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EP1426492A1 - Procédé de fabrication d'un revêtement de sol granulé, poreux et sans joint, et revêtement de sol ainsi obtenu - Google Patents

Procédé de fabrication d'un revêtement de sol granulé, poreux et sans joint, et revêtement de sol ainsi obtenu Download PDF

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Publication number
EP1426492A1
EP1426492A1 EP02406018A EP02406018A EP1426492A1 EP 1426492 A1 EP1426492 A1 EP 1426492A1 EP 02406018 A EP02406018 A EP 02406018A EP 02406018 A EP02406018 A EP 02406018A EP 1426492 A1 EP1426492 A1 EP 1426492A1
Authority
EP
European Patent Office
Prior art keywords
covering
granulate
compacted
binder
granules
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02406018A
Other languages
German (de)
English (en)
Other versions
EP1426492B1 (fr
Inventor
Heini Zollinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WALO BERTSCHINGER AG
Original Assignee
WALO BERTSCHINGER AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=32309519&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1426492(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by WALO BERTSCHINGER AG filed Critical WALO BERTSCHINGER AG
Priority to DE50209249T priority Critical patent/DE50209249D1/de
Priority to EP02406018A priority patent/EP1426492B1/fr
Priority to US10/720,646 priority patent/US20040103981A1/en
Publication of EP1426492A1 publication Critical patent/EP1426492A1/fr
Application granted granted Critical
Publication of EP1426492B1 publication Critical patent/EP1426492B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/06—Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003
    • E01C13/065—Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003 at least one in situ layer consisting of or including bitumen, rubber or plastics
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1007—Running or continuous length work
    • Y10T156/1023—Surface deformation only [e.g., embossing]

