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EP1521913B1 - Device and process for controlling the flow rate of a direct injection fuel pump - Google Patents

Device and process for controlling the flow rate of a direct injection fuel pump Download PDF

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Publication number
EP1521913B1
EP1521913B1 EP03755583A EP03755583A EP1521913B1 EP 1521913 B1 EP1521913 B1 EP 1521913B1 EP 03755583 A EP03755583 A EP 03755583A EP 03755583 A EP03755583 A EP 03755583A EP 1521913 B1 EP1521913 B1 EP 1521913B1
Authority
EP
European Patent Office
Prior art keywords
pressure
pump
solenoid valve
low pressure
engine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03755583A
Other languages
German (de)
French (fr)
Other versions
EP1521913A2 (en
Inventor
Christian Hervault
Dominique Veret
Philippe Bauer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Continental Automotive France SAS
Original Assignee
Continental Automotive France SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Continental Automotive France SAS filed Critical Continental Automotive France SAS
Publication of EP1521913A2 publication Critical patent/EP1521913A2/en
Application granted granted Critical
Publication of EP1521913B1 publication Critical patent/EP1521913B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • F02D41/3836Controlling the fuel pressure
    • F02D41/3845Controlling the fuel pressure by controlling the flow into the common rail, e.g. the amount of fuel pumped
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/04Introducing corrections for particular operating conditions
    • F02D41/042Introducing corrections for particular operating conditions for stopping the engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/04Introducing corrections for particular operating conditions
    • F02D41/12Introducing corrections for particular operating conditions for deceleration
    • F02D41/123Introducing corrections for particular operating conditions for deceleration the fuel injection being cut-off
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0014Valves characterised by the valve actuating means
    • F02M63/0015Valves characterised by the valve actuating means electrical, e.g. using solenoid
    • F02M63/0017Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/004Sliding valves, e.g. spool valves, i.e. whereby the closing member has a sliding movement along a seat for opening and closing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/0045Three-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/005Pressure relief valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0205Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively for cutting-out pumps or injectors in case of abnormal operation of the engine or the injection apparatus, e.g. over-speed, break-down of fuel pumps or injectors ; for cutting-out pumps for stopping the engine
    • F02M63/0215Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively for cutting-out pumps or injectors in case of abnormal operation of the engine or the injection apparatus, e.g. over-speed, break-down of fuel pumps or injectors ; for cutting-out pumps for stopping the engine by draining or closing fuel conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • F02D41/3836Controlling the fuel pressure
    • F02D41/3863Controlling the fuel pressure by controlling the flow out of the common rail, e.g. using pressure relief valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/02Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
    • F02M59/04Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by special arrangement of cylinders with respect to piston-driving shaft, e.g. arranged parallel to that shaft or swash-plate type pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/12Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps having other positive-displacement pumping elements, e.g. rotary
    • F02M59/14Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps having other positive-displacement pumping elements, e.g. rotary of elastic-wall type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/44Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
    • F02M59/46Valves
    • F02M59/466Electrically operated valves, e.g. using electromagnetic or piezoelectric operating means

Definitions

  • the present invention relates to a device for controlling the flow rate of a pump with direct fuel injection.
  • the injection system known as I.D.E. (Gasoline Direct Injection) includes a high-pressure pump that supplies gasoline under high pressure to a common chamber, usually referred to as the "common rail", to which the injectors are directly connected.
  • the high-pressure pump supplies the common chamber supplying the injectors with an excess of fuel, the unconsumed fuel then being returned to the tank.
  • the present invention relates to a device for controlling the flow rate of admission of gasoline into the high-pressure pump in an I.D.E. by means of which the high-pressure pump will deliver to the common chamber, or "common rail" only very precisely the volume of fuel necessary for the operation of the engine.
  • the subject of the invention is a method according to claim 1 and a device according to claim 3.
  • the method according to the present invention consists in arranging, within the solenoid valve controlling the arrival of low pressure gasoline at the intake of the high pressure pump, one or more internal leaks or low pressure upstream of the the solenoid valve to the low downstream pressure, ie from the high pressure to the low pressure, which makes it possible to solve the particular problems that arise for the three following operating modes: engine brake, engine stop and idle.
  • the high-pressure fuel supply circuit comprises a fuel tank R; a low pressure pump or booster pump B; a flow control solenoid valve E, located upstream of a high pressure pump P; a pressure relief valve D; a high pressure chamber C (usually called a common rail) to which injectors I are connected.
  • Pump P may be any pump capable of supplying chamber C with gasoline under pressure.
  • this pump P is a pump of the type called transfer pump which comprises an oil part and a gasoline which are separated from each other in a sealed manner.
  • the oil subjected by the pump to a reciprocating back and forth movement, acts on a deformable element which exerts a pumping action on the gasoline.
  • the transfer pump is schematically illustrated in FIGS. figures 2 , 3 , and 4 and is not shown in detail because it is known and not the subject of the present invention.
  • the oil is reciprocated back and forth by hollow pistons 1. These pistons are reciprocated because they are supported by their head 2 on a swash plate. This swash plate is not shown because it is a known means.
  • a piston 1 moves (upwards on the Figure 2 ) in its cylinder 4, the oil raises the valve 5.
  • a deformable member 9, bellows-shaped is sealingly attached at one end 6 to the support of the cylinder 4 and at its other end 8 to the valve 5.
  • the piston 1 moves in the opposite direction the valve 5 is lowered.
  • the reciprocating movements of the oil cause a movement back and forth of said valve 5 and therefore of elongations and contractions of the bellows 9.
  • the bellows 9 is placed in a chamber filled with gasoline. This room is not represented because such an arrangement is known. The extensions and contractions of the bellows 9 cause a pumping effect.
  • Each chamber in which a bellows 9 is deflected comprises a pipe 10 which communicates firstly with the low-pressure circuit 20 by a non-return valve 21 and secondly with the high-pressure circuit 32 by a non-return valve 31 .
  • An upstream control of the gasoline flow is used by regulating the flow of gasoline arriving at the pump P by means of a solenoid valve 40 disposed on the pipe 23 coming from the low pressure pump B and distributing the gasoline to the circuit. supply 20 of said pump P by a pipe 22a.
  • the present invention is to use this disadvantage by using internal leakage of solenoid valve 40 to solve the problems discussed above.
  • the solenoid valve 40 consists of a body 41 in which is placed a jacket 42 in which slides a slide valve 43 which is subjected on one side to a spring 44 and the other to an electromagnet or motor 45.
  • drawer 43 has two peripheral grooves 47 and 46 which are placed in front of one of the inlet 32a of the high-pressure manifold 32, the other of the outlet 22a from the low-pressure to the low-pressure manifold 22.
  • the groove 46 is uncovered so that the low-pressure gasoline arriving via the pipe 25 communicates with the pipe 22a through the passage formed between the upper end of the jacket 42 and the groove 46.
  • this passage varies according to the position of the slide 43 and thus the flow of low pressure gasoline arriving at the pump is regulated according to the needs of the engine.
  • the internal architecture of the solenoid valve 40 is determined so that the leakage rate of the high-pressure gasoline to low pressure (at 47a) is greater than the leakage rate of the low-pressure gasoline upstream of the solenoid valve to low downstream pressure (at 46a).
  • the respective dimensions of the spaces 46a and 47a must be determined so that the leakage flow through the space 47a is always greater (and at the equal limit) to the leakage flow through the space 46a.
  • a controlled check valve is added to the gate solenoid valve (40-43), which is interposed between the low pressure (BP) upstream and the low pressure (BP) downstream of the solenoid valve.
  • a leak control device is added to the high pressure (HP) output of the solenoid valve.
  • the non-return valve 50 is controlled by the electromagnet 45 by means of a push rod 51.
  • the valve is counter-held in the closed position by a spring 52 bearing on a support 53, provided with orifices 54; this support 53 being in abutment against the slide valve 43 of the solenoid valve 40.
  • the solenoid valve 40 In the rest position, the solenoid valve 40 is closed. The ball 50 rests on its seat in a sealed manner and the drawer 43 covers the supply light 42a. The internal leakage of the solenoid valve 40 is contained in the envelope 41 of the drawer 43. This is the "zero flow" position, that is to say the suppression of the flow Q1 + Q2.
  • the electromagnet 45 is de-energized, the drawer 43 closes the light 42a and the ball 50 returns to its seat.
  • This variant has the advantage of ensuring a real zero flow without leakage of the boost pressure (BP) as is the case in the examples of the figure 2 .
  • the figure 4 represents another variant embodiment, in which the same elements bear the same references.
  • bypass function which allows, among other things, to bypass the HP pump for a start at BP.
  • the engine starter does not rotate fast enough that the high pressure pump can provide sufficient flow to the injectors.
  • the gasoline at low pressure coming from the booster pump B via the pipe 23 arrives laterally in the chamber 64 in which the cage 60/61 is located, which closes the return spring 44.
  • This chamber 64 has at its upper end an orifice 62 which communicates via a pipe 63 with the rail C and therefore the HP therein.
  • the low booster pressure arriving via the pipe 23 enters the chamber 64 of the solenoid valve 40 and communicates through the orifice 62 and the pipe 63 with the rail C. This ensures the by-pass function exposed above; on the other hand it also ensures the discharge function of the common rail C in case of stop.
  • the electromagnet 45 pushes the spool 43 and the cage 60/61 closes the orifice 62 and thus the communication between the arrival BP and the rail C. If the flow provided by the pump HP is greater than the rate consumed by the engine (valve leakage for example) the pressure in the HP circuit increases, and an HP rail leak to BP is regulated through the orifice 62. The excess flow is recycled to the BP.
  • the abscissa is graduated in percentage of PWM (Pulses Width Modulation) which is the usual control means of a solenoid valve by modifying the width of the pulses arriving at the motor 45.
  • PWM Pulses Width Modulation
  • Curve (I) represents idling engine consumption: it is therefore constant.
  • Curve (II) represents the leakage flow through the solenoid valve: it increases with the PWM (reduction of the drawer / liner cover).
  • Curve (III) represents the increase in flow as a function of PWM.
  • Curve (IV) represents the pressure required to open valve 60/62 to common rail C as a function of PWM.
  • curve (IV) is not represented from 40% of PWM. This means that, beyond this value, the force exerted by spring 44, because of crushing caused by the movement of the drawer (upwards on the figure 4 ) controlled by the motor 45, is such that the valve 60/62 can no longer open, the portion 60 of the cage 60/61 remaining applied against the orifice 62.
  • the device according to the invention can be cut off the supply and have a negative flow that returns to the tank and drops the pressure in the common rail C.
  • the portion 60 of the cage 60/61 does not rest directly against the orifice 62, but on a seat 65 in which one or more precisely calibrated ducts have been arranged so as to ensure through the seat 65 a permanent leakage calibrated.
  • the flow control is much more accurate than the pressure control thus obtaining excellent control of the idle.
  • the figure 8 represents an exemplary embodiment of the device diagrammatically shown in FIGS. figures 5 and 6 .
  • the solenoid valve comprises a drawer 100 (corresponding to the drawer 43) which is actuated by a motor 101 (corresponding to 45).
  • the upstream LP coming from the tank through the booster pump, arrives via the pipe 102 (corresponding to 23), in a chamber 103 (corresponding to 64).
  • the downstream LP from the internal leak is collected in the groove 104 (corresponding to 46) and is directed to the inlet of the HP pump via the line 105 (corresponding to 22a).
  • the internal leakage of the upstream BP to the downstream LP occurs in the area referenced 106 between the chamber 103 and the groove 104.
  • the drawer is counter-held by a spring 107 (corresponding to the spring 44) which is in the chamber 103 .
  • the spring 107 is disposed between the slide 100 and a pusher 108 carrying a ball 109 which closes a small pipe 110 which opens into a pipe 111 which communicates with the common rail C.
  • the pipes 110 and 111 are formed through a part 112 which is fixed to the liner 114 (corresponding to 42) in which the drawer 100 slides.
  • the piece 112 is attached to the end of the sleeve 114 by providing a calibrated passage 113 permitting permanent leakage.
  • the pipe 111 and the calibrated leak 113 open into a chamber 115 which, via a pipe 116 (corresponding to 63), communicates with the common rail C.
  • the ball 109 on its seat of the pipe 110 and the calibrated passage 113 correspond to the valve 60/62 and the leak 65 of the figure 6 .

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Fuel-Injection Apparatus (AREA)
  • High-Pressure Fuel Injection Pump Control (AREA)
  • Control Of The Air-Fuel Ratio Of Carburetors (AREA)

Abstract

The invention concerns a method for controlling high pressure fuel supply of a set of injectors connected to a common high pressure chamber, called common rail C in a direct injection fuel circuit, through a high pressure pump (P), by acting on the low pressure supply of said pump (P) through an electromagnetic slide valve (E), controlled by the computer managing the operating conditions of the engine which consists in providing, inside the electromagnetic valve (E) one or more internal leakage flows, either from high pressure to low pressure, or from low pressure upstream of the electromagnetic valve (E) to the low pressure downstream thereby solving the specific problems related to the three operating modes of the engine: engine brake, engine shutdown, idle speed.

Description

La présente invention est relative à un dispositif de contrôle de débit d'une pompe à injection directe d'essence.The present invention relates to a device for controlling the flow rate of a pump with direct fuel injection.

Le système d'injection, connu sous le sigle I.D.E. (Injection Directe d'Essence), comprend une pompe à haute pression qui alimente en essence sous haute pression une chambre commune, désignée habituellement par l'expression «common rail», à laquelle les injecteurs sont reliés directement.The injection system, known as I.D.E. (Gasoline Direct Injection), includes a high-pressure pump that supplies gasoline under high pressure to a common chamber, usually referred to as the "common rail", to which the injectors are directly connected.

Divers moyens ont été proposés pour obtenir un contrôle du débit de carburant, que ce soit de l'essence ou du gas-oil pour des moteurs alimentés par des injecteurs : soit on contrôle le débit de la pompe qui alimente les injecteurs en carburant à haute pression, soit on agit en aval de la pompe sur le circuit haute-pression en recyclant le carburant en excès ; soit encore on agit en amont de la pompe sur le circuit d'admission du carburant à la pompe pour ne laisser arriver à la pompe haute pression que la quantité voulue de ce carburant.Various means have been proposed to obtain a control of the fuel flow, whether it is gasoline or diesel for engines powered by injectors: or the flow rate of the pump which supplies the injectors with fuel at high pressure is controlled. pressure, or one acts downstream of the pump on the high-pressure circuit by recycling the excess fuel; it is also acts upstream of the pump on the fuel intake circuit to the pump to let the pump arrive at the high pressure than the desired amount of this fuel.

D'une façon générale dans les systèmes connus d'alimentation d'injecteurs pour moteur diesel, la pompe à haute pression fournit à la chambre commune alimentant les injecteurs, un excès de carburant, le carburant non consommé étant ensuite retourné au réservoir.Generally speaking, in the known systems for supplying injectors for diesel engines, the high-pressure pump supplies the common chamber supplying the injectors with an excess of fuel, the unconsumed fuel then being returned to the tank.

