EP1571341B1 - Multistage vacuum fan - Google Patents
Multistage vacuum fan Download PDFInfo
- Publication number
- EP1571341B1 EP1571341B1 EP05004554A EP05004554A EP1571341B1 EP 1571341 B1 EP1571341 B1 EP 1571341B1 EP 05004554 A EP05004554 A EP 05004554A EP 05004554 A EP05004554 A EP 05004554A EP 1571341 B1 EP1571341 B1 EP 1571341B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- radial
- fan
- radial fan
- suction
- drive shafts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
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- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 238000005192 partition Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 5
- 230000006978 adaptation Effects 0.000 description 4
- 230000003584 silencer Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000013022 venting Methods 0.000 description 2
- 241000219098 Parthenocissus Species 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 210000002023 somite Anatomy 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/16—Centrifugal pumps for displacing without appreciable compression
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D23/00—Other rotary non-positive-displacement pumps
- F04D23/001—Pumps adapted for conveying materials or for handling specific elastic fluids
- F04D23/003—Pumps adapted for conveying materials or for handling specific elastic fluids of radial-flow type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/16—Combinations of two or more pumps ; Producing two or more separate gas flows
- F04D25/166—Combinations of two or more pumps ; Producing two or more separate gas flows using fans
Definitions
- the invention relates to a suction dredger with a multi-stage suction fan with at least two, each consisting of a housing and an impeller arranged therein, successively arranged, drivable radial blowers, wherein the blowout of the respective first radial blower is connected to the intake of the respective second radial blower through a respective flow channel ,
- a suction dredge having a suction fan that generates a vacuum strong enough to penetrate soil and the like to suck a suction hose or a suction pipe into a collecting tank.
- a suction dredger is for example by the EP 1 127 196 A1 which has a pneumatic suction turbine which is connected to a collecting container for the sucked up suction material and with a collecting container subsequent filter chamber with a plurality of filters through which the suction air flow is passed for fine filtration, said collecting container and filter chamber separated by a partition are.
- the mouth of the suction pipe takes place laterally above in the sump, wherein the passage of the partition opposite the confluence of the suction pipe is arranged offset by 180 degrees and within the partition as far as possible away from the junction, so that the Saugluftströmung about a vertical axis moved cyclone within the collecting container, and the suction air flow is guided so that it flows against the filter in the filter chamber substantially horizontally and flows through it.
- suction fan radial blower are particularly suitable due to the required power range between about 100 and 1000 kW and because of the required resistance to alternating loads, shocks and dirt particles in the intake air. These have in addition to axial fans in addition to the advantage that they are easy to produce and have a lower maintenance.
- a radial fan consists of a arranged in a housing on a drivable drive shaft impeller, which consists of a flat, arranged perpendicular to the longitudinal axis of the drive shaft in the center, circular disc and arranged perpendicularly on the disc wings, wherein the housing at least one aligned with the drive shaft or Having arranged in the vicinity of the longitudinal axis of the drive shaft suction opening and at least one arranged in the housing in the region of the outer periphery of the impeller exhaust opening.
- the centrifugal fan utilizes the inertia of the air by centrally flowing air through the suction port into the impeller and rotating it through the vanes located on the rotating disk so that the air is thrown radially outward due to its inertia and thereby compressed.
- the compressed air flows out through the arranged in the housing in the region of the outer periphery of the impeller exhaust opening from the radial fan. If the blower operates at the exhaust opening against ambient pressure, a negative pressure relative to the ambient pressure is generated at the intake opening.
- a plurality of radial fans on a common, drivable drive shaft one behind the other, wherein, for example, in a two-stage suction fan, the exhaust opening of the first stage serving as the first radial blower with the suction port of serving as a second stage second radial blower is connected. In several stages, these are just as much as the first and the second stage each connected between the exhaust port and suction through a flow channel.
- the common drive shaft must be passed through the flow channel between the stages due to the respectively axially arranged in the axis intake opening of the individual stages, thereby causing additional energy losses, the maximum achievable pressure ratio further lowering, undesirable cross-sectional changes in the inlet channel.
- An additional disadvantage of the known arrangement is that an adaptation of the suction power is only possible via a speed adjustment of the radial fan. Such an adaptation is appropriate, for example, depending on the réellesaugendem bulk material, or of its moisture or state, as for example, the power consumption and thus the energy consumption can be lowered.
- the known from the prior art embodiments allow only a limited reduction in energy consumption, since the effectiveness of a radial fan, as usual in turbomachinery, is limited to a narrow speed range, so that the power consumption with an adjustment of the suction power over the speed is not linear with the suction power changed.
- the two radial fans are bypassing the other radial fan alone in the Luft basicweg switched on or in such a way switchable that the air inlet of the second radial blower in the conveying direction is connected to the downstream side of the first radial fan.
- the fans are preferably axial fans, the rotors of which are designed for opposite directions of rotation and are driven in opposite directions.
- this deaerator is not suitable for use in a suction dredger.
- the achievable with this venting device pressure ratio which can only be achieved even when connecting the two radial blower in series, is not enough to dig by means of a suction dredge, for example, trenches or the like.
- a device for deflecting the fluid flow of an engine for a two-jet, vertically launchable aircraft has become known.
- both engines are active, a part of the fluid flow of the respective first compressor stage, which is a bypass engine or a turboprop engine, the two engines by separate outlet nozzles with adjustable outlet cross-section vertically deflected downward.
- Each engine is responsible for the lift on the respective side of the aircraft.
- the device allows bypassing the failed engine to divert the branched fluid flow of the still active engine also to the outlet nozzle of the failed engine.
- the device thus allows a safety measure during the critical hover phase of a twin-jet vertically launching aircraft in case of failure of an engine by deflecting a portion of the fluid flow of the still active engine through the exhaust nozzle of the failed engine to prevent crashes of the aircraft, without this fluid flow through the failed engine passes through.
- the respective first compressor stages of the two engines are arranged in the flow direction parallel to each other, wherein the nozzle (blow-out) of the first engine does not open into the inlet (intake) of the second engine.
- the invention is therefore based on the object to develop a suction dredger, which uses the advantages of radial blowers, without having at least all of the aforementioned disadvantages, so that an improvement in the efficiency of the suction fan of the suction dredger can be achieved.
- the object is achieved in a suction dredger of the aforementioned type in that the successively arranged and each interconnected by a flow channel radial fan are arranged offset relative to each other on separate drive shafts, so that in the flow channel between the exhaust opening of the first and the suction of the second Radial blower a flow deflection by less than 180 ° (degrees) takes place.
- a flow deflection of 90 ° (degrees) takes place in the flow channel between the blow-out opening of the first and the suction opening of the second radial blower.
- radial blowers which are also to be referred to as stages
- stages are connected in series, wherein in the flow passage between the blowout of the first and preceding and the suction of the second and subsequent radial blower, a flow deflection preferably by 90 ° (Degrees).
- the series connection of the stages can thus take place in such a way that the individual stages follow one another in a step-like manner, so that it is ensured for each stage that a flow deflection of 90 ° is provided between the discharge opening of the preceding stage and the suction opening of the subsequent stage.
- the suction fan according to the invention has the advantage over the prior art, that at least two radially arranged successively arranged and each interconnected by a flow passage radial fan relative to each other on separate drive shafts are arranged so that in the flow channel between the exhaust opening of the first and the suction of the second radial fan flow deflection by less than 180 °, preferably 90 °, takes place.