Definitions

  • the invention relates to a method for producing a seamless and porous granulate cover, with rubber-elastic granules and a binder mixed and to a flat covering be applied to a surface.
  • granule ceilings themselves as elastic coverings for both width and top-class sport has proven itself and has been widely used. They are required to be all-weather resistant, are wear-resistant and spike-resistant as a tread.
  • Porous granulate ceilings have the advantage that they dry faster, as impermeable coverings through cast layers or the laying of vulcanized rubber mats become. With such impermeable coverings, there is There is a risk that bubbles can form due to vapor pressure and that Rubber needs to be replaced or repaired.
  • a sports surface for a career needs to be textured on the top his.
  • such a covering should be wear-resistant and in particular be spike resistant.
  • a flat surface made of granulate and binder elastic layer formed.
  • the granules can be elastic for this Layer made of black or colored granules become.
  • a wear layer is sprayed onto this layer or poured and sprinkled into the liquid layer of granules.
  • the granules protruding from the top form one structured surface.
  • a schematic section through a such a granulate cover is shown in Fig. 6. The superficial the above granulate is still partially integrated and can come loose during use.
  • the invention has for its object a method of the above Way to create a more wear resistant and in particular, spike-resistant granulate cover can be produced.
  • the method should nevertheless be simple and inexpensive to carry out his.
  • the invention is achieved in that the flat covering in front the hardening of the binder and compacted on its top is smoothed and that the compacted covering before curing the top of the binder mechanically under pressure is provided with a structure with an uneven embossing surface.
  • a granulate cover can be are produced in which the top-side granules are essential is more firmly integrated than in the prior art.
  • the surface structure is not created by individual granules formed but by depressions that are in the top the granulate ceiling were incorporated.
  • the granules have a grain size in the range 0.1 to 3 mm, preferably 0.5 to 1.5 mm.
  • the average grain size is essential here smaller than with the known granulate blankets.
  • the granules are particularly firmly embedded on the top and can for example due to the strain in running the network can be solved.
  • stamping surfaces can essentially produce any structure become.
  • a structure has proven to be particularly advantageous which is similar to the outside of one Golf ball.
  • the depressions are advantageously irregular arranged.
  • the compacted covering is structured with a roller.
  • the roller has an uneven roller surface that is complementary to Structure of the granulate ceiling is formed.
  • Such a roller is preferably pushed by hand. By changing direction an irregularly structured surface can be created.
  • It is essential that the covering is structured as long as the binder has not yet hardened. With a binder made of a polyurethane are available for several hours.
  • the method according to the invention enables the production of a single-layer or multi-layer granulate ceiling.
  • the procedure thus also enables the production of a two-layer granulate cover, where the bottom layer is made of black or colored rubber granules based on SBR or EPDM granules as well as a binder.
  • This layer can be one have higher elasticity than the upper wear layer and serves to improve the loss of power.
  • a level surface 7 made from asphalt.
  • a coating 6 from a granulate 3 and a binder 5 is applied.
  • the granules 3 and the binder 5 are mixed into the built-in machine or poured by hand and applied as a mixture 9.
  • the granulate 3 is in particular SBR or EPDM granulate with a average grain size in the range of 0.1 to 3 mm. Preferably the average grain size is 0.5 to 1.5 mm.
  • the binder 5 is a polyurethane known per se and has a curing time of several hours.
  • the covering 6 is applied in strips, which seamlessly together before the binder 5 hardens get connected.
  • the covering 6 After the covering 6 has been applied, it becomes as shown in FIG. 2 smoothed on the top with a heated bar 12.
  • the bar 12 is also attached to a vehicle, not shown here and is moved in Fig. 2 in the direction of arrow 13.
  • a compacted covering 15 By the beam 12 is a compacted covering 15 with a flat Surface 14 made.
  • the uneven surface 11 of the covering 6 is thus smoothed, and at the same time the covering 6 is solidified.
  • the thickness of the covering 15 is the same everywhere and is for example 0.1 to 3 cm.
  • a roller 16 is placed over the solidified covering 15 encountered, which has a structured roller surface 19.
  • the smooth top 14 of the compressed covering 15 is characterized by surface 19 and with a structured top 20 provided.
  • the roller 16 can be used several times with different or constant direction over the compacted covering 15 be driven.
  • the surface structure then becomes irregular with depressions 4, as shown in FIGS. 4 and 5.
  • the roller 16 is driven over the compacted surface 15 as long as this surface 15 has not yet hardened. After applying the covering 6 according to FIG. 1 are available for a few hours.
  • the roller 16 may be heated to prevent granules from sticking to prevent on the surface 19.
  • FIGS. 5 and 6 show a comparison of FIGS. 5 and 6.
  • the wear layer b ' consists of a sprayed granules 31, which forms a top 33 which individual granules 31 protrude pointedly.
  • the wear layer b consists of a comparatively fine-grained granulate 3 and has one Top 20, which is structured by depressions 5.
  • the Wells 4 were as explained above, by embossing with the Roll 16 made.
  • the top granulate 3a is through this Rolls have been solidified and forms very wear-resistant Surface.
  • Fig. 4 shows a section of the granulate cover 1, wherein it can be seen that the depressions 4 are irregular or regular are distributed over the top 20.
  • a granulate cover 1 can be produced at least in certain areas be that the top 20 is smooth.
  • the same granulate cover 1 can thus be structured in areas and in areas be smooth. So on the same granule cover 1 a structured area for running and at the same time an area with a flat surface, for example for one Ball sports are made. Areas can also be created with different structuring can be produced.
  • the granulate ceiling 1 is both with respect to layer a and Layer b is porous. Water can thus go down from the top 20 flow away.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)
EP02406018A 2002-11-25 2002-11-25 Procédé de fabrication d'un revêtement de sol granulé, poreux et sans joint, et revêtement de sol ainsi obtenu Expired - Lifetime EP1426492B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE50209249T DE50209249D1 (de) 2002-11-25 2002-11-25 Verfahren zur Herstellung einer fugenlosen und porösen Granulatdecke sowie nach diesem Verfahren hergestellte Granulatdecke
EP02406018A EP1426492B1 (fr) 2002-11-25 2002-11-25 Procédé de fabrication d'un revêtement de sol granulé, poreux et sans joint, et revêtement de sol ainsi obtenu
US10/720,646 US20040103981A1 (en) 2002-11-25 2003-11-24 Method of producing a jointless and porous granular covering, and granular covering produced by this method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP02406018A EP1426492B1 (fr) 2002-11-25 2002-11-25 Procédé de fabrication d'un revêtement de sol granulé, poreux et sans joint, et revêtement de sol ainsi obtenu