Des dispositifs de ce genre sont décrits dans les brevets français 2 744 765 ; 2 767 932 ; 2769 954 et dans les brevets EP 0 974 008 et DE 196 12 413A .Devices of this kind are described in French patents 2,744,765 ; 2,767,932 ; 2769,954 and in patents EP 0 974 008 and DE 196 12 413A .

Ces dispositifs présentent trois inconvénients :

  • il y a un gaspillage d'énergie puisque la pompe monte en haute pression du carburant en quantité excédentaire ;
  • le retour du carburant non consommé à haute température est un risque supplémentaire ;
  • le coût de réalisation est plus élevé.
These devices have three disadvantages:
  • there is a waste of energy since the pump rises in high pressure of the fuel in excess quantity;
  • the return of fuel not consumed at high temperatures is an additional risk;
  • the cost of realization is higher.

La présente invention est relative à un dispositif de contrôle du débit d'admission de l'essence dans la pompe à haute pression dans un système I.D.E. au moyen duquel la pompe à haute pression ne délivrera à la chambre commune, ou « common rail » que très précisément le volume d'essence nécessaire au fonctionnement du moteur.The present invention relates to a device for controlling the flow rate of admission of gasoline into the high-pressure pump in an I.D.E. by means of which the high-pressure pump will deliver to the common chamber, or "common rail" only very precisely the volume of fuel necessary for the operation of the engine.

Mais à partir du moment où la pompe haute pression ne produit que la quantité très précisément nécessaire il va se présenter des problèmes pour les trois cas suivants de fonctionnement : le fonctionnement en frein moteur c'est-à-dire quand il ne doit plus y avoir d'essence arrivant aux injecteurs alors que la pompe haute pression est toujours mécaniquement entraînée ; l'arrêt du moteur, car il faut alors évacuer l'essence à haute pression se trouvant dans la chambre commune ; et le ralenti pour lequel une précision très élevée du débit fourni est nécessaire.But from the moment when the high-pressure pump only produces the quantity that is very precisely necessary, there will be problems for the following three cases of operation: engine brake operation, that is to say when there must no longer be fuel arriving at the injectors while the high pressure pump is still mechanically driven; stopping the engine, because it is then necessary to evacuate the gasoline at high pressure in the common room; and idle for which a very high accuracy of the flow rate is needed.

L'invention a pour objet un procédé selon la revendication 1 et un dispositif selon la revendication 3.The subject of the invention is a method according to claim 1 and a device according to claim 3.

Le procédé selon la présente invention consiste à aménager, à l'intérieur de l'électrovanne contrôlant l'arrivée d'essence basse pression à l'admission de la pompe haute pression, une ou plusieurs fuites internes soit de la basse pression en amont de l'électrovanne vers la basse pression aval, soit de la haute pression vers la basse pression, ce qui permet de régler les problèmes particuliers qui se posent pour les trois modes de fonctionnement suivants : frein moteur, arrêt du moteur et ralenti.The method according to the present invention consists in arranging, within the solenoid valve controlling the arrival of low pressure gasoline at the intake of the high pressure pump, one or more internal leaks or low pressure upstream of the the solenoid valve to the low downstream pressure, ie from the high pressure to the low pressure, which makes it possible to solve the particular problems that arise for the three following operating modes: engine brake, engine stop and idle.

A titre d'exemple non limitatif et pour faciliter la compréhension de l'invention, on a représenté aux dessins annexés :

  • Figure 1 une vue schématique d'un circuit d'alimentation I.D.E.
  • Figure 2 une vue, également schématique, d'une pompe fournissant de l'essence à haute pression munie d'un dispositif de contrôle selon l'invention.
  • Figure 3 une vue d'une deuxième variante de réalisation.
  • Figure 4 une vue d'une troisième variante de réalisation.
  • Figure 5 une vue partielle de la figure 4, à échelle agrandie illustrant une quatrième variante de réalisation.
  • Figure 6 un diagramme illustrant le fonctionnement de l'installation.
  • Figure 7 un diagramme illustrant le fonctionnement avec une fuite additionnelle.
  • Figure 8 un exemple de mise en oeuvre de l'invention.
By way of non-limiting example and to facilitate the understanding of the invention, there is shown in the accompanying drawings:
  • Figure 1 a schematic view of an IDE power circuit
  • Figure 2 a view, also schematic, of a pump supplying high pressure gasoline provided with a control device according to the invention.
  • Figure 3 a view of a second variant embodiment.
  • Figure 4 a view of a third variant embodiment.
  • Figure 5 a partial view of the figure 4 , on an enlarged scale illustrating a fourth variant embodiment.
  • Figure 6 a diagram illustrating the operation of the installation.
  • Figure 7 a diagram illustrating the operation with an additional leak.
  • Figure 8 an example of implementation of the invention.

Dans toutes ces figures les mêmes éléments portent les mêmes références.In all these figures the same elements bear the same references.

En se reportant à la Figure 1 on voit que le circuit d'alimentation en essence à haute pression comporte un réservoir d'essence R ; une pompe à basse pression ou pompe de gavage B ; une électrovanne de contrôle de débit E, située en amont d'une pompe P à haute pression; une vanne de surpression D; une chambre à haute pression C (usuellement appelée common rail) à laquelle sont reliés les injecteurs I.Referring to the Figure 1 it can be seen that the high-pressure fuel supply circuit comprises a fuel tank R; a low pressure pump or booster pump B; a flow control solenoid valve E, located upstream of a high pressure pump P; a pressure relief valve D; a high pressure chamber C (usually called a common rail) to which injectors I are connected.

La pompe P peut être n'importe quelle pompe capable de fournir à la chambre C de l'essence sous pression.Pump P may be any pump capable of supplying chamber C with gasoline under pressure.

Dans l'exemple décrit ci-après (et qui n'est pas limitatif) cette pompe P est une pompe du type appelée pompe transfert qui comporte une partie huile et une partie essence qui sont séparées l'une de l'autre de façon étanche. L'huile, soumise par la pompe à un mouvement alternatif de va et vient, agit sur un élément déformable qui exerce une action de pompage sur l'essence.In the example described below (and which is not limiting) this pump P is a pump of the type called transfer pump which comprises an oil part and a gasoline which are separated from each other in a sealed manner. The oil, subjected by the pump to a reciprocating back and forth movement, acts on a deformable element which exerts a pumping action on the gasoline.

La pompe transfert est illustrée de façon schématique aux figures 2, 3, et 4 et n'est pas représentée en détail parce qu'elle est connue et ne fait pas l'objet de la présente invention.The transfer pump is schematically illustrated in FIGS. figures 2 , 3 , and 4 and is not shown in detail because it is known and not the subject of the present invention.

La brève description qui suit à pour objet de faciliter la compréhension des figures 2 à 4.The following brief description is intended to facilitate the understanding of Figures 2 to 4 .

L'huile est soumise à des mouvements alternatifs de va et vient par des pistons creux 1. Ces pistons sont animés d'un mouvement alternatif parce qu'ils prennent appui par leur tête 2 sur un plateau oscillant. Ce plateau oscillant n'est pas représenté parce qu'il s'agit d'un moyen connu. Lorsqu'un piston 1 se déplace (vers le haut sur la Figure 2) dans son cylindre 4, l'huile soulève le clapet 5. Un organe déformable 9, en forme de soufflet est fixé de façon étanche à une extrémité 6 au support du cylindre 4 et à son autre extrémité 8 au clapet 5. Lorsque le piston 1 se déplace en sens inverse le clapet 5 se rabaisse. Il en résulte que les mouvements de va et vient de l'huile provoquent un mouvement de va et vient dudit clapet 5 et donc d'élongations et contractions du soufflet 9.The oil is reciprocated back and forth by hollow pistons 1. These pistons are reciprocated because they are supported by their head 2 on a swash plate. This swash plate is not shown because it is a known means. When a piston 1 moves (upwards on the Figure 2 ) in its cylinder 4, the oil raises the valve 5. A deformable member 9, bellows-shaped is sealingly attached at one end 6 to the support of the cylinder 4 and at its other end 8 to the valve 5. When the piston 1 moves in the opposite direction the valve 5 is lowered. As a result, the reciprocating movements of the oil cause a movement back and forth of said valve 5 and therefore of elongations and contractions of the bellows 9.