- Two successive radial fans are so far offset relative to each other perpendicular to at least one longitudinal axis of the two drive shafts arranged that the suction of the second radial blower at least half the diameter of the housing of the first radial fan perpendicular to the drive shaft of the latter and in the direction of at least one longitudinal axis of the two Drive shafts is arranged offset, so that when parallel drive shafts, a flow deflection between the blowout of the first radial blower and the suction of the second radial blower by only 90 ° is required, which can significantly increase the efficiency and the maximum achievable pressure ratio of the suction fan. In non-parallel drive shafts of the two radial fan, the necessary flow deflection is changed by an additional included between the drive shafts angle.
- An advantageous embodiment of the invention provides that do not intersect the longitudinal axes of the drive shafts in their projection on each other.
- a further advantageous embodiment of the invention provides that the drive shafts are arranged parallel to each other.
- the drive shafts of the radial fan are mounted on their respective arranged in a radial fan end flying, each individual drive shaft does not protrude beyond the inlet opening facing the arranged in the housing of the respective radial fan impeller, so that the drive shaft is not through the cross section of the suction leads. Due to the floating bearing, it is possible to dispense with interfering internals for supporting the drive shaft in the cross-section of the intake opening, thereby reducing the losses in the flow before entering the radial fan.
- Another advantageous embodiment of the invention provides that the rotational speeds of the drive shafts are independently controllable, so that a Adjustment of the speed of each fluidically consecutive radial blower to the thermodynamic state of the delivered air is possible, given by the total pressure, the static pressure and the density of the air in the cross section of the intake of the respective radial fan.
- An additional advantageous embodiment of the invention provides that the drive shafts of the radial fan are at least in groups independently drivable, wherein in the flow channel between two fluidically successive, independently drivable radial blowers or radial fan groups a closable blow-off is arranged, through which air if necessary at least one driven radial fan or a driven centrifugal fan group can be blown off in front of at least one non-driven radial fan or a non-driven centrifugal fan group into the environment.
- a particularly advantageous embodiment of the invention provides that the radial fan are arranged on two drive shafts, wherein fluidically successive radial fan are arranged alternately each on a different of the two drive shafts, as the respectively before and then lying radial fan.
- the first, third and fifth radial fans are arranged on a first drive shaft
- the second, fourth and sixth radial fans are arranged on a second drive shaft arranged offset in parallel
- the radial fans arranged on a drive shaft in each case in the intermediate space between the radial fans the other drive shaft are arranged.
- the respective common drive shaft through the cross section of the intake of individual radial blower, resulting in losses in the flow, but this is at least partially compensated by a very compact and simple structure.
- An advantageous embodiment of the invention provides that at least two identical suction fan, each with at least two successive radial fans are successively arranged to form a fan, wherein the intake of the first radial fan of the second suction fan with the exhaust opening of the last radial fan of the first suction fan by a closable discharge opening having connecting channel is connected, wherein the suction fan are independently switched on and off.
- a suction fan to achieve the highest possible efficiency as far as possible causes a minimum and at most technically necessary flow deflection between the individual radial fans, whereas between the independent and sequentially arranged suction fans, for example due to a limited space, a stronger flow deflection may be necessary.
- At least four each consisting of a radial fan blower stages are present, each two or possibly three successively and each connected by a flow channel interconnected and offset relative to each other on separate drive shafts are arranged so that in the flow channel between the Ausblasö réelle the first and the suction of the second radial fan and optionally the third radial fan a flow deflection by less than 180 ° (degrees), preferably by 90 ° (degrees), takes place and these stages form a first stage block, wherein this step block is followed by at least one further step block, which is rotated 180 ° with respect to the first step block, wherein between the exhaust port of the last stage of the first stage block and the suction port of the first stage of the other, adjacent step block, a flow deflection of 270 °, however the flow deflections within the individual step blocks are less than 180 ° (degrees), preferably 90 ° (degrees).
- the offset between two successive radial fans of a step block perpendicular to the longitudinal axes of the drive shafts chosen so large that the intake of the second and optionally third radial fan at least at a distance "s" from the longitudinal axis of the drive shaft of the first and optionally second radial fan is arranged remotely, which corresponds to half the diameter of the housing of the first radial fan and is offset in the direction of the longitudinal axes of the drive shafts by the length of the housing.
- FIG. 1 schematically illustrated suction fan 2 consists of two spaced-apart, parallel drive shafts 4 staggered and successive radial fans 3a and 3b, stages, which can be summarized referred to as a step block.
- Each radial blower 3a, 3b has on its housing 25 in the longitudinal axis 5a, 5b of the respective drive shaft 4a, 4b arranged centrally leading to an impeller 11 intake opening 7a, 7b, and in the housing 25 of the radial fan 3a, 3b, in the region of Outside circumference of the impeller 11 arranged exhaust opening 6a, 6b.
- the blow-off opening 6a of the first radial blower 3a and the suction opening 7b of the second radial blower 3b connects to a flow channel 8, which causes a deflection of the air flow by 90 degrees.
- the offset "s" between the radial fans 3 a, b within the suction fan 2 both in the direction of the longitudinal axes 5a, 5b of the drive shafts 4a, 4b is chosen so that between the exhaust opening 6a of the first radial fan 3a and the suction port 7b of the second radial fan 3b a flow deflection of only 90 ° is necessary by the offset between the successive radial fans 3a and 3b perpendicular to the longitudinal axes 5a, 5b of the two drive shafts 4a, 4b is chosen so large that the suction port 7b of the second radial fan 3b at least at a distance is arranged away from the longitudinal axis 5a of the drive shaft 4a of the first radial fan 3a, which corresponds to half the diameter of the housing 25 of the first radial fan 3a, and in the direction of the longitudinal axes 5a, 5b of the two drive shafts 4a, 4 b is offset by the length of the housing 25, resulting in a significant
- the drive shafts 4 a, b are also mounted on their flying ends connected to the radial fans 3 a, b 9, wherein each individual drive shaft 4 a, b not on the suction opening 7 facing end face 10 of the arranged in the respective radial fan 3 impeller eleventh protrudes. Due to the flying bearing no flow interfering internals for supporting the drive shaft 4 in the intake is required, in addition, the drive shafts 4 do not protrude into the cross section of the intake 7, thereby further improving the efficiency of the suction fan 2 is effected by reducing the flow losses , The working direction of the suction fan 2 is indicated by the flow direction S.
- FIG. 2 a connection channel 12 is shown, with the two identical suction fan 2 of the FIG. 1 to a suction power in the two-stage controllable suction fan 1, FIG. 3 , can be connected.
- the connecting channel 12 has a closable by a door 14 Abblasö réelle 13, which allows air, which has been promoted by a suction fan, redirect so that it does not by a second, for example, switched off suction fan, or other suction fan flows.
- the connecting channel 12, together with the closable blow-off opening 13, enables the connection of two or more than two identical suction blowers 2, wherein the suction blowers 2 can be switched on and off independently of one another.
- the exhaust port 6b of the first, as in FIG. 1 constructed suction blower 2 leads directly into the connecting channel 12, which is separated by means of a partition wall 15 of a silencer 16 connected to the environment.
- the blow-off opening 13 is cut out of the partition wall 15 and can be closed by the door 14, which is preferably a sliding door or slatted door. Is the door 14 locked, so the air can only through a supply channel 1 7, the second, also as in FIG. 1 shown constructed suction fan 2 leads, flow out.
- the exhaust port 6b of the second suction fan 2 opens before the muffler 16, through which the air can escape into the environment.
- the air flows directly through the blow-off opening 13 and the silencer 16 into the environment.
- FIG. 3 a suction dredge 18 is shown, consisting of a mounted on a chassis 19 Sauggebläse addressed 1, namely of at least two identical, in their construction FIG. 1 corresponding and connected to a connecting channel 12 suction fans 2, and a collecting container 20 for the sucked soil.
- the connecting channel 12 In the upper part of the blower 1 is the connecting channel 12, which is separated by the partition wall 15 from the muffler 16.
- the door 14 closes in FIG. 3 the blow-off opening 13, so that both suction fan 2 can be operated in series to produce a high suction power.
- FIG. 4 is shown mounted on the chassis suction fan device 1, consisting of at least two identical and connected by a connecting channel 12 suction fans 2.
- the drive shafts 4 of the radial fan 3 means - for example - belt 21 arranged on the drive train 22, not drawn, independent PTO can be driven by the motor 23 of the chassis 19, the PTOs can be switched on and off independently and the chassis 19, while the engine power is mainly needed for the radial blower 3, in the creeper of the suction dredger can be moved forward.
- FIG. 5 clearly shows the offset perpendicular to the longitudinal axes 5 and in the direction of the longitudinal axes 5 of the drive shafts 4 between the radial fans 3 within the independent suction fan second
- FIG. 6 is the drive of parallel staggered and each associated with a radial fan 3 drive shafts 4 of the radial fan 3 from the drive train 22 of the chassis 19 can be seen.
- the drive shafts 4 of the combined into one group radial fan 3 of a suction fan 2 are thereby driven by jointly on a shaft, and driven by the motor 23 of the chassis 19 each group driving wheels 24 driven.
- FIG. 7 shows a schematic arrangement of a suction fan in plan view with four on separate, parallel and arranged separately driven drive shafts radial blowers, which thus form four stages.
- Two steps each are combined to form a step block, namely steps 1 and 2 and steps 3 and 4.
- the design of the individual step blocks, steps 1 and 2 and steps 3 and 4, is very similar to steps 1 and 2 of FIG. 1 , which is why reference is made to the description there.
- Stages 3 and 4 can thus be understood as a doubling of stages 1 and 2.
- the second stage output is connected via a flow channel 8 'to the third stage input; the output of the third stage is connected via a flow channel 8 to the input of the fourth stage. After the output 6d of the fourth stage further stages can be connected. It can be seen that even with the use of four stages an extremely compact design of the radial fan is given.
- This step block is followed by at least one more Stepped block, formed by the steps 3 and 4, which is rotated relative to the first step block by 180 °.
- a flow deflection of 270 ° takes place through the flow channel 8 '; the flow deflections within the individual step blocks are less than 180 °, preferably 90 °, as in FIG. 7 shown.
- the invention is particularly applicable industrially in the field of manufacturing and operation of suction dredgers.
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Abstract
Description
Die Erfindung betrifft einen Saugbagger mit einem mehrstufigen Sauggebläse mit mindestens zwei aus jeweils einem Gehäuse und einem darin angeordneten Flügelrad bestehenden, aufeinander folgend angeordneten, antreibbaren Radialgebläsen, wobei die Ausblasöffnung des jeweils ersten Radialgebläses mit der Einsaugöffnung des jeweils zweiten Radialgebläses durch jeweils einen Strömungskanal verbunden ist.The invention relates to a suction dredger with a multi-stage suction fan with at least two, each consisting of a housing and an impeller arranged therein, successively arranged, drivable radial blowers, wherein the blowout of the respective first radial blower is connected to the intake of the respective second radial blower through a respective flow channel ,
Neuere Entwicklung zum Ausheben von Gräben, Kanälen Baugruben und der gleichen sehen vor, anstelle eines konventionellen, mit einer Schaufel ausgestatteten Baggers einen Saugbagger zu verwenden, welcher über ein Sauggebläse verfügt, das einen Unterdruck erzeugt, der stark genug ist, um Erdreich und dergleichen durch einen Saugschlauch oder ein Saugrohr in einen Sammelbehälter zu saugen. Ein derartige Saugbagger ist zum Beispiel durch die
Für derartige Sauggebläse sind aufgrund des erforderlichen Leistungsbereichs zwischen etwa 100 und 1000 kW und wegen der erforderlichen Widerstandsfähigkeit gegen Wechselbelastungen, Stöße und Schmutzpartikel in der angesaugten Luft Radialgebläse besonders geeignet. Diese weisen im Vergleich zu Axialgebläsen darüber hinaus den Vorteil auf, dass sie einfach herstellbar sind und einen geringeren Wartungsaufwand aufweisen.For such suction fan radial blower are particularly suitable due to the required power range between about 100 and 1000 kW and because of the required resistance to alternating loads, shocks and dirt particles in the intake air. These have in addition to axial fans in addition to the advantage that they are easy to produce and have a lower maintenance.
Ein Radialgebläse besteht aus einem in einem Gehäuse auf einer antreibbaren Antriebswelle angeordneten Flügelrad, welches aus einer ebenen, senkrecht zur Längsachse der Antriebswelle im Mittelpunkt angeordneten, kreisrunden Scheibe und senkrecht auf der Scheibe angeordneten Flügeln besteht, wobei das Gehäuse mindestens eine mit der Antriebswelle fluchtenden oder in der Nähe der Längsachse der Antriebswelle angeordnete Einsaugöffnung und mindestens eine im Gehäuse im Bereich des Außenumfangs des Flügelrades angeordnete Ausblasöffnung aufweist. Das Radialgebläse nutzt die Trägheit der Luft, indem Luft durch die Einsaugöffnung zentral in das Flügelrad strömt und durch die auf der rotierenden Scheibe angeordneten Flügel in Rotation versetzt wird, so dass die Luft aufgrund ihrer Trägheit radial nach außen geschleudert und dabei verdichtet wird. Die verdichtete Luft strömt durch die im Gehäuse im Bereich des Außenumfangs des Flügelrades angeordnete Ausblasöffnung aus dem Radialgebläse ab. Arbeitet das Gebläse an der Ausblasöffnung gegen Umgebungsdruck, so wird an der Einsaugöffnung ein Unterdruck gegenüber dem Umgebungsdruck erzeugt.A radial fan consists of a arranged in a housing on a drivable drive shaft impeller, which consists of a flat, arranged perpendicular to the longitudinal axis of the drive shaft in the center, circular disc and arranged perpendicularly on the disc wings, wherein the housing at least one aligned with the drive shaft or Having arranged in the vicinity of the longitudinal axis of the drive shaft suction opening and at least one arranged in the housing in the region of the outer periphery of the impeller exhaust opening. The centrifugal fan utilizes the inertia of the air by centrally flowing air through the suction port into the impeller and rotating it through the vanes located on the rotating disk so that the air is thrown radially outward due to its inertia and thereby compressed. The compressed air flows out through the arranged in the housing in the region of the outer periphery of the impeller exhaust opening from the radial fan. If the blower operates at the exhaust opening against ambient pressure, a negative pressure relative to the ambient pressure is generated at the intake opening.
Aufgrund von Spaltströmungen, Kompressibilitätseffekten, Resonanzeffekten, der auftretenden Reynoldszahl und dergleichen kann mit einem Gebläse - unabhängig davon, ob es sich um ein Radial- oder um ein Axialgebläse handelt - nicht jedes beliebige Druckverhältnis zwischen Ausblas- und Einsaugöffnung erzeugt werden.Due to slit flows, compressibility effects, resonance effects, the occurring Reynolds number and the like, it is not possible to generate any desired pressure ratio between the blow-out and intake openings with a blower, irrespective of whether it is a radial blower or an axial blower.