Publications (2)

Publication Number Publication Date
EP1426492A1 true EP1426492A1 (fr) 2004-06-09
EP1426492B1 EP1426492B1 (fr) 2007-01-10

Family

ID=32309519

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02406018A Expired - Lifetime EP1426492B1 (fr) 2002-11-25 2002-11-25 Procédé de fabrication d'un revêtement de sol granulé, poreux et sans joint, et revêtement de sol ainsi obtenu

Country Status (3)

Country Link
US (1) US20040103981A1 (fr)
EP (1) EP1426492B1 (fr)
DE (1) DE50209249D1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3865624A1 (fr) * 2020-02-17 2021-08-18 Amorim Cork Composites, S.A. Procédé de construction pour le surfaçage des terrains de jeu

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100888696B1 (ko) 2008-07-25 2009-03-16 삼성포리머건설 주식회사 벌집무늬 롤러를 이용하여 폴리우레탄 바닥재에 엠보무늬층을 형성하는 방법

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2967466A (en) * 1956-06-20 1961-01-10 Warren Brothers Road Company Pavement and method of making the same
FR80841E (fr) * 1961-12-21 1963-06-21 Viagraphe Soc Du Perfectionnements apportés aux dispositifs destinés à rendre antidérapante la surface d'une chaussée
BE824809A (fr) * 1975-01-27 1975-05-15 Procede de fabrication d'un revetement de sol
EP0216344A1 (fr) * 1985-09-25 1987-04-01 Klaus Ulrich Philipp Procédé pour fabriquer des revêtements, par exemple pour piste cyclable, allée de jardin, terrain de jeu pour enfants et pour l'isolation de bâtiments

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2967566A (en) * 1957-05-17 1961-01-10 Thaddeus J Bieda Baby jumper
US3267187A (en) * 1963-10-10 1966-08-16 American Biltrite Rubber Co Textured sheet material
US3801421A (en) * 1970-11-09 1974-04-02 Minnesota Mining & Mfg Resilient composite useful as surfacing for athletics
US4082888A (en) * 1976-04-16 1978-04-04 Portin Henry E Cushioned protective surface
DE3882462T2 (de) * 1987-03-18 1994-02-24 A V Syntec Pty Ltd Oberflächen zum ausüben von sport.
US6021646A (en) * 1998-06-26 2000-02-08 Burley's Rink Supply, Inc. Floor system for a rink

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2967466A (en) * 1956-06-20 1961-01-10 Warren Brothers Road Company Pavement and method of making the same
FR80841E (fr) * 1961-12-21 1963-06-21 Viagraphe Soc Du Perfectionnements apportés aux dispositifs destinés à rendre antidérapante la surface d'une chaussée
BE824809A (fr) * 1975-01-27 1975-05-15 Procede de fabrication d'un revetement de sol
EP0216344A1 (fr) * 1985-09-25 1987-04-01 Klaus Ulrich Philipp Procédé pour fabriquer des revêtements, par exemple pour piste cyclable, allée de jardin, terrain de jeu pour enfants et pour l'isolation de bâtiments

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3865624A1 (fr) * 2020-02-17 2021-08-18 Amorim Cork Composites, S.A. Procédé de construction pour le surfaçage des terrains de jeu

Also Published As

Publication number Publication date
US20040103981A1 (en) 2004-06-03
EP1426492B1 (fr) 2007-01-10
DE50209249D1 (de) 2007-02-22

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