Le soufflet 9 est placé dans une chambre remplie d'essence. Cette chambre n'est pas représentée parce qu'une telle disposition est connue. Les extensions et contractions du soufflet 9 provoquent un effet de pompage.The bellows 9 is placed in a chamber filled with gasoline. This room is not represented because such an arrangement is known. The extensions and contractions of the bellows 9 cause a pumping effect.

Chaque chambre dans laquelle se débat un soufflet 9 comporte une conduite 10 qui communique d'une part avec le circuit basse pression 20 par un clapet anti-retour 21 et d'autre part avec le circuit haute pression 32 par un clapet anti-retour 31.Each chamber in which a bellows 9 is deflected comprises a pipe 10 which communicates firstly with the low-pressure circuit 20 by a non-return valve 21 and secondly with the high-pressure circuit 32 by a non-return valve 31 .

Lorsque le soufflet 9 se déploie sous l'effet de la haute pression de l'huile, il chasse l'essence à la même pression à travers le clapet 31; lorsqu'il se rétracte l'essence alimentée par la pompe B traverse le clapet anti-retour 21 et pénètre dans la chambre dans laquelle le soufflet 9 se débat.When the bellows 9 unfolds under the effect of the high pressure of the oil, it drives the gasoline at the same pressure through the valve 31; when it retracts the gasoline supplied by the pump B passes through the check valve 21 and enters the chamber in which the bellows 9 is struggling.

On utilise une régulation amont du débit d'essence en régulant le débit d'essence arrivant à la pompe P au moyen d'une électrovanne 40 disposée sur la canalisation 23 arrivant de la pompe à basse pression B et distribuant l'essence au circuit d'alimentation 20 de ladite pompe P par une conduite 22a.An upstream control of the gasoline flow is used by regulating the flow of gasoline arriving at the pump P by means of a solenoid valve 40 disposed on the pipe 23 coming from the low pressure pump B and distributing the gasoline to the circuit. supply 20 of said pump P by a pipe 22a.

Il est connu des spécialistes que, dans la pratique, il est très difficile de réaliser une électrovanne à tiroir n'ayant aucune fuite interne, ce qui est un inconvénient.It is known to specialists that in practice it is very difficult to make a slide solenoid valve with no internal leak, which is a drawback.

La présente invention consiste à utiliser cet inconvénient en utilisant des fuites internes de l' électrovanne 40 pour résoudre les problèmes exposés plus haut.The present invention is to use this disadvantage by using internal leakage of solenoid valve 40 to solve the problems discussed above.

Pour cela on va, selon un premier mode de réalisation, disposer sur la conduite 32, qui collecte la haute pression venant de la pompe P, une dérivation 32a aboutissant à l'électrovanne 40 de régulation du débit de basse pression allant à la pompe, de façon à recycler en permanence un débit de fuite d'essence sous haute pression vers le circuit de basse pression à travers ladite électrovanne 40.For this we go, according to a first embodiment, have on the pipe 32, which collects the high pressure from the pump P, a bypass 32a leading to the solenoid valve 40 for regulating the low pressure flow to the pump, in order to continuously recycle a gasoline leakage flow under high pressure to the low pressure circuit through said solenoid valve 40.

Comme on le voit sur la Figure 2, l'essence à haute pression provenant des clapets anti-retour 31 est collectée par la canalisation 32, qui alimente la chambre C (ou common rail). Cette canalisation 32 comporte une première dérivation 32a qui aboutit à l'électrovanne 40 et une deuxième dérivation qui aboutit à un clapet de surpression D.As we see on the Figure 2 , high-pressure gasoline from the check valves 31 is collected by the pipe 32, which feeds the chamber C (or common rail). This pipe 32 has a first bypass 32a which leads to the solenoid valve 40 and a second bypass which leads to a pressure relief valve D.

L'électrovanne 40 est constituée d'un corps 41 dans lequel est placée une chemise 42 dans laquelle coulisse un tiroir 43 qui est soumis d'un côté à un ressort 44 et de l'autre à un électro-aimant ou moteur 45. Le tiroir 43 comporte deux gorges périphériques 47 et 46 qui sont placées en face l'une de l'arrivée 32a du collecteur haute pression 32, l'autre du départ 22a de la basse pression vers le collecteur de basse pression 22.The solenoid valve 40 consists of a body 41 in which is placed a jacket 42 in which slides a slide valve 43 which is subjected on one side to a spring 44 and the other to an electromagnet or motor 45. drawer 43 has two peripheral grooves 47 and 46 which are placed in front of one of the inlet 32a of the high-pressure manifold 32, the other of the outlet 22a from the low-pressure to the low-pressure manifold 22.

En fonctionnement normal, la gorge 46 est découverte de sorte que l'essence à basse pression arrivant par la canalisation 25 communique avec la canalisation 22a par le passage ménagé entre l'extrémité supérieure de la chemise 42 et de la gorge 46. La dimension de ce passage varie en fonction de la position du tiroir 43 et c'est ainsi que le débit d'essence à basse pression arrivant à la pompe est régulé en fonction des besoins du moteur.In normal operation, the groove 46 is uncovered so that the low-pressure gasoline arriving via the pipe 25 communicates with the pipe 22a through the passage formed between the upper end of the jacket 42 and the groove 46. this passage varies according to the position of the slide 43 and thus the flow of low pressure gasoline arriving at the pump is regulated according to the needs of the engine.

Lorsque l'électro-aimant 45 n'est plus excité, le ressort 44 repousse le tiroir 43 et la gorge 46 pénètre dans la chemise 42 ; le seul débit d'essence à basse pression qui arrive à la canalisation 22a est un débit de fuite, à basse pression, qui est la conséquence d'un jeu de fonctionnement nécessaire entre la chemise 42 et le tiroir 43.When the electromagnet 45 is no longer excited, the spring 44 pushes the drawer 43 and the groove 46 enters the sleeve 42; the only low pressure gasoline flow that arrives at the pipe 22a is a leakage flow, at low pressure, which is the consequence of a necessary operating clearance between the jacket 42 and the slide 43.

On ménage également un débit de fuite, mais à haute pression depuis la gorge 47 vers la chambre 49 qui est située à l'extrémité inférieure du corps 41 de l'électrovanne et qui communique avec la basse pression par le perçage central 48 qui traverse de part en part le tiroir 43.It also provides a leakage flow, but at high pressure from the groove 47 to the chamber 49 which is located at the lower end of the body 41 of the solenoid valve and which communicates with the low pressure by the central bore 48 which passes through apart from the drawer 43.

L'architecture interne de l'électrovanne 40 est déterminée de façon que le débit de fuite de l'essence haute pression vers basse pression (en 47a) soit supérieur au débit de fuite de l'essence basse pression amont de l'électrovanne vers basse pression aval (en 46a).The internal architecture of the solenoid valve 40 is determined so that the leakage rate of the high-pressure gasoline to low pressure (at 47a) is greater than the leakage rate of the low-pressure gasoline upstream of the solenoid valve to low downstream pressure (at 46a).

