EP1532361A1 - Air inlet system for a turbocharger-equipped heat engine - Google Patents
Air inlet system for a turbocharger-equipped heat engineInfo
- Publication number
- EP1532361A1 EP1532361A1 EP03756511A EP03756511A EP1532361A1 EP 1532361 A1 EP1532361 A1 EP 1532361A1 EP 03756511 A EP03756511 A EP 03756511A EP 03756511 A EP03756511 A EP 03756511A EP 1532361 A1 EP1532361 A1 EP 1532361A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- air
- main
- intake
- engine
- cooler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
- F02M35/10268—Heating, cooling or thermal insulating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/1015—Air intakes; Induction systems characterised by the engine type
- F02M35/10157—Supercharged engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
- F02M35/10288—Air intakes combined with another engine part, e.g. cylinder head cover or being cast in one piece with the exhaust manifold, cylinder head or engine block
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/104—Intake manifolds
- F02M35/112—Intake manifolds for engines with cylinders all in one line
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the invention relates to the field of turbocharger heat engines, in particular for motor vehicles.
- an intake air circuit 'for a heat engine provided with a turbocharger of the type comprising a main air duct connecting the turbocharger to the engine intake and a main cooler mounted on the duct main air to cool the charge air sent to the engine intake.
- turbocharger driven by engine exhaust gases, produces pressurized air, also called “charge air", which is sent to the engine intake.
- pressurized air also called “charge air”
- a turbocharger heat engine is supplied by pressurized air, unlike the conventional heat engine which is supplied by air at atmospheric pressure.
- RAS charge air cooler
- the object of the invention is in particular to overcome this drawback.
- the invention provides an intake air circuit of the type defined in the introduction, in which the main charge air cooler is installed on the engine, while a secondary exchanger for charge air is placed upstream of the main cooler on the main air duct.
- the charge air is first precooled by the secondary exchanger and then cooled by the main cooler which is installed on the engine.
- the main cooler is therefore designed each time to adapt to the engine that receives it, while the secondary exchanger can be composed of standard elements.
- the main charge air cooler is located in an air intake plenum (also called air intake chamber) that the engine comprises.
- an air intake plenum also called air intake chamber
- the main air cooler to be integrated into the plenum and to limit the latter's dimensions while simplifying the circulation circuit and limiting the associated connections.
- the intake air circuit comprises a bypass duct connecting directly the intake of the engine to the main air duct, at a point located downstream of the secondary exchanger and upstream of the main cooler, as well as selection means mounted at the intersection of the main air duct and the bypass duct to send the charge air from the secondary exchanger, either to the main cooler or directly to the engine intake.
- bypass duct it is possible to send directly to the engine intake the charge air from the turbocharger and the secondary exchanger, bypassing the main cooler.
- the selection means direct the supercharged air, already precooled, to the main cooler to produce a flow of cooled air which is sent to the intake of the engine.
- intake generally designates the intake manifold which receives the charge air and which directs it towards the cylinders of the engine.
- the main air duct comprises an adjustment valve used to control the flow rate of charge air sent to the engine intake.
- the selection means comprise an upstream valve placed downstream of the secondary exchanger and upstream of the main cooler, to selectively direct the charge air either to the main cooler or to the bypass duct ,.
- the invention allows different implementations of the main charge air cooler on the engine.
- the main charge air cooler is located in the air intake plenum (air intake chamber) that the engine comprises.
- the main cooler can be formed in part from a material with lower thermal resistance than the secondary charge air exchanger.
- the main charge air cooler comprises a plastic casing, for example polyamide
- the secondary charge air exchanger comprises a metal casing, for example alloy aluminum or stainless steel.
- the secondary charge air exchanger is located at a distance from the main cooler.
- the secondary exchanger makes it possible to achieve sufficient overall performance due to the precooling action that it performs.
- FIG. 1 shows an air intake circuit according to the invention in a first mode of operation where the precooled charge air is sent directly to the intake of the " engine;
- FIG. 2 shows the intake air circuit of Figure 1 in a second mode of operation where the precooled charge air is sent to the main charge air cooler;
- FIG. 3 is an overall perspective view of an engine and a circuit according to Figures 1 and 2, without one heat exchanger for cooling the recirculated exhaust gas;
- Figure 4 and Figure 5 are respectively a top view and a side view corresponding to Figure 3;
- Figure 6 is a detail of Figure 5 showing the structure of the selection valve.