Zur Erhöhung des erzeugbaren Druckverhältnisses ist es deshalb üblich, mehrere Radialgebläse auf einer gemeinsamen, antreibbaren Antriebswelle hintereinander anzuordnen, wobei beispielsweise bei einem zweistufigen Sauggebläse die Ausblasöffnung des als erste Stufe dienenden ersten Radialgebläses mit der Einsaugöffnung des als zweite Stufe dienenden zweiten Radialgebläses verbunden ist. Bei mehreren Stufen werden diese untereinander genauso wie die erste und die zweite Stufe jeweils zwischen Ausblasöffnung und Einsaugöffnung durch einen Strömungskanal verbunden.To increase the pressure ratio that can be generated, it is therefore customary to arrange a plurality of radial fans on a common, drivable drive shaft one behind the other, wherein, for example, in a two-stage suction fan, the exhaust opening of the first stage serving as the first radial blower with the suction port of serving as a second stage second radial blower is connected. In several stages, these are just as much as the first and the second stage each connected between the exhaust port and suction through a flow channel.
Derartige mehrstufige Radialgebläse weisen jedoch den Nachteil auf, dass aufgrund des Funktionsprinzips - in Axialrichtung im Bereich der Antriebswelle angeordnete Einsaugöffnung und in Radialrichtung am Gehäuses im Bereich des Außenumfangs des Flügelrades angeordnete Ausblasöffnung - eine Strömungsumlenkung um zunächst mindestens 180° in Richtung zu der Antriebswelle hin und anschließend um mindestens 90° in eine parallele Richtung zur Antriebswelle, zusammen also um mindestens 270°, erforderlich ist, um die Ausblasöffnung der vorherigen Stufe mit der Einsaugöffnung der nachfolgenden Stufe zu verbinden, wodurch es zu sehr hohen Energieverlusten in der Strömung kommt und wodurch das maximal erzielbare Druckverhältnis abgesenkt wird.However, such a multi-stage radial blower have the disadvantage that due to the principle of operation - arranged in the axial direction in the drive shaft inlet opening and arranged radially in the housing in the region of the outer periphery of the impeller exhaust opening - a flow deflection at first at least 180 ° towards the drive shaft and then at least 90 ° in a direction parallel to the drive shaft, together so at least 270 °, is required to connect the exhaust port of the previous stage with the intake port of the subsequent stage, resulting in very high energy losses in the flow and the maximum achievable pressure ratio is lowered.
Darüber hinaus muss die gemeinsame Antriebswelle aufgrund der jeweils axial im Bereich der Achse angeordneten Einsaugöffnung der einzelnen Stufen durch den Strömungskanal zwischen den Stufen hindurchgeführt werden, wodurch es zu zusätzliche Energieverluste bewirkenden, das maximal erzielbare Druckverhältnis weiter absenkenden, unerwünschten Querschnittsveränderungen im Einlasskanal kommt.In addition, the common drive shaft must be passed through the flow channel between the stages due to the respectively axially arranged in the axis intake opening of the individual stages, thereby causing additional energy losses, the maximum achievable pressure ratio further lowering, undesirable cross-sectional changes in the inlet channel.
Ein zusätzlicher Nachteil der bekannten Anordnung besteht darin, dass eine Anpassung der Saugleistung nur über eine Drehzahlanpassung der Radialgebläse möglich ist. Eine solche Anpassung ist beispielsweise in Abhängigkeit vom aufzusaugendem Schüttgut, oder von dessen Feuchtigkeit oder Zustand angebracht, da sich so beispielsweise die Leistungsaufnahme und damit der Energieverbrauch absenken lässt. Die nach dem Stand der Technik bekannten Ausführungsformen erlauben nur eine begrenzte Absenkung des Energieverbrauchs, da die Effektivität eines Radialgebläses, wie bei Turbomaschinen üblich, auf einen engen Drehzahlbereich beschränkt ist, so dass sich die Leistungsaufnahme bei einer Anpassung der Saugleistung über die Drehzahl nicht linear mit der Saugleistung verändert.An additional disadvantage of the known arrangement is that an adaptation of the suction power is only possible via a speed adjustment of the radial fan. Such an adaptation is appropriate, for example, depending on the aufzusaugendem bulk material, or of its moisture or state, as for example, the power consumption and thus the energy consumption can be lowered. The known from the prior art embodiments allow only a limited reduction in energy consumption, since the effectiveness of a radial fan, as usual in turbomachinery, is limited to a narrow speed range, so that the power consumption with an adjustment of the suction power over the speed is not linear with the suction power changed.
Durch die
Dieses Entlüftungsgerät ist jedoch zu einer Verwendung in einem Saugbagger nicht geeignet. Das mit diesem Entlüftungsgerät erzielbare Druckverhältnis, welches selbst bei Hintereinanderschaltung der zwei Radialgebläse nur erreicht werden kann, genügt nicht, um mittels eines Saugbaggers beispielsweise Gräben oder dergleichen auszuheben.However, this deaerator is not suitable for use in a suction dredger. The achievable with this venting device pressure ratio, which can only be achieved even when connecting the two radial blower in series, is not enough to dig by means of a suction dredge, for example, trenches or the like.
Durch die
Der Erfindung liegt daher die Aufgabe zugrunde, einen Saugbagger zu entwickeln, welcher die Vorteile von Radialgebläsen nutzt, ohne zumindest alle der vorher genannten Nachteile aufzuweisen, so dass eine Verbesserung des Wirkungsgrades des Sauggebläses des Saugbaggers erzielt werden kann.The invention is therefore based on the object to develop a suction dredger, which uses the advantages of radial blowers, without having at least all of the aforementioned disadvantages, so that an improvement in the efficiency of the suction fan of the suction dredger can be achieved.
Die Aufgabe wird bei einem Saugbagger der genannten Gattung dadurch gelöst, dass die aufeinander folgend angeordneten und jeweils durch einen Strömungskanal miteinander verbundenen Radialgebläse relativ zueinander versetzt auf voneinander getrennten Antriebswellen angeordnet sind, so dass in dem Strömungskanal zwischen der Ausblasöffnung des ersten und der Einsaugöffnung des zweiten Radialgebläses eine Strömungsumlenkung um weniger als 180° (Grad) erfolgt. Vorzugsweise erfolgt in dem Strömungskanal zwischen der Ausblasöffnung des ersten und der Einsaugöffnung des zweiten Radialgebläses eine Strömungsumlenkung um 90° (Grad).The object is achieved in a suction dredger of the aforementioned type in that the successively arranged and each interconnected by a flow channel radial fan are arranged offset relative to each other on separate drive shafts, so that in the flow channel between the exhaust opening of the first and the suction of the second Radial blower a flow deflection by less than 180 ° (degrees) takes place. Preferably, a flow deflection of 90 ° (degrees) takes place in the flow channel between the blow-out opening of the first and the suction opening of the second radial blower.
Ebenso ist es möglich, dass mehr als zwei Radialgebläse, welche auch als Stufen zu bezeichnen sind, hintereinander geschaltet sind, wobei in dem Strömungskanal zwischen der Ausblasöffnung des ersten bzw. vorhergehenden und der Einsaugöffnung des zweiten bzw. nachfolgenden Radialgebläses eine Strömungsumlenkung vorzugsweise um 90° (Grad) erfolgt. Die Hintereinanderschaltung der Stufen kann somit dergestalt erfolgen, dass die einzelnen Stufen quasi treppenartig aufeinander folgen, so dass für jede Stufe gewährleistet ist, dass zwischen der Ausblasöffnung der vorgehenden Stufe und der Einsaugöffnung der nachfolgenden Stufe eine Strömungsumlenkung um 90° gegeben ist.It is also possible that more than two radial blowers, which are also to be referred to as stages, are connected in series, wherein in the flow passage between the blowout of the first and preceding and the suction of the second and subsequent radial blower, a flow deflection preferably by 90 ° (Degrees). The series connection of the stages can thus take place in such a way that the individual stages follow one another in a step-like manner, so that it is ensured for each stage that a flow deflection of 90 ° is provided between the discharge opening of the preceding stage and the suction opening of the subsequent stage.
Das erfindungsgemäße Sauggebläse weist gegenüber dem Stand der Technik den Vorteil auf, dass mindestens zwei jeweils strömungstechnisch aufeinander folgend angeordnete und jeweils durch einen Strömungskanal miteinander verbundene Radialgebläse relativ zueinander versetzt auf voneinander getrennten Antriebswellen angeordnet sind, so dass in dem Strömungskanal zwischen der Ausblasöffnung des ersten und der Einsaugöffnung des zweiten Radialgebläses eine Strömungsumlenkung um weniger als 180°, vorzugsweise 90°, erfolgt. Zwei aufeinander folgende Radialgebläse sind dabei soweit zueinander senkrecht zu mindestens einer Längsachse der beiden Antriebswellen versetzt angeordnet, dass die Einsaugöffnung des zweiten Radialgebläses mindestens um den halben Durchmesser des Gehäuses des ersten Radialgebläses senkrecht zu dessen Antriebswelle von dieser entfernt und in Richtung mindestens einer Längsachse der beiden Antriebswellen versetzt angeordnet ist, so dass bei parallel verlaufenden Antriebswellen eine Strömungsumlenkung zwischen der Ausblasöffnung des ersten Radialgebläses und der Einsaugöffnung des zweiten Radialgebläses um nur 90° nötig ist, wodurch sich der Wirkungsgrad und das maximal erzielbare Druckverhältnis des Sauggebläses erheblich steigern lassen. Bei nicht parallel verlaufenden Antriebswellen der beiden Radialgebläse wird die notwendige Strömungsumlenkung um einen zusätzlichen, zwischen den Antriebswellen eingeschlossenen Winkel verändert.The suction fan according to the invention has the advantage over the prior art, that at least two radially arranged successively arranged and each interconnected by a flow passage radial fan relative to each other on separate drive shafts are arranged so that in the flow channel between the exhaust opening of the first and the suction of the second radial fan flow deflection by less than 180 °, preferably 90 °, takes place. Two successive radial fans are so far offset relative to each other perpendicular to at least one longitudinal axis of the two drive shafts arranged that the suction of the second radial blower at least half the diameter of the housing of the first radial fan perpendicular to the drive shaft of the latter and in the direction of at least one longitudinal axis of the two Drive shafts is arranged offset, so that when parallel drive shafts, a flow deflection between the blowout of the first radial blower and the suction of the second radial blower by only 90 ° is required, which can significantly increase the efficiency and the maximum achievable pressure ratio of the suction fan. In non-parallel drive shafts of the two radial fan, the necessary flow deflection is changed by an additional included between the drive shafts angle.
Eine vorteilhafte Ausgestaltung der Erfindung sieht vor, dass sich die Längsachsen der Antriebswellen in ihrer Projektion aufeinander nicht schneiden. Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass die Antriebswellen parallel zueinander angeordnet sind.An advantageous embodiment of the invention provides that do not intersect the longitudinal axes of the drive shafts in their projection on each other. A further advantageous embodiment of the invention provides that the drive shafts are arranged parallel to each other.
In weiterer vorteilhafter Ausgestaltung der Erfindung sind die Antriebswellen der Radialgebläse an deren jeweils in einem Radialgebläse angeordneten Ende fliegend gelagert, wobei jede einzelne Antriebswelle nicht über die der Einsaugöffnung zugewandten Stirnseite des in dem Gehäuse des jeweiligen Radialgebläses angeordneten Flügelrades hinausragt, so dass die Antriebswelle nicht durch den Querschnitt der Einsaugöffnungen führt. Durch die fliegende Lagerung kann darauf verzichtet werden, auf die Strömung zu einem Radialgebläse hin störend wirkende Einbauten zur Lagerung der Antriebswelle im Querschnitt der Einsaugöffnung einzubauen, wodurch die Verluste in der Strömung vor Eintritt in das Radialgebläse verringert werden.In a further advantageous embodiment of the invention, the drive shafts of the radial fan are mounted on their respective arranged in a radial fan end flying, each individual drive shaft does not protrude beyond the inlet opening facing the arranged in the housing of the respective radial fan impeller, so that the drive shaft is not through the cross section of the suction leads. Due to the floating bearing, it is possible to dispense with interfering internals for supporting the drive shaft in the cross-section of the intake opening, thereby reducing the losses in the flow before entering the radial fan.
Eine andere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass die Drehzahlen der Antriebswellen unabhängig voneinander regelbar sind, so dass eine Anpassung jeweils der Drehzahl von strömungstechnisch aufeinander folgenden Radialgebläsen an den thermodynamischen Zustand der geförderten Luft möglich ist, vorgegeben durch den Totaldruck, den statischen Druck und die Dichte der Luft im Querschnitt der Einsaugöffnung des jeweiligen Radialgebläses.Another advantageous embodiment of the invention provides that the rotational speeds of the drive shafts are independently controllable, so that a Adjustment of the speed of each fluidically consecutive radial blower to the thermodynamic state of the delivered air is possible, given by the total pressure, the static pressure and the density of the air in the cross section of the intake of the respective radial fan.
Eine zusätzliche, vorteilhafte Ausgestaltung der Erfindung sieht vor, dass die Antriebswellen der Radialgebläse mindestens gruppenweise unabhängig voneinander antreibbar sind, wobei in dem Strömungskanal zwischen zwei strömungstechnisch aufeinander folgenden, unabhängig voneinander antreibbaren Radialgebläsen oder Radialgebläsegruppen eine verschließbare Abblasöffnung angeordnet ist, durch welche bei Bedarf Luft nach mindestens einem angetriebenen Radialgebläse oder einer angetriebenen Radialgebläsegruppe vor mindestens einem nicht angetriebenen Radialgebläse oder einer nicht angetriebenen Radialgebläsegruppe in die Umgebung abgeblasen werden kann. Durch die einzeln oder in Gruppen unabhängig voneinander antreibbaren Radialgebläse kann eine Anpassung der Saugleistung des Sauggebläses vorgenommen werden, wobei durch das Abblasen der Luft zwischen angetriebenen und nicht angetriebenen Radialgebläsen keine Energie für das Durchströmen der nicht angetriebenen, abgeschalteten Radialgebläse oder Radialgebläsegruppen aufgebracht werden muss.An additional advantageous embodiment of the invention provides that the drive shafts of the radial fan are at least in groups independently drivable, wherein in the flow channel between two fluidically successive, independently drivable radial blowers or radial fan groups a closable blow-off is arranged, through which air if necessary at least one driven radial fan or a driven centrifugal fan group can be blown off in front of at least one non-driven radial fan or a non-driven centrifugal fan group into the environment. By individually or in groups independently driven radial fan adjustment of the suction power of the suction fan can be made, with the blowing off of the air between driven and non-driven radial fans no energy for the flow through the non-driven, shut down radial fan or centrifugal fan groups must be applied.