Lorsque le moteur fonctionne en frein moteur l'électro-aimant 45 n'est plus excité, mais le moteur tourne et la pompe P est donc entraînée par le moteur auquel elle est liée mécaniquement, l'alimentation en essence basse pression vers la canalisation 22 est coupée ; mais il y a un débit d'essence arrivant à ladite canalisation 22 qui est le débit de fuite allant par 46a de la basse pression amont à la basse pression aval.When the motor works in motor braking electromagnet 45 is no longer excited, but the engine rotates and pump P is driven by the engine to which it is mechanically linked, the supply of low-pressure gasoline to line 22 is cut off; but there is a flow of gasoline arriving at said pipe 22 which is the leakage flow going through 46a from the low upstream pressure to the low downstream pressure.

Lorsque le moteur est arrêté il reste de l'essence haute pression (environ 200 bar) dans la canalisation 32 et la chambre C. Cette essence à haute pression va, peu à peu, se décharger par la fuite en 47a vers le réservoir R.When the engine is stopped there is high pressure gasoline (about 200 bar) in the pipe 32 and the chamber C. This high-pressure gasoline will, gradually, be discharged by the leak 47a to the tank R.

Les dimensions respectives des espaces 46a et 47a doivent être déterminées de façon que le débit de fuite empruntant l'espace 47a soit toujours supérieur (et à la limite égal) au débit de fuite empruntant l'espace 46a.The respective dimensions of the spaces 46a and 47a must be determined so that the leakage flow through the space 47a is always greater (and at the equal limit) to the leakage flow through the space 46a.

Si l'on désigne par :

  • Q = le débit haute pression arrivant au collecteur 32
  • Q1 = le débit basse pression arrivant au collecteur 22
  • Q2 = le débit de fuite basse pression en 46a
  • Q3 = le débit de fuite haute pression en 47a
on a les équations suivantes :
  • Q = Q1 + Q2 - Q3 avec la condition suivante : Q2 négligeable
  • Q = Q1 + Q2 - Q3 avec la condition suivante : Q3 ≥ Q2 et Q1 négligeable lorsque l'on souhaite annuler le débit Q.
Et lorsque le moteur est arrêté :
  • Q = Q1 + Q2 - Q3 avec Q1 et Q2 négligeables c'est-à-dire un débit négatif et donc une décroissance de la pression dans le rail.
If we designate by:
  • Q = the high-pressure flow arriving at the collector 32
  • Q1 = the low pressure flow arriving at the collector 22
  • Q2 = low pressure leakage flow in 46a
  • Q3 = the high-pressure leakage flow in 47a
we have the following equations:
  • Q = Q1 + Q2 - Q3 with the following condition: Q2 negligible
  • Q = Q1 + Q2 - Q3 with the following condition: Q3 ≥ Q2 and Q1 negligible when it is desired to cancel the Q rate.
And when the engine is stopped:
  • Q = Q1 + Q2 - Q3 with Q1 and Q2 negligible ie a negative flow and therefore a decrease of the pressure in the rail.

Les figures 3 et 4 représentent deux autres variantes de réalisations mettant en oeuvre ce procédé.The figures 3 and 4 represent two other embodiments implementing this method.

Selon une première variante (figure 3) on ajoute à l'électrovanne à tiroir (40-43) un clapet anti-retour piloté, qui est intercalé entre la basse pression (BP) amont et la basse pression (BP) aval de l'électrovanne.According to a first variant ( figure 3 ) a controlled check valve is added to the gate solenoid valve (40-43), which is interposed between the low pressure (BP) upstream and the low pressure (BP) downstream of the solenoid valve.

Selon une deuxième variante (figure 4) on ajoute un dispositif de régulation de fuite à la sortie haute pression (HP) de l'électrovanne.According to a second variant ( figure 4 ) a leak control device is added to the high pressure (HP) output of the solenoid valve.

Comme précédemment, sur la conduite 32, qui collecte la haute pression venant de la pompe est disposée, une dérivation 32a aboutissant à l'électrovanne 40 de régulation du débit de basse pression allant à la pompe, de façon à recycler en permanence par l'espace 47a un débit de fuite d'essence sous haute pression vers le circuit de basse pression à travers ladite électrovanne 40.As previously, on the pipe 32, which collects the high pressure coming from the pump is disposed, a bypass 32a resulting in the solenoid valve 40 for regulating the low pressure flow to the pump, so as to recycle permanently by the pump. space 47a a gasoline leakage flow under high pressure to the low pressure circuit through said solenoid valve 40.

Dans le cas de la variante représentée à la figure 3 on dispose un clapet anti-retour 50 entre la canalisation BP 23, située en amont de l'électrovanne 40 et la canalisation BP 22a, située en aval.In the case of the variant shown in figure 3 there is a check valve 50 between the BP pipe 23, located upstream of the solenoid valve 40 and the pipeline BP 22a, located downstream.

Le clapet anti-retour 50 est piloté par l'électro-aimant 45 au moyen d'une tige poussoir 51. Le clapet est contre-tenu en position fermée par un ressort 52 prenant appui sur un support 53, muni d'orifices 54; ce support 53 étant en appui contre le tiroir 43 de l'électrovanne 40.The non-return valve 50 is controlled by the electromagnet 45 by means of a push rod 51. The valve is counter-held in the closed position by a spring 52 bearing on a support 53, provided with orifices 54; this support 53 being in abutment against the slide valve 43 of the solenoid valve 40.

En position repos, l'électrovanne 40 est fermée. La bille 50 repose sur son siège de façon étanche et le tiroir 43 recouvre la lumière d'alimentation 42a. La fuite interne de l'électrovanne 40 est contenue dans l'enveloppe 41 du tiroir 43. C'est la position "zéro débit", c'est-à-dire la suppression du débit Q1 + Q2.In the rest position, the solenoid valve 40 is closed. The ball 50 rests on its seat in a sealed manner and the drawer 43 covers the supply light 42a. The internal leakage of the solenoid valve 40 is contained in the envelope 41 of the drawer 43. This is the "zero flow" position, that is to say the suppression of the flow Q1 + Q2.

En fonctionnement, c'est-à-dire lorsque l'électrovanne 40 remplit son office de régulation, l'électro-aimant 45 est excité ; la tige 51 soulève la bille 50 et, par l'intermédiaire du support 53, pousse le tiroir 43, lequel découvre plus ou moins la lumière 42a alimentée en essence BP. Cette essence BP traverse les orifices 54 du support 53 et, la bille 50 étant soulevée, arrive à la canalisation 22a, qui alimente la conduite 22 d'alimentation BP.In operation, that is to say when the solenoid valve 40 fulfills its control function, the electromagnet 45 is excited; the rod 51 raises the ball 50 and, through the support 53, pushes the drawer 43, which more or less discovers the light 42a supplied with BP gasoline. This BP gasoline passes through the orifices 54 of the support 53 and, the ball 50 being lifted, arrives at the pipe 22a, which feeds the supply pipe 22 BP.

Le débit d'essence BP arrivant à la pompe HP est ainsi régulé.The flow of gasoline BP arriving at the pump HP is thus regulated.

Afin de garantir un effort de pilotage sensiblement constant, un jeu fonctionnel est ménagé entre la bille 50 et le support 53, avec l'équation suivante : BP × Section bille + Force ressort 52 = F ressor de rappel 44.

Figure imgb0001
In order to guarantee a substantially constant steering effort, a functional clearance is provided between the ball 50 and the support 53, with the following equation: BP × Ball section + Spring force 52 = F ressor reminder 44.
Figure imgb0001

A l'arrêt moteur, l'électro-aimant 45 est désexcité, le tiroir 43 ferme la lumière 42a et la bille 50 revient sur son siège.At the engine stop, the electromagnet 45 is de-energized, the drawer 43 closes the light 42a and the ball 50 returns to its seat.

