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EP1554086B1 - Power tool - Google Patents

Power tool Download PDF

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Publication number
EP1554086B1
EP1554086B1 EP03810397A EP03810397A EP1554086B1 EP 1554086 B1 EP1554086 B1 EP 1554086B1 EP 03810397 A EP03810397 A EP 03810397A EP 03810397 A EP03810397 A EP 03810397A EP 1554086 B1 EP1554086 B1 EP 1554086B1
Authority
EP
European Patent Office
Prior art keywords
tool according
electrical tool
supporting part
proceeding
electrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03810397A
Other languages
German (de)
French (fr)
Other versions
EP1554086A1 (en
Inventor
Sigmund Braun
Boris Rudolf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
C&E Fein GmbH and Co
Original Assignee
C&E Fein GmbH and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by C&E Fein GmbH and Co filed Critical C&E Fein GmbH and Co
Publication of EP1554086A1 publication Critical patent/EP1554086A1/en
Application granted granted Critical
Publication of EP1554086B1 publication Critical patent/EP1554086B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/02Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
    • B24B23/028Angle tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/02Construction of casings, bodies or handles
    • B25F5/021Construction of casings, bodies or handles with guiding devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/14Means for supporting or protecting brushes or brush holders
    • H02K5/143Means for supporting or protecting brushes or brush holders for cooperation with commutators
    • H02K5/148Slidably supported brushes

Definitions

  • the invention relates to a power tool according to the preamble of claim 1.
  • Such a power tool is from the DE-C-940477 known.
  • the known power tool is a power tool with two shell half with longitudinally split housing.
  • the motor is designed as a cantilevered flange motor, with its flange is bolted to the supporting housing shell.
  • a universal motor usually has a housing, within which a stator is provided with Polfeldwicklept, within which an armature is rotatably arranged.
  • the armature is received on a motor shaft which is rotatably supported by bearings on the housing.
  • a universal motor has a fan provided at a first end of the armature and a collector with brushes provided at the other end of the armature.
  • the invention has for its object to provide an improved power tool, which is designed particularly ergonomic and has the lowest possible power to weight ratio.
  • the collector is arranged between the fan and the winding package of the armature. With such an arrangement, a shorter design of the power tool can be realized. Also in this way a more favorable ergonomics is achieved. This is particularly advantageous if this embodiment is combined with the aforementioned self-supporting embodiment of the stator and the two supporting parts received thereon. If switches are to be received in the region of the first handle part, for example in an embodiment as an optical switch, a certain space for installation of the switch is necessary anyway. This can also be used to install the collector in this area. In that regard, collector, brushes and one or more switches can be accommodated in the area of the first support part, whereby the overall size can be reduced. Further, no coal dust is blown from the brushes by the engine.
  • the first support part as a result of the anyway required for the brush space as air guide for designed a favorable air flow to the fan out.
  • a nozzle effect can be achieved at the same time. This leads to better cooling and thus to improved performance.
  • a self-supporting construction is used, which leads to a weight reduction and thus to an improved performance weight.
  • all other components of the power tool can be attached to the self-supporting stator by means of the two support parts. These include, for example, a housing of the power tool, one or more switches, and control electronics for controlling the electric motor.
  • the brushes with brush holder and at least one switch are accommodated on a first of the support parts, while the control electronics and at least one switch are accommodated on a second of the support parts.
  • the two support members are connected to a housing.
  • the supporting parts of the power tool can be attached to the support parts and the support parts can be equipped with a variety of functions, while the housing, which must be particularly adapted for the ergonomic handling of the power tool, can be attached to the support members.
  • the supporting function of the support parts and the outer design of the housing decoupled from each other and facilitates the assembly.
  • a tool head in which the tool is used, attached to a first of the two support parts.
  • the motor shaft is preferably in bearings on the tool head and mounted on a second support member.
  • the tool head may include a transmission.
  • a switch is mounted at least on the first support member, which is actuated via an activation surface received on the housing.
  • an activation surface is preferably formed both on the first and on the second support part, so that a rod-shaped power tool can be held with one or two hands.
  • the activation surface itself can either be formed directly on the relevant support parts or on the housing, which extends over the relevant support part away.
  • opposing brush holders are accommodated according to a further embodiment of the invention.
  • the first support part has means for electrically connecting the brushes to the stator.
  • a contacting can be provided, for example, directly on the supporting part which otherwise consists of insulating material and be guided to the stator via a plug-in connection.
  • a cable connection may be provided.
  • a gripping surface which is tapered in the area between the two opposing brush holders, is provided on the first support part.
  • the housing may be formed approximately oval in this area.
  • the disadvantage is avoided, which is due to the relatively large distance in the region of the two opposing brushes.
  • an approximately oval or elliptical shape of the gripping surface is chosen so that the larger cross section between the two brushes can be achieved with a smaller cross section in the intermediate region.
  • the two support members are preferably made of an insulating material, in particular of plastic.
  • this touch security can be produced in a particularly simple manner.
  • At least one activation surface for actuating a switching element of a switch is provided at least on one of the two support parts.
  • a particularly ergonomic mixer structure can be achieved, again in particular when optical switches are used as switches, which operates approximately by means of optical fibers, between which the signal transmission is influenced by a control element.
  • a fan is held in the region between the first support member and the tool head in the region between the first support member and on the motor shaft.
  • the fan can advantageously be partially integrated in the first support part and partially in the tool head in order to achieve a particularly space-saving arrangement.
  • an embodiment with tern or sensors, in particular in the form of light-optical elements is particularly preferred.
  • at least two light guides are provided, which are associated with a transmitter and a receiver, and a control element for influencing the transmitted light signals between the optical fibers.
  • Such optical switches or sensors can be accommodated in a particularly space-saving manner on almost any parts of the power tool, whereby the overall ergonomics can be significantly improved.
  • a support member for receiving the light guide which has a shaped body, is provided in the recesses into which the light guides are inserted.
  • the shaped body preferably has receptacles for transmitting or receiving elements assigned to the optical fibers or for switching elements for influencing radiation, which is transmitted by the optical fibers.
  • the shaped body can have accommodation for LEDs.
  • the light guides can be attached together with the associated transmitting or receiving elements and, together with the associated switching elements on the support elements, whereby a total of a simpler structure and easier installation is possible.
  • the shaped body interacts with the housing of the power tool for sealing the light guide received in the shaped body and / or transmitting or receiving elements or switching elements coupled thereto against contamination by dust or the like.
  • the molded body can form a completely sealed structural unit with the housing.
  • the molded body consists of a vibration-damping and / or acoustically damping material.
  • damping elements on the molding e.g. be attached by gluing. These may be, for example, foam elements.
  • a power tool according to the invention is shown in the plan view and designated overall by the numeral 10.
  • the housing 12 is an angle grinder with rod-shaped housing, which is suitable for a one-handed operation or a two-handed operation.
  • a protective cover 15 is provided on the tool head 14 of the power tool 10.
  • the housing 12 has a taper in the region of the transition to the tool head 14, on which switches are provided on both sides, which can be actuated via elastic activation surfaces 27.
  • the housing 12 is designed in this area with a gripping surface 24 which can be grasped with one hand from above or below, wherein both opposing activation surfaces of the switch can be taken.
  • a second gripping surface 26 is formed, which in turn has on each side of an activation surface 28 for actuating a switch formed below.
  • the switches are preferably designed as optical switches, with light guides, between which the transmitted signals can be influenced via control elements, the light guides transmitting and receiving elements are assigned, as basically from the German patent application 101 41 161.8 and the parallel U.S. Patent Application 10 / 214,844 known, not pre-published and whose disclosure is fully incorporated herein.
  • Fig. 1 Furthermore, the Lucasahsaugschlitze 13 are still recognizable for the fan of the engine, which are located in the tool head 14 remote from the region just before the activation surfaces 28 of the switch.
  • Fig. 2 the main components of the power tool 10 within the housing 12 can be seen.
  • the electric tool 10 is according to the invention equipped with a self-supporting electric motor 16 which has a self-supporting stator 18, at the first, the tool head 14 facing the end of a first support member 20 is fixed, which preferably consists of plastic.
  • a second support member 22 made of plastic is provided on the opposite second side of the stator 18. Both support members 20, 22 are described below with reference to Fig. 4 described way screwed through the stator 18 therethrough.
  • On the second support member 22 is also still a control electronics 23 added, which is indicated only schematically.
  • the tool head 14 is received on the first support member 20.
  • the housing 12, by which the power tool 10 is enclosed to the outside, is attached to both support members 20, 22. Overall, therefore, the motor 16 together with the support members 20, 22, the supporting structure to which all other components of the power tool 10 are attached.
  • Fig. 3 is the power tool 10 according to Fig. 2 shown enlarged, in about 90 ° relative to the position according to Fig. 2 twisted arrangement, but the housing is removed and essentially the engine is shown together with the two support parts.
  • Fig. 3 is the shape of the two support members 20, 22 easy to see, On the first support member 20 receiving surfaces 25 are provided for receiving optical switches on each side, as will be explained in more detail below.
  • a tool drive shaft accommodated in the tool head 14, together with a tool fastened thereto is also schematically indicated by the dashed lines 17.
  • the stator 18 has a stator lamination stack 31, through which the first and the second support part 20, 22 are screwed by means of screws 43 to form a compact unit which is fixedly connected to the stator lamination stack 31.
  • the detailed structure of the power tool 10 is made Fig. 4 to see a longitudinal section through the power tool according to Fig. 3 shows.
  • the motor 16 has an armature 32 which is mounted on a motor shaft 34. At the end of the motor shaft 34 facing away from the tool head 14, the latter is supported by means of a bearing 40, which is held in a bearing shell of the second support part 22. At the opposite end of the motor shaft 34 is mounted by means of a bearing 39 on the tool head 14. In the transition region between the first support member 20 and the tool head 14, a fan 38 can be seen on the motor shaft 34th is attached. The fan 38 are associated with 14 air outlet openings 42 in the tool head.
  • the intake of air is thus carried out by the electric motor 16 via intake ports 13 (FIG. Fig. 1 ) at the opposite end, while the air outlet of the cooling air takes place on the tool head 14, which is advantageous in order to keep the entry of foreign particles into the engine as low as possible. For naturally the strongest dust accumulation occurs in the area of the tool head 14.
  • the collector 36 of the electric motor 16 designed as a universal motor is provided. The associated brushes are still based on Fig. 5 explained in more detail.
  • Fig. 5 shows an enlarged sectional view of the power tool 10 in the lateral longitudinal section in the region between the tool head 14 and armature 32nd
  • first support member 20 On the first support member 20 are each opposite to the top of the power tool 10 and 180 ° on the other hand offset on the bottom of a brush holder 54 is fixed, in which a brush (coal) 56 is added.
  • a brush (coal) 56 For the pressure of the brush 56 each serves a brush spring 58, the in Fig. 5 is shown schematically. It is conceivable in that of insulating plastic. prepared first support member 20 to provide a contacting possibility for the brush 56 directly by an electrical connection 59 to the stator 18 and to the field windings 19 is created. Of course, this can also be done in a conventional manner by connecting cable.
  • the housing 12 is oval in the area of the brushes 56. Since the diameter in one direction is predetermined by the brushes 56, a smaller diameter is achieved by the oval shape in the other direction perpendicular thereto. This results in an improved ergonomics when gripping the housing 12 at this point.
  • the first support member 20 is configured as an air guide, the inner surface ensures a targeted air flow of cooling air through the motor 16 to the blower 38 through, while a nozzle effect can be achieved.
  • a tensioning lever 30 accommodated on the tool head 14 can be seen, which serves for clamping and unclamping the tool 17. Since the power tool 10 is to be operated only with the clamping lever 30 closed, the tension lever 30 is associated with a sensor is checked by the continuous, whether the tensioning lever 30 is in its closed clamping position.
  • a light-optical switch 52 is provided at the upper end of the tool head 14, which is actuated via a displaceable by the clamping lever 30 switching element 53. If the clamping lever 30 is closed, the switching element 53 is displaced, which leads to the release of a light beam, which is transmitted via optical fibers, which is evaluated by an associated evaluation logic.
  • Each optical switch has two optical fibers, one of which is designed as a transmission conductor, which is coupled to an LED, while the other optical fiber is designed as a receiving conductor and is connected to an associated evaluation unit.
  • two associated optical fibers each terminate at a certain distance in the form of prisms, so that light can pass therebetween. If there is no object between these two ends, the light passes from the transmitting conductor into the receiving conductor, which is registered by the evaluation logic.
  • Fig. 6 now a total of six light guides 63, 64, 66, 67, 71, 72 are shown, which are each received in recesses 62 of a shaped body 61.
  • the molded body 61 is part of a support member 61 whose shape Fig. 7 is closer to see.
  • the shaped body 61 is substantially a plate made of a suitable plastic which is suitably curved in the direction of extension of the optical fibers 63 to 72 received therein.
  • the plastic material of the molded body 61 preferably has mechanical and optionally acoustically damping properties in order to dampen shocks better.
  • the light guides 63-72 are placed in associated recesses in the form of grooves 62, they are particularly well protected against environmental influences from the outside, so that a reliable operation is ensured. In addition, a favorable signal / noise ratio is ensured as a result of the predetermined by the recesses 62 distances and fixes the light guide in its course.
  • preferably rigid optical fibers are used, which are three-dimensionally curved in the desired shape.
  • this recess 65, 68, 70 can engage an associated switching element, through which the light passage between the two ends can be interrupted.
  • Fig. 6 is the recess 68 between the two light guides 66, 67 associated with a slider 55 which is displaceable by means of the switching element 53 in the region between the two prism ends, so as to interrupt the passage of light.
  • a switching element 74 is provided in the region of the recess 70, which is pivotally received on the first support member 20 and with a switching tongue 76 in the region of the recess 70 between the two prism ends Light guide 71, 72 can get.
  • the support member 60 further includes a suitable recess to allow mounting of the brush holder 54 with brush 56 and brush spring 58.
  • a suitable recess to allow mounting of the brush holder 54 with brush 56 and brush spring 58.
  • an associated fastening screw 79 can be seen.
  • Fig. 7 shows an overall view of the support member 60 together with optical fibers 63-72.
  • Fig. 8 It can be seen how the respective light guides 63-72 can be combined to form a prefabricated optical fiber bundle 84, which are preferably rigid and are held together by a common receptacle 86. In this recording wells for connecting LEDs for associated transmitter diodes are added and connections for receiver elements. In Fig. 8 only one LED 87 is indicated by way of example.
  • Fig. 10 Furthermore, the slightly angled course of the support element 60 in the region of the receptacle 86 is still recognizable, on which the transmitter LEDs and receiver elements are arranged. Likewise are off Fig. 10 the switches 73 and 90 associated switching elements 74 and 91 can be seen, through which the light transmission between cooperating optical fibers can be interrupted. It is also conceivable, of course, a radiation from behind.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Motor Or Generator Frames (AREA)
  • Motor Or Generator Current Collectors (AREA)
  • Harvester Elements (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Braking Systems And Boosters (AREA)
  • Valve Device For Special Equipments (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The electric tool has a universal motor (16) for driving the tool (17) provided with a motor shaft (34), a self-supporting stator (18), an armature (32) and a collector (36) provided with brushes. A support part (20,22) is attached to each end of the stator, the brushes and the brush holder attached to one of the support parts and the motor shaft supported by the latter.