Eine besonders vorteilhafte Ausgestaltung der Erfindung sieht vor, dass die Radialgebläse auf zwei Antriebswellen angeordnet sind, wobei strömungstechnisch aufeinander folgende Radialgebläse abwechselnd jeweils auf einer anderen der beiden Antriebswellen angeordnet sind, als das jeweils davor und danach liegende Radialgebläse. So ist beispielsweise bei einem sechsstufigen Sauggebläse das erste, dritte und fünfte Radialgebläse auf einer ersten Antriebswelle, und das zweite, vierte und sechste Radialgebläse auf einer parallel versetzt angeordneten zweiten Antriebswelle angeordnet, wobei die auf einer Antriebswelle angeordneten Radialgebläse jeweils im Zwischenraum zwischen den Radialgebläsen auf der anderen Antriebswelle angeordnet sind. Bei dieser Anordnung führt zwar die jeweils gemeinsame Antriebswelle durch den Querschnitt der Einsaugöffnung einzelner Radialgebläse, wodurch Verluste in der Strömung entstehen, was aber zumindest teilweise durch einen sehr kompakten und einfachen Aufbau kompensiert wird.A particularly advantageous embodiment of the invention provides that the radial fan are arranged on two drive shafts, wherein fluidically successive radial fan are arranged alternately each on a different of the two drive shafts, as the respectively before and then lying radial fan. For example, in the case of a six-stage suction fan, the first, third and fifth radial fans are arranged on a first drive shaft, and the second, fourth and sixth radial fans are arranged on a second drive shaft arranged offset in parallel, the radial fans arranged on a drive shaft in each case in the intermediate space between the radial fans the other drive shaft are arranged. In this arrangement, although the respective common drive shaft through the cross section of the intake of individual radial blower, resulting in losses in the flow, but this is at least partially compensated by a very compact and simple structure.
Eine vorteilhafte Ausgestaltung der Erfindung sieht vor, dass mindestens zwei identische Sauggebläse mit jeweils mindestens zwei aufeinander folgenden Radialgebläsen strömungstechnisch aufeinander folgend zu einem Gebläse angeordnet sind, wobei die Einsaugöffnung des ersten Radialgebläses des zweiten Sauggebläses mit der Ausblasöffnung des letzten Radialgebläses des ersten Sauggebläses durch einen eine verschließbare Abblasöffnung aufweisenden Verbindungskanal verbunden ist, wobei die Sauggebläse unabhängig voneinander zu- und abschaltbar sind. Innerhalb eines Sauggebläses wird zur Erzielung eines möglichst hohen Wirkungsgrades nach Möglichkeit eine nur minimale und höchstens soweit technisch nötige Strömungsumlenkung zwischen den einzelnen Radialgebläsen bewirkt, wohingegen zwischen den unabhängigen und aufeinander folgend angeordneten Sauggebläsen beispielsweise aufgrund eines begrenzten Bauraums, eine stärkere Strömungsumlenkung nötig sein kann. Durch die aufeinander folgende Anordnung mehrerer identischer Sauggebläse lässt sich der Freiheitsgrad bei der Konstruktion und Anpassung derartiger Sauggebläse an verschiedene Anwendungs- und Bauraumsituationen erhöhen.An advantageous embodiment of the invention provides that at least two identical suction fan, each with at least two successive radial fans are successively arranged to form a fan, wherein the intake of the first radial fan of the second suction fan with the exhaust opening of the last radial fan of the first suction fan by a closable discharge opening having connecting channel is connected, wherein the suction fan are independently switched on and off. Within a suction fan to achieve the highest possible efficiency as far as possible causes a minimum and at most technically necessary flow deflection between the individual radial fans, whereas between the independent and sequentially arranged suction fans, for example due to a limited space, a stronger flow deflection may be necessary. By the successive arrangement of several identical suction fan, the degree of freedom in the design and adaptation of such suction fan can be increased to different application and space situations.
In weiterer erfindungsgemäßer Ausgestaltung des Saugbaggers sind wenigstens vier jeweils aus einem Radialgebläse bestehende Gebläsestufen vorhanden, wobei jeweils zwei oder gegebenenfalls drei aufeinander folgend und jeweils durch einen Strömungskanal miteinander verbundenen und relativ zueinander versetzt auf voneinander getrennten Antriebswellen angeordnet sind, so dass in dem Strömungskanal zwischen der Ausblasöffnung des ersten und der Einsaugöffnung des zweiten Radialgebläses und gegebenenfalls des dritten Radialgebläses eine Strömungsumlenkung um weniger als 180° (Grad), vorzugsweise um 90° (Grad), erfolgt und diese Stufen einen ersten Stufenblock bilden, wobei auf diesen Stufenblock wenigstens ein weiterer Stufenblock folgt, welche gegenüber dem ersten Stufenblock um 180° gedreht ist, wobei zwischen der Ausblasöffnung der letzten Stufe des ersten Stufenblocks und der Einsaugöffnung der ersten Stufe des weiteren, benachbarten Stufenblocks eine Strömungsumlenkung um 270° erfolgt, jedoch die Strömungsumlenkungen innerhalb der einzelnen Stufenblöcke weniger als 180° (Grad), vorzugsweise 90° (Grad) betragen.In a further inventive embodiment of the suction dredger at least four each consisting of a radial fan blower stages are present, each two or possibly three successively and each connected by a flow channel interconnected and offset relative to each other on separate drive shafts are arranged so that in the flow channel between the Ausblasöffnung the first and the suction of the second radial fan and optionally the third radial fan a flow deflection by less than 180 ° (degrees), preferably by 90 ° (degrees), takes place and these stages form a first stage block, wherein this step block is followed by at least one further step block, which is rotated 180 ° with respect to the first step block, wherein between the exhaust port of the last stage of the first stage block and the suction port of the first stage of the other, adjacent step block, a flow deflection of 270 °, however the flow deflections within the individual step blocks are less than 180 ° (degrees), preferably 90 ° (degrees).
In weiterer Ausgestaltung des patentgemäßen Saugbaggers ist der Versatz zwischen zwei aufeinander folgenden Radialgebläsen eines Stufenblocks senkrecht zu den Längsachsen der Antriebswellen so groß gewählt, dass die Einsaugöffnung des zweiten und gegebenenfalls dritten Radialgebläses mindestens in einem Abstand "s" von der Längsachse der Antriebswelle des ersten und gegebenenfalls zweiten Radialgebläses entfernt angeordnet ist, der dem halben Durchmesser des Gehäuses des ersten Radialgebläses entspricht und in Richtung der Längsachsen der Antriebswellen um die Länge des Gehäuses versetzt angeordnet ist.In a further embodiment of the patented suction dredger, the offset between two successive radial fans of a step block perpendicular to the longitudinal axes of the drive shafts chosen so large that the intake of the second and optionally third radial fan at least at a distance "s" from the longitudinal axis of the drive shaft of the first and optionally second radial fan is arranged remotely, which corresponds to half the diameter of the housing of the first radial fan and is offset in the direction of the longitudinal axes of the drive shafts by the length of the housing.
Kurzbeschreibung der Zeichnung, in der zeigen:
- Figur 1
- eine schematische Anordnung eines Sauggebläses in der Draufsicht mit zwei auf getrennten, parallel verlaufenden und getrennt auch antreibbaren Antriebswellen angeordneten Radialgebläsen,
Figur 2- eine schematische Anordnung in der Draufsicht auf einen zwei identische Sauggebläse zu einem Gebläse verbindenden Verbindungskanal mit einer verschließbaren Abblasöffnung,
Figur 3- eine Seitenansicht eines Saugbaggers mit einem Gebläse bestehend aus zwei identischen, getrennt zu- und abschaltbaren Sauggebläsen mit jeweils zwei auf getrennten, parallel verlaufenden Antriebswellen angeordneten Radialgebläsen im Röntgenblick,
Figur 4- eine Detailansicht des Gebläses von
in der Seitenansicht,Figur 3 - Figur 5
- eine Draufsicht eines Saugbaggers mit einem Gebläse bestehend aus zwei identischen, getrennt zu- und abschaltbaren Sauggebläsen mit jeweils zwei auf getrennten, parallel verlaufenden Antriebswellen angeordneten Radialgebläsen im Röntgenblick,
- Figur 6
- einen Querschnitt durch einen Saugbagger mit einem Gebläse bestehend aus zwei identischen, getrennt zu- und abschaltbaren Sauggebläsen mit jeweils zwei auf getrennten, parallel verlaufenden Antriebswellen angeordneten Radialgebläsen im Röntgenblick, sowie
Figur 7- eine schematische Anordnung eines Sauggebläses in der Draufsicht mit vier auf getrennten parallel verlaufenden und getrennt antreibbaren Antriebswellen angeordneten Radialgebläsen, welche somit vier Stufen ausbilden.
