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EP1403968B1 - Connection terminal - Google Patents

Connection terminal Download PDF

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Publication number
EP1403968B1
EP1403968B1 EP03018895A EP03018895A EP1403968B1 EP 1403968 B1 EP1403968 B1 EP 1403968B1 EP 03018895 A EP03018895 A EP 03018895A EP 03018895 A EP03018895 A EP 03018895A EP 1403968 B1 EP1403968 B1 EP 1403968B1
Authority
EP
European Patent Office
Prior art keywords
spring
busbar
terminal according
terminal
limb
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03018895A
Other languages
German (de)
French (fr)
Other versions
EP1403968A3 (en
EP1403968A2 (en
Inventor
Gerd Conrad
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Conrad Stanztechnik GmbH
Original Assignee
Conrad Stanztechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Conrad Stanztechnik GmbH filed Critical Conrad Stanztechnik GmbH
Publication of EP1403968A2 publication Critical patent/EP1403968A2/en
Publication of EP1403968A3 publication Critical patent/EP1403968A3/en
Application granted granted Critical
Publication of EP1403968B1 publication Critical patent/EP1403968B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks
    • H01R9/26Clip-on terminal blocks for side-by-side rail- or strip-mounting
    • H01R9/2608Fastening means for mounting on support rail or strip
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • H01R4/4819Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
    • H01R4/4821Single-blade spring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846Busbar details
    • H01R4/485Single busbar common to multiple springs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks
    • H01R9/26Clip-on terminal blocks for side-by-side rail- or strip-mounting
    • H01R9/2691Clip-on terminal blocks for side-by-side rail- or strip-mounting with ground wire connection to the rail
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/484Spring housing details
    • H01R4/4842Spring housing details the spring housing being provided with a single opening for insertion of a spring-activating tool
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846Busbar details
    • H01R4/4852Means for improving the contact with the conductor, e.g. uneven wire-receiving surface

Definitions

  • the invention relates to a terminal, in particular terminal, with a busbar and at least one separately formed and electrically conductive associated spring clamp element, which is suitable for screwless mounting a conductor by a conductor end with a spring force of the Federerklemmelements excess force (or in the with an auxiliary tool open spring clamp element) is inserted and is sufficiently contacted by spring force.
  • a terminal in particular terminal, with a busbar and at least one separately formed and electrically conductive associated spring clamp element, which is suitable for screwless mounting a conductor by a conductor end with a spring force of the Federerklemmelements excess force (or in the with an auxiliary tool open spring clamp element) is inserted and is sufficiently contacted by spring force.
  • Such terminals are particularly common in the home and lead by eliminating screwing to considerable time savings during installation.
  • Such a terminal is, for example. From the DE 27 24 324 in which in holders of a current corner a leaf spring with a middle and two opposite, opposite curved turns of turns is used, each free leg are directed obliquely to contact areas of the busbar and rest against it with spring force.
  • a disadvantage of this known Ausferning is that the thickness of the terminal in the direction of arrangement alsgnind the fact that the leaf spring, seen in the direction of assembly, in front of the busbar is always greater than the thickness of the leaf spring, which in turn must be at least as large as the biggest picking up wire diameter.
  • a leaf spring clamp which comprises a carrier block of a profile strip made of brass, to which a leaf spring is clamped.
  • a disadvantage here is that the carrier block has a considerable material cross-section, which leads to corresponding material costs in practice.
  • connection element with a conductor connection and a spring.
  • the document DE 81 360 54 U1 describes a terminal with a clamping body in the two electrical conductors can be introduced.
  • the invention has for its object to improve a generic terminal to the effect that it has the smallest possible thickness with the lowest possible material consumption.
  • the spring clamping element has a spring leg and an opposite contact legs for clamping an interposed and applied against the contact leg electrical conductor, wherein spring and contact legs for receiving spring forces respectively against the busbar are supported.
  • the spring and contact legs are formed one or more parts of bent sheet material, which has substantially exclusively in a plane oriented perpendicular to a width direction of the flat sheet bending radii, so that a width dimension of the spring clamping element substantially Width of the flat material corresponds.
  • the thickness of the terminal is not greater than the width dimension of the sheet material from which the spring clamping element (spring and contact legs) is formed (plus the thickness of the insulating material of the housing), so that the width of the terminal in relation to the maximum recordable conductor diameter is significantly lower than in known designs.
  • the spring clamping element is formed in two parts and the spring leg consists of a material with a high modulus of elasticity, in particular spring steel.
  • the spring clamping element is formed in two parts and the contact leg consists of a highly conductive material, in particular a copper alloy.
  • Spring and contact legs may each be substantially U-shaped or V-shaped and connected to each other along a respective portion.
  • the contact leg may have a corrugation for improving the contacting and fixing of a conductor.
  • the contact leg has a slot-shaped opening for connecting, in particular riveting, with a corresponding projection of the busbar.
  • spring and contact legs can be riveted together, welded or connected to each other in any other way.
  • a conductive connection is not required because only the contact leg is needed to make a conductive connection.
  • the spring clamping element has an additional spring portion, which acts on the spring leg with an excess beyond a predetermined amount deflection with an additional spring force.
  • the additional spring portion may be formed as an extension of the spring leg.
  • the busbar made of flat sheet material, in particular punched, and oriented perpendicular to a width direction of the spring clamping element.
  • the bus bar (each) has a receiving recess for the (each) spring clamping element.
  • the (each) receiving recess may be U-shaped with a base portion and two side portions, wherein the spring clamping element is fixed to the base portion, in particular by riveting, welding and / or soldering.
  • the spring clamping element in its receiving recess for. B. only by plugging, is held in a form-fitting.
  • the invention further provides that the busbar has spring contacts for receiving at least one jumper finger.
  • the spring contacts may be integrally formed by punching with the busbar.
  • a protective conductor connection is formed integrally with the busbar.
  • the bus bar is made in strip form of flat sheet material whose width substantially coincides with the width of the Federerklemmelements.
  • the busbar is substantially planar.
  • the spring clamp element is provided with Abst Reifenan arrangementsn with which it is supported against the busbar.
  • the contact leg is U-shaped in a central region and merges at both end portions in inverted U-shaped Abstweilan accounts, wherein free ends of the Abstützan among others are connected to the busbar, in particular by riveting or latching.
  • the invention further provides that the Abstönanais run to improve the supporting action inclined to the busbar.
  • the busbar is made of a flat sheet material, wherein the spring clamping element is formed from a curved, strip-shaped spring material, which has substantially exclusively in a plane oriented perpendicular to its width direction bending radii, so that a width dimension the Federklemmelements corresponds substantially to the width of the spring material.
  • a terminal is, for example, from the already mentioned DE 27 24 354 known.
  • the busbar is oriented perpendicular to the width direction of the spring element and the spring clamp element is supported against the busbar to absorb spring forces.
  • a contact surface against which the spring leg of the spring clamping element presses an electrical conductor is formed by a perpendicular to an extension plane of the busbar angled region of the flat sheet material.
  • spring clamp element and the busbar are riveted together, welded or connected to each other in any other way.
  • An electrical contact is not mandatory here.
  • the busbar has an integrally formed therewith stop, to which the spring leg with increasing deflection progressively applies.
  • the busbar (each) has a receiving recess for the (each) spring clamp element.
  • a protective conductor connection is formed integrally with the busbar.
  • Fig. 1 to 9 explain a first embodiment of a terminal according to the invention in the form of a terminal block 1, which in side and perspective view in Fig. 1 and 2 is shown.
  • the terminal block 1 has in a conventional manner a relatively narrow in the direction of arrangement 2, insulating plastic housing 3, which serves the insulating support of a busbar 4.
  • insulating plastic housing 3 which serves the insulating support of a busbar 4.
  • Fixedly connected to the busbar are two spring clamping elements 6, each having a spring leg 8 and a contact leg 10 and are conductively connected to the busbar 4.
  • To be connected conductors can be mounted in a time-saving plug-in technology by passing through a housing opening 14 and inserted between spring leg 8 and contact leg 10 in the direction of arrow 12, wherein the spring leg 8 is opened away from the contact leg 10, so that a contact end portion of the connected Ladder between spring and contact legs is clamped.
  • a suitable tool for example.
  • a screwdriver introduced through a further housing opening 16 and the spring leg 8 is opened become.
  • a stop 18 is provided in order to avoid excessive bending back of the spring leg.
  • Fig. 3 to 7 serve to explain the held in the housing 3 busbar and spring clamping elements.
  • the busbar 4 made of flat sheet material, in particular tinned copper sheet, produced by punching and has two U-shaped receiving recesses 20 for each spring clamp element 6, each receiving recess has a base portion 22 and two substantially perpendicular thereto oriented side portions 24. In the region of each base section 22, a rivet projection 26 is formed, the free end of which has a chamfer 28.
  • two spring contacts 30 are formed by narrowing and widening punch-outs, each receiving one in the direction of the arrow 29 (FIG. Fig. 1 ) Brückerfingers satisfacsteckenden serve.
  • each spring clamp element 6 in two parts consisting of a spring steel spring leg 8 and a essentially U-shaped contact leg 10 is formed, which are connected by rivets 9 in the region of a subsection 8a, 10a.
  • the contact leg 10 is provided in the region of a contacting surface 10b with corrugations 31, which serve on the one hand an improved contact and on the other hand a better mechanical retention of an inserted conductor.
  • the contact leg 10 further has a slot-shaped opening 32 for attachment to a rivet or clamping projection 26 of the busbar.
  • Two forked Lugs 34 overlap on both sides a projection 36 of the busbar 4 in order to prevent a transverse movement of the contact leg 10.
  • the rivet or clamping projections 26 can be deformed after attaching the spring clamp elements, so that the spring clamp elements are firmly and permanently connected to the busbar.
  • a connection by soldering or welding is possible.
  • FIG. 1 shows a bridge 160 with a web 161 from which five bridge fingers 162 depart, in a manner known per se.
  • FIG 8 and 9 illustrate a variant of a bus bar 4 'according to the invention, which serves with a protective conductor connection 38 for latching onto a protective conductor rail 40, while the bus bar 4' otherwise corresponds to the conductor rail 4.
  • 10 to 14 show a further embodiment of a terminal according to the invention, wherein 10 and 11 in side and perspective view, accordingly Fig. 1 and 2 , a terminal 101 with an insulating plastic housing 103, a busbar 104 and spring clamp elements 106 show.
  • a terminal 101 with an insulating plastic housing 103, a busbar 104 and spring clamp elements 106 show.
  • Fig. 1 and 2 a terminal 101 with an insulating plastic housing 103, a busbar 104 and spring clamp elements 106 show.
  • the busbar 104 of the terminal 101 according to Fig. 13 is strip-shaped made of a flat sheet material, in particular of a tin-plated copper alloy, the width of which, in contrast to the embodiment according to Fig. 1 to 9 essentially coincides with the width / thickness b of the spring clamping elements 6, as Fig. 14 shows.
  • Fig. 12 shows a spring clamp element 106 in an enlarged view
  • a central portion of the Federklemmelements with spring leg 108 corresponds to the spring clamp element 6 of the first embodiment
  • the spring clamp element 106 is additionally provided with Abstützan arrangementsn 150, with which it is supported relative to the bus bar 104.
  • Free ends 150a of the support sections 150 have cutouts 152 so that the support extensions can be resiliently inserted into corresponding openings 154 of the busbar 104.
  • the free ends 150a can be riveted or deformed in the region of the punched-out portions 152 after insertion into the openings 154, with a non-detachable connection being produced.
  • a soldering or welding connection is alternatively or additionally possible.
  • the bus bar 104 also has bridge openings 156 for receiving bridge fingers.
  • the material of the spring clip element 106 (more specifically, the contact leg 110) including the support sections 150 can be made of a relatively thin material whose cross-section depends on the expected current strength, while the mechanical rigidity of the spring clip is maintained by the support against the bus bar 104.
  • the terminal has a minimum width b in the mounting direction, since all components are formed of flat material extending in the width direction, without transversely bent, the mechanical stiffening serving areas are required, the width of the terminal by the amount of material thickness d ( Fig. 12 ) would increase.
  • Fig. 17 to 21 illustrate a further embodiment of a terminal according to the invention in the form of a terminal 201 with a busbar 204 and spring clamping elements 206, with respect to use and function of the terminal 201 to the explanations to Fig. 1 to 9 referenced.
  • the busbar 204 of the terminal 201 is not completely flat, but has two perpendicular to an extension plane of the busbar angled regions 270 are formed by the contact surfaces 271, the contacting of a between these and a spring leg 208 of the spring clamping element 206 inserted conductor serve.
  • the function of the Federerklemmelements 206 thus corresponds to that of the Federerklemmelements 6 of the first embodiment, with the difference that the spring clamp member 206 is integrally formed in the form of a U- or C-shaped spring and does not require a separate contact leg, since it is formed by the power machine 204 As Fig.
  • a one-piece production is cheaper, and on the other hand is possible because the stop is not made of plastic, but of metal, possibly a significant increase in the spring constant (spring hardness) of Ferderklemmelements 206 possible, since the spring leg 208 with increasing deflection in the direction of the stop 218 increasingly applies to the curved stop surface, so that a shortening of the effective length of the leg and thus a stronger spring action results.
  • Fig. 19 to 21 illustrate the design and manufacture of the bus bar 204, which consists of a single stamped sheet metal blank ( Fig. 21 ) is produced by a few simple bending operations.
  • a protective conductor terminal 238 can be provided without much extra effort.
  • a decisive advantage is that the width of the terminal or terminal (dimension in Anreichcardi 2) is not greater than the width b of the flat or spring element, so that a maximum spring force with minimum width of the terminal is reached.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Multi-Conductor Connections (AREA)

Abstract

The connection terminal has a bus bar (4) with an arrangement for contacting at least one conductor to be connected and a protective conductor connection (14,16,18) for joining the terminal to a profiled protective bus bar. The protective conductor connection is joined to the bus bar in one piece. The protective conductor connection has a base section (14) and a sprung latch section (16).

Description

Die Erfindung betrifft eine Anschlußklemme, insbesondere Reihenklemme, mit einer Stromschiene und mindestens einem separat davon ausgebildeten und elektrisch leitend damit verbundenen Federklemmelement, die sich zum schraubenlosen Montieren eines Leiters eignet, indem ein Leiterende mit einer die Federkraft des Federklemmelements übersteigenden Kraft (oder in das mit einem Hilfswerkzeug geöffnete Federklemmelement) eingeschoben wird und durch Federkraft ausreichend kontaktiert wird. Derartige Anschlußklemrnen sind insbesondere in derHaustechnik üblich und führen durch Verzicht auf Schraubvorgänge zu beträchtlichenZeiteinsparungen bei der Montage.The invention relates to a terminal, in particular terminal, with a busbar and at least one separately formed and electrically conductive associated spring clamp element, which is suitable for screwless mounting a conductor by a conductor end with a spring force of the Federerklemmelements excess force (or in the with an auxiliary tool open spring clamp element) is inserted and is sufficiently contacted by spring force. Such terminals are particularly common in the home and lead by eliminating screwing to considerable time savings during installation.

Eine derartige Anschlußklemme ist bspw. aus der DE 27 24 324 bekannt, bei der in Halterungen einer Stromsckiene eine Blattfeder mit einem mittleren und zwei gegenüberliegenden, entgegengesetzt gekrümmten Windungsbögen eingesetzt ist, deren jeweils freie Schenkel schräg auf Kontaktbereiche der Stromschiene gerichtet sind und mit Federkraft dagegen anliegen. Ein Nachteil dieser bekannten Ausfühning liegt darin, daß die Dicke der Anschlußklemme in Anreihrichtung aufgnind der Tatsache, daß die Blattfeder, in Anreihrichtung gesehen, vor der Stromschiene liegt, stets größer ist als die Dicke der Blattfeder, die wiederum mindestens so groß sein muß wie der größte aufmehmende Drahtdurchmesser.Such a terminal is, for example. From the DE 27 24 324 in which in holders of a current corner a leaf spring with a middle and two opposite, opposite curved turns of turns is used, each free leg are directed obliquely to contact areas of the busbar and rest against it with spring force. A disadvantage of this known Ausfühning is that the thickness of the terminal in the direction of arrangement aufgnind the fact that the leaf spring, seen in the direction of assembly, in front of the busbar is always greater than the thickness of the leaf spring, which in turn must be at least as large as the biggest picking up wire diameter.

Aus der DE 100 53 035 ist eine Blattfederklemme bekannt, die einen Trägerblock aus einer Profilleiste aus Messing aufweist, an der eine Blattfeder angeklemmt ist. Hierbei ist nachteilig, daß der Trägerblock einen erheblichen Materialquerschnitt aufweist, was in der Praxis zu entsprechenden Materialkosten führt.From the DE 100 53 035 a leaf spring clamp is known which comprises a carrier block of a profile strip made of brass, to which a leaf spring is clamped. A disadvantage here is that the carrier block has a considerable material cross-section, which leads to corresponding material costs in practice.

Aus der DE 42 31 244 ist eine elektrische Anschlußklemme mit einem Federkraftklemmelement bekannt, welches im Hinblick auf die minimal zu erzielende Breite in Anreihrichtung ähnlich nachteilig ist wie die aus der DE 27 24 354 bekannte, Klemme, da auch dort ein die Klemmung eines eingeführten Leiters bewirkender Federschenkel, in Anreihrichtung gesehen, vor Bereichen einer Stromschiene liegt, die eine Anschlußkammer für den Leiter bilden, wodurch die Dicke der Anschlußklemme in Anreihrichtung zwangsläufig größer ist als die Dicke des Federschenkels.From the DE 42 31 244 is an electrical terminal with a spring-loaded clamping element known, which is disadvantageous in terms of the minimum width to be achieved in the direction of arrangement similar to that of the DE 27 24 354 known terminal, since there is a clamping of an inserted conductor effecting spring leg, seen in the direction of assembly, before areas of a bus bar forming a terminal chamber for the conductor, whereby the thickness of the terminal in the direction of arrangement is necessarily greater than the thickness of the spring leg.

Schließlich ist aus der DE 195 47 557 eine elektrische Klemme mit Federkraftklemmelementen bekannt, wobei die Federkraftklemmelemente einteilig aus Federstahl gebogen sind und ein Feder-Endabschnitt durch eine einen Leiter aufnehmende Öffnung in einem Befestigungs-Endabschnitt des Federkraftklemmelements greift. Bei dieser Bauart muß das Federkraftklemmelement mit einem separaten Betatigungsvorgang geöffnet werden, bevor der Leiter eingeführt werden kann, d.h. eine Montage lediglich auf Druck ist nicht möglich.Finally, out of the DE 195 47 557 an electrical clamp with spring force clamping elements known, wherein the spring force clamping elements are integrally bent from spring steel and engages a spring end portion through a conductor receiving opening in a mounting end portion of the spring force clamping element. In this type, the spring force clamping element must be opened with a separate actuation process, before the conductor can be inserted, ie a mounting only on pressure is not possible.

Das Dokument US 5,853,304 A beschreibt ein Anschlußelement mit einem Leiteranschluß und einer Feder.The document US 5,853,304 A describes a connection element with a conductor connection and a spring.

Das Dokument DE 81 360 54 U1 beschreibt eine Anschlussklemme mit einem Klemmkörper in den zwei elektrische Leiter einbringbar sind.The document DE 81 360 54 U1 describes a terminal with a clamping body in the two electrical conductors can be introduced.

Die Erfindung hat sich zur Aufgabe gestellt, eine gattungsgemäße Anschlußklemme dahingehend zu verbessern, daß sie bei möglichst geringem Materialverbrauch eine kleinstmögliche Dicke aufweist.The invention has for its object to improve a generic terminal to the effect that it has the smallest possible thickness with the lowest possible material consumption.

Diese Aufgabe wird bei einer gattungsgemäßen Anschlußklemme durch die erfindungsgemäße Maßnahme gelöst, daß das Federklemmelement einen Federschenkel und einen diesem gegenüberliegenden Kontaktschenkel zum Anklemmen eines dazwischen eingeführten und gegen den Kontaktschenkel anliegenden elektrischen Leiters aufweist, wobei Feder- und Kontaktschenkel zur Aufnahme von Federkräften jeweils gegen die Stromschiene abgestützt sind.This object is achieved in a generic terminal by the measure according to the invention, that the spring clamping element has a spring leg and an opposite contact legs for clamping an interposed and applied against the contact leg electrical conductor, wherein spring and contact legs for receiving spring forces respectively against the busbar are supported.

In bevorzugter Ausgestaltung der Erfindung ist vorgesehen, daß Feder- und Kontaktschenkel ein- oder mehrteilig aus gebogenem Flachmaterial gebildet sind, das im wesentlichen ausschließlich in einer senkrecht zu einer Breitenrichtung des Flachmaterials orientierten Ebene liegende Biegeradien aufweist, so daß eine Breitenabmessung des Federklemmelements im wesentlichen der Breite des Flachmaterials entspricht.In a preferred embodiment of the invention, it is provided that the spring and contact legs are formed one or more parts of bent sheet material, which has substantially exclusively in a plane oriented perpendicular to a width direction of the flat sheet bending radii, so that a width dimension of the spring clamping element substantially Width of the flat material corresponds.

Durch diese Ausführung wird erreicht, daß bei einer Anwendung als Reihenklemme die Dicke der Anschlußklemme (Abmessung in Anreihrichtung) nicht größer ist als die Breitenabmessung des Flachmaterials, aus dem das Federklemmelement (Federund Kontaktschenkel) gebildet ist (zuzüglich der Stärke des Isoliermaterials des Gehäuses), so daß die Breite der Anschlußklemme im Verhältnis zum maximal aufnehmbaren Leiterdurchmesser deutlich geringer ist als bei bekannten Ausführungen.By this embodiment it is achieved that in an application as a terminal, the thickness of the terminal (dimension in the direction of arrangement) is not greater than the width dimension of the sheet material from which the spring clamping element (spring and contact legs) is formed (plus the thickness of the insulating material of the housing), so that the width of the terminal in relation to the maximum recordable conductor diameter is significantly lower than in known designs.

Zweckmäßigerweise ist vorgesehen, daß das Federklemmelement zweiteilig ausgebildet ist und der Federschenkel aus einem Material mit hohem Elastizitätsmodul besteht, insbesondere Federstahl.Appropriately, it is provided that the spring clamping element is formed in two parts and the spring leg consists of a material with a high modulus of elasticity, in particular spring steel.

Weiter kann vorgesehen sein, daß das Federklemmelement zweiteilig ausgebildet ist und der Kontaktschenkel aus einem gut leitenden Material, insbesondere einer Kupferlegierung besteht.It can further be provided that the spring clamping element is formed in two parts and the contact leg consists of a highly conductive material, in particular a copper alloy.

Feder- und Kontaktschenkel können jeweils im wesentlichen U- oder V-förmig und entlang jeweils eines Teilbereichs miteinander verbunden sein.Spring and contact legs may each be substantially U-shaped or V-shaped and connected to each other along a respective portion.

Der Kontaktschenkel kann eine Riffelung zur Verbesserung der Kontaktierung und Fixierung eines Leiters aufweisen.The contact leg may have a corrugation for improving the contacting and fixing of a conductor.

Bevorzugt ist vorgesehen, daß der Kontaktschenkel eine schlitzförmige Öffnung zum Verbinden, insbesondere Vernieten, mit einem entsprechenden Vorsprung der Stromschiene aufweist.It is preferably provided that the contact leg has a slot-shaped opening for connecting, in particular riveting, with a corresponding projection of the busbar.

Soweit eine zweiteilige Ausführung des Federklemmelements gewählt ist, können Feder- und Kontaktschenkel miteinander vernietet, verschweißt oder in sonstiger Weise miteinander verbunden sein. Eine leitende Verbindung ist nicht erforderlich, da allein der Kontaktschenkel zum Herstellen einer leitenden Verbindung benötigt wird.As far as a two-part design of the spring clamp element is selected, spring and contact legs can be riveted together, welded or connected to each other in any other way. A conductive connection is not required because only the contact leg is needed to make a conductive connection.

In einer besonders zweckmäßigen Ausführungsform ist vorgesehen, daß das Federklemmelement einen zusätzlichen Federabschnitt aufweist, der den Federschenkel bei einer über ein vorbestimmtes Maß hinausgehenden Auslenkung mit einer zusätzlichen Federkraft beaufschlagt. Der zusätzliche Federabschnitt kann als Verlängerung des Federschenkels ausgebildet sein.In a particularly advantageous embodiment, it is provided that the spring clamping element has an additional spring portion, which acts on the spring leg with an excess beyond a predetermined amount deflection with an additional spring force. The additional spring portion may be formed as an extension of the spring leg.

In einer ersten Ausführungsform der Erfindung ist vorgesehen, daß die Stromschiene aus ebenem Flachmaterial hergestellt, insbesondere gestanzt, und senkrecht zu einer Breitenrichtung des Federklemmelements orientiert ist.In a first embodiment of the invention it is provided that the busbar made of flat sheet material, in particular punched, and oriented perpendicular to a width direction of the spring clamping element.

Hierbei ist bevorzugt vorgesehen, daß die Stromschiene (jeweils) eine Aufnahmeausnehmung für das (jedes) Federklemmelement aufweist.In this case, it is preferably provided that the bus bar (each) has a receiving recess for the (each) spring clamping element.

Die (jede) Aufnahmeausnehmung kann U-förmig mit einem Basisabschnitt und zwei Seitenabschnitten sein, wobei das Federklemmelement an dem Basisabschnitt fixiert ist, insbesondere durch Nieten, Schweißen und/oder Löten. Alternativ kann vorgesehen sein, daß das Federklemmelement in seiner Aufnahmeausnehmung, z. B. lediglich durch Einstecken, formschlüssig gehalten ist.The (each) receiving recess may be U-shaped with a base portion and two side portions, wherein the spring clamping element is fixed to the base portion, in particular by riveting, welding and / or soldering. Alternatively, it can be provided that the spring clamping element in its receiving recess, for. B. only by plugging, is held in a form-fitting.

Zweckmäßigerweise ist vorgesehen, daß im Bereich des Basisabschnitts der (jeder) Aufnahmeausnehmung ein Nietvorsprung gebildet ist, der in die schlitzförmige Öffnung des Federklemmelements greift.Appropriately, it is provided that in the region of the base portion of the (each) receiving recess a rivet projection is formed, which engages in the slot-shaped opening of the spring clamping element.

Die Erfindung sieht weiter vor, daß die Stromschiene Federkontakte zum Aufnehmen mindestens eines Brückerfingers aufweist.The invention further provides that the busbar has spring contacts for receiving at least one jumper finger.

Die Federkontakte können durch Stanzen einteilig mit der Stromschiene ausgebildet sein.The spring contacts may be integrally formed by punching with the busbar.

Ferner kann vorgesehen sein, daß ein Schutzleiteranschluß einteilig mit der Stromschiene ausgebildet ist.Furthermore, it can be provided that a protective conductor connection is formed integrally with the busbar.

In einer zweiten Ausrührungsform der Erfindung ist vorgesehen, daß die Stromschiene streifenförmig aus ebenem Flachmaterial hergestellt ist, dessen Breite im wesentlichen mit der Breite des Federklemmelements übereinstimmt.In a second Ausrührungsform of the invention it is provided that the bus bar is made in strip form of flat sheet material whose width substantially coincides with the width of the Federerklemmelements.

Bevorzugt ist vorgesehen, daß die Stromschiene im wesentlichen eben ist.It is preferably provided that the busbar is substantially planar.

Zweckmäßigerweise ist das Federklemmelement mit Abstützansätzen versehen, mit denen es gegen die Stromschiene abgestützt ist. Hierbei ist bevorzugt weiter vorgesehen, daß der Kontaktschenkel in einem mittleren Bereich U-förmig ausgebildet ist und an beiden Endabschnitten in umgekehrt U-förmige Abstützansätze übergeht, wobei freie Enden der Abstützansätze mit der Stromschiene verbunden sind, insbesondere durch Vernieten oder Verrasten.Conveniently, the spring clamp element is provided with Abstützansätzen with which it is supported against the busbar. Here is preferably further provided that the contact leg is U-shaped in a central region and merges at both end portions in inverted U-shaped Abstützansätze, wherein free ends of the Abstützansätze are connected to the busbar, in particular by riveting or latching.

Weiter ist bevorzugt vorgesehen, daß die freien Enden der Abstützansätze federnd in Stanzöffnungen der Stromschiene eingreifen.Further, it is preferably provided that the free ends of the Abstützansätze resiliently engage in punched openings of the busbar.

Die Erfindung sieht weiter vor, daß die Abstützansätze zur Verbesserung der Abstützwirkung geneigt zur Stromschiene verlaufen.The invention further provides that the Abstützansätze run to improve the supporting action inclined to the busbar.

Eine bevorzugte Weiterentwicklung der Erfindung sieht vor, daß die Stromschiene aus einem ebenen Flachmaterial hergestellt ist, wobei das Federklemmelement aus einem gebogenen, streifenförmigen Federmaterial gebildet ist, das im wesentlichen ausschließlich in einer senkrecht zu seiner Breitenrichtung orientierten Ebene liegende Biegeradien aufweist, so daß eine Breitenabmessung des Federklemmelements im wesentlichen der Breite des Federmaterials entspricht. Eine derartige Anschlußklemme ist bspw. aus der bereits genannten DE 27 24 354 bekannt. Hierbei ist die Stromschiene senkrecht zu der Breitenrichtung des Federklemmelements orientiert und das Federklemmelement zur Aufnahme von Federkräften gegen die Stromschiene abgestützt.A preferred further development of the invention provides that the busbar is made of a flat sheet material, wherein the spring clamping element is formed from a curved, strip-shaped spring material, which has substantially exclusively in a plane oriented perpendicular to its width direction bending radii, so that a width dimension the Federklemmelements corresponds substantially to the width of the spring material. Such a terminal is, for example, from the already mentioned DE 27 24 354 known. Here, the busbar is oriented perpendicular to the width direction of the spring element and the spring clamp element is supported against the busbar to absorb spring forces.

Bevorzugt ist vorgesehen, daß eine Kontaktfläche, gegen die der Federschenkel des Federklemmelements einen elektrischen Leiter andrückt, durch einen senkrecht zu einer Erstreckungsebene der Stromschiene abgewinkelten Bereich des ebenen Flachmaterials gebildet ist.It is preferably provided that a contact surface against which the spring leg of the spring clamping element presses an electrical conductor, is formed by a perpendicular to an extension plane of the busbar angled region of the flat sheet material.

Es kann vorgesehen sein, daß das Federklemmelement und die Stromschiene miteinander vernietet, verschweißt oder in sonstiger Weise miteinander verbunden sind. Ein elektrischer Kontakt ist hierbei nicht zwingend erforderlich.It can be provided that the spring clamp element and the busbar are riveted together, welded or connected to each other in any other way. An electrical contact is not mandatory here.

Ferner kann vorgesehen sein, daß die Stromschiene einen einteilig damit ausgebildeten Anschlag aufweist, an den sich der Federschenkel bei zunehmender Auslenkung fortschreitend anlegt.Furthermore, it can be provided that the busbar has an integrally formed therewith stop, to which the spring leg with increasing deflection progressively applies.

Zweckmäßigerweise ist vorgesehen, daß die Stromschiene (jeweils) eine Aufnahmeausnehmung für das (jedes) Federklemmelement aufweist.Appropriately, it is provided that the busbar (each) has a receiving recess for the (each) spring clamp element.

Auch kann vorgesehen sein, daß ein Schutzleiteranschluß einteilig mit der Stromschiene ausgebildet ist.It can also be provided that a protective conductor connection is formed integrally with the busbar.

Die Erfindung wird nachfolgend anhand von Ausführungsbeispielen beschrieben, wobei auf eine Zeichnung Bezug genommen ist. Es zeigen:

Fig. 1
eine Seitenansicht einer ersten Ausführungsform einer erfindungsgemäßen Anschlußklemme in Form einer Reihenklemme;
Fig. 2
eine perspektivische Darstellung der Reihenklemme nach Fig. 1;
Fig. 3
eine perspektivische Ansicht der Anschlußklemme nach Fig. 2, wobei ein äußeres Kunststoffgehäuse weggelassen ist;
Fig. 4
eine vergrößerte perspektivische Darstellung eines erfindungsgemäßen Federklemmelements;
Fig. 5
eine weitere perspektivische Darstellung des Federklemmelements nach Fig. 4;
Fig. 6
eine perspektivische Darstellung der Stromschiene der Anschlußklemme nach Fig. 1 bis 3;
Fig. 7
eine Seitenansicht der Stromschiene nach Fig. 6;
Fig. 8
eine Seitenansicht einer Variante der Stromschiene nach Fig. 6 und 7, die mit einem Schutzleiteranschluß versehen ist;
Fig. 9
eine erläuternde Darstellung, die eine Anschlußklemme mit einer Stromschiene nach Fig. 8 im auf eine Schutzleiterschiene aufgerasteten Zustand zeigt;
Fig. 10
eine Seitenansicht einer weiteren Ausführungsform der erfindungsgemäßen Anschlußklemme in Form einer Reihenklemme;
Fig. 11
die Reihenklemme nach Fig. 10 in einer perspektivischen Ansicht;
Fig. 12
eine alternative Ausrührungsform eines erfindungsgemäßen Federklemmelements in der Anschlußklemme nach Fig. 10 und 11;
Fig. 13
eine perspektivische Ansicht einer Stromschiene in einer Anschlußklemme nach Fig. 10 und 11;
Fig. 14
eine perspektivische Ansicht der Anschlußklemme entsprechend Fig. 10 und 11, wobei ein Kunststoffgehäuse weggelassen ist;
Fig. 15
und 16 zwei Ansichten eines Brückers zur Verwendung mit der ersten Ausrührungsform der Anschlußklemme;
Fig. 17
eine perspektivische Ansicht einer weiteren Ausführungsform der erfindungsgemäßen Anschlußklemme in Form einer Reihenklemme zeigt;
Fig. 18
eine Seitenansicht der Ausrührungsform nach Fig. 17 zeigt;
Fig. 19 und 20
eine Seitenansicht bzw. eine stirnseitige Ansicht einer Stromschiene der Ausführungsform nach Fig. 17 und 18 zeigen; und
Fig. 21
einen Blechzuschnitt zur Herstellung der Stromschiene nach Fig. 19 und 20 zeigt.
The invention will be described below with reference to embodiments, reference being made to a drawing. Show it:
Fig. 1
a side view of a first embodiment of a terminal according to the invention in the form of a terminal block;
Fig. 2
a perspective view of the terminal after Fig. 1 ;
Fig. 3
a perspective view of the terminal after Fig. 2 wherein an outer plastic housing is omitted;
Fig. 4
an enlarged perspective view of a Federerklemmelements invention;
Fig. 5
another perspective view of the Federerklemmelements after Fig. 4 ;
Fig. 6
a perspective view of the busbar of the terminal after Fig. 1 to 3 ;
Fig. 7
a side view of the busbar after Fig. 6 ;
Fig. 8
a side view of a variant of the busbar 6 and 7 which is provided with a protective conductor terminal;
Fig. 9
an explanatory diagram showing a terminal with a busbar after Fig. 8 in aufgerasteten on a protective conductor rail state shows;
Fig. 10
a side view of another embodiment of the terminal according to the invention in the form of a terminal block;
Fig. 11
the terminal after Fig. 10 in a perspective view;
Fig. 12
an alternative Ausrührungsform a spring clip according to the invention in the terminal after 10 and 11 ;
Fig. 13
a perspective view of a busbar in a terminal after 10 and 11 ;
Fig. 14
a perspective view of the terminal accordingly 10 and 11 wherein a plastic housing is omitted;
Fig. 15
and Figure 16 shows two views of a jumper for use with the first embodiment of the terminal;
Fig. 17
shows a perspective view of another embodiment of the terminal according to the invention in the form of a terminal block;
Fig. 18
a side view of the Ausfrührungsform after Fig. 17 shows;
FIGS. 19 and 20
a side view and an end view of a busbar of the embodiment according to FIGS. 17 and 18 demonstrate; and
Fig. 21
a sheet metal blank for the production of the busbar FIGS. 19 and 20 shows.

Fig. 1 bis 9 erläutern eine erste Ausführungsform einer erfindungsgemäßen Anschlußklemme in Form einer Reihenklemme 1, die in Seiten- und perspektivischer Ansicht in Fig. 1 und 2 dargestellt ist. Die Reihenklemme 1 weist in an sich bekannter Weise ein in Anreihrichtung 2 relativ schmales, isolierendes Kunststoffgehäuse 3 auf, das der isolierenden Halterung einer Stromschiene 4 dient. Mit der Stromschiene fest verbunden sind zwei Federklemmelemente 6, die jeweils einen Federschenkel 8 und einen Kontaktschenkel 10 aufweisen und leitend mit der Stromschiene 4 verbunden sind. Fig. 1 to 9 explain a first embodiment of a terminal according to the invention in the form of a terminal block 1, which in side and perspective view in Fig. 1 and 2 is shown. The terminal block 1 has in a conventional manner a relatively narrow in the direction of arrangement 2, insulating plastic housing 3, which serves the insulating support of a busbar 4. Fixedly connected to the busbar are two spring clamping elements 6, each having a spring leg 8 and a contact leg 10 and are conductively connected to the busbar 4.

Anzuschließende Leiter können in Stecktechnik zeitsparend montiert werden, indem sie in Pfeilrichtung 12 durch eine Gehäuseöffnung 14 hindurch- und zwischen Federschenkel 8 und Kontaktschenkel 10 eingeführt werden, wobei der Federschenkel 8 von dem Kontaktschenkel 10 weg geöffnet wird, so daß ein Kontakt-Endabschnitt des anzuschließenden Leiters zwischen Feder- und Kontaktschenkel klemmend gehalten ist. Zum Lösen des Leiters kann ein geeignetes Hilfsmittel, bspw. ein Schraubendreher, durch eine weitere Gehäuseöffnung 16 eingeführt und der Federschenkel 8 geöffnet werden. Um ein übermäßiges Zurückbiegen des Federschenkels zu vermeiden, ist ein Anschlag 18 vorgesehen.To be connected conductors can be mounted in a time-saving plug-in technology by passing through a housing opening 14 and inserted between spring leg 8 and contact leg 10 in the direction of arrow 12, wherein the spring leg 8 is opened away from the contact leg 10, so that a contact end portion of the connected Ladder between spring and contact legs is clamped. To release the conductor, a suitable tool, for example. A screwdriver, introduced through a further housing opening 16 and the spring leg 8 is opened become. In order to avoid excessive bending back of the spring leg, a stop 18 is provided.

Fig. 3 bis 7 dienen der Erläuterung der in dem Gehäuse 3 gehaltenen Stromschiene und Federklemmelemente. Wie Fig. 6 und 7 zeigen, ist die Stromschiene 4 aus ebenem Flachmaterial, insbesondere aus verzinntem Kupferblech, durch Stanzen hergestellt und weist zwei U-förmige Aufnahmeausnehmungen 20 für jeweils ein Federklemmelement 6 auf, wobei jede Aufnahmeausnehmung einen Basisabschnitt 22 und zwei im wesentlichen senkrecht dazu orientierte Seitenabschnitte 24 aufweist. Im Bereich jedes Basisabschnitts 22 ist ein Nietvorsprung 26 ausgebildet, dessen freies Ende eine Anschrägung 28 aufweist. Fig. 3 to 7 serve to explain the held in the housing 3 busbar and spring clamping elements. As 6 and 7 show, the busbar 4 made of flat sheet material, in particular tinned copper sheet, produced by punching and has two U-shaped receiving recesses 20 for each spring clamp element 6, each receiving recess has a base portion 22 and two substantially perpendicular thereto oriented side portions 24. In the region of each base section 22, a rivet projection 26 is formed, the free end of which has a chamfer 28.

Jeweils seitlich benachbart zu den Aufnahmeausnehmungen 20 sind durch sich verengende und erweiternde Ausstanzungen zwei Federkontakte 30 gebildet, die der Aufnahme jeweils eines in Richtung des Pfeils 29 (Fig. 1) einzusteckenden Brückerfingers dienen.In each case, laterally adjacent to the receiving recesses 20, two spring contacts 30 are formed by narrowing and widening punch-outs, each receiving one in the direction of the arrow 29 (FIG. Fig. 1 ) Brückerfingers einzusteckenden serve.

Fig. 4 und 5 erläutern die Ausführung der Federklemmelemente 6. Obwohl die Federklemmelemente einteilig sein könnten, ist in der dargestellten Ausführungsform aus Gründen der besseren Funktion eine Materialzuordnung hinsichtlich "Federn" und "Leiten" getroffen, wobei jedes Federklemmelement 6 zweiteilig aus einem aus Federstahl bestehenden Federschenkel 8 und einem im wesentlichen U-förmigen Kontaktschenkel 10 gebildet ist, die im Bereich eines Teilabschnitts 8a, 10a durch Nieten 9 miteinander verbunden sind. Der Kontaktschenkel 10 ist im Bereich einer Kontaktierungsfläche 10b mit Riffelungen 31 versehen, die einerseits einer verbesserten Kontaktierung und andererseits einem besseren mechanischen Festhalten eines eingesteckten Leiters dienen. 4 and 5 explain the execution of the spring clamp elements 6. Although the spring clamping elements could be one piece, in the illustrated embodiment, for better function, a material allocation made with respect to "springs" and "conduction", each spring clamp element 6 in two parts consisting of a spring steel spring leg 8 and a essentially U-shaped contact leg 10 is formed, which are connected by rivets 9 in the region of a subsection 8a, 10a. The contact leg 10 is provided in the region of a contacting surface 10b with corrugations 31, which serve on the one hand an improved contact and on the other hand a better mechanical retention of an inserted conductor.

Der Kontaktschenkel 10 weist ferner eine schlitzförmige Öffnung 32 zum Aufstecken auf einen Niet- oder Klemmvorsprung 26 der Stromschiene auf. Zwei gabelförmige Ansätze 34 übergreifen beidseitig einen Vorsprung 36 der Stromschiene 4, um eine Querbewegung des Kontaktschenkels 10 zu verhindern.The contact leg 10 further has a slot-shaped opening 32 for attachment to a rivet or clamping projection 26 of the busbar. Two forked Lugs 34 overlap on both sides a projection 36 of the busbar 4 in order to prevent a transverse movement of the contact leg 10.

Anhand Fig. 1 bis 3 ist klar ersichtlich, daß sich das Federklemmelement einerseits mit dem Federschenkel 8 und andererseits mit dem Kontaktschenkel 10 gegen die Seitenabschnitte 24 der Stromschiene 4 abstützt und somit auch dann, wenn der Federschenkel 8 eine relativ große Federkraft erzeugt, im Bereich des Kontaktschenkels 10 keinerlei Biegespannung aufnehmen muß, da die Federkraft vollständig von der Stromschiene aufgenommen wird. Die Kontaktschiene 10 braucht daher lediglich im Hinblick auf die auftretenden Stromstärken ausgelegt zu werden, nicht hingegen im Hinblick auf Federkräfte, woraus sich eine erhebliche Materialeinsparung ergibt. Ein weiterer Vorteil besteht darin, daß die Breite der Anschlußklemme (Fig. 3) in Anreihrichtung 2 mit der Breite b (Fig. 4) des Federklemmelements, d.h. von Kontaktschenkel 10 und Federschenkel 8 übereinstimmt, was wiederum eine Folge der konstruktiven Gestaltung ist, die keinerlei umgebogene Verstärkungsbereiche an Feder- oder Kontaktschenkel erfordert.Based Fig. 1 to 3 It is clear that the spring clamp element is supported on the one hand with the spring leg 8 and on the other hand with the contact leg 10 against the side portions 24 of the bus bar 4 and thus, even if the spring leg 8 generates a relatively large spring force in the region of the contact leg 10 record any bending stress must, since the spring force is completely absorbed by the busbar. The contact rail 10 therefore needs to be designed only with regard to the currents occurring, but not with regard to spring forces, resulting in a significant material savings. Another advantage is that the width of the terminal ( Fig. 3 ) in the direction of assembly 2 with the width b ( Fig. 4 ) of the Federklemmelements, ie of contact leg 10 and spring leg 8 matches, which in turn is a consequence of the structural design that does not require any bent reinforcing areas on spring or contact legs.

Zur Verbesserung der Kontaktierung zwischen Federklemmelementen und Stromschiene können die Niet- bzw. Klemmvorsprünge 26 nach Aufstecken der Federklemmelemente verformt werden, so daß die Federklemmelemente fest und unlösbar mit der Stromschiene verbunden sind. Alternativ oder zusätzlich ist eine Verbindung durch Löten oder Schweißen möglich.To improve the contact between spring clamp elements and busbar, the rivet or clamping projections 26 can be deformed after attaching the spring clamp elements, so that the spring clamp elements are firmly and permanently connected to the busbar. Alternatively or additionally, a connection by soldering or welding is possible.

Ein weiterer Vorteil der erfindungsgemäßen Anschlußklemme gemäß Fig. 1 bis 7 besteht darin, daß Brückerverbindungen in einfachster Weise hergestellt werden können, indem einteilig mit der Stromschiene Federkontakte 30 ausgestanzt werden, die der Aufnahme kammartiger Brückerfinger dienen, welche wiederum äußerst kostengünstig herstellbar sind. Fig. 15 und 16 zeigen erläuterungshalber einen Brücker 160 mit einem Steg 161, von dem fünf Brückerfinger 162 abgehen, in an sich bekannter Bauart.Another advantage of the terminal according to the invention according to Fig. 1 to 7 is that Brückerverbindungen can be made in the simplest way by punched in one piece with the bus bar spring contacts 30, which serve to accommodate comb-like Brückerfinger, which in turn are extremely inexpensive to produce. FIGS. 15 and 16 For the sake of clarity, FIG. 1 shows a bridge 160 with a web 161 from which five bridge fingers 162 depart, in a manner known per se.

Fig. 8 und 9 erläutern eine Variante einer erfindungsgemäßen Stromschiene 4', die mit einem Schutzleiteranschluß 38 zum Aufrasten auf eine Schutzleiterschiene 40 dient, während die Stromschiene 4' ansonsten der Stromschiene 4 entspricht. 8 and 9 illustrate a variant of a bus bar 4 'according to the invention, which serves with a protective conductor connection 38 for latching onto a protective conductor rail 40, while the bus bar 4' otherwise corresponds to the conductor rail 4.

Fig. 10 bis 14 zeigen eine weitere Ausführungsform einer erfindungsgemäßen Anschlußklemme, wobei Fig. 10 und 11 in Seiten- und perspektivischer Ansicht, entsprechend Fig. 1 und 2, eine Reihenklemme 101 mit einem isolierenden Kunststoffgehäuse 103, einer Stromschiene 104 und Federklemmelementen 106 zeigen. In Bezug auf Verwendung und Funktion der Reihenklemme 101 sei auf die diesbezüglichen Erläuterungen zu Fig. 1 und 2 verwiesen. 10 to 14 show a further embodiment of a terminal according to the invention, wherein 10 and 11 in side and perspective view, accordingly Fig. 1 and 2 , a terminal 101 with an insulating plastic housing 103, a busbar 104 and spring clamp elements 106 show. Regarding the use and function of the terminal 101, reference is made to the relevant explanations Fig. 1 and 2 directed.

Die Stromschiene 104 der Reihenklemme 101 gemäß Fig. 13 ist streifenförmig aus einem ebenen Flachmaterial hergestellt, insbesondere aus einer verzinnten Kupferlegierung, dessen Breite im Unterschied zu der Ausführungsform nach Fig. 1 bis 9 im wesentlichen mit der Breite/Dicke b der Federklemmelemente 6 übereinstimmt, wie Fig. 14 zeigt.The busbar 104 of the terminal 101 according to Fig. 13 is strip-shaped made of a flat sheet material, in particular of a tin-plated copper alloy, the width of which, in contrast to the embodiment according to Fig. 1 to 9 essentially coincides with the width / thickness b of the spring clamping elements 6, as Fig. 14 shows.

Fig. 12 zeigt ein Federklemmelement 106 in vergrößerter Darstellung, wobei man erkennt, daß ein mittlerer Abschnitt des Federklemmelements mit Federschenkel 108 dem Federklemmelement 6 der ersten Ausführungsform entspricht, während das Federklemmelement 106 zusätzlich mit Abstützansätzen 150 versehen ist, mit denen es gegenüber der Stromschiene 104 abgestützt ist. Freie Enden 150a der Abstützabschnitte 150 weisen Ausstanzungen 152 auf, damit die Abstützansätze federnd in entsprechende Öffnungen 154 der Stromschiene 104 eingesetzt werden können. Zur besseren Kontaktierung und mechanischen Befestigung können die freien Enden 150a im Bereich der Ausstanzungen 152 nach Einsetzen in die Öffnungen 154 vernietet bzw. verformt werden, wobei eine unlösbare Verbindung hergestellt ist. Auch hier ist alternativ oder zusätzlich ein Löt- oder Schweißverbindung möglich. Fig. 12 shows a spring clamp element 106 in an enlarged view, it can be seen that a central portion of the Federklemmelements with spring leg 108 corresponds to the spring clamp element 6 of the first embodiment, while the spring clamp element 106 is additionally provided with Abstützansätzen 150, with which it is supported relative to the bus bar 104. Free ends 150a of the support sections 150 have cutouts 152 so that the support extensions can be resiliently inserted into corresponding openings 154 of the busbar 104. For better contacting and mechanical fastening, the free ends 150a can be riveted or deformed in the region of the punched-out portions 152 after insertion into the openings 154, with a non-detachable connection being produced. Again, a soldering or welding connection is alternatively or additionally possible.

Die Stromschiene 104 weist ferner Brückeröffnungen 156 zur Aufnahme von Brückerfingern auf.The bus bar 104 also has bridge openings 156 for receiving bridge fingers.

Wesentliche Vorteile der vorstehend beschriebenen Ausführungsform gegenüber dem Stand der Technik liegen darin, daß das Material des Federklemmelements 106 (genauer gesagt des Kontaktschenkels 110) einschließlich der Abstützabschnitte 150 aus einem relativ dünnen Material hergestellt sein kann, dessen Querschnitt sich nach der zu erwartenden Stromstärke richtet, während die mechanische Steifigkeit des Federklemmelements durch die Abstützung gegen die Stromschiene 104 erhalten wird. Außerdem weist die Anschlußklemme eine minimale Breite b in Anreihrichtung auf, da sämtliche Komponenten aus Flachmaterial gebildet sind, das sich in Breitenrichtung erstreckt, ohne daß in Querrichtung abgebogene, der mechanischen Versteifung dienende Bereiche erforderlich sind, die die Breite der Anschlußklemme um den Betrag der Materialstärke d (Fig. 12) vergrößern würden.Substantial advantages of the above-described embodiment over the prior art are that the material of the spring clip element 106 (more specifically, the contact leg 110) including the support sections 150 can be made of a relatively thin material whose cross-section depends on the expected current strength, while the mechanical rigidity of the spring clip is maintained by the support against the bus bar 104. In addition, the terminal has a minimum width b in the mounting direction, since all components are formed of flat material extending in the width direction, without transversely bent, the mechanical stiffening serving areas are required, the width of the terminal by the amount of material thickness d ( Fig. 12 ) would increase.

Fig. 17 bis 21 erläutern eine weitere Ausführungsform einer erfindungsgemäßen Anschlußklemme in Form einer Reihenklemme 201 mit einer Stromschiene 204 und Federklemmelementen 206, wobei bezüglich Verwendung und Funktion der Reihenklemme 201 auf die Erläuterungen zu Fig. 1 bis 9 verwiesen sei. Fig. 17 to 21 illustrate a further embodiment of a terminal according to the invention in the form of a terminal 201 with a busbar 204 and spring clamping elements 206, with respect to use and function of the terminal 201 to the explanations to Fig. 1 to 9 referenced.

Im Unterschied zu der ersten Ausführungsform ist die Stromschiene 204 der Reihenklemme 201 nicht völlig eben, sondern weist zwei senkrecht zu einer Erstreckungsebene der Stromschiene abgewinkelte Bereiche 270 auf, durch die Kontaktflächen 271 gebildet werden, die der Kontaktierung eines zwischen diesen und einem Federschenkel 208 des Federklemmelements 206 eingeschobenen Leiters dienen. Die Funktion des Federklemmelements 206 entspricht somit der des Federklemmelements 6 der ersten Ausführungsform, mit dem Unterschied, daß das Federklemmelement 206 einteilig in Form einer U- oder C-förmigen Feder ausgebildet ist und keinen separaten Kontaktschenkel benötigt, da dieser durch die Strommaschine 204 gebildet wird Wie Fig. 17 bis 21 weiter zeigen, ist ein Anschlag 218, entsprechend dem Anschlag 18 der ersten Ausrührungsform, einteilig zusammen mit der Stromschiene 204 aus Blech hergestellt, woraus sich weitere Vorteile sowohl im Hinblick auf die Herstellung als auch die Funktion ergeben. Zum einen ist eine einteilige Herstellung kostengünstiger, und zum anderen ist dadurch, daß der Anschlag nicht aus Kunststoff, sondern aus Metall gebildet ist, eine ggf. erhebliche Vergrößerung der Federkonstanten (Federhärte) des Ferderklemmelements 206 möglich, da sich der Federschenkel 208 bei zunehmender Durchbiegung in Richtung auf den Anschlag 218 zunehmend an die gekrümmte Anschlagfläche anlegt, so daß eine Verkürzung der effektiven Länge des Schenkels und somit eine stärkere Federwirkung resultiert.In contrast to the first embodiment, the busbar 204 of the terminal 201 is not completely flat, but has two perpendicular to an extension plane of the busbar angled regions 270 are formed by the contact surfaces 271, the contacting of a between these and a spring leg 208 of the spring clamping element 206 inserted conductor serve. The function of the Federerklemmelements 206 thus corresponds to that of the Federerklemmelements 6 of the first embodiment, with the difference that the spring clamp member 206 is integrally formed in the form of a U- or C-shaped spring and does not require a separate contact leg, since it is formed by the power machine 204 As Fig. 17 to 21 Further, a stop 218, corresponding to the stop 18 of the first Ausfrührungsform, integrally made together with the busbar 204 made of sheet metal, resulting in further advantages both in terms of manufacturing and function. On the one hand, a one-piece production is cheaper, and on the other hand is possible because the stop is not made of plastic, but of metal, possibly a significant increase in the spring constant (spring hardness) of Ferderklemmelements 206 possible, since the spring leg 208 with increasing deflection in the direction of the stop 218 increasingly applies to the curved stop surface, so that a shortening of the effective length of the leg and thus a stronger spring action results.

Fig. 19 bis 21 erläutern Gestaltung und Herstellung der Stromschiene 204, die aus einem einzigen gestanzten Blechzuschnitt (Fig. 21) durch wenige einfache Biegevorgänge hergestellt wird. Ein Schutzleiteranschluß 238 kann ohne großen Mehraufwand vorgesehen sein. Fig. 19 to 21 illustrate the design and manufacture of the bus bar 204, which consists of a single stamped sheet metal blank ( Fig. 21 ) is produced by a few simple bending operations. A protective conductor terminal 238 can be provided without much extra effort.

