EP1625254A1

EP1625254A1 - Use of silane-functional polyvinyl alcohols in priming agents for separating papers and films

Info

Publication number: EP1625254A1
Application number: EP04732604A
Authority: EP
Inventors: Andreas Bacher; Karl-Ernst Fickert; Theo Mayer; Hans Lautenschlager
Original assignee: Wacker Polymer Systems GmbH and Co KG
Current assignee: Wacker Polymer Systems GmbH and Co KG
Priority date: 2003-05-22
Filing date: 2004-05-13
Publication date: 2006-02-15
Anticipated expiration: 2024-05-13
Also published as: JP4377408B2; DE10323203A1; WO2004104297A1; CN1771367A; ATE335102T1; JP2006526084A; EP1625254B1; CN100365208C; RU2329289C2; US20060204703A1; RU2005139921A; DE502004001117D1

Abstract

Release films or papers with improved properties are prepared by employing a binder which is a partly or fully hydrolyzed silane-group-containing polyvinyl alcohol polymer derived from a vinyl ester polymer containing 1-alkylvinylester moieties.

Description

Use of silane-functional polyvinyl alcohols in primers for release papers and foils

The invention relates to the use of silane-functional polyvinyl alcohols in primers for release papers and films.

To produce release papers with adhesive properties compared to adhesives, the paper backing is equipped with a silicone layer. To improve the silicone layer, in particular to prevent penetration into the carrier material during the coating, the carrier paper is provided with a primer before the silicone layer is applied.

From DE-A 3727078 it is known to use solutions of metal complexes and film formers such as polyvinyl alcohol as a primer. In DE-A 4425737, a water glass line is formed as a primer on the paper. In the process of EP-A 396789, a suspension containing film-forming substances, white pigment and noble metal catalyst is applied as a primer. DE-A 19512663 recommends a pigment coat with aluminum hydroxide. In EP-A 399079, organosilanes or organosiloxanes, alone or in a mixture with binders such as polyvinyl alcohol, are applied for priming. The USA

5358977 describes the use of crosslinkable, aromatic or aliphatic substances as a primer. JP-A 58/214596 describes paper coated with silane-modified polyvinyl alcohol, which is suitable for the production of release paper.

A disadvantage of the primers used hitherto is their often unsatisfactory bond to the abhesive silicone layer and a consequent extended annealing time for the crosslinking silicone, as well as the unsatisfactory storage stability. The object was therefore to provide a primer which eliminates the disadvantages mentioned above and is particularly suitable for the production of release papers with a rapidly crosslinking, adhesive silicone coating.

The invention relates to the use of silane-functional polyvinyl alcohols in primers for release papers and films containing at least one silane-containing polyvinyl alcohol based on fully saponified or partially saponified vinyl ester copolymers with a degree of hydrolysis of 75 to 100 mol% obtainable by radical polymerization of a) one or more vinyl esters of unbranched or branched alkylcarboxylic acids having 1 to 18 carbon atoms, of which a proportion of 1 to 30 mol%, based on the total polymer, one or more 1-alkyl vinyl esters with alkyl radicals having 1 to 6 carbon atoms and of carboxylic acids with 1 to 6 carbon atoms, b) 0.01 to 10 mol% of one or more silane-containing, ethylenically unsaturated monomers, and optionally c) other comonomers copolymerizable therewith, and saponification of the polymers obtained therewith.

Suitable silane-containing polyvinyl alcohols are fully hydrolyzed or partially hydrolyzed vinyl ester polymers with a degree of hydrolysis of 75 to 100 mol. The fully hydrolyzed vinyl ester polymers have a degree of hydrolysis of preferably 97.5 to 100 mol%, particularly preferably 98 to 99.5 mol%. The partially saponified polyvinyl esters have a degree of hydrolysis of preferably 80 to 95 mol%, particularly preferably 86 to 90 mol%. The Höppler viscosity (in accordance with DIN 53015 as a 4% by weight aqueous solution) serves as a measure of the molecular weight and of the degree of polymerization of the partially or fully hydrolyzed, silanized ten vinyl ester polymers, and is preferably from 2 to 50 mPas.

Suitable vinyl esters are vinyl esters of unbranched or branched carboxylic acids having 1 to 18 carbon atoms. Preferred vinyl esters are vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl laurate, vinyl pivalate and vinyl esters of α-branched monocarboxylic acids having 5 to 13 carbon atoms, for example VeoVa9 ^R or VeoVal0 ^R (trade name from Shell). Vinyl acetate is particularly preferred.

The proportion of 1-alkyl vinyl ester is 1 to 30 mol%, based on the total polymer. 1-Alkyl vinyl esters with alkyl radicals with 1 to 6 C atoms and carboxylic acids with 1 to 6 C atoms, such as 1-methyl vinyl acetate, 1-ethyl vinyl acetate and 1-propyl vinyl acetate, are preferred. In a particularly preferred embodiment, 1-methyl vinyl acetate is copolymerized.

Suitable ethylenically unsaturated, silane-containing monomers b) are ethylenically unsaturated silicon compounds of the general formula (I) R ¹ SiR ² o- ₂ (OR ³ ) ι- ₃ , where R ^{1 is} CH ₂ = CR- (CH ₂ ) ₀ -3 or CH ₂ = CR ⁴ C0 ₂ (CH ₂ ) 3- ₃ , R ^{2 has} the meaning Ci to C ₃ alkyl, preferably methyl or ethyl, Ci to C ₃ alkoxy, preferably methoxy or ethoxy, or halogen, preferably Cl or Br, R ^{3 is} an unbranched or branched, optionally substituted alkyl radical having 1 to 12 carbon atoms, preferably 1 to 3 carbon atoms such as methyl or ethyl, or is an acyl radical having 2 to 12 carbon atoms, where R ^{3 may} optionally be interrupted by an ether group, and R ^{4 represents} H or CH ₃ .

Suitable ethylenically unsaturated, silane-containing monomers b) are also meth (acrylamides) containing silane groups, of the general formula (II) CH ₂ = CR ⁵ -CO-NR ⁶ -R ⁷ -SiR ⁸ _m - (R ⁹ ) ₃ - _m , where m = 0 to 2, R ^{5 is} either H or a methyl group, R ⁶ H or one Is alkyl group with 1 to 5 carbon atoms; R ^{7 is} an alkylene group with 1 to 5 C atoms or a divalent organic group in which the carbon chain is interrupted by a 0 or N atom, R ^{8 is} an alkyl group with 1 to 5 C atoms, R ^{9 is} an alkoxy group with 1 to 40 C atoms, which may be substituted with further heterocycles. In monomers in which two or more R ⁵ or R ⁹ groups occur, these can be identical or different.

Examples of such (meth) acrylamido-alkylsilanes are:

3- (meth) acrylamido-propyltrimethoxysilane, 3- (meth) acrylamido-propyltriethoxysilane, 3- (meth) acrylamido-propyltri (ß-methoxyethoxy) silane, 2- (meth) acrylamido-2-methylpropyltrimethoxysilane, 2- (Meth) acrylamido-2-methylethyltrimethoxysilane, N- (2- (meth) acrylamido-ethyl) aminopropyltrimethoxysilane, 3- (meth) - acrylamido-propyltriacetoxysilane, 2- (meth) acrylamido-ethyl-trimethoxysilane, 1- (meth) acrylamido -methyltrimethoxysilane, 3- (meth) acrylamido-propylmethyldimethoxysilane, 3- (meth) acryl- amido-propyldimethylmethoxysilane, 3- (N-methyl- (meth) acrylamido) -propyltrimethoxysilane, 3- ((meth) acrylamido-methoxy) -3-hydroxypropyltrimethoxysilane, 3- ((meth) acrylamido-methoxy) propyltrimethoxysilane, N, N-dimethyl-N-trimethoxysilylpropyl-3- (meth) acrylamido-propylammonium chloride and NN-dimethyl-N-tri-methoxysilylpropyl-2- ( Meth) acrylamido-2-methylpropylammonium chloride.

Preferred ethylenically unsaturated, silane-containing monomers b) are γ-acrylic or γ-methacryloxypropyltri (alkoxy) silanes, α-methacryloxymethyltri (alkoxy) silanes, γ-methacryloxypropylmethyldi (alkoxy) silanes; Vinylsilanes such as vinylalkyldi (alkoxy) silanes and vinyltri (alkoxy) silanes, it being possible to use, for example, methoxy, ethoxy, methoxyethylene, ethoxyethylene, methoxypropylene glycol ether or ethoxypropylene glycol ether residues as alkoxy groups. Examples of preferred silane-containing monomers are 3-methacryloxypropyltrimethoxysilane, 3- Methacryloxypropylmethyldimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, vinyltriethoxysilane, vinylmethyl diethoxysilane, vinyltripropoxysilane, vinyltriisopropoxysilane, vinyltris (1-methoxy) -isopropoxysilan, vinyltributoxysilane, vinyl nyltriacetoxysilan, methacryloxymethyltrimethoxysilane, 3-meth- acryloxypropyl-tris (2-methoxyethoxy) silane, Vinyltrichorsilan, vinyl ethyldichlorosilane, vinyltris (2-methoxyethoxy) silane, trisacetoxyvinylsilane, Allylvinyltrimethoxysilan, Allyltriace- tributoxysilane, vinyldimethylmethoxysilane, vinyldimethylethoxysilane, vinylmethyldiacetoxysilane, vinyldimethylacetoxysilane, Vinyliso- butyldimethoxysilane, Vinyltriisopropyloxysilan, vinyltributoxysilane, Vinyltrihexyloxysilan, Vinylmethoxydihexoxysilan, trioctyloxysilan vinyl, Vinyldimethoxyoctyloxysilan, octyloxysilan Vinylmethoxydi-, Vinyl methoxydilauryloxysilane, vinyldimethoxylauryloxysilane and also polyethylene glycol-modified vinyl silanes.

The most preferred silanes b) are vinyltrimethoxysilane, vinylmethyldimethoxysilane, vinyltriethoxysilane, vinylmethyldiethoxysilane, vinyltris- (1-methoxy) -isopropoxysilane, methacryloxypropyl-tris (2-methoxyethoxy) silane, 3-methacryloxethoxysiloxiloxyloxyloxyloxiloxyloxiloxyloxoxiloxyloxoxiloxiloxyloxyloxoxiloxyloxoxyloxiloxyloxoxyloxiloxyloxoxiloxyloxiloxyloxiloxyloxoxiloxiloxyloxoxiloxyloxoxiloxyloxiloxyloxoxiloxyloxoxiloxiloxyloxiloxyloxiloxyloxoxiloxyloxymoxoxoxiloxymoxoxiloxymoxoxoxysiloxoxysiloxymoxoxysiloxymoxoxysiloxysiloxysiloxym Methacryloxymethyltrimethoxysilane and mixtures thereof. The silanes b) are preferably copolymerized in an amount of 0.01 to 10.0 mol%, particularly preferably 0.01 to 1.5 mol%, of ethylenically unsaturated, silane-containing monomers.

In addition to the silane-containing monomers, one or more further comonomers c) can be present in a proportion of preferably 0.1 to 25 mol%. For example, ethylene, propylene, isobutylene, butadiene, isoprene, chloroprene, styrene, α-methylstyrene, vinyl chloride, vinylidene chloride, vinyl fluoride, acrylonitrile, methacrylonitrile; Alkyl vinyl ethers such as ethyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, tert. -Butyl vinyl ether, cyclohexyl vinyl ether, octadecyl vinyl ether, hydroxybutyl vinyl ether, cy- clohexandimethanolmonovinylether; Vinyl methyl ketone, N-vinyl formamide, N-vinyl-N-methylacetamide, N-vinyl caprolactam, N-vinyl pyrrolidone, N-vinyl imidazole. Also suitable are acrylic acid and methacrylic acid and their esters and amides such as methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, ethylhexyl (meth) acrylate, benzyl (meth ) acrylate, 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, n-hexyl (meth) acrylate, isooctyl (meth) acrylate, iso-decyl (meth) acrylate, lauryl (meth) acrylate, methoxyethyl (meth) acrylate, phenoxyethyl (meth) acrylate, isobornyl (meth) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, α-chloroacrylic ester, α-cyanoacrylate ester. Further examples are vinyl carbazole, vinylidene amide, vinyl ester, acrylic anhydride, maleic anhydride, maleic and fumaric acid esters, monomers modified with sulfonic acid such as 2-acrylamido-2-methyl-propanesulfonic acid and their alkali metal salts, cationic monomers such as trimethyl-3- (1- (meth ) acrylamide-1, 1-dimethylpropyl) ammonium chloride, trimethyl-3- (1- (meth) acrylamidopropyl) ammonium chloride, l-vinyl-2-methylimidazole and their quaternized compounds.

The silane-containing vinyl ester polymers can be prepared in a known manner by means of polymerization; preferably by bulk polymerization, emulsion polymerization, suspension polymerization or by polymerization in organic solvents, particularly preferably in alcoholic solution.

The molecular weight can be adjusted in a manner known to those skilled in the art by polymerization in the presence of molecular weight regulators. The saponification of the silane-containing vinyl ester polymers is carried out in a manner known per se, for example by the belt or kneading process or in a stirred kettle, in alkaline or acidic form with the addition of acid or base. After the hydrolysis is complete, the solvent is distilled off and the silane-containing polyvinyl alcohol is obtained as a powder. If appropriate, the aqueous solution of the silane-containing polyvinyl alcohols can also be atomized by means of spray drying and the silane-containing polyvinyl alcohol can be obtained as a powder. The production of powdery, silane-containing polyvinyl alcohols is described in detail, for example, in DE-A 10232666. Common drying processes are fluidized bed, thin layer, freeze and spray drying.