- FIG. 1
- a schematic arrangement of a suction fan in plan view with two on separate, parallel and arranged separately driven drive shafts radial blowers,
- FIG. 2
- 1 shows a schematic arrangement in the plan view of a connection channel connecting a blower with two identical suction blowers with a closable blow-off opening;
- FIG. 3
- a side view of a suction dredger with a blower consisting of two identical, separately switched on and off suction fans with two on separate, parallel drive shafts arranged radial fans in the X-ray view,
- FIG. 4
- a detailed view of the blower of
FIG. 3 in the side view, - FIG. 5
- a top view of a suction dredger with a blower consisting of two identical, separately switched on and off suction fans with two on separate, parallel drive shafts arranged radial fans in the X-ray view,
- FIG. 6
- a cross section through a suction dredger with a blower consisting of two identical, separately switched on and off suction fans with two each on separate, parallel drive shafts arranged radial fans in the X-ray view, and
- FIG. 7
- a schematic arrangement of a suction fan in plan view with four arranged on separate parallel and separately driven drive shafts radial blowers, which thus form four stages.
Ein in
Der Versatz "s" zwischen den Radialgebläsen 3 a, b innerhalb des Sauggebläses 2 sowohl in Richtung der Längsachsen 5a, 5b der Antriebswellen 4a, 4b ist dabei so gewählt, dass zwischen Ausblasöffnung 6a des ersten Radialgebläses 3a und der Einsaugöffnung 7b des zweiten Radialgebläses 3b eine Strömungsumlenkung um nur 90° nötig ist, indem der Versatz zwischen den aufeinander folgenden Radialgebläsen 3a und 3b senkrecht zu den Längsachsen 5a, 5b der beiden Antriebswellen 4a, 4b so groß gewählt ist, dass die Einsaugöffnung 7b des zweiten Radialgebläses 3b mindestens in einem Abstand von der Längsachse 5a der Antriebswelle 4a des ersten Radialgebläses 3a entfernt angeordnet ist, der dem halben Durchmesser des Gehäuses 25 des ersten Radialgebläses 3a entspricht, und in Richtung der Längsachsen 5a, 5b der beiden Antriebswellen 4a, 4b um die Länge des Gehäuses 25 versetzt angeordnet ist, wodurch sich eine deutliche Wirkungsgradsteigerung gegenüber dem Stand der Technik, gemäß dem eine Umlenkung von mindestens 270° erforderlich ist, ergibt.The offset "s" between the
Die Antriebswellen 4 a, b sind darüber hinaus an ihrem mit den Radialgebläsen 3 a, b verbundenen Enden 9 fliegend gelagert, wobei jede einzelne Antriebswelle 4 a, b nicht über die der Einsaugöffnung 7 zugewandten Stirnseite 10 des in dem jeweiligen Radialgebläse 3 angeordneten Flügelrades 11 hinausragt. Durch die fliegende Lagerung sind keine die Strömung störenden Einbauten zum Abstützen der Antriebswelle 4 in der Einsaugöffnung erforderlich, zusätzlich ragen die Antriebswellen 4 jeweils nicht in den Querschnitt der Einsaugöffnungen 7 hinein, wodurch eine weitere Verbesserung des Wirkungsgrades des Sauggebläses 2 durch Verringerung der Strömungsverluste bewirkt wird. Die Arbeitsrichtung des Sauggebläses 2 wird durch die Strömungsrichtung S angegeben.The
In
In
In
In
Der Ausgang der zweiten Stufe ist über einen Strömungskanal 8', mit dem Eingang der dritten Stufe verbunden; der Ausgang der dritten Stufe ist über einen Strömungskanal 8 mit dem Eingang der vierten Stufe verbunden. Nach dem Ausgang 6d der vierten Stufe können weitere Stufen angeschlossen sein. Es ist erkennbar, dass auch bei der Verwendung von vier Stufen eine äußerst kompakte Bauweise der Radialgebläse gegeben ist.The second stage output is connected via a flow channel 8 'to the third stage input; the output of the third stage is connected via a
In
Die Erfindung ist insbesondere im Bereich der Herstellung und des Betriebs von Saugbaggern gewerblich anwendbar.The invention is particularly applicable industrially in the field of manufacturing and operation of suction dredgers.
- 11
- SauggebläseeinrichtungSauggebläseeinrichtung
- 22
- Sauggebläseaspirator
- 3, 3a, 3b3, 3a, 3b
- Radialgebläsecentrifugal blower
- 4, 4a, 4b4, 4a, 4b
- Antriebswelledrive shaft
- 5, 5a, 5b5, 5a, 5b
- Längsachse der AntriebswelleLongitudinal axis of the drive shaft
- 6, 6a, 6b6, 6a, 6b
- Ausblasöffnungexhaust vent
- 7, 7a, 7b7, 7a, 7b
- EinsaugöffnungIntake vent
- 8, 8'8, 8 '
- Strömungskanalflow channel
- 99
- fliegend gelagertes Ende der Antriebswelleflying end of the drive shaft
- 1010
- Stirnseitefront
- 1111
- Flügelradimpeller
- 1212
- Verbindungskanalconnecting channel
- 1313
- Abblasöffnungblow-off
- 1414
- Türdoor
- 1515
- Trennwandpartition wall
- 1616
- Schalldämpfersilencer
- 1717
- Zuführungskanalfeed channel
- 1818
- SaugbaggerSaugbagger
- 1919
- Fahrgestellchassis
- 2020
- SammelbehälterClippings
- 2121
- Riemenbelt
- 2222
- Antriebstrangpowertrain
- 2323
- Motorengine
- 2424
- Treibradpinion
- 2525
- Gehäusecasing
- SS
- Strömungsrichtungflow direction
- ss
- "s" halber Durchmesser des Gehäuses des ersten Radialgebläses"s" half the diameter of the housing of the first radial fan
Claims (12)
- A suction dredge (18) with a multistage suction fan having at least two driven radial fans which are arranged consecutively and which each consist of a housing and of an impeller arranged therein, whereby the exhaust opening of each first radial fan is connected to the intake opening of each second radial fan via a flow channel, and whereby the radial fans (3, 3a, 3b), which are arranged consecutively and which are connected to each other via a flow channel (8, 8'), are offset with respect to each other and are arranged on separate drive shafts (4, 4a, 4b), so that the flow in the flow channel (8) between the exhaust opening (6, 6a) of the first or preceding radial fan (3, 3a, 3b) and the intake opening (7) of the second or subsequent radial fan (3, 3a, 3b) is deflected by less than 180°.
- The suction dredge according to Claim 1, characterized in that the longitudinal axes (5, 5a, 5b) of the drive shafts (4, 4a, 4b) do not intersect in the projection.
- The suction dredge according to Claim 2, characterized in that the drive shafts (4, 4a, 4b) are arranged parallel to each other.