Description

Die Erfindung betrifft ein Elektrowerkzeug gemäß dem Oberbegriff von Anspruch 1.The invention relates to a power tool according to the preamble of claim 1.

Ein derartiges Elektrowerkzeug ist aus der DE-C-940477 bekannt. Bei dem bekannten Elektrowerkzeug handelt es sich um ein Elektrowerkzeug mit zwei Schalenhälfte mit längs geteiltem Gehäuse. Der Motor ist als frei tragender Flanschmotor ausgebildet, wobei sein Flansch mit der tragenden Gehäuseschale verschraubt ist. Hierdurch sind ein einfacher Aufbau und eine einfache Montage gewährleistet.Such a power tool is from the DE-C-940477 known. In the known power tool is a power tool with two shell half with longitudinally split housing. The motor is designed as a cantilevered flange motor, with its flange is bolted to the supporting housing shell. As a result, a simple structure and easy installation are guaranteed.

Derartige Elektrowerkzeuge sind seit vielen Jahren bekannt.Such power tools have been known for many years.

üblicherweise werden Elektrowerkzeuge mit Universalmotoren angetrieben. Ein Universalmotor weist Üblicherweise ein Gehäuse auf, innerhalb dessen ein Ständer mit Polfeldwicklungen vorgesehen ist, innerhalb dessen ein Anker drehbar angeordnet ist. Der Anker ist auf einer Motorwelle aufgenommen, die mittels Lagern am Gehäuse drehbar gelagert ist. Ferner weist ein Universalmotor einen Lüfter auf, der an einem ersten Ende des Ankers vorgesehen ist, sowie einen Kollektor mit Bürsten, der am anderen Ende des Ankers vorgesehen ist.Usually power tools are powered by universal motors. A universal motor usually has a housing, within which a stator is provided with Polfeldwicklungen, within which an armature is rotatably arranged. The armature is received on a motor shaft which is rotatably supported by bearings on the housing. Further, a universal motor has a fan provided at a first end of the armature and a collector with brushes provided at the other end of the armature.