La haute pression qui demeure dans les conduites 32/32a va fuir, du fait de la fuite interne, en 47a, de l'électrovanne 40 vers la canalisation 23 de sorte que la pression HP rémanente est progressivement déchargée.The high pressure that remains in the lines 32 / 32a will leak due to the internal leakage, 47a, the solenoid valve 40 to the pipe 23 so that the HP residual pressure is gradually discharged.

Cette variante a pour avantage d'assurer un réel débit zéro sans fuite de la pression de gavage (BP) comme cela est le cas dans les exemples de la figure 2.This variant has the advantage of ensuring a real zero flow without leakage of the boost pressure (BP) as is the case in the examples of the figure 2 .

D'autre part, comme il n'y a plus de fuite sur le circuit BP, il n'est plus nécessaire que d'avoir une petite fuite sur la HP, petite fuite qui n'a aucun effet pénalisant sur le fonctionnement de la pompe haute pression.On the other hand, as there is no more leak on the BP circuit, it is no longer necessary to have a small leak on the HP, a small leak that has no adverse effect on the operation of the high pressure pump.

La figure 4 représente une autre variante de réalisation, dans laquelle les mêmes éléments portent les mêmes références.The figure 4 represents another variant embodiment, in which the same elements bear the same references.

Le but de cette variante est de réaliser une fonction dite "fonction by-pass", qui permet, entre-autre, de court-circuiter la pompe HP pour un démarrage à BP.The purpose of this variant is to provide a function called "bypass function", which allows, among other things, to bypass the HP pump for a start at BP.

Dans certaines conditions de démarrage, le démarreur du moteur ne tourne pas assez vite pour que la pompe haute pression puisse fournir un débit suffisant aux injecteurs.Under certain starting conditions, the engine starter does not rotate fast enough that the high pressure pump can provide sufficient flow to the injectors.

Il est alors intéressant de court-circuiter, au moins partiellement, la pompe P pour alimenter directement le common rail C en essence à basse pression pour assurer un démarrage en basse pression.It is then interesting to short-circuit, at least partially, the pump P to directly feed the common rail C in gasoline at low pressure to ensure a low pressure start.

En se reportant à cette figure 4 on voit que le ressort de rappel 44 du tiroir 43 est enfermé dans une cage de longueur variable, constituée par deux éléments 60/61 qui peuvent se rapprocher l'un de l'autre.Referring to this figure 4 we see that the return spring 44 of the drawer 43 is enclosed in a cage of variable length, consisting of two elements 60/61 which can be closer to one another.

L'essence à basse pression provenant de la pompe de gavage B par la canalisation 23 arrive latéralement dans la chambre 64 dans laquelle se trouve la cage 60/61, qui referme le ressort de rappel 44.The gasoline at low pressure coming from the booster pump B via the pipe 23 arrives laterally in the chamber 64 in which the cage 60/61 is located, which closes the return spring 44.

Cette chambre 64 comporte à son extrémité supérieure un orifice 62 qui communique par une canalisation 63 avec le rail C et donc la HP qui s'y trouve.This chamber 64 has at its upper end an orifice 62 which communicates via a pipe 63 with the rail C and therefore the HP therein.

Au repos les pièces sont dans la position représentée à la figure 4.At rest the pieces are in the position shown in the figure 4 .

La basse pression de gavage arrivant par la canalisation 23 entre dans la chambre 64 de l'électrovanne 40 et communique par l'orifice 62 et la canalisation 63 avec le rail C. Cela assure la fonction by-pass exposée plus haut; d'autre part cela assure aussi la fonction de décharge du common rail C en cas d'arrêt.The low booster pressure arriving via the pipe 23 enters the chamber 64 of the solenoid valve 40 and communicates through the orifice 62 and the pipe 63 with the rail C. This ensures the by-pass function exposed above; on the other hand it also ensures the discharge function of the common rail C in case of stop.

Dès le début de la régulation, l'électro-aimant 45 repousse le tiroir 43 et la cage 60/61 vient obturer l'orifice 62 et donc la communication entre l'arrivée BP et le rail C. Si le débit fourni par la pompe HP est supérieur au débit consommé par le moteur (fuite de la vanne par exemple) la pression dans le circuit HP augmente, et une fuite HP rail vers BP est régulée au travers de l'orifice 62. Le débit excédentaire est donc recyclé vers la BP.From the beginning of the regulation, the electromagnet 45 pushes the spool 43 and the cage 60/61 closes the orifice 62 and thus the communication between the arrival BP and the rail C. If the flow provided by the pump HP is greater than the rate consumed by the engine (valve leakage for example) the pressure in the HP circuit increases, and an HP rail leak to BP is regulated through the orifice 62. The excess flow is recycled to the BP.

En phase normale de régulation l'électro-aimant 45 repousse le tiroir 43 qui comprime le ressort 44 lequel applique la partie 60 de la cage 60/61 contre l'orifice 62 qui est ainsi obturé; en remontant, le tiroir 43 fait communiquer la canalisation 23 avec la gorge 46 reliée à la canalisation 22a. Le débit d'essence BP arrivant à la pompe HP est ainsi régulé.In normal control phase the electromagnet 45 pushes the slide 43 which compresses the spring 44 which applies the portion 60 of the cage 60/61 against the orifice 62 which is thus closed; going up, the drawer 43 communicates the pipe 23 with the groove 46 connected to the pipe 22a. The flow of gasoline BP arriving at the pump HP is thus regulated.

Bien évidemment il faut éviter une ouverture inopportune de l'orifice 62 et pour cela il faut déterminer la section de l'orifice 62 de telle sorte que quand l'électro-aimant 45 applique par l'intermédiaire du tiroir 43 la partie 60 de la cage contre l'orifice 62 ce dernier soit dimensionné de telle sorte que la pression maximum de la HP multipliée par ladite section soit inférieure à la charge en place du ressort 44.Of course it is necessary to avoid an untimely opening of the orifice 62 and for this it is necessary to determine the section of the orifice 62 so that when the electromagnet 45 applies through the drawer 43 the part 60 of the cage against the orifice 62 the latter is dimensioned such that the maximum pressure of the HP multiplied by said section is less than the load in place of the spring 44.

Sur la figure 6 on a représenté quatre courbes (I), (II), (III) et (IV), données à titre d'exemple.On the figure 6 four curves (I), (II), (III) and (IV) are given by way of example.

L'abscisse est graduée en pourcentage de PWM (Pulses Width Modulation) qui est le moyen de commande usuel d'une électrovanne par modification de la largeur des impulsions arrivant au moteur 45.The abscissa is graduated in percentage of PWM (Pulses Width Modulation) which is the usual control means of a solenoid valve by modifying the width of the pulses arriving at the motor 45.

Il y a deux échelles en ordonnée, l'une du côté gauche, est une échelle de débit en cc/min ; l'autre du côté droit est une échelle de pression en bar.There are two scales on the y-axis, one on the left-hand side, is a flow scale in cc / min; the other on the right side is a bar pressure scale.

La courbe (I) représente la consommation du moteur au ralenti : elle est donc constante.Curve (I) represents idling engine consumption: it is therefore constant.

La courbe (II) représente le débit de fuite à travers l'électrovanne : elle augmente avec le PWM (diminution du recouvrement tiroir/chemise).Curve (II) represents the leakage flow through the solenoid valve: it increases with the PWM (reduction of the drawer / liner cover).

La courbe (III) représente l'augmentation du débit en fonction de PWM.Curve (III) represents the increase in flow as a function of PWM.

La courbe (IV) représente la pression nécessaire pour ouvrir le clapet 60/62 vers le common rail C en fonction de PWM.Curve (IV) represents the pressure required to open valve 60/62 to common rail C as a function of PWM.

On voit que la courbe (IV) n'est pas représentée à partir de 40% de PWM. Cela signifie qu'au-delà de cette valeur, la force exercée par le ressort 44, du fait de l'écrasement provoqué par le mouvement du tiroir (vers le haut sur la figure 4) commandé par le moteur 45, est telle que le clapet 60/62 ne peut plus s'ouvrir, la partie 60 de la cage 60/61 demeurant appliquée contre l'orifice 62.It can be seen that curve (IV) is not represented from 40% of PWM. This means that, beyond this value, the force exerted by spring 44, because of crushing caused by the movement of the drawer (upwards on the figure 4 ) controlled by the motor 45, is such that the valve 60/62 can no longer open, the portion 60 of the cage 60/61 remaining applied against the orifice 62.

L'examen des courbes (I) et (II) montre que, au ralenti, le débit de la fuite interne de l'électrovanne est supérieur à la consommation du moteur. En conséquence le calculateur qui contrôle le moteur va commander le PWM de façon que le clapet 60/62 puisse s'ouvrir et que l'excédent d'essence provenant de la fuite interne soit retourné à la BP amont.Examination of the curves (I) and (II) shows that, at idle, the flow rate of the internal leakage of the solenoid valve is greater than the engine consumption. As a result, the computer controlling the engine will control the PWM so that the valve 60/62 can open and the excess fuel from the internal leak is returned to the upstream LP.

Dans ce cas, comme le clapet 60/62 est ouvert, la HP qui se trouve envoyée au common rail C par la canalisation 32, refoule par la canalisation 63 vers la canalisation 23, à travers la chambre 64 de l'électrovanne 40; parce que la pression régnant dans le common rail C et donc dans la canalisation 63 est supérieure à celle régnant dans la canalisation 23.In this case, as the valve 60/62 is open, the HP which is sent to the common rail C through the pipe 32, flows through the pipe 63 to the pipe 23, through the chamber 64 of the solenoid valve 40; because the pressure prevailing in the common rail C and therefore in the pipe 63 is greater than that prevailing in the pipe 23.

On a ainsi une inversion de la circulation de l'essence lors de l'arrêt du moteur.This has a reversal of the flow of gasoline when stopping the engine.

Cette possibilité d'inversion de la circulation de l'essence peut s'avérer très intéressante.This possibility of reversing the flow of gasoline can be very interesting.

En effet cela permet de faire baisser la haute pression dans le common rail C pour des modes de fonctionnement très particuliers du moteur.Indeed it allows to lower the high pressure in the common rail C for very specific operating modes of the engine.

Dans les systèmes actuellement en service, lorsque l'on veut faire baisser la haute pression on enrichit le mélange ce qui augmente la consommation et fait donc baisser la pression ; mais cela se traduit par un gaspillage.In the systems currently in use, when one wants to lower the high pressure one enriches the mixture which increases the consumption and thus lowers the pressure; but that translates into waste.

Grâce au dispositif selon l'invention on peut couper l'alimentation et avoir un débit négatif qui retourne au réservoir et fait tomber la pression dans le common rail C.With the device according to the invention can be cut off the supply and have a negative flow that returns to the tank and drops the pressure in the common rail C.

Cette disposition, bien que satisfaisante, doit être améliorée.This provision, while satisfactory, needs to be improved.

En effet il s'avère qu'il est très difficile d'obtenir une précision suffisante par une telle régulation qui met en jeu des ressorts et des clapets : il peut se produire donc, au ralenti, des irrégularités d'alimentation des injecteurs qui font que le moteur n'aura pas un régime stable mais va « hoqueter ».Indeed it turns out that it is very difficult to obtain sufficient accuracy by such a regulation which involves springs and valves: it can therefore occur, at idle, injector feed irregularities that make that the engine will not have a stable regime but will "hiccup".

Pour éliminer cet inconvénient on dispose, selon l'invention, un débit de fuite additionnel permanent au niveau du clapet allant vers le common rail C c'est-à-dire le clapet 60/62.To eliminate this disadvantage there is, according to the invention, a permanent additional leakage flow at the valve towards the common rail C that is to say the valve 60/62.

En se reportant à la figure 5 on voit que la partie 60 de la cage 60/61 ne repose pas directement contre l'orifice 62, mais sur un siège 65 dans lequel on a disposé un ou plusieurs conduits précisément calibrés de façon à assurer à travers ledit siège 65 une fuite permanente calibrée.Referring to the figure 5 it can be seen that the portion 60 of the cage 60/61 does not rest directly against the orifice 62, but on a seat 65 in which one or more precisely calibrated ducts have been arranged so as to ensure through the seat 65 a permanent leakage calibrated.

En se reportant alors à la figure 7 on voit que la courbe (I) a été remplacée par la courbe (V) qui représente la consommation du moteur au ralenti + le débit de fuite à travers l'orifice calibré de fuite à travers le siège 65.Then referring to the figure 7 it is seen that the curve (I) has been replaced by the curve (V) which represents the consumption of the engine at idle + the leakage flow through the calibrated orifice of leakage through the seat 65.

On voit alors que la courbe (V) est toujours au-dessus de la courbe (II) c'est-à-dire que la consommation du moteur au ralenti additionnée du débit de fuite permanente est supérieure à la fuite interne de l'électrovanne.It can be seen that the curve (V) is always above the curve (II), that is to say that the consumption of the idling engine plus the permanent leakage flow rate is greater than the internal leakage of the solenoid valve .

Il en résulte qu'il y a un déficit du débit d'essence BP arrivant à la pompe; donc que le common rail C ne va pas être suffisamment alimenté; ce qui va faire baisser la pression dans le common rail C; cette diminution de pression va être détectée et transmise au calculateur lequel va augmenter le PWM c'est-à-dire faire se déplacer le tiroir 43 de l'électrovanne 40, pour augmenter le débit de BP en se déplaçant vers le pied de la courbe III.As a result, there is a deficit in the flow of gasoline BP arriving at the pump; so that the common rail C will not be sufficiently powered; which will lower the pressure in the common rail C; this decrease in pressure will be detected and transmitted to the computer which will increase the PWM that is to say move the slide 43 of the solenoid valve 40, to increase the flow of BP by moving towards the foot of the curve III.

La régulation de débit étant beaucoup plus précise que la régulation de pression on obtient ainsi une excellente maîtrise du ralenti.The flow control is much more accurate than the pressure control thus obtaining excellent control of the idle.

Ce résultat est obtenu au prix d'une perte de rendement global de la pompe; mais cette perte est très faible et considérée comme négligeable par rapport au résultat obtenu.This result is obtained at the cost of a loss of overall efficiency of the pump; but this loss is very small and considered negligible compared to the result obtained.

La figure 8 représente un exemple de réalisation du dispositif représenté schématiquement aux figures 5 et 6.The figure 8 represents an exemplary embodiment of the device diagrammatically shown in FIGS. figures 5 and 6 .

L'électrovanne comporte un tiroir 100 (correspondant au tiroir 43) qui est actionné par un moteur 101 (correspondant à 45). La BP amont, venant du réservoir grâce à la pompe de gavage, arrive par la canalisation 102 (correspondant à 23), dans une chambre 103 (correspondant à 64). La BP aval, provenant de la fuite interne est collectée dans la gorge 104 (correspondant à 46) et est dirigée vers l'entrée de la pompe HP par la canalisation 105 (correspondant à 22a). La fuite interne de la BP amont à la BP aval se produit dans la zone référencée 106 entre la chambre 103 et la gorge 104. Le tiroir est contre-tenu par un ressort 107 (correspondant au ressort 44) qui se trouve dans la chambre 103.The solenoid valve comprises a drawer 100 (corresponding to the drawer 43) which is actuated by a motor 101 (corresponding to 45). The upstream LP, coming from the tank through the booster pump, arrives via the pipe 102 (corresponding to 23), in a chamber 103 (corresponding to 64). The downstream LP from the internal leak is collected in the groove 104 (corresponding to 46) and is directed to the inlet of the HP pump via the line 105 (corresponding to 22a). The internal leakage of the upstream BP to the downstream LP occurs in the area referenced 106 between the chamber 103 and the groove 104. The drawer is counter-held by a spring 107 (corresponding to the spring 44) which is in the chamber 103 .