- FIG. 1 represents a heat engine 10, in particular a diesel engine, intended for a motor vehicle, in particular a passenger vehicle.
- the engine 10 includes an intake manifold 12 (hereinafter called “intake” for simplicity) and an exhaust manifold 14 (hereinafter called “exhaust” for simplicity).
- the engine 10 is supplied by an intake air circuit comprising a main air duct 16 connecting a turbocharger 18 to the intake 12 of the engine.
- the turbocharger 18 is driven by the exhaust gases from the engine and is supplied by outside air. It produces a pressurized air flow, called "charge air", which is sent to the engine inlet 12.
- the main air duct 16 supplies a main cooler 20 for charge air (called "RAS" for short) which is installed on the engine 10, as will be seen in detail below.
- RAS charge air
- the function of this cooler is to cool the charge air by heat exchange with the liquid of a secondary cooling circuit (not shown). It is therefore an air / water type heat exchanger.
- the exhaust 14 of the engine is connected to an exhaust duct 22 to which a valve 24 is connected which allows part of the exhaust gases to be recirculated to the engine by means of a duct 26.
- the intake air circuit further comprises a secondary exchanger 36 for the charge air, which is placed upstream of the main cooler 20.
- This secondary exchanger also called a “precooler”
- the secondary exchanger 36 is an air / water type exchanger. It is usually traversed by the engine coolant. This exchanger can also perform the function of heating the intake air to reduce noise and facilitate the regeneration of the particle trap (not shown).
- a bypass duct 32 directly connects the main air duct 16, at a point located downstream of the secondary exchanger 36 and upstream of the main cooler 20, at the intake 12 of the engine .
- a selection valve 34 (also called “upstream valve”) is placed between the secondary exchanger 36 and the main cooler 20, at the intersection of the main air duct 16 and the bypass duct 32.
- the selection valve 34 is also placed at the intersection of a duct 33 leading to the main cooler 20. This selection valve has the function of directing the charge air, which has been precooled by the secondary exchanger 36, ie towards the main cooler 20 via the duct 33, or directly to the intake 12 of the engine via the bypass duct 32.
- the selection valve 34 is advantageously a three-way type valve actuated by a micromotor and controlled by an appropriate control circuit which takes account of the operating parameters of the heat engine.
- the main cooler 20 is installed on the engine 10, and more particularly in the air intake plenum 40
- the secondary exchanger 36 is in turn placed at a distance from the main cooler 20. This makes it possible to offer maximum volume to the main cooler and therefore to obtain optimal performance from
- the main cooler 20 receives already precooled charge air, it can be formed in part from a material with lower thermal resistance than the secondary exchanger 36.
- the main cooler 20 comprises a plastic casing, such as polyamide (in particular PA6.6), while the secondary exchanger 36 comprises a metallic casing, advantageously made of aluminum alloy or, if the temperature conditions require it, steel stainless.
- a closing flap 42 is installed in the plenum 40, downstream of the main cooler 20, to prevent the charge air sent to the intake 12 of the engine from flowing back to the main cooler.
- the flap can be, for example of the register type, which makes it possible to limit its size.
- An actuator 44 is used to control the shutter.
- the device of the invention operates as follows.
- the selection valve 34 directs the precooled charge air, which comes from the secondary exchanger 36, bypassing the main cooler 20.
- This precooled charge air is directed directly to the intake of engine 12, together with a portion of the recirculated exhaust gases, through the adjustment valve 24 which thus makes it possible to control the recirculation flow rate of the exhaust gases.
- the flap 42 is closed.
- the selection valve 34 directs the precooled charge air to the main cooler 20 located in the plenum 40.
- the valve 34 directs the precooled charge air to the main cooler 20 located in the plenum 40. On leaving the main cooler 20, the charge air passes through the flap 42 which is open, to gain admission 12 of the motor.
- the shutter 42 can possibly take intermediate positions between the closed position of FIG. 1 and the open position of FIG. 2.