Derartige Universalmotoren haben sich zum Antrieb von Elektrowerkzeugen infolge des niedrigen Leistungsgewichtes und der universellen Einsetzbarkeit für Gleichstrom als auch für Wechselstrom bewährt. Nach wie vor besteht bei Elektrowerkzeugen die Forderung nach einer Gewichtsreduzierung, einer Leistungssteigerung oder nach einer Reduzierung der Baugröße bei gleichbleibender Leistung. Ferner steht infolge von Rationalisierungsbemühungen ständig die Forderung nach einem möglichst einfachen und kostengünstigen Aufbau und nach einer einfachen Montage im Raum. Des weiteren ist eine möglichst hohe zuverlässigkeit auch bei Einsatz im Dauerbetrieb angestrebt.Such universal motors have proven to power electric tools due to the low power-to-weight ratio and the universal applicability for DC and AC. As before, there is a demand for a weight reduction, an increase in performance or after a reduction in size while maintaining performance in power tools. Furthermore, as a result of rationalization efforts is constantly the demand for a simple and inexpensive construction and after a simple installation in the room. Furthermore, the highest possible reliability is also sought when used in continuous operation.

Bei Elektrowerkzeugen mit einem stabförmigen Gehäuse ergibt sich für eine bestimmte Leistungsklasse immer ein bestimmter Wellendurchmesser, weshalb sich infolge des notwendigen Kollektors und der zugeordneten Bürsten ein gewisser Mindestdurchmesser für ein Stabgehäuse ergibt. Soll nun die Leistung eines solchen Elektrowerkzeuges vergrößert werden, so ergibt sich gleichzeitig ein größerer Durchmesser des Stabgehäuses, was nachteilig für die Handhabbarkeit ist, da zu große Durchmesser nur schwer von Hand umfaßt werden können.In power tools with a rod-shaped housing always results in a certain power class a certain shaft diameter, which is why a certain minimum diameter results for a rod housing due to the necessary collector and associated brushes. Now, if the power of such a power tool to be increased, then results in a larger diameter of the rod housing, which disadvantageous for the handling is because too large diameter can be covered only with difficulty by hand.

Der Erfindung liegt die Aufgabe zugrunde, ein verbessertes Elektrowerkzeug zu schaffen, das besonders ergonomisch gestaltet ist und ein möglichst niedriges Leistungsgewicht aufweist.The invention has for its object to provide an improved power tool, which is designed particularly ergonomic and has the lowest possible power to weight ratio.

Diese Aufgabe wird durch ein Elektrowerkzeug gemäß Anspruch 1 gelöst.This object is achieved by a power tool according to claim 1.

Die Aufgabe der Erfindung wird auf diese Weise vollkommen gelöst.The object of the invention is completely solved in this way.

Bei dem erfindungsgemäßen Elektrowerkzeug ist der Kollektor zwischen dem Lüfter und dem Wicklungspaket des Ankers angeordnet. Mit einer derartigen Anordnung läßt sich eine Kürzere Bauform des Elektrowerkzeuges realisieren. Auch auf diese Weise wird eine günstigere Ergonomie erzielt. Dies wirkt sich besonders dann vorteilhaft aus, wenn diese Ausführung mit der zuvor erwähnten selbsttragenden Ausführung des Stators und den beiden daran aufgenommenen Stützteilen kombiniert wird. Sofern Schalteer im Bereich des ersten Griffteils aufgenommen werden sollen, etwa bei einer Ausführung als optischer Schalter, ist ohnehin ein gewisser Platz zum Einbau des Schalters notwendig. Dieser kann gleichzeitig zum Einbau des Kollektors in diesem Bereich genutzt werden. Insoweit lassen sich Kollektor, Bürsten und ein oder mehrere Schalter im Bereich des ersten Stützteils unterbringen, wodurch insgesamt die Baugröße reduziert werden kann. Ferner wird kein Kohlestaub von den Bürsten durch den Motor geblasen. Erfindungsgemäß ist das erste Stützteil infolge des ohnehin für die Bürsten benötigten Platzes als Luftleitring für eine günstige Luftführung zum Gebläse hin ausgebildet. Dadurch kann gleichzeitig eine Düsenwirkung erzielt werden. Dies führt zu einer besseren Kühlung und damit zu einer verbesserten Leistung.In the power tool according to the invention, the collector is arranged between the fan and the winding package of the armature. With such an arrangement, a shorter design of the power tool can be realized. Also in this way a more favorable ergonomics is achieved. This is particularly advantageous if this embodiment is combined with the aforementioned self-supporting embodiment of the stator and the two supporting parts received thereon. If switches are to be received in the region of the first handle part, for example in an embodiment as an optical switch, a certain space for installation of the switch is necessary anyway. This can also be used to install the collector in this area. In that regard, collector, brushes and one or more switches can be accommodated in the area of the first support part, whereby the overall size can be reduced. Further, no coal dust is blown from the brushes by the engine. According to the invention, the first support part as a result of the anyway required for the brush space as air guide for designed a favorable air flow to the fan out. As a result, a nozzle effect can be achieved at the same time. This leads to better cooling and thus to improved performance.

Gemäß einer vorteilhaften Weiterbildung der Erfindung wird eine selbsttragende Konstruktion verwendet, was zu einer Gewichtsreduzierung und damit zu einem verbesserten Leistungs gewicht führt. Dabei können an dem selbsttragenden Stator mittels der beiden Stützteile sämtliche weitere Komponenten des Elektrowerkzeuges befestigt sein. Hierzu gehören etwa ein Gehäuse des Elektrowerkzeuges, ein oder mehrere Schalter, sowie eine Steuerelektronik zur Steuerung des Elektromotors.According to an advantageous embodiment of the invention, a self-supporting construction is used, which leads to a weight reduction and thus to an improved performance weight. In this case, all other components of the power tool can be attached to the self-supporting stator by means of the two support parts. These include, for example, a housing of the power tool, one or more switches, and control electronics for controlling the electric motor.

Vorzugsweise sind die Bürsten mit Bürstenhalter und mindestens einem Schalter an einem ersten der Stutzteile aufgenommen, während die Steuerelektronik und mindestens ein Schalter an einem zweiten der Stützteile aufgenommen sind.Preferably, the brushes with brush holder and at least one switch are accommodated on a first of the support parts, while the control electronics and at least one switch are accommodated on a second of the support parts.

Hierdurch ergibt sich ein besonders platzsparender und gewichtssparender Aufbau.This results in a particularly space-saving and weight-saving construction.

In weiter vorteilhafter Ausgestaltung der Erfindung sind die beiden Stützteile mit einem Gehäuse verbunden.In a further advantageous embodiment of the invention, the two support members are connected to a housing.

Auf diese Weise können an den Stützteilen die tragenden Teile des Elektrowerkzeuges befestigt sein und die Stützteile mit den verschiedensten Funktionen ausgestattet sein, während das Gehäuse, das zwecks einer ergonomischen Handhabung des Elektrowerkzeuges besonders angepaßt sein muß, an den Stützteilen befestigt sein kann. Hierdurch wird die Tragfunktion der Stützteile und die äußere Gestaltung des Gehäuses voneinander entkoppelt und die Montage erleichtert.In this way, the supporting parts of the power tool can be attached to the support parts and the support parts can be equipped with a variety of functions, while the housing, which must be particularly adapted for the ergonomic handling of the power tool, can be attached to the support members. As a result, the supporting function of the support parts and the outer design of the housing decoupled from each other and facilitates the assembly.

Gemäß einer weiteren Ausgestaltung der Erfindung ist ein Werkzeugkopf, in den das Werkzeug einsetzbar ist, an einem ersten der beiden Stützteile befestigt.According to a further embodiment of the invention, a tool head, in which the tool is used, attached to a first of the two support parts.

Dagegen ist die Motorwelle vorzugsweise in Lagern am Werkzeug kopf und an einem zweiten Stützteil gelagert.In contrast, the motor shaft is preferably in bearings on the tool head and mounted on a second support member.

Soweit notwendig, kann hierbei der Werkzeugkopf ein Getriebe umfassen.If necessary, in this case, the tool head may include a transmission.

Durch diese Merkmale wird ein modularer, besonders platzsparender und ergonomischer Aufbau des Elektrowerkzeuges unterstütztThese features support a modular, particularly space-saving and ergonomic design of the power tool

Gemäß einer weiteren Ausführung der Erfindung ist zumindest am ersten Stützteil ein Schalter befestigt, der über eine am Gehäuse aufgenommene Aktivierungsfläche betätigbar ist.According to a further embodiment of the invention, a switch is mounted at least on the first support member, which is actuated via an activation surface received on the housing.

Hierbei ist vorzugsweise sowohl am ersten als auch am zweiten Stützteil eine Aktivierungsfläche ausgebildet, so daß ein stabförmiges Elektrowerkzeug mit ein oder zwei Händen gehalten werden kann. Die Aktivierungsfläche selbst kann hierbei entweder unmittelbar an den betreffenden Stützteilen ausgebildet sein oder aber am Gehäuse, das sich über das betreffende Stützteil hinweg erstreckt.In this case, an activation surface is preferably formed both on the first and on the second support part, so that a rod-shaped power tool can be held with one or two hands. The activation surface itself can either be formed directly on the relevant support parts or on the housing, which extends over the relevant support part away.

Am ersten Stützteil sind gemäß einer weiteren Ausgestaltung der Erfindung einander gegenüberliegende Bürstenhalter aufgenommen.On the first support part, opposing brush holders are accommodated according to a further embodiment of the invention.

