which does not contaminate the molten metal such as with a graphite stirring rod.
  • the present master alloys may be used to make alloys of silver.
  • the weight ratio of germanium to incidental ingredient elements may be from 100: 0 to 80: 20, preferably from 100: 0 to 60: 40.
  • incident ingredients permits the ingredient to have ancillary functionality within the alloy e.g. to improve colour or as-moulded appearance, and includes amounts of the metals or metalloids Si, Zn, Sn or In appropriate for "deox".
  • the germanium content of the Ag-Cu-(Zn)-Ge or Ag-Cu-(Si)-Ge alloys should be at least 0.1 wt%, preferably at least 0.5 wt%, more preferably at least 1.1 wt%
  • the germanium content is most preferably not more than 1.5%, by weight of the alloy, more preferably no more than 4 wt% up to a maximum of preferably no more than 6.5 wt%.
  • Silicon in particular, may be added to silver alloys e.g. in an amount of up to 0.5 wt %, typically 0.5-3 wt %, more usually 0.1-0.2 wt%, and is conveniently provided in the form of a copper-silicon master alloy containing e.g. about 10 wt% Si.
  • a silver-copper-germanium ternary alloy it can provide investment castings that appear bright immediately on removal from the mould. It may be added to casting grain e.g. before investment casting or it may be incorporated into the silver at the time of first melting to form an alloy.
  • Particular known silver alloys that may benefit from incorporation of boron as Cu-Ge-B using the master alloys produced by the invention include the following:
  • the crucible is pivoted to permit the molten alloy to be poured into a tundish whose bottom is formed with very fine holes.
  • the molten alloy pours into the tundish and runs through the holes in fine streams which break into fine pellets which fall into a stirred bath of water and become solidified and cooled.
  • the cast pellets are removed from the bath and dried to give a master alloy as casting grain.
  • the above master alloy can be used in the manufacture of Ag-Cu-Ge alloys containing boron as melt refiner e.g. using the procedures of the preceding Examples. Dispersion of boron into the master alloy using the borohydride is very effective, and the resulting silver alloys can contain up to 20 ppm boron, or if desired above 20 ppm boron without development of hard spots.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Adornments (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Claims (21)

  1. Verfahren zum Gießen einer Masterlegierung, angepasst für das Legieren mit Silber um eine Silberlegierung zu ergeben, die mindestens 77 Gew.-% Ag, Cu und B als einen Komfeinungszusatz enthält, wobei das besagte Verfahren umfasst:
    (a) Bildung einer Vorläufermasterschmelze, die 20 - 5 Gew.-% Ge, optional 0 - 30 Gew.-% Ag und optional ein oder mehrere der Elemente enthält, die aus Al, Ba, Be, Cd, Co, Cr, Er, Ga, In, Mg, Mn, Ni, Pb, Pd, Pt, Si, Sn, Ti, V, Y, Yb, Zn und Zr ausgewählt sind, vorausgesetzt, dass das Gewichtsverhältnis von Germanium zu diesen Elementen von 100:0 bis 80:20 ist und der Restbetrag Kupfer und Verunreinigungen sind;
    (b) Dispergieren einer Verbindung in der gesamten Masterschmelze, ausgewählt aus der Gruppe bestehend aus Alkylborverbindungen, Borhydriden, Borhaliden, borhaltigen Metallhydriden, borhaltigen Metallhaliden und Mischungen davon, um 0,001 - 0,3 Gew.-% Bor zu ergeben; und
    (c) Erstarren lassen der Schmelze.
  2. Verfahren nach Anspruch 1, umfassend das Dispergieren der besagten Borverbindung in der besagten Vorläuferschmelze indem ein inerte Carriergas, das ein gasförmiges Hydrid oder Halid von Bor enthält, durch die besagte Schmelze hindurchgeperlt wird.
  3. Verfahren nach Anspruch 2, worin die besagte Borverbindung eine oder mehrere Verbindungen sind, aus Trifluorid, Diboran und Trimethylbor ausgewählt sind.
  4. Verfahren nach Anspruch 1, worin die besage Borverbindung in die besagte Vorläuferschmelze in der flüssigen Phase optional in einem inerten organischen Lösungsmittel eingeführt wird und in einen oder mehrere Behälter aus Kupfer- oder Silberfolie oder aus einem inerten thermisch zersetzbaren Material versiegelt wird.
  5. Verfahren nach Anspruch 4, worin die besagte Borverbindung ausgewählt ist aus der Gruppe bestehend aus Triethylboran, Tripropylboran, Tri-n-butylboran, Methoxydiethylboran und Dispersionen von diesen in Hexan oder THF.
  6. Verfahren nach Anspruch 1, worin die besagte Borverbindung ein höheres Boran ist, das bei Raumtemperatur fest ist.
  7. Verfahren nach Anspruch 6, worin die besagte Borverbindung Decaboran ist.
  8. Verfahren nach Anspruch 1, worin der besagte Metallbestandteil des borhaltigen Metallhydrids ausgewählt ist aus der Gruppe bestehend aus Natrium, Lithium, Kalium, Kalzium, Zink und Mischungen davon und der besagte Metallbestandteil des besagten borhaltigen Metallfluorids ist Natrium.
  9. Verfahren nach Anspruch 1, worin die besagte Verbindung so ausgewählt wird, dass die Natriumborhydrid ist.
  10. Verfahren nach Anspruch 1, ferner umfassend den Schritt:
    Verpacken des besagten Borhydrids, borhaltigen Metallhydrids oder borhaltigen Metallhalids in Kupfer- oder Silberfolie vor der Dispersion in der besagten Vorläuferlegierungsschmelze.
  11. Verfahren nach Anspruch 10, worin die besagte Metallfolie so ausgewählt ist, dass sie eine Dicke zwischen 0,01 mm und 0,3 mm hat.
  12. Verfahren nach Anspruch 1, worin der besagte Dispergierungsschritt (b) das Rühren über einen Zeitraum umfasst, der wirksam ist das Bor in der gesamten besagten Edelmetallegierung zu dispergieren.
  13. Verfahren nach Anspruch 1, ferner umfassend den Schritt der Überführung der besagten Egelmetallegierung oder Masterlegierung in eine Körnungsbox.
  14. Verfahren nach Anspruch 1, worin die Vorläuferschmelze 0 - 2 Gew.-% Si umfasst, wobei der Ausgleich Kupfer oder eine Mischung aus Kupfer und Zink ist, in der das Gewichtsverhältnis von Zink zu Kupfer nicht mehr als 1:1 ist.
  15. Verfahren zur Herstellung einer Silberlegierung, umfassend das Gießen einer Masterlegierung durch das Verfahren nach Anspruch 1 und das Zusammenschmelzen von der Niastermetallzusammensetzung und dem feinen Silber.
  16. Verfahren nach Anspruch 15, ferner umfassend die Schritte des Annealens und/oder des Lötens eines geformten Artikels aus der Silberlegierung in einem Ofen und der Härtung durch eine anschließende Luftkühlung.
  17. Verfahren nach Anspruch 16, worin die Silberlegierung durch Erhitzen in einem Ofen bei 600 - 680 °C annealt und/oder gelötet wird.
  18. Verfahren nach Anspruch 16, worin die Silberlegierung durch Erhitzen in einem Ofen bei 600 - 660 °C annealt und/oder gelötet wird.
  19. Verfahren nach Anspruch 16, worin die Silberlegierung bei einer Temperatur von 600 - 650 °C annealt und/oder gelötet wird.
  20. Verfahren nach Anspruch 19, worin das Annealen während dem Feinguss stattfindet und das Härten durch Luftkühlung der Investition erfolgt oder indem sie an der Luft gekühlt wird.
  21. Verfahren nach Anspruch 20, worin der hergestellte Artikel Schmuck oder ein Geschenkartikel ist.
EP05805095A 2004-09-23 2005-09-23 Verfahren zur herstellung von einer kupfer-germanium-bor-vorlegierung und dessen verwendung zur herstellung von silber-kupfer-legierungen Active EP1794335B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB0421179A GB2418432A (en) 2004-09-23 2004-09-23 Silver alloy and its production using a master metal
GB0508501A GB0508501D0 (en) 2004-09-23 2005-04-27 Metal alloy and its use
PCT/GB2005/050163 WO2006032933A1 (en) 2004-09-23 2005-09-23 Copper-boron master alloy and its use in making silver-copper alloys

Publications (2)

Publication Number Publication Date
EP1794335A1 EP1794335A1 (de) 2007-06-13
EP1794335B1 true EP1794335B1 (de) 2008-05-14

Family

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Family Applications (1)

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EP05805095A Active EP1794335B1 (de) 2004-09-23 2005-09-23 Verfahren zur herstellung von einer kupfer-germanium-bor-vorlegierung und dessen verwendung zur herstellung von silber-kupfer-legierungen

Country Status (8)

Country Link
US (1) US20080078484A1 (de)
EP (1) EP1794335B1 (de)
JP (1) JP2008513607A (de)
AT (1) ATE395442T1 (de)
AU (1) AU2005286209A1 (de)
CA (1) CA2580960A1 (de)
DE (1) DE602005006822D1 (de)
WO (1) WO2006032933A1 (de)

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Publication number Priority date Publication date Assignee Title
US9222150B2 (en) 2004-06-02 2015-12-29 Peter Gamon Johns Process for making finished or semi-finished articles of silver alloy
GB2426250A (en) * 2005-05-20 2006-11-22 Middlesex Silver Co Ltd Silver alloys
WO2006123190A1 (en) * 2005-05-20 2006-11-23 Middlesex Silver Co. Limited Silver-copper-germanium alloy manufacturing
GB2485374B (en) * 2010-11-11 2013-07-24 Argentium Internat Ltd Alloy for investment casting
GB2428045A (en) * 2005-07-07 2007-01-17 Middlesex Silver Co Ltd Silver-copper-germanium alloy
US20060231171A1 (en) * 2005-04-19 2006-10-19 Davis Samuel A Method for adding boron to metal alloys
GB2434376A (en) * 2006-01-23 2007-07-25 Middlesex Silver Co Ltd Making boron containing gold alloys using a master alloy
EP1930478B1 (de) * 2006-12-06 2013-06-19 Enthone, Inc. Zusammensetzung eines Elektrolyten und Verfahren zur Beschichtung von quaternären Kupferlegierungen
US8501088B2 (en) * 2007-07-25 2013-08-06 Nippon Steel & Sumikin Materials Co., Ltd. Solder alloy, solder ball and electronic member having solder bump
JP5293605B2 (ja) * 2007-09-10 2013-09-18 株式会社村田製作所 セラミック多層基板及びその製造方法
KR101283580B1 (ko) * 2011-12-14 2013-07-05 엠케이전자 주식회사 주석계 솔더 볼 및 이를 포함하는 반도체 패키지
JP2014047127A (ja) * 2012-09-04 2014-03-17 Toyo Tanso Kk 金属−炭素複合材、金属−炭素複合材の製造方法及び摺動部材
RU2513502C1 (ru) * 2013-04-16 2014-04-20 Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Сибирский Федеральный Университет" Сплав белого цвета на основе серебра 925 пробы, модифицированный кремнием
CN103643072B (zh) * 2013-11-20 2015-12-09 北海鑫利坤金属材料科技开发有限公司 一种具有良好力学性能的银合金材料
WO2016084038A2 (en) * 2014-11-28 2016-06-02 Peretti Diego Master alloy used for making a white gold alloy
GB2561376A (en) * 2017-04-12 2018-10-17 Argentium International Ltd Silver alloys, investment casting using the alloys and casting grain
BE1025772B1 (nl) * 2017-12-14 2019-07-08 Metallo Belgium Verbetering in koper-/tin-/loodproductie
US11851730B2 (en) 2022-04-05 2023-12-26 Doggone Investment Co. LLC Apparatus and method for production of high purify copper-based alloys
CN114990378B (zh) * 2022-06-14 2023-03-10 西安理工大学 一种高导电、高耐磨铜硼合金的制备方法

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US4406370A (en) * 1980-03-29 1983-09-27 Foseco International Limited Additive containers for metal casting
US5039479A (en) * 1990-09-05 1991-08-13 United Precious Metal Refining Co., Inc. Silver alloy compositions, and master alloy compositions therefor
ATE209261T1 (de) * 1993-11-15 2001-12-15 Apecs Invest Castings Pty Ltd Zusammensetzung einer silberlegierung
US6168071B1 (en) * 1994-11-17 2001-01-02 Peter Gamon Johns Method for joining materials together by a diffusion process using silver/germanium alloys and a silver/germanium alloy for use in the method
US6217632B1 (en) * 1998-06-03 2001-04-17 Joseph A. Megy Molten aluminum treatment
GB9926313D0 (en) * 1999-11-05 2000-01-12 Johns Peter G A silver/copper/germanium alloy composition
GB0112623D0 (en) * 2001-05-23 2001-07-18 Johns Peter G Method of producing silver-copper alloys

Also Published As

Publication number Publication date
JP2008513607A (ja) 2008-05-01
EP1794335A1 (de) 2007-06-13
AU2005286209A1 (en) 2006-03-30
CA2580960A1 (en) 2006-03-30
WO2006032933A1 (en) 2006-03-30
US20080078484A1 (en) 2008-04-03
DE602005006822D1 (de) 2008-06-26
ATE395442T1 (de) 2008-05-15

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