- the intake air circuit of the invention thus makes it possible to offer numerous installation possibilities for the main cooler, due to its installation on the engine.
- the charge air is cooled beforehand, which improves engine performance. It also offers the advantage of being able to send the precooled charge air either directly to the engine intake or via the main cooler.
- the first operating mode makes it possible to limit the volume of air contained in the exchangers and the air ducts, and to improve the response time of the engine, in particular to acceleration.
- the control elements in particular the selection means and the shutter controls, are controlled by an appropriate control circuit (not shown). This circuit takes into account the operating parameters of the heat engine, in particular the injection parameters, the engine load and the flow rate of the recirculated gases.
- FIG. 3 to 5 are different views of an engine and a circuit according to Figures 1 and 2, the heat exchanger 30 for cooling the recirculated exhaust gas is not shown.
- the elements common with Figures 1 and 2 are designated by the same reference numerals. These figures show in particular the layout of the elements of the circuit with respect to the motor 10.
- FIG. 6 shows how the selection valve 34 makes it possible to direct the charge air either towards the duct 32 or towards the duct 33.
- the invention finds an application to the engines of motor vehicles, and in particular to passenger vehicles.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Supercharger (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0210728 | 2002-08-29 | ||
FR0210728A FR2844009B1 (en) | 2002-08-29 | 2002-08-29 | INTAKE AIR CIRCUIT FOR THERMAL MOTOR WITH TURBOCHARGER |
PCT/FR2003/002374 WO2004020812A1 (en) | 2002-08-29 | 2003-07-28 | Air inlet system for a turbocharger-equipped heat engine |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1532361A1 true EP1532361A1 (en) | 2005-05-25 |
Family
ID=31502982
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03756511A Pending EP1532361A1 (en) | 2002-08-29 | 2003-07-28 | Air inlet system for a turbocharger-equipped heat engine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1532361A1 (en) |
AU (1) | AU2003293679A1 (en) |
FR (1) | FR2844009B1 (en) |
WO (1) | WO2004020812A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012212867A1 (en) * | 2012-07-23 | 2014-01-23 | Behr Gmbh & Co. Kg | Charge air cooling system and associated method of providing charge air cooling for an internal combustion engine |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3881455A (en) * | 1973-10-31 | 1975-05-06 | Allis Chalmers | Aftercooler for internal combustion engine |
FR2461101A1 (en) * | 1979-08-06 | 1981-01-30 | Alsacienne Constr Meca | DEVICE FOR CONTROLLING THE AIR OF DIESEL ENGINE POWER SUPPLY |
US5269143A (en) * | 1992-12-07 | 1993-12-14 | Ford Motor Company | Diesel engine turbo-expander |
FR2710953B1 (en) * | 1993-10-05 | 1995-12-08 | Renault Vehicules Ind | Method and device for controlling a fluid passing through a junction box and system equipped with such a device for regulating the charge air of an internal combustion engine. |
US6029637A (en) * | 1998-12-16 | 2000-02-29 | General Motors Corporation | Induction assembly for supercharged internal combustion engine |
JP2001248448A (en) * | 2000-03-07 | 2001-09-14 | Yanmar Diesel Engine Co Ltd | Intake air cooling device of internal combustion engine |
-
2002
- 2002-08-29 FR FR0210728A patent/FR2844009B1/en not_active Expired - Fee Related
-
2003
- 2003-07-28 AU AU2003293679A patent/AU2003293679A1/en not_active Abandoned
- 2003-07-28 EP EP03756511A patent/EP1532361A1/en active Pending
- 2003-07-28 WO PCT/FR2003/002374 patent/WO2004020812A1/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO2004020812A1 * |
Also Published As
Publication number | Publication date |
---|---|
FR2844009A1 (en) | 2004-03-05 |
FR2844009B1 (en) | 2006-05-26 |
AU2003293679A1 (en) | 2004-03-19 |
WO2004020812A1 (en) | 2004-03-11 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20050211 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL LT LV MK |
|
DAX | Request for extension of the european patent (deleted) | ||
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: GESSIER, BERTRAND Inventor name: POTIER, MICHEL |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: VALEO SYSTEMES THERMIQUES |
|
17Q | First examination report despatched |
Effective date: 20081106 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |