EP0967294A1 - Treatment of an aluminium melt - Google Patents
Treatment of an aluminium melt Download PDFInfo
- Publication number
- EP0967294A1 EP0967294A1 EP98810594A EP98810594A EP0967294A1 EP 0967294 A1 EP0967294 A1 EP 0967294A1 EP 98810594 A EP98810594 A EP 98810594A EP 98810594 A EP98810594 A EP 98810594A EP 0967294 A1 EP0967294 A1 EP 0967294A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- max
- melt
- beryllium
- vanadium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
- C22C21/08—Alloys based on aluminium with magnesium as the next major constituent with silicon
Definitions
- the invention relates to a method for reducing the susceptibility to Aluminum alloy melt with a content of at least 2.5% by weight Magnesium against scratching.
- a metal melt that is ready to be cast is kept at a melt temperature of, for example, 750 ° C. for more than 50 hours.
- Aluminum-magnesium alloys with a higher magnesium content tend to scratch after longer periods of inactivity.
- the presence of magnesium in the melt means that the protective oxide skin, which normally prevents oxidation of the aluminum, becomes permeable and the reaction of the aluminum with oxygen can take place.
- a cauliflower-like scab is formed on the melt, which mainly consists of spinel (MgO ⁇ Al 2 O 3 ).
- This process is further intensified by lid heating furnaces, since the temperature of the metal bath surface is very high due to the radiant heat of the heating rods in the lid and convection in the metal bath is prevented by temperature stratification. Due to the increase in gravity, magnesium accumulates in the vicinity of the melt surface and leads to an additional intensification of this effect.
- the scab that forms is very hard, has a cauliflower-like morphology, and sinks to the bottom of the crucible, so that the entire oven can be contaminated if not scraped off early enough. The higher the melt temperature, the earlier the scratching starts.
- the invention is therefore based on the object by alloying Measures a higher scratch resistance for aluminum-magnesium alloys bring about than this with a beryllium additive after the State of the art is possible.
- the melt 0.02 to 0.15 wt .-% vanadium and less than 60 ppm beryllium is added.
- the melt is preferably 0.05 to 0.13% by weight of vanadium, in particular 0.07 to 0.12 wt .-% vanadium added.
- an addition is sufficient from 25 to 50 ppm beryllium, preferably 25 to 35 ppm beryllium.
- the Magnesium content in the melt lower than 3.5 wt .-%, so less than 25 ppm beryllium is required to provide high resistance to scratching achieve. With lower requirements for the tendency to scratch, it can even the addition of beryllium can be dispensed with.
- the method of production according to the invention is particularly preferred of die-cast alloys.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Continuous Casting (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Conductive Materials (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Verminderung der Anfälligkeit einer Aluminiumlegierungsschmelze mit einem Gehalt von mindestens 2.5 Gew.-% Magnesium gegen Verkrätzung.The invention relates to a method for reducing the susceptibility to Aluminum alloy melt with a content of at least 2.5% by weight Magnesium against scratching.
Bei einem Betriebsunterbruch in einer Giesserei, beispielsweise über Feiertage oder über ein Wochenende, kann es vorkommen, dass eine an sich giessfertige Metallschmelze während mehr als 50 h auf einer Schmelzetemperatur von beispielsweise 750°C gehalten wird. Aluminium-Magnesium-Legierungen mit höherem Magnesiumgehalt neigen nach längeren Abstehzeiten zur Verkrätzung. Die Anwesenheit von Magnesium in der Schmelze bewirkt, dass die schützenden Oxidhaut, die eine Oxidation des Aluminiums im Normalfall verhindert, durchlässig wird und die Reaktion des Aluminiums mit Sauerstoff ablaufen kann. Auf der Schmelze bildet sich eine blumenkohlartige Krätze, die vorwiegend aus Spinell (MgO · Al2O3) besteht. Durch Deckelheizungsöfen wird dieser Vorgang weiter verstärkt, da die Temperatur der Metallbadoberfläche bedingt durch die Strahlungswärme der Heizstäbe im Deckel sehr hoch ist und eine Konvektion im Metallbad durch Temperaturschichtung verhindert wird. Aufgrund der Schwerkraftseigerung reichert sich Magnesium in der Nähe der Schmelzeoberfläche an und führt zu einer zusätzlichen Verstärkung dieses Effektes. Die sich bildende Krätze ist sehr hart, hat eine blumenkohlartige Morphologie und sinkt auf den Tiegelboden ab, so dass der ganze Ofen kontaminiert werden kann, wenn nicht früh genug abgekrätzt wird. Die Verkrätzung setzt umso früher ein, je höher die Schmelzetemperatur ist.In the event of an interruption in operation in a foundry, for example over public holidays or over a weekend, it can happen that a metal melt that is ready to be cast is kept at a melt temperature of, for example, 750 ° C. for more than 50 hours. Aluminum-magnesium alloys with a higher magnesium content tend to