Bei allen Ausführungsformen der vorliegenden Erfindung besteht ein entscheidender Vorteil darin, daß die Breite der Anschlußklemme bzw. Reihenklemme (Maß in Anreichrichtung 2) nicht größer ist als die Breite b des Flach- bzw. Federelements, so daß eine maximale Federkraft bei minimaler Breite der Anschlußklemme erreicht wird.In all embodiments of the present invention, a decisive advantage is that the width of the terminal or terminal (dimension in Anreichrichtung 2) is not greater than the width b of the flat or spring element, so that a maximum spring force with minimum width of the terminal is reached.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
Reihenklemmeterminal
22
Anreihrichtungof arrangement
33
Gehäusecasing
4, 4'4, 4 '
Stromschieneconductor rail
66
FederklemmelementSpring clamping element
88th
Federschenkelspring leg
8a8a
Teilabschnittpart Of
99
Nietenrivet
1010
Kontaktschenkelcontact legs
10a10a
Teilbereichsubregion
10b10b
Kontaktflächecontact area
1212
Pfeilarrow
14, 1614, 16
Gehäuseöffnunghousing opening
1818
Anschlagattack
2020
Aufnahmeausnehmungreceiving recess
2222
Basisabschnittbase section
2424
Seitenabschnittside portion
2626
NietvorsprungNietvorsprung
2828
Anschrägungbevel
2929
Pfeilarrow
3030
Federkontaktspring contact
3131
Riffelungknurl
3232
schlitzförmige Öffnungslotted opening
3434
gabelförmiger Ansatzbifurcated approach
3636
Vorsprung (von 4)Lead (from 4)
3838
SchutzleiteranschlußGround connection
4040
SchutzleiterschieneNeutral rail
101101
Reihenklemmeterminal
103103
Gehäusecasing
104104
Stromschieneconductor rail
106106
FederklemmelementSpring clamping element
108108
Federschenkelspring leg
110110
Kontaktschenkelcontact legs
150150
Abstützansatzbearing block
150a, b150a, b
freies Endefree end
152152
Ausstanzungpunching
154154
Öffnung (in 104)Opening (in 104)
156156
Brückeröffnungbridging opening
160160
BrückerCheats
161161
Stegweb
162162
Brückerfingerjumper finger
201201
Reihenklemmeterminal
204204
Stromschieneconductor rail
206206
FederklemmelementSpring clamping element
208208
Federschenkelspring leg
218218
Anschlagattack
238238
SchutzleiteranschlußGround connection
270270
abgewinkelter Bereichangled area
271271
Kontaktflächecontact area
bb
Breite/DickeWidth / Thickness
dd
Materialstärkematerial thickness

Claims (28)

  1. Terminal, in particular a serial terminal (1; 201), comprising a busbar (4; 204) and at least one spring terminal element (6; 206) formed separately and electrically conductively connected to the busbar, characterized in that the spring terminal element (6; 206) comprises a spring limb (8; 208) and an opposite contact limb (10) for connecting an electrical conductor to be inserted therebetween and rest against the contact limb (10), wherein spring and contact limb (8; 208, 10) each are retained against the busbar (4; 204) to absorb spring forces.
  2. Terminal according to claim 1, characterized in that the spring limb and the contact limb (8, 10) are formed in one or more parts from a bent, flat material formed substantially exclusively with bending radii lying in a plane defined orthogonally to a width dimension (b; 2) of the flat material, and the width dimension (b) of the spring terminal element (6) corresponds substantially to a width (b) of the flat material.
  3. Terminal according to claim 1 or 2, characterized in that the spring terminal element (6) is formed by two parts, and the spring limb (8) is formed of a material having a high modulus of elasticity, in particular spring steel.
  4. Terminal according one of the preceding claims, characterized in that the spring terminal element (6) is formed by two parts, and the contact limb (10) is formed of a highly conductive material, in particular a cupper alloy.
  5. Terminal according to one of the preceding claims, characterized in that the spring limb and the contact limb (8, 10) are substantially U-shaped or V-shaped and connected to one another along a sub region (8a, 10a).
  6. Terminal according to one of the preceding claims, characterized in that the contact limb (10) is formed with a fluting (31) for improving a contact with and fixing of the conductor.
  7. Terminal according to one of the preceding claims, characterized in that the contact limb (10) comprises a slot opening (32) for connecting, in particular riveting or clamping, with a projection (26) of the busbar.
  8. Terminal according to one of the claims 3 to 7, characterized in that the spring limb and the contact limb (8, 10) are connected to one another by riveting, welding or any other suitable manner.
  9. Terminal according to one of the preceding claims, characterized in that the spring terminal element (6) comprises an additional spring section adapted to exert an additional spring force on the spring limb (8) when a deflection thereof exceeds a predetermined amount.
  10. Terminal according to one of the preceding claims, characterized in that the busbar (4) is formed from a planar, flat material, in particular by stamping, and oriented perpendicular to a width dimension (b; 2) of the spring terminal element (6).
  11. Terminal according to claim 10, characterized in that the busbar (4) comprises a (corresponding) accommodating recess (20) for receiving (each of) the spring terminal element (6).
  12. Terminal according to claim 11, characterized in that (each) accommodating recess (20) is U-shaped with a base section (22) and two side sections (24), wherein the spring terminal element (6) is fixed to the base section (22), in particular by riveting, clamping or welding.
  13. Terminal according to claim 12, characterized in that the base section (22) of (each) accommodating recess (20) is formed with a projection (26) engaging in a slot opening (32) of the spring terminal element (6).
  14. Terminal according to one of the claims 10 to 13, characterized in that the busbar (4) includes spring contacts (30) for receiving at least one link finger.
  15. Terminal according to claim 14, characterized in that the spring contacts (30) and the busbar (4) are an integrally formed stamped part.
  16. Terminal according to one of the claims 10 to 15, characterized in that a protective conductor connection (38) is formed integrally with the busbar (4').
  17. Terminal according to one of the claims 1 to 9, characterized in that the busbar (104) is formed from as a strip of a planar, flat material having a width (b) substantially corresponding to a width (b) of the spring terminal element (106).
  18. Terminal according to one of the preceding claims, characterized in that the busbar (4, 4'; 104) is substantially planar.
  19. Terminal according to one of the claims 17 or 18, characterized in that the spring terminal element (106) is formed with support attachments (150) which rest against the busbar (104).
  20. Terminal according to claim 19, characterized in that the contact limb (110) is U-shaped in a central region and merges at both end sections with reversely U-shaped support attachments (150), wherein free ends (150a) of the support attachments (150) are connected to the busbar (104), in particular by riveting or catching.
  21. Terminal according to claim 20, characterized in that the free ends (150a) of the support attachments (150) engage in a resilient manner in stamped openings of the busbar (104).
  22. Terminal according to one of the claims 19 to 21, characterized in that the support attachments (150) extend inclined with respect to the busbar (104) for improving a supporting effect thereof.
  23. Terminal according to claim 1, characterized in that the busbar (4; 204) is formed of a planar, flat material, and the spring terminal element (6; 206) is formed of a bent, strip shaped spring material with a width which exclusively have a bending radii lying substantially in a plane oriented perpendicular to a width direction (2), so that a width dimension (b) of the spring terminal element (6; 206) substantially corresponds to the width of the spring material, and the busbar (4; 204) is oriented perpendicular to the width direction (2) of the spring terminal element (6, 206).
  24. Terminal according to claim 23, characterized in that a contact face (271), to which an electrical conductor is pressed by the spring limb (208) of the spring terminal (206), is formed by a region (270) of the planar, flat material, which is oriented perpendicularly to a plane of extent of the busbar (204).
  25. Terminal according to the claims 23 or 24, characterized in that the spring terminal element (206) and the busbar (204) are interconnected by riveting, welding or by any other suitable manner.
  26. Terminal according to one of the claims 23 to 25, characterized in that the busbar (204) has a stop (218), formed integrally therewith, and to which the spring limb (208) rests against when increasing extent as a deflection thereof increases.
  27. Terminal according to one of the claims 23 to 26, characterized in that the busbar (204) comprises a (corresponding) accommodating recess for receiving (each of) the spring terminal element (206).
  28. Terminal according to one of the claims 23 to 27, characterized in that a protective conductor connection (238) is formed integrally with the busbar (204).
EP03018895A 2002-08-28 2003-08-20 Connection terminal Expired - Lifetime EP1403968B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE10239367 2002-08-28
DE10239367 2002-08-28
DE10253861 2002-11-19
DE10253861 2002-11-19

Publications (3)

Publication Number Publication Date
EP1403968A2 EP1403968A2 (en) 2004-03-31
EP1403968A3 EP1403968A3 (en) 2006-06-14
EP1403968B1 true EP1403968B1 (en) 2012-01-18

Family

ID=31716610

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03018895A Expired - Lifetime EP1403968B1 (en) 2002-08-28 2003-08-20 Connection terminal

Country Status (4)

Country Link
US (1) US6911602B2 (en)
EP (1) EP1403968B1 (en)
AT (2) ATE545177T1 (en)
DE (1) DE10315668B4 (en)

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Also Published As

Publication number Publication date
US20050029003A1 (en) 2005-02-10
ATE545177T1 (en) 2012-02-15
ATE542267T1 (en) 2012-02-15
EP1403968A3 (en) 2006-06-14
DE10315668B4 (en) 2007-06-06
EP1403968A2 (en) 2004-03-31
US6911602B2 (en) 2005-06-28
DE10315668A1 (en) 2004-03-11

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