- The suction dredge according to one of Claims 1 to 3, characterized in that the drive shafts (4, 4a, 4b) of the radial fans (3, 3a, 3b) are overhung at their ends (9) that are arranged in a radial fan (3, 3a, 3b), whereby each individual drive shaft (4, 4a, 4b) does not extend beyond the face (10) of the impeller (11) that faces the intake opening, said impeller (11) being arranged in the housing (25) of the appertaining radial fan (3, 3a, 3b).
- The suction dredge according to one of the preceding claims, characterized in that the speeds of the drive shafts (4, 4a, 4b) can be regulated independently of each other, at least partially.
- The suction dredge according to one of the preceding claims, characterized in that the drive shafts (4, 4a, 4b) of the radial fan (3, 3a, 3b) can be driven independently of each other, at least in groups, whereby a closeable exhaust opening (13) is arranged in the flow channel (8) between two consecutive radial fans (3, 3a, 3b) or radial fan groups (2) that can be driven separately from each other, so that air can be vented to the environment through said closeable exhaust opening (13) downstream from at least one driven radial fan (3, 3a, 3b) or driven radial fan group (2) and upstream from at least one non-driven radial fan (3, 3a, 3b) or non-driven radial fan group (2).
- The suction dredge according to Claim 1, characterized in that the radial fans (3, 3a, 3b) are arranged on two drive shafts (4, 4a, 4b), whereby consecutively arranged radial fans (3, 3a, 3b) are each arranged alternately on a different drive shaft of the two drive shafts (4, 4a, 4b) than the preceding radial fan (3, 3a, 3b) and the following radial fan (3, 3a, 3b).
- The suction dredge according to one of the preceding claims, characterized in that at least two identical suction fans (2) are arranged consecutively in terms of their flow, whereby the intake opening (7, 7a) of the first radial fan (3, 3a) of the second suction fan (2) is connected to the exhaust opening (6, 6a) of the last radial fan (3, 3a) of the first suction fan (2) via a connection channel (12) having a closeable exhaust opening (13), whereby the suction fans (2) can be switched on and off independently of each other.
- The suction dredge according to one of Claims 5 to 8, characterized in that the drive shafts (4, 4a, 4b) of the radial fans (3, 3a, 3b) can be driven by independent power take-off shafts that are driven by a motor (23) on the chassis (19) of the suction dredge (18).
- The suction dredge according to Claim 1, characterized in that the flow in the flow channel (8) between the exhaust opening (6, 6a) of the first or preceding radial fan (3, 3a, 3b) and the intake opening (7) of the second or subsequent radial fan (3, 3a, 3b) is deflected by 90°.
- The suction dredge according to Claim 1, characterized in that at least four fan stages, each consisting of a radial fan (3, 3a, 3b), are present, whereby in each case, two or optionally three consecutive drive shafts (4, 4a, 4b) that are connected to each other via a flow channel (8) and that are arranged offset with respect to each other on separate drive shafts (4, 4a, 4b), so that the flow in the flow channel (8) between the exhaust opening (6, 6a) of the first radial fan (3, 3a, 3b) and the intake opening (7) of the second radial fan (3, 3a, 3b) and optionally of the third radial fan is deflected by less than 180°, preferably by 90°, and these stages form a first stage block, whereby this stage block is followed by at least one additional stage block that is rotated relative to the first stage block by 180°, whereby the flow between the exhaust opening of the last stage of the first stage block and the intake opening of the first stage of the additional, adjacent stage block is deflected by 270°, but the flow within the individual stage blocks is deflected by less than 180°, preferably by 90°.
- The suction dredge according to Claim 10, characterized in that the offset between two consecutive radial fans (3a, 3b) of a stage block perpendicular to the longitudinal axes (5a, 5b) of the drive shafts (4a, 4b) is selected to be of such a magnitude that the intake opening (7b) of the second and optionally of the third radial fan (3b) is arranged at least at a distance "s" away from the longitudinal axis (5a) of the drive shaft (4a) of the first and optionally second radial fan (3a), said offset corresponding to half of the diameter of the housing (25) of the first radial fan (3a), and being arranged offset in the direction of the longitudinal axes (5a, 5b) of the drive shafts (4a, 4b) by the length of the housing (25).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202005008785U DE202005008785U1 (en) | 2004-03-02 | 2005-03-02 | Multi-phase suction blower has two or more radial fans mounted off-set relative to each other on separate drive shafts to reduce flow deflection to less than one eighty degrees |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004010069 | 2004-03-02 | ||
DE102004010069 | 2004-03-02 | ||
DE102004042720 | 2004-09-03 | ||
DE102004042720A DE102004042720A1 (en) | 2004-03-02 | 2004-09-03 | Multi-stage suction fan with at least two radial fans, in particular for use in a suction dredger |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1571341A1 EP1571341A1 (en) | 2005-09-07 |
EP1571341B1 true EP1571341B1 (en) | 2010-01-13 |
Family
ID=34751398
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05004554A Revoked EP1571341B1 (en) | 2004-03-02 | 2005-03-02 | Multistage vacuum fan |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1571341B1 (en) |
AT (1) | ATE455247T1 (en) |
DE (2) | DE102004042720A1 (en) |
ES (1) | ES2339253T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2567485C2 (en) * | 2011-06-24 | 2015-11-10 | Ватт Фьюэл Селл Корп. | System of centrifugal blower and fuel element including such system |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202012101190U1 (en) | 2012-04-02 | 2012-04-20 | Reschwitzer Saugbagger Produktions Gmbh | Suction dredger for pneumatic intake of suction material |
CN106917777B (en) * | 2016-11-14 | 2019-09-06 | 奇鋐科技股份有限公司 | Fan framework construction and fan with the fan frame body |
CN110369436A (en) * | 2019-07-20 | 2019-10-25 | 深圳中物智建科技有限公司 | A kind of portal type engineering material detection device |
DE102019127258A1 (en) | 2019-10-10 | 2021-04-15 | Zenner Ventilatoren Gmbh | Method for influencing a suction or pressure flow generated by a fan and arrangement for carrying out the method |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE191405C (en) * | 1900-01-01 | |||
GB2231009B (en) * | 1984-11-17 | 1991-01-23 | Rolls Royce | Diverter valve with bypass duct obturator |
DE3837670A1 (en) * | 1988-11-05 | 1990-05-10 | Vmb Vesta Maschbau Gmbh & Co | SUCTION EXCAVATOR |
DE29504886U1 (en) * | 1995-03-27 | 1995-07-27 | air-control international (Deutschland) GmbH, 91522 Ansbach | Venting device |
CA2349970A1 (en) * | 2001-05-31 | 2002-11-30 | Martin Gagnon | Ventilation method and device |
-
2004
- 2004-09-03 DE DE102004042720A patent/DE102004042720A1/en not_active Withdrawn
-
2005
- 2005-03-02 AT AT05004554T patent/ATE455247T1/en active
- 2005-03-02 DE DE502005008851T patent/DE502005008851D1/en active Active
- 2005-03-02 EP EP05004554A patent/EP1571341B1/en not_active Revoked
- 2005-03-02 ES ES05004554T patent/ES2339253T3/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2567485C2 (en) * | 2011-06-24 | 2015-11-10 | Ватт Фьюэл Селл Корп. | System of centrifugal blower and fuel element including such system |
Also Published As
Publication number | Publication date |
---|---|
DE502005008851D1 (en) | 2010-03-04 |
DE102004042720A1 (en) | 2005-11-24 |
EP1571341A1 (en) | 2005-09-07 |
ES2339253T3 (en) | 2010-05-18 |
ATE455247T1 (en) | 2010-01-15 |
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