Gemäß einer Weiterbildung dieser Ausführung weist das erste Stützteil Mittel zur elektrischen Verbindung der Bürsten mit dem Stator auf.According to a development of this embodiment, the first support part has means for electrically connecting the brushes to the stator.

Auf diese Weise wird der Aufbau weiter vereinfacht. Hierzu kann beilspielsweise eine Kontaktierung unmittelbar an dem ansonsten aus isolierendem Werkstoff bestehenden Stützteil vorgesehen sein und über eine Steckverbindung zum Stator geführt sein. Gegebenenfalls kann auch ein Kabelanschluß vorgesehen sein.In this way, the structure is further simplified. For this purpose, a contacting can be provided, for example, directly on the supporting part which otherwise consists of insulating material and be guided to the stator via a plug-in connection. Optionally, a cable connection may be provided.

In zusätzlicher Weiterbildung der Erfindung ist am ersten Stützteil eine im Bereich zwischen den beiden einander gegenüberliegenden Bürstenhaltern verjüngte Grifffläche vorgesehen.In an additional development of the invention, a gripping surface, which is tapered in the area between the two opposing brush holders, is provided on the first support part.

Das Gehäuse kann in diesem Bereich etwa oval ausgebildet sein.The housing may be formed approximately oval in this area.

Durch diese Ausführung wird der Nachteil vermieden, der durch den im Bereich der beiden sich gegenüberliegenden Bürsten relativ großen Abstand bedingt ist. Anstatt die Grifffläche in diesem Bereich rotationssymmetrisch auszuführen, wird eine annähernd ovale oder elliptische Form der Grifffläche gewählt, so daß der größere Querschnitt zwischen den beiden Bürsten mit einem geringeren Querschnitt in dem dazwischenliegenden Bereich erreicht werden kann. Somit wird selbst bei einer höheren Leistung des Elektrowerkzeuges eine Grifffläche mit einem relativ geringen Griffabstand für die Finger ermöglicht.By this embodiment, the disadvantage is avoided, which is due to the relatively large distance in the region of the two opposing brushes. Instead of making the gripping surface rotationally symmetric in this region, an approximately oval or elliptical shape of the gripping surface is chosen so that the larger cross section between the two brushes can be achieved with a smaller cross section in the intermediate region. Thus, even with a higher power of the power tool, a gripping surface is made possible with a relatively small gripping distance for the fingers.

Die beiden Stützteile bestehen vorzugsweise aus einem isolierenden Material, insbesondere aus Kunststoff.The two support members are preferably made of an insulating material, in particular of plastic.

Hierdurch wird zum einen ein günstiges Gewicht erzielt, und zum anderen lassen sich aus Kunststoff kompliziert geformte Teile in einem Gußverfahren herstellen. Insbesondere dann, wenn an den Stützteilen elektrische Schalter aufgenommen sein sollen, ist eine isolierende Ausführung besonders vorteilhaft. Dadurch läßt sich die notwendige Berührungssicherheit für Elektrowerkzeuge, die mit Netzspannung betrieben werden, auf einfachere Weise erzielen.As a result, a favorable weight is achieved on the one hand, and on the other hand can be made of plastic complicated shaped parts in a casting process. In particular, when electrical switches are to be accommodated on the support parts, an insulating embodiment is particularly advantageous. As a result, the necessary contact safety for power tools that are operated with mains voltage can be achieved in a simpler manner.

Insbesondere wenn das Elektrowerkzeug mit optischen Schaltern ausgestattet wird, läßt sich hierbei die Berührungssicherheit auf besonders einfache Weise herstellen.In particular, when the power tool is equipped with optical switches, this touch security can be produced in a particularly simple manner.

Gemäß einer weiteren Ausgestaltung der Erfindung ist zumindest an einem der beiden Stützteile mindestens eine Aktivierungsfläche zur Betätigung eines Schaltelementes eines Schalters vorgesehen.According to a further embodiment of the invention, at least one activation surface for actuating a switching element of a switch is provided at least on one of the two support parts.

Mit einer derartigen Ausführung läßt sich ein besonders ergon mischer Aufbau erzielen, wiederum insbesondere dann, wenn als Schalter optische Schalter verwendet werden, die etwa mittels Lichtleitern arbeitet, zwischen denen die Signalübertragung durch ein Kontrollelement beeinflußt wird.With such an embodiment, a particularly ergonomic mixer structure can be achieved, again in particular when optical switches are used as switches, which operates approximately by means of optical fibers, between which the signal transmission is influenced by a control element.

Gemäß einer weiteren Ausgestaltung der Erfindung ist ein Lüfter im Bereich zwischen dem ersten Stützteil und dem werkzeugkopf im Bereich zwischen dem ersten Stützteil und dem auf der Motorwelle gehalten.According to a further embodiment of the invention, a fan is held in the region between the first support member and the tool head in the region between the first support member and on the motor shaft.

Auf diese Weise kann der Lüfter vorteilhaft teilsweise in des erste Stützteil und teilweise in den Werkzeugkopf integriert werden, um eine besonders platzsparende Anordnung zu erreichen.In this way, the fan can advantageously be partially integrated in the first support part and partially in the tool head in order to achieve a particularly space-saving arrangement.

Wie vorstehend bereits erwähnt, wird eine Ausführung mit tern oder Sensoren insbesondere in Form von lichtoptischen Elementen besonders bevorzugt. Hierbei sind jeweils mindestens zwei Lichtleiter vorgesehen, denen ein Sender und ein Empfänger, sowie ein Kontrollelement zur Beeinflussung der zwischen den Lichtleitern übertragenen Lichtsignale zugeordnet sind.As already mentioned above, an embodiment with tern or sensors, in particular in the form of light-optical elements, is particularly preferred. In each case at least two light guides are provided, which are associated with a transmitter and a receiver, and a control element for influencing the transmitted light signals between the optical fibers.

Derartige optische Schalter oder Sensoren lassen sich in besonders platzsparender Weise an nahezu beliebigen Teilen des Elektrowerkzeuges unterbringen, wodurch insgesamt die Ergonomie deutlich verbessert werden kann.Such optical switches or sensors can be accommodated in a particularly space-saving manner on almost any parts of the power tool, whereby the overall ergonomics can be significantly improved.

Für eine derartige Ausführung mit Lichtleitern ist es bevorzugt, ein Tragelement zur Aufnahme der Lichtleiter zu verwenden, das einen Formkörper aufweist, in dem Vertiefungen vorgesehen ist, in die die Lichtleiter einlegbar sind.For such a design with light guides, it is preferable to use a support member for receiving the light guide, which has a shaped body, is provided in the recesses into which the light guides are inserted.

Dies hat den Vorteil, daß die Lichtleiter besser gegen Erschütterungen, Umwelteinflüsse und dergleichen mehr geschützt sind, und daß die Montage vereinfacht wird, da die Lichtleiter vorher in das Tragelement integriert werden können, so daß nur noch ein bereits komplettiertes Tragelement montiert werden muß.This has the advantage that the light guides are better protected against shocks, environmental influences and the like, and that the assembly is simplified because the light guide before can be integrated into the support element, so that only an already completed support member must be mounted.

Vorzugsweise weist hierbei der Formkörper Aufnahmen für den Lichtleitern zugeordnete Sende- oder Empfangselemente oder für Schaltelemente zur Beeinflussung von Strahlung auf, die von den Lichtleitern übertragen wird.In this case, the shaped body preferably has receptacles for transmitting or receiving elements assigned to the optical fibers or for switching elements for influencing radiation, which is transmitted by the optical fibers.

Ferner kann der Formkörper Aufnahme für LEDs aufweisen.Furthermore, the shaped body can have accommodation for LEDs.

Auf diese Weise können die Lichtleiter nebst der dazugehörigen Sende-oder Empfangselemente und nebst der zugehörigen Schaltelemente an den Tragelementen befestigt werden, wodurch insgesamt ein einfacherer Aufbau und eine einfachere Montage ermöglicht wird.In this way, the light guides can be attached together with the associated transmitting or receiving elements and, together with the associated switching elements on the support elements, whereby a total of a simpler structure and easier installation is possible.

Des weiteren ist bevorzugt, daß der Formkörper mit dem Gehäuse des Elektrowerkzeugs zur Abdichtung der im Formkörper aufgenommenen Lichtleiter und/oder damit gekoppelter Sende- oder Empfangselemente oder Schaltelemente gegenüber Kontamination durch Staub oder dergleichen zusammenwirkt.Furthermore, it is preferred that the shaped body interacts with the housing of the power tool for sealing the light guide received in the shaped body and / or transmitting or receiving elements or switching elements coupled thereto against contamination by dust or the like.

Dabei kann der Formkörper mit dem Gehäuse eine vollständig abgedichtete Baueinheit bilden.In this case, the molded body can form a completely sealed structural unit with the housing.