Le ressort 107 est disposé entre le tiroir 100 et un poussoir 108 portant une bille 109 qui vient obturer une petite canalisation 110 qui débouche dans une canalisation 111 laquelle communique avec le common rail C. Les canalisations 110 et 111 sont ménagées à travers une pièce 112 qui est fixée à la chemise 114 (correspondant à 42) dans laquelle coulisse le tiroir 100.The spring 107 is disposed between the slide 100 and a pusher 108 carrying a ball 109 which closes a small pipe 110 which opens into a pipe 111 which communicates with the common rail C. The pipes 110 and 111 are formed through a part 112 which is fixed to the liner 114 (corresponding to 42) in which the drawer 100 slides.

La pièce 112 est fixée à l'extrémité de la chemise 114 en ménageant un passage calibré 113 permettant une fuite permanente.The piece 112 is attached to the end of the sleeve 114 by providing a calibrated passage 113 permitting permanent leakage.

La canalisation 111 et la fuite calibrée 113 débouchent dans une chambre 115 qui, par une canalisation 116 (correspondant à 63), communique avec le common rail C.The pipe 111 and the calibrated leak 113 open into a chamber 115 which, via a pipe 116 (corresponding to 63), communicates with the common rail C.

La bille 109 sur son siège de la canalisation 110 et le passage calibré 113 correspondent au clapet 60/62 et à la fuite 65 de la figure 6.The ball 109 on its seat of the pipe 110 and the calibrated passage 113 correspond to the valve 60/62 and the leak 65 of the figure 6 .

L'électrovanne représentée à la figure 8 correspond exactement à celle des figures 4 et 5 et son fonctionnement est identique.The solenoid valve shown in figure 8 exactly matches that of figures 4 and 5 and its operation is identical.

Claims (10)

  1. Method for controlling the high-pressure supply (HP)of a set of injectors which are connected to a high-pressure common chamber, known as the "common rail" (C), in a direct petrol injection circuit, known as IDE, by a high-pressure pump (P), by acting on the low-pressure supply (BP) of the said pump (P) by means of a solenoid valve (E) with a slide, which valve is controlled by the computer which controls the functioning of the engine, the said solenoid valve (E) comprising an internal escape for the low pressure upstream, which reaches the solenoid valve (E), towards the low pressure downstream, which goes towards the pump (P), characterised in that in the said solenoid valve (E) there is provided an escape for the high-pressure petrol (HP) which is located in the common rail (C), towards the low pressure upstream.
  2. Method according to claim 1, consisting of connecting the chamber (64) of the solenoid valve (E) which receives the upstream low pressure, to the common rail (C), by means which act as a non-return and calibrated passage valve, such that, in certain conditions of functioning of the engine, the petrol which is at a high pressure in the common rail can be driven back to the low-pressure intake upstream.
  3. Device for regulation of the petrol supply of a direct-injection engine, for implementation of the method according to claim 2, of the type comprising: a supply of petrol at low pressure by a pump (B) which draws from a tank(R); a high-pressure pump (P) which supplies a common rail (C), and a solenoid valve (E) which regulates the low-pressure petrol supply of the said pump (P), the said solenoid valve (E) being a solenoid valve (40) with a slide (43), the latter sliding in a casing (42) such as to make the low-pressure intake upstream (23) communicate with the low-pressure duct downstream (22a) which supplies the pump (P)by means of a groove (46) which is provided in the slide (43), an escape throughput being provided between the low pressure upstream (23) and the low pressure downstream (22a) by means of play between the casing (42) and the slide (43), characterised in that the slide (43) is driven by a motor (45) and is retained by a spring (44), the latter being disposed in a deformable cage (60/61) which is disposed in a chamber (64), into which there opens the intake piping (23) of the low pressure upstream, the upper part (60) of this cage shutting or opening an aperture (62) in the chamber (64), which is connected by piping (63) to the common rail (C), this shutting means also being provided with calibrated apertures (65) such that, according to the demand of the engine, communication can be established between the tank (R) and the common rail (C) by the piping (23) and (63), through the aperture (62) and/or the calibrated apertures (65).
  4. Device according to claim 3, wherein the aperture (62) comprises a seat (65) against which the mobile part (60) of the deformable cage (60/61) is supported, one or more calibrated ducts passing through the said seat (65) such as to assure a permanent calibrated escape though the said seat (65).
  5. Device according to claim 3, wherein a bore (48) passes through the slide (43) of the solenoid valve (E).
  6. Device according to claim 4, the device being such that, in normal functioning of the engine, the petrol which is supplied at low pressure by the low-pressure pump (B) passes through the solenoid valve by passing via the groove (46), which is uncovered to a greater or lesser extent by the displacement of the slide (43) driven by the motor (45), against the spring (44) which applies the part (60) of the cage against the aperture (62).
  7. Device according to claim 3, the device being such that, when the engine is stopped, the residual high pressure which exists in the common rail (C) flows towards the tank (R) via the calibrated apertures (65), the chamber (64) and the piping (23).
  8. Device according to claim 3, the device being such that, when the engine is acting as an engine brake, the injectors being stopped, but the pump (P) still being driven and pumping the escape throughput which goes from the low pressure upstream to the low pressure downstream, the high pressure increases in the common rail, and thrusts the cage (60) back, and opens the aperture (62) such as to be returned to the tank (R).
  9. Device according to claim 3, the device being such that, when the engine is idling, the excess of high-pressure petrol supplied by the pump (P) is driven back to the tank (R) via the piping (63), the aperture (62) and the piping (23).
  10. Device according to claims 3 to 9, comprising for the control of the low-pressure supply of the pump (P): a solenoid valve (40), the slide (43-100) of which is activated by a motor (45-101), the low pressure reaching the solenoid valve via piping (23-102) which opens into a chamber (64-103) where there is located a spring (44-107) which retains the slide (43-100), and being directed to the pump (P) by piping (23a-105), the internal escape of the upstream low pressure towards the downstream low pressure which takes place between the chamber (64-103) and the common rail (C) being provided by a valve (60/61-110) which is controlled by the movements of the slide (43-108), with the addition of a calibrated escape throughput, and permitting communication between the high pressure and the low pressure upstream, either via the said valve (60/61) or adjacent to the latter via a calibrated passage (113).
EP03755583A 2002-07-11 2003-07-08 Device and process for controlling the flow rate of a direct injection fuel pump Expired - Lifetime EP1521913B1 (en)

Applications Claiming Priority (5)

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FR0208726 2002-07-11
FR0208726 2002-07-11
FR0209797 2002-07-31
FR0209797 2002-07-31
PCT/FR2003/002118 WO2004007950A2 (en) 2002-07-11 2003-07-08 Device for controlling flow rate of a direct injection fuel pump

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EP1521913B1 true EP1521913B1 (en) 2009-09-09

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EP (1) EP1521913B1 (en)
JP (1) JP4441608B2 (en)
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WO2004007950A2 (en) 2004-01-22
JP2005538285A (en) 2005-12-15
ATE442524T1 (en) 2009-09-15
WO2004007950A3 (en) 2004-04-08
JP4441608B2 (en) 2010-03-31
US7270113B2 (en) 2007-09-18
US20050252492A1 (en) 2005-11-17
EP1521913A2 (en) 2005-04-13
DE60329182D1 (en) 2009-10-22
AU2003273426A8 (en) 2004-02-02

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