The primer composition can optionally contain further binders and additives. Typical other additives and binders are: pigments, polyvinyl alcohols, carboxymethyl celluloses, starch, starch derivatives, alginates, proteins, aqueous polymer dispersions based on (meth) acrylic acid, (meth) acrylic acid esters, acrylonitrile, vinyl acetate, butadiene, styrene, and plasticizers such as ethylene glycol - cole, glycerin, and catalysts

The primer composition can be applied in any desired manner, which is suitable for the production of coatings from liquid substances and is widely known, for example by dipping, brushing, pouring, spraying, rolling on, printing, for. B. by means of an offset engraving coating device, knife or knife coating or by means of an air brush. The application is preferably carried out in an amount of 0.5 to 5.0 g / m ² , particularly preferably 1.5 to 3.5 g / m ² .

The processes and recipes for the release coating of release papers and films are known to the person skilled in the art. Suitable carriers are paper, especially raw papers, and also foils such as polyethylene foils, PET foils, nonwovens, fabrics and crepe paper. After priming the base material, the silicone coating is applied using the application methods mentioned. Suitable silicone polymers with adhesive properties are known to the person skilled in the art; they include, for example, chain-shaped dimethylpolysiloxanes with terminal hydroxyl groups which are condensed with silica esters under the action of elevated temperature and in the presence of organotin salts, or can be obtained by addition crosslinking by reaction of chain polymers with vinyl end groups with hydrogen polysiloxanes under the action of temperature in the presence of platinum catalysts. The formulations for the silicone coating may optionally contain further additives, for example film-forming aids such as polyvinyl alcohol, carboxymethyl celluloses, or plasticizers such as ethylene glycol and glycerin.

Examples:

Example 1:

612 g of water, 61.2 mg of copper (II) acetate and 61.2 g of a 5% strength by weight polyvinylpyrrolidone solution (PVP-K90) in water were placed in nitrogen in a thermostatted laboratory apparatus with a filling volume of 2.5 liters.

A solution of 620 mg of t-butyl per-2-ethyl hexanoate (TBPEH 99% in water), 322 mg of t-butyl perneodecanoate (Pergan PND 95% in water) was added to 4.9 g Vinyltriethoxysilane, 48.9 g of isopropenyl acetate and 42.8 g of isopropanol in 612 g of vinyl acetate were run in. The reactor was heated to 51.5 ° C, after the reaction had subsided, it was gradually heated to 75 ° C. It was kept at this temperature for a further 2 hours, then cooled. The resulting polymer beads were suctioned off, washed well with water and dried.

90 g of polymer beads were dissolved in 810 g of methanol at 50 ° C. in a laboratory reactor with a capacity of 2.5 liters. The solution was cooled to 30 ° C., covered with 500 g of methanol while the stirrer was standing still, and methanolic NaOH (10 g of 46% strength NaOH dissolved in water in 90 g of methanol) was added and the stirrer was switched on.

The solution became increasingly cloudy. During the gel phase, the stirrer was set to a higher speed in order to crush the gel. After the gel phase, the mixture was left to react for a further 2 hours, neutralized with acetic acid and the solid formed was filtered off, washed and dried. It was a fully saponified polyvinyl alcohol with a Höppler viscosity of 28 mPas (4% in water).

Comparative Example 1: Fully saponified, vinylsilane-containing polyvinyl alcohol with a Höppler viscosity of 25 mPas (4% in water).

Comparative Example 2: Fully saponified, no silane-containing polyvinyl alcohol with a Höppler viscosity of 25 mPas (4% in water).

Production of the paper:

The primers from the example and the comparative examples were each applied to a laboratory size press

Base paper applied and dried accordingly (coating 1.5 g / m ² to 3 g / m ² ). A separating layer consisting of 100 parts by weight of a vinyl-terminated polysiloxane (Dehesive 920), 2.4 parts by weight of an H-containing siloxane (crosslinker V90) and 1 part by weight of Pt catalyst ( Catalyst OL) applied and the coated paper was annealed at 150 ° C for 7 seconds.

Description of the test methods:

Migration:

A test adhesive tape was applied to the freshly siliconized side and then removed again. The adhesive strip was folded up so that the adhesive surfaces touched. Then the ends were pulled apart (loop test). If the layers that adhere to one another have good adhesion, this speaks for good adhesion of the silicone layer to the substrate. Both tests are graded from 1 to β: 1 = very good, 6 = very bad Rub Off:

You rub your finger vigorously over the siliconized surface and look at this spot in obliquely incident light. If there are differences in brightness or streaks at this point, the silicone product does not adhere optimally. In addition, rub the silicone layer several times with your finger and observe the amount of wear particles. Both tests are graded in grades from 1 to 6.

Test results:

The test shows the superiority of the silane-containing polyvinyl alcohols used according to the invention after storage.

Determination of the storage stability of 11% aqueous solutions of the modified polyvinyl alcohols at pH = 8.5:

The test shows that the silane-containing polyvinyl alcohols used according to the invention show no increase in viscosity when stored.

Claims

Claims:

1. Use of silane-functional polyvinyl alcohols in primers for release papers and films containing at least one silane-containing polyvinyl alcohol based on fully saponified or partially saponified vinyl ester copolymers with a degree of hydrolysis of 75 to 100 mol% obtainable by radical polymerization of a) one or more Vinyl esters of unbranched or branched alkyl carboxylic acids with 1 to 18 C atoms, of which a proportion of 1 to 30 mol%, based on the total polymer, of one or more 1-alkyl vinyl esters with alkyl radicals with 1 to 6 C atoms and of carboxylic acids with 1 to 6 carbon atoms, b) 0.01 to 10 mol% of one or more silane-containing, ethylenically unsaturated monomers, and optionally c) other comonomers copolymerizable therewith, and saponification of the polymers thus obtained.

2. Use according to claim 1, characterized in that the silane-containing polyvinyl alcohol is obtained by copolymerization with vinyl acetate.

3. Use according to claim 1 or 2, characterized in that one or more 1-alkyl vinyl esters from the group comprising 1-methyl vinyl acetate, 1-ethyl vinyl acetate and 1-propyl vinyl acetate are copolymerized.

4. Use according to claim 1 to 3, characterized in that the silane-containing polyvinyl alcohol by copolymerization of one or more ethylenically unsaturated, silane-containing monomers is obtained from the group consisting of ethylenically unsaturated silicon compounds of the general formula (I) R ¹ SiR ² _{_0-2} (OR ³⁾ ₁ -3, wherein R ^{1 has} the meaning CH ₂ = CR ⁴ - (CH ₂₎ ₀ -3 or CH ₂ = CR ⁴ C0 ₂ (CH ₂ ) 1-3, R ^{2 has} the meaning Ci to C ₃ alkyl radical, C ₁ -C ₃ alkoxy radical or halogen, R ^{3 is} an unbranched or branched, optionally substituted alkyl radical is with 1 to 12 carbon atoms or is an acyl radical with 2 to 12 carbon atoms, where R ³ may be interrupted by an ether group and R ^{4 is} H or CH ₃ , and

Methane (acrylamides) containing silane groups, of the general formula (II) CH ₂ = CR-CO-NR ⁶ -R ⁷ -SiR ⁸ _m - (R ⁹ ) ₃ -m, where m = 0 to 2, R ⁵ either Is H or a methyl group, R ⁶ H or an alkyl group with 1 to 5 C atoms, R ^{7 is} an alkylene group with 1 to 5 C atoms or a divalent organic group in which the carbon chain passes through a 0 or N atom is interrupted, R ^{8 is} an alkyl group with 1 to 5 C atoms, R ^{9 is} an alkoxy group with 1 to 40 C atoms, which may be substituted by further heterocycles.

5. Use according to claim 4, characterized in that the silane-containing polyvinyl alcohol is obtained by copolymerization of one or more ethylenically unsaturated, silane-containing monomers from the group comprising γ-acrylic or γ-methacryloxypropyltri (alkoxy) silanes, α-methacryloxymethyltri (alkoxy ) silanes, γ-methacryloxypropylmethyldi (alkoxy) silanes, vinylalkyldi (alkoxy) silanes, vinyltri (alkoxy) silanes, the alkoxy groups being, for example, methoxy, ethoxy, methoxyethylene, ethoxyethylene, methoxypropylene glycol ether or ethoxypropylene glycol ether Leftovers can be included.

6. Use according to claim 1 to 5, characterized in that 0.01 to 1.5 mol% of ethylenically unsaturated, silane-containing monomers are copolymerized.

7. Use according to claims 1 to 6 in processes for the release coating of release papers and films, a silicone coating being applied after application of the primer to a support.