Auf diese Weise wird eine größere Betriebssicherheit erreicht, da Staub und dergleichen durch das Tragelement von den Lichtleitern abgeschirmt werden. Dies ist insbesondere bei Elektrowerkzeugen wichtig, bei denen mit starkem Staubanfall zu rechnen ist, wie z.B. bei Schleifern.In this way, a greater reliability is achieved because dust and the like are shielded by the support member of the light guides. This is especially important for power tools where a high level of dust is expected, such as with grinders.

In zusätzlicher Weiterbildung der Erfindung besteht der Formkörper aus einem vibrationsdämpfenden und/oder akustisch dämpfenden Material. Auch können Dämpfungselemente auf dem Formkörper z.B. durch Kleben befestigt sein. Hierbei kann es sich beispielsweise um Schaumstoffelemente handeln.In an additional development of the invention, the molded body consists of a vibration-damping and / or acoustically damping material. Also, damping elements on the molding, e.g. be attached by gluing. These may be, for example, foam elements.

Auch durch diese Maßnahmen wird die Betriebssicherheit verbessert und zusätzlich eine günstigere Ergonomie erzielt.Also by these measures, the reliability is improved and also achieved a more favorable ergonomics.

Es versteht sich, daß die vorstehend genannten und die nachstehend noch zu erläuternden Merkmale der Erfindung nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar sind, ohne den Rahmen der Erfindung zu verlassen.It is understood that the features of the invention mentioned above and those yet to be explained can be used not only in the respectively specified combination but also in other combinations or alone, without leaving the scope of the invention.

Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele unter Bezugnahme auf die Zeichnung. Es zeigen:

Fig. 1
eine Aufsicht eines erfindungsgemäßen Elektrowerkzeuges in Form eines Winkelschleifers mit einem stabförmigen Gehäuse;
Fig. 2
eine vereinfachte Darstellung des Elektrowerkzeuges gemäß Fig. 1, bei dem die Schutzhaube weggelassen wurde, jedoch, der im stabförmigen Gehäuse aufgenommene Motor nebst Stator und zwei daran befestigten Stützteilen eingezeichnet ist;
Fig. 3
eine vergrößerte Seitenansicht des Elektrowerkzeuges gemäß Fig. 1, bei dem jedoch lediglich der Werkzeugkopf nebst Stator sowie erstem und zweitem Stützteil erkennbar ist;
Fig. 4
einen Längsschnitt durch das Elektrowerkzeug gemäß Fig. 3;
Fig. 5
einen Längsschnitt durch das Elektrowerkzeug gemäß Fig. 4, jedoch in vergrößerter Darstellung, in einer um 90°gegenüber der Schnittebene gemäß Fig. 4 versetzten Schnittebene;
Fig. 6
eine vergrößerte Darstellung des Elektrowerkzeuges gemäß Fig. 5 im Bereich zwischen Werkzeugkopf und Stator, wobei zusätzlich ein Tragelement mit darin aufgenommenen Lichtleitern zur Ausbildung von optischen Schaltern dargestellt ist;
Fig. 7
eine Gesamtansicht des Tragelementes gemäß Fig. 6;
Fig. 8
eine Ansicht des Lichtleiterbündels, das in das Tragelement gemäß Fig. 7 eingesetzt ist;
Fig. 9
eine Ansicht des Elektrowerkzeuges gemäß Fig. 2 schräg von oben, jedoch mit eingesetztem Tragelement nebst Lichtleitern;
Fig. 10
eine Seitenansicht des Elektrowerkzeuges gemäß Fig. 9 und
Fig. 11
einen Querschnitt durch das Elektrowerkzeug im Bereich der Bürsten.
Further features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the drawings. Show it:
Fig. 1
a top view of a power tool according to the invention in the form of an angle grinder with a rod-shaped housing;
Fig. 2
a simplified representation of the power tool according to Fig. 1 in which the protective cover has been omitted, however, the motor accommodated in the rod-shaped housing is shown in addition to the stator and two supporting parts attached thereto;
Fig. 3
an enlarged side view of the power tool according to Fig. 1 in which, however, only the tool head in addition to stator and first and second support member is recognizable;
Fig. 4
a longitudinal section through the power tool according to Fig. 3 ;
Fig. 5
a longitudinal section through the power tool according to Fig. 4 However, in an enlarged view, in a 90 ° relative to the cutting plane according to Fig. 4 offset cutting plane;
Fig. 6
an enlarged view of the power tool according to Fig. 5 in the region between the tool head and the stator, wherein additionally a support element with light guides received therein is shown for forming optical switches;
Fig. 7
an overall view of the support element according to Fig. 6 ;
Fig. 8
a view of the optical fiber bundle, which in the support element according to Fig. 7 is used;
Fig. 9
a view of the power tool according to Fig. 2 obliquely from above, but with inserted support element together with light guides;
Fig. 10
a side view of the power tool according to Fig. 9 and
Fig. 11
a cross section through the power tool in the brushes.

In Fig. 1 ist ein erfindungsgemäßes Elektrowerkzeug in der Aufsicht dargestellt und insgesamt mit der Ziffer 10 bezeichnet.In Fig. 1 a power tool according to the invention is shown in the plan view and designated overall by the numeral 10.

Im dargestelltes Fall handelt es sich um einen Winkelschleifer mit stabförmigem Gehäuse, der für einen Einhandbetrieb oder einen Zweihandbetrieb geeignet ist. Am Werkzeugkopf 14 des Elektrowerkzeuges 10 ist in üblicher Weise eine Schutzhaube 15 vorgesehen. Das Gehäuse 12 weist im Bereich des Übergangs zum Werkzeugkopf 14 eine Verjüngung auf, an der auf beiden Seiten Schalter vorgesehen sind, die über elastische Aktivierungsflächen 27 betätigbar sind. Das Gehäuse 12 ist in diesem Bereich mit einer Grifffläche 24 ausgeführt, die mit einer Hand von oben oder unten her ergriffen werden kann, wobei beide einander gegenüberliegende Aktivierungsflächen der Schalter ergriffen werden können.In the case shown, it is an angle grinder with rod-shaped housing, which is suitable for a one-handed operation or a two-handed operation. On the tool head 14 of the power tool 10, a protective cover 15 is provided in the usual way. The housing 12 has a taper in the region of the transition to the tool head 14, on which switches are provided on both sides, which can be actuated via elastic activation surfaces 27. The housing 12 is designed in this area with a gripping surface 24 which can be grasped with one hand from above or below, wherein both opposing activation surfaces of the switch can be taken.

Im davon abgewandten, hinteren Bereich des Gehäuses 12, der zum Ende hin annähernd konisch zuläuft, ist eine zweite Grifffläche 26 ausgebildet, die wiederum an jeder Seite eine Aktivierungsfläche 28 zur Betätigung eines darunter ausgebildeten Schalters aufweist.In the remote from the rear portion of the housing 12, which tapers towards the end approximately conically, a second gripping surface 26 is formed, which in turn has on each side of an activation surface 28 for actuating a switch formed below.

Die Schalter sind vorzugsweise als optische Schalter ausgebildet, mit Lichtleitern, zwischen denen die übertragenen Signale über Kontrollelemente beeinflußbar sind, wobei den Lichtleitern Sende- und Empfangselemente zugeordnet sind, wie grundsätzlich aus der deutschen Patentanmeldung 101 41 161.8 und der parallelen US-Patentanmeldung 10/214,844 bekannt, die nicht vorveröffentlicht sind und deren Offenbarung hier vollständig einbezogen wird.The switches are preferably designed as optical switches, with light guides, between which the transmitted signals can be influenced via control elements, the light guides transmitting and receiving elements are assigned, as basically from the German patent application 101 41 161.8 and the parallel U.S. Patent Application 10 / 214,844 known, not pre-published and whose disclosure is fully incorporated herein.

In Fig. 1 sind ferner noch die Luftahsaugschlitze 13 für den Lüfter des Motors erkennbar, die sich im dem Werkzeugkopf 14 abgewandten Bereich kurz vor den Aktivierungsflächen 28 der Schalter befinden.In Fig. 1 Furthermore, the Luftahsaugschlitze 13 are still recognizable for the fan of the engine, which are located in the tool head 14 remote from the region just before the activation surfaces 28 of the switch.

In Fig. 2 sind die Hauptbestandteile des Elektrowerkzeuges 10 innerhalb des Gehäuses 12 erkennbar. Das Elektrowerkzeug 10 ist erfindungsgemäß mit einem selbsttragenden Elektromotor 16 ausgestattet, der einen selbsttragenden Stator 18 aufweist, an dessen erstem, dem Werkzeugkopf 14 zugewandten Ende ein erstes Stützteil 20 befestigt ist, das vorzugsweise aus Kunststoff besteht. Auf der gegenüberliegenden zweiten Seite des Stators 18 ist ein zweites Stützteil 22 aus Kunststoff vorgesehen. Beide Stützteile 20, 22 sind in nachfolgend noch anhand von Fig. 4 beschriebener Weise durch den Stator 18 hindurch verschraubt. Am zweiten Stützteil 22 ist ferner noch eine Steuerelektronik 23 aufgenommen, die lediglich schematisch angedeutet ist. Der-Werkzeugkopf 14 ist am ersten Stützteil 20 aufgenommen. Das Gehäuse 12, durch das das Elektrowerkzeug 10 nach außen umschlossen ist, ist an beiden Stützteilen 20, 22 befestigt. Insgesamt ist somit der Motor 16 zusammen mit den Stützteilen 20, 22 die tragende Konstruktion, an der sämtliche andere Komponenten des Elektrowerkzeugs 10 befestigt sind.In Fig. 2 the main components of the power tool 10 within the housing 12 can be seen. The electric tool 10 is according to the invention equipped with a self-supporting electric motor 16 which has a self-supporting stator 18, at the first, the tool head 14 facing the end of a first support member 20 is fixed, which preferably consists of plastic. On the opposite second side of the stator 18, a second support member 22 made of plastic is provided. Both support members 20, 22 are described below with reference to Fig. 4 described way screwed through the stator 18 therethrough. On the second support member 22 is also still a control electronics 23 added, which is indicated only schematically. The tool head 14 is received on the first support member 20. The housing 12, by which the power tool 10 is enclosed to the outside, is attached to both support members 20, 22. Overall, therefore, the motor 16 together with the support members 20, 22, the supporting structure to which all other components of the power tool 10 are attached.

Durch diese Bauart läßt sich eine besonders platzsparende und gewichtssparende Konstruktion erzielen, die gleichfalls eine besonders günstige Montage ermöglicht.By this design, a particularly space-saving and weight-saving construction can be achieved, which also allows a particularly favorable installation.

In Fig. 3 ist das Elektrowerkzeug 10 gemäß Fig. 2 vergrößert dargestellt, in einer etwa um 90° gegenüber der Position gemäß Fig. 2 verdrehten Anordnung, wobei das Gehäuse jedoch abgenommen ist und im wesentlichen der Motor nebst den beiden Stützteilen dargestellt ist.In Fig. 3 is the power tool 10 according to Fig. 2 shown enlarged, in about 90 ° relative to the position according to Fig. 2 twisted arrangement, but the housing is removed and essentially the engine is shown together with the two support parts.

Aus Fig. 3 ist die Form der beiden Stützteile 20, 22 gut zu ersehen, Am ersten Stützteil 20 sind auf jeder Seite Aufnahmeflächen 25 zur Aufnahme von optischen Schaltern vorgesehen, wie nachfolgend noch näher erläutert wird.Out Fig. 3 is the shape of the two support members 20, 22 easy to see, On the first support member 20 receiving surfaces 25 are provided for receiving optical switches on each side, as will be explained in more detail below.

In Fig. 3 ist ferner noch eine im Werkzeugkopf 14 aufgenommene Werkzeugantriebswelle nebst einem daran befestigten Werkzeug schematisch mit den gestrichelten Linien 17 angedeutet.In Fig. 3 Furthermore, a tool drive shaft accommodated in the tool head 14, together with a tool fastened thereto, is also schematically indicated by the dashed lines 17.

Der Stator 18 weist ein Statorblechpaket 31 auf, durch das hindurch das erste und das zweite Stützteil 20, 22 mittels Schrauben 43 zu einer kompakten, mit dem Statorblechpaket 31 fest verbundenen Einheit verschraubt sind.The stator 18 has a stator lamination stack 31, through which the first and the second support part 20, 22 are screwed by means of screws 43 to form a compact unit which is fixedly connected to the stator lamination stack 31.

Der nähere Aufbau des Elektrowerkzeuges 10 ist aus Fig. 4 zu ersehen, die einen Längsschnitt durch das Elektrowerkzeug gemäß Fig. 3 zeigt. Der Motor 16 weist einen Anker 32 auf, der auf einer Motorwelle 34 befestigt ist. Am dem Werkzeugkopf 14 abgewandten Ende der Motorwelle 34 ist diese mittels eines Lagers 40 gelagert, das in einer Lagerschale des zweiten Stützteils 22 gehaltert ist. Am gegenüberliegenden Ende ist die Motorwelle 34 mittels eines Lagers 39 am Werkzeugkopf 14 gelagert. Im Übergangsbereich zwischen dem ersten Stützteil 20 und dem Werkzeugkopf 14 ist ein Lüfter 38 erkennbar, der auf der Motorwelle 34 befestigt ist. Dem Lüfter 38 sind im Werkzeugkopf 14 Luftaustrittsöffnungen 42 zugeordnet.The detailed structure of the power tool 10 is made Fig. 4 to see a longitudinal section through the power tool according to Fig. 3 shows. The motor 16 has an armature 32 which is mounted on a motor shaft 34. At the end of the motor shaft 34 facing away from the tool head 14, the latter is supported by means of a bearing 40, which is held in a bearing shell of the second support part 22. At the opposite end of the motor shaft 34 is mounted by means of a bearing 39 on the tool head 14. In the transition region between the first support member 20 and the tool head 14, a fan 38 can be seen on the motor shaft 34th is attached. The fan 38 are associated with 14 air outlet openings 42 in the tool head.

Die Ansaugung von Luft erfolgt also durch den Elektromotor 16 über Ansaugöffnungen 13 (Fig. 1) am gegenüberliegenden Ende, während der Luftaustritt der Kühlluft am Werkzeugkopf 14 erfolgt, was vorteilhaft ist, um den Eintritt von Fremdpartikeln in den Motor so gering wie möglich zu halten. Denn naturgemäß entsteht der stärkste Staubanfall im Bereich des Werkzeugkopfes 14. Zwischen dem Anker 32 und dem Lüfter 38 ist der Kollektor 36 des als Universalmotor ausgeführten Elektromotors 16 vorgesehen. Die zugeordneten Bürsten werden nachfolgend noch anhand von Fig. 5 näher erläutert.The intake of air is thus carried out by the electric motor 16 via intake ports 13 (FIG. Fig. 1 ) at the opposite end, while the air outlet of the cooling air takes place on the tool head 14, which is advantageous in order to keep the entry of foreign particles into the engine as low as possible. For naturally the strongest dust accumulation occurs in the area of the tool head 14. Between the armature 32 and the fan 38, the collector 36 of the electric motor 16 designed as a universal motor is provided. The associated brushes are still based on Fig. 5 explained in more detail.

Aus Fig. 4 ist ferner noch die Verschraubung der beiden Stützteile 20, 22 durch das Statorblechpaket 31 hindurch erkennbar. Der Werkzeugkopf 14 ist in nicht näher dargestellter Weise mit dem ersten Stützteil 20 verschraubt.Out Fig. 4 Furthermore, it is still possible to screw the two support parts 20, 22 through the stator lamination stack 31. The tool head 14 is screwed in a manner not shown with the first support member 20.

Fig. 5 zeigt eine vergrößerte Schnittdarstellung des Elektrowerkzeuges 10 im seitlichen Längsschnitt im Bereich zwischen Werkzeugkopf 14 und Anker 32. Fig. 5 shows an enlarged sectional view of the power tool 10 in the lateral longitudinal section in the region between the tool head 14 and armature 32nd

Am ersten Stützteil 20 sind einander gegenüberliegend an der Oberseite des Elektrowerkzeuges 10 und um 180° demgegenüber versetzt an der Unterseite je ein Bürstenhalter 54 befestigt, in dem eine Bürste (Kohle) 56 aufgenommen ist. Zum Andruck der Bürsten 56 dient je eine Bürstenfeder 58, die in Fig. 5 schematisch dargestellt ist. Es ist denkbar, in dem aus isolierendem Kunststoff. hergestellten ersten Stützteil 20 eine Kontaktierungsmöglichkeit für die Bürste 56 unmittelbar vorzusehen, durch die eine elektrische Verbindung 59 zum Stator 18 bzw. zu den Feldwicklungen 19 geschaffen wird. Natürlich kann dies auch auf herkömmliche Weise durch Anschlußkabel erfolgen.On the first support member 20 are each opposite to the top of the power tool 10 and 180 ° on the other hand offset on the bottom of a brush holder 54 is fixed, in which a brush (coal) 56 is added. For the pressure of the brush 56 each serves a brush spring 58, the in Fig. 5 is shown schematically. It is conceivable in that of insulating plastic. prepared first support member 20 to provide a contacting possibility for the brush 56 directly by an electrical connection 59 to the stator 18 and to the field windings 19 is created. Of course, this can also be done in a conventional manner by connecting cable.

Aus der perspektivischen Querschnittsdarstellung gemäß Fig. 11 erkennt man, daß das Gehäuse 12 im Bereich der Bürsten 56 oval ausgebildet ist. Da der Durchmesser in der einen Richtung durch die Bürsten 56. vorgegeben ist, wird durch die ovale Form in der anderen dazu senkrechten Richtung ein geringerer Durchmesser erreicht. Dies ergibt eine verbesserte Ergonomie beim Umgreifen des Gehäuses 12 an dieser Stelle.From the perspective cross-sectional view according to Fig. 11 it can be seen that the housing 12 is oval in the area of the brushes 56. Since the diameter in one direction is predetermined by the brushes 56, a smaller diameter is achieved by the oval shape in the other direction perpendicular thereto. This results in an improved ergonomics when gripping the housing 12 at this point.

Das erste Stützteil 20 ist als Luftleitring ausgestaltet, dessen Innenfläche eine gezielte Luftführung von Kühlluft durch den Motor 16 zum Gebläse 38 hin gewährleistet, wobei gleichzeitig eine Düsenwirkung erzielt werden kann.The first support member 20 is configured as an air guide, the inner surface ensures a targeted air flow of cooling air through the motor 16 to the blower 38 through, while a nozzle effect can be achieved.

In Fig. 5 ist ferner noch ein am Werkzeugkopf 14 aufgenommener Spannhebel 30 erkennbar, der zum Ein- und Ausspannen des Werkzeuges 17 dient. Da das Elektrowerkzeug 10 nur mit geschlossenem Spannhebel 30 betrieben werden soll, ist dem Spannhebel 30 ein Sensor zugeordnet, durch den laufend überprüft wird, ob sich der Spannhebel 30 in seiner geschlossenen Spannstellung befindet. Hierzu ist am oberen Ende des Werkzeugkopfes 14 ein lichtoptischer Schalter 52 vorgesehen, der über ein durch den Spannhebel 30 verschiebbares Schaltelement 53 betätigbar ist. Ist der Spannhebel 30 geschlossen, so wird das Schaltelement 53 verschoben, was zur Freigabe eines Lichtstrahls führt, der über Lichtleiter übertragen wird, was von einer zugeordneten Auswertelogik ausgewertet wird.In Fig. 5 Furthermore, a tensioning lever 30 accommodated on the tool head 14 can be seen, which serves for clamping and unclamping the tool 17. Since the power tool 10 is to be operated only with the clamping lever 30 closed, the tension lever 30 is associated with a sensor is checked by the continuous, whether the tensioning lever 30 is in its closed clamping position. For this purpose, a light-optical switch 52 is provided at the upper end of the tool head 14, which is actuated via a displaceable by the clamping lever 30 switching element 53. If the clamping lever 30 is closed, the switching element 53 is displaced, which leads to the release of a light beam, which is transmitted via optical fibers, which is evaluated by an associated evaluation logic.

Aus Fig. 6 ist der Aufbau der beim Elektrowerkzeug 10 verwendeten optischen Schalter näher zu ersehen. Jeder optische Schalter weist zwei Lichtleiter auf, von denen einer als Sendeleiter ausgeführt ist, der mit einer LED gekoppelt ist, während der andere Lichtleiter als Empfangsleiter ausgebildet ist und mit einer zugeordneten Auswerteeinheit verbunden ist. Im dargestellten Fall enden zwei zugeordnete Lichtleiter jeweils in einem gewissen Abstand in Form von Prismen, so daß ein Lichtübertritt dazwischen erfolgen kann. Befindet sich keinerlei Objekt zwischen diesen beiden Enden, so erfolgt ein Lichtübertritt aus dem Sendeleiter in den Empfangsleiter, was von der Auswertelogik registriert wird.Out Fig. 6 the structure of the optical switch used in the power tool 10 can be seen closer. Each optical switch has two optical fibers, one of which is designed as a transmission conductor, which is coupled to an LED, while the other optical fiber is designed as a receiving conductor and is connected to an associated evaluation unit. In the case shown, two associated optical fibers each terminate at a certain distance in the form of prisms, so that light can pass therebetween. If there is no object between these two ends, the light passes from the transmitting conductor into the receiving conductor, which is registered by the evaluation logic.

In Fig. 6 sind nun insgesamt sechs Lichtleiter 63, 64, 66, 67, 71, 72 dargestellt, die jeweils in Vertiefungen 62 eines Formkörpers 61 aufgenommen sind. Der Formkörper 61 ist Teil eines Tragelementes 61, dessen Form aus Fig. 7 näher zu ersehen ist. Bei dem Formkörper 61 handelt es sich im wesentlichen um eine Platte aus einem geeignete Kunststoff, der in der Erstrekkungsrichtung der darin aufgenommenen Lichtleiter 63 bis 72 in geeigneter Weise gekrümmt ist. Das Kunststoffmaterial des Formkörpers 61 weist vorzugsweise mechanische und gegebenenfalls akustisch dämpfende Eigenschaften auf, um Erschütterungen besser zu dämpfen. Da die Lichtleiter 63-72 in zugeordneten Vertiefungen in Form von Aufnahmenuten 62 eingelegt sind, sind sie gegen Umwelteinflüsse von außen besonders gut geschützt, so daß ein zuverlässiger Betrieb gewährleistet ist. Außerdem wird ein günstiges Signal-/Rauschverhältnis infolge der durch die Vertiefungen 62 vorgegebenen Abstände sichergestellt und die Lichtleiter in ihrem Verlauf fixiert. Hierzu können vorzugsweise starre Lichtleiter verwendet werden, die in der gewünschten Form dreidimensional gekrümmt sind.In Fig. 6 now a total of six light guides 63, 64, 66, 67, 71, 72 are shown, which are each received in recesses 62 of a shaped body 61. The molded body 61 is part of a support member 61 whose shape Fig. 7 is closer to see. The shaped body 61 is substantially a plate made of a suitable plastic which is suitably curved in the direction of extension of the optical fibers 63 to 72 received therein. The plastic material of the molded body 61 preferably has mechanical and optionally acoustically damping properties in order to dampen shocks better. Since the light guides 63-72 are placed in associated recesses in the form of grooves 62, they are particularly well protected against environmental influences from the outside, so that a reliable operation is ensured. In addition, a favorable signal / noise ratio is ensured as a result of the predetermined by the recesses 62 distances and fixes the light guide in its course. For this purpose, preferably rigid optical fibers are used, which are three-dimensionally curved in the desired shape.

Im dargestellten Fall ist je zwei Enden von einander zugeordneten Lichtleitern 63, 64 bzw. 66, 67 bzw. 71, 72 je eine längliche Ausnehmung 65 bzw. 68 bzw. 70 zugeordnet, die sich von den beiden Enden im Bereich der Prismen aus nach außen hin erstreckt. In diese Ausnehmung 65, 68, 70 kann ein zugeordnetes Schaltelement eingreifen, durch das der Lichtübertritt zwischen den beiden Enden unterbrochen werden kann.In the illustrated case, each two ends of mutually associated light guides 63, 64 and 66, 67 and 71, 72 each associated with an elongated recess 65 and 68 or 70, which extend from the two ends in the region of the prisms to the outside extends. In this recess 65, 68, 70 can engage an associated switching element, through which the light passage between the two ends can be interrupted.

In Fig. 6 ist der Ausnehmung 68 zwischen den beiden Lichtleitern 66, 67 ein Schieber 55 zugeordnet, der mittels des Schaltelementes 53 in den Bereich zwischen den beiden Prismenenden verschiebbar ist, um so den Lichtübertritt zu unterbrechen. Bei dem Schalter 73, dem die beiden Lichtleiter 71, 72 zugeordnet sind, ist im Bereich der Ausnehmung 70 ein Schaltelement 74 vorgesehen, das am ersten Stützteil 20 verschwenkbar aufgenommen ist und mit einer Schaltzunge 76 in den Bereich der Ausnehmung 70 zwischen den beiden Prismenenden der Lichtleiter 71, 72 gelangen kann.In Fig. 6 is the recess 68 between the two light guides 66, 67 associated with a slider 55 which is displaceable by means of the switching element 53 in the region between the two prism ends, so as to interrupt the passage of light. In the switch 73, to which the two light guides 71, 72 are assigned, a switching element 74 is provided in the region of the recess 70, which is pivotally received on the first support member 20 and with a switching tongue 76 in the region of the recess 70 between the two prism ends Light guide 71, 72 can get.

Das Tragelement 60 weist ferner eine geeignete Ausnehmung auf, um eine Montage des Bürstenhalters 54 mit Bürste 56 und Bürstenfeder 58 zu erlauben. In Fig. 6 ist eine zugeordnete Befestigungsschraube 79 erkennbar.The support member 60 further includes a suitable recess to allow mounting of the brush holder 54 with brush 56 and brush spring 58. In Fig. 6 an associated fastening screw 79 can be seen.

Fig. 7 zeigt eine Gesamtansicht des Tragelementes 60 nebst Lichtleitern 63-72. Fig. 7 shows an overall view of the support member 60 together with optical fibers 63-72.

Aus Fig. 8 ist zu ersehen, wie die betreffenden Lichtleiter 63-72 zu einem vorgefertigten Lichtleiterbündel 84 zusammengefaßt sein können, die vorzugsweise starr ausgebildet sind und über eine gemeinsame Aufnahme 86 zusammengehalten sind. In dieser Aufnahme sind Vertiefungen zum Anschluß von LEDs für zugeordnete Sender-Dioden aufgenommen sowie Anschlüsse für Empfänger-Elemente. In Fig. 8 ist lediglich eine LED 87 beispielhaft angedeutet.Out Fig. 8 It can be seen how the respective light guides 63-72 can be combined to form a prefabricated optical fiber bundle 84, which are preferably rigid and are held together by a common receptacle 86. In this recording wells for connecting LEDs for associated transmitter diodes are added and connections for receiver elements. In Fig. 8 only one LED 87 is indicated by way of example.

Aus den Fig. 9 und 10 ist zu ersehen, wie das Tragelement 60 mit den darin aufgenommenen Lichtleitern auf die Oberseite der beiden Stützteile 20, 22 aufgesetzt wurde und unmittelbar am Werkzeugkopf 14 eingesteckt wurde. Bei nachfolgend aufgesetztem Gehäuse dichtet dieses vorzugsweise mit den Rändern des Tragelementes 60 ab. Das Tragelement 60 liegt somit in einer unmittelbar an das aufgesetzte Gehäuse angrenzenden Position, wobei die darin aufgenommenen Lichtleiter gegen etwa eindringenden Schmutz oder dergleichen sicher geschützt sind.From the FIGS. 9 and 10 It can be seen how the support element 60 was placed with the light guides received therein on the top of the two support members 20, 22 and was inserted directly on the tool head 14. When subsequently mounted housing seals this preferably with the edges of the support member 60 from. The support member 60 thus lies in a directly adjacent to the patch housing position, wherein the optical fibers received therein are securely protected against any ingress of dirt or the like.

In Fig. 10 ist ferner noch der leicht abgewinkelte Verlauf des Tragelementes 60 im Bereich der Aufnahme 86 erkennbar, an der die Sender-LEDs und Empfänger-Elemente angeordnet sind. Gleichfalls sind aus Fig. 10 die den Schaltern 73 und 90 zugeordneten Schaltelemente 74 und 91 erkennbar, durch die die Lichtübertragung zwischen zusammenwirkenden Lichtleitern unterbrochen werden kann. Denkbar ist natürlich auch eine Einstrahlung von hinten. In Fig. 10 Furthermore, the slightly angled course of the support element 60 in the region of the receptacle 86 is still recognizable, on which the transmitter LEDs and receiver elements are arranged. Likewise are off Fig. 10 the switches 73 and 90 associated switching elements 74 and 91 can be seen, through which the light transmission between cooperating optical fibers can be interrupted. It is also conceivable, of course, a radiation from behind.

Claims (24)

  1. An electrical tool comprising an electric motor (16) for driving a tool (17), comprising a motor shaft (34), a stator (18), an armature (32), a commutator (36) with brushes (56), and a fan (38), wherein the commutator (36) is arranged between the fan (38) and the winding core of the armature (32), wherein a first supporting part (20) and a second supporting part (22) are attached to both ends of the stator (18), and wherein the brushes (56) are surrounded by the first supporting part (20), characterized in that the first supporting part (20) is configured as an air guide ring which allows an air flow between the fan (38) and the opposite end of the electric motor (16) along the armature (32) and the brushes (56).
  2. The electrical tool according to claim 1, characterized in that the stator (18) is configured as a self-supporting stator (18), in that the brushes (56) are attached to the first supporting part (20) by means of a brush holder (54), and in that the motor shaft (34) is mounted on both supporting parts (20, 22) or on parts attached thereto.
  3. The electrical tool according to claim 1 or 2, characterized in that at least one switch (73, 90) is attached to the supporting parts (20, 22).
  4. The electrical tool according to claim 1, 2 or 3, characterized in that control electronics (23) for controlling the electric motor (16) are held on one of the two supporting parts (22).
  5. The electrical tool according to any of the proceeding claims, characterized in that the brushes (56) together with the brush holder (54) and at least one switch (73) are held on the first (20) of the supporting parts (20, 22), and in that the control electronics (23) and at least one switch (90) are held on the second (22) of the supporting parts (20, 22).
  6. The electrical tool according to any of the proceeding claims, characterized in that the two supporting parts (20, 22) are connected to a housing (12).
  7. The electrical tool according to any of the proceeding claims, characterized in that a tool head (14), into which the tool (17) can be inserted, is attached to the first supporting part (20).
  8. The electrical tool according to claim 7, characterized in that the motor shaft (34) is mounted in bearings (39, 40) on the tool head (14) and on the second supporting part (22).
  9. The electrical tool according to claim 8, characterized in that the tool head comprises a gearbox (21).
  10. The electrical tool according to any of claims 6 to 9, characterized in that a switch (73, 90) is attached at least to the first supporting part (20) and can be operated via an activation surface (27, 28) which is held on the housing (12).
  11. The electrical tool according to any of the proceeding claims, characterized in that mutually opposite brush holders (54) are held on the first supporting part (20).
  12. The electrical tool according to any of the proceeding claims, characterized in that means (59) for electrical connection of the brushes (56) to the stator (18) are provided on the first supporting part (20).
  13. The electrical tool according to claim 11 or 12, characterized in that a grip surface (24), which tapers in the area between the two mutually opposite brush holders (54), is provided on the first supporting part (20).
  14. The electrical tool according to any of claims 11 to 13, characterized by a housing (12) which is oval in the area of the brushes (56).
  15. The electrical tool according to any of the proceeding claims, characterized in that at least one activation surface (27, 28) for operation of a switching element (74, 91) or a switch (73, 90) is provided at least on one of the two supporting parts (20, 22).
  16. The electrical tool according to any of the proceeding claims, characterized in that the supporting parts (20, 22) are produced from insulating material, preferably from a plastic.
  17. The electrical tool according to any of the proceeding claims, characterized in that at least one switch (52, 73, 90) or a sensor are provided and have two optical fibers (63, 64, 66, 67, 71, 72), a transmitter and a receiver, as well as a monitoring element (53, 74, 91) for influencing the light signals which are transmitted between the optical fibers (63, 64, 66, 67, 71, 72).
  18. The electrical tool according to 17, characterized in that a mounting element (60) is provided for holding the optical fibers (63, 64, 66, 67, 71, 72) and has a molding (61) in which two or more recesses (62) are provided, in which optical fibers (63, 64, 66, 67, 71, 72) can be inserted.
  19. The electrical tool according to 18, characterized in that the molding (61) comprises holders (86) for transmitting or receiving elements (87) which are associated with the optical fibers (63, 64, 66, 67, 71, 72), or for switching elements for influencing radiation which is transmitted by the optical fibers (63, 64, 66, 67, 71, 72).
  20. The electrical tool according to claim 18 or 19, characterized in that the molding (61) comprises holders (86) for holding LEDs (87).
  21. The electrical tool according to claim 18, 19 or 20, characterized in that the molding (61) interacts with the housing (12) of the electrical tool (10) in order to seal the optical fibers (63, 64, 66, 67, 71, 72) which are held in the molding (61), and/or transmitting or receiving elements (87) or switching elements (74, 91), which are coupled to them, against contamination by dust or the like.
  22. The electrical tool according to claim 21, characterized in that the molding (61) together with the housing (12) forms a completely sealed unit.
  23. The electrical tool according to any of claims 18 to 22, characterized in that the molding (61) is composed of a vibration-damping and/or acoustically damping material.
  24. The electrical tool according to any of the proceeding claims, characterized in by at least three manually operated switches (27, 28), which preferably allow operation from the front (on the right or left) or from the rear.
EP03810397A 2002-10-17 2003-10-08 Power tool Expired - Lifetime EP1554086B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10248921A DE10248921A1 (en) 2002-10-17 2002-10-17 Electric tool e.g. edge grinder, with universal motor drive having self-supporting stator with support parts at its ends supporting motor shaft and motor brushes
DE10248921 2002-10-17
PCT/EP2003/011097 WO2004041483A1 (en) 2002-10-17 2003-10-08 Power tool

Publications (2)

Publication Number Publication Date
EP1554086A1 EP1554086A1 (en) 2005-07-20
EP1554086B1 true EP1554086B1 (en) 2008-12-10

Family

ID=32102837

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03810397A Expired - Lifetime EP1554086B1 (en) 2002-10-17 2003-10-08 Power tool

Country Status (7)

Country Link
US (1) US7256520B2 (en)
EP (1) EP1554086B1 (en)
JP (1) JP4436253B2 (en)
AT (1) ATE416891T1 (en)
DE (2) DE10248921A1 (en)
ES (1) ES2318200T3 (en)
WO (1) WO2004041483A1 (en)

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Also Published As

Publication number Publication date
ATE416891T1 (en) 2008-12-15
EP1554086A1 (en) 2005-07-20
ES2318200T3 (en) 2009-05-01
US20050225183A1 (en) 2005-10-13
DE10248921A1 (en) 2004-05-13
US7256520B2 (en) 2007-08-14
WO2004041483A1 (en) 2004-05-21
JP4436253B2 (en) 2010-03-24
DE50310908D1 (en) 2009-01-22
JP2006503720A (en) 2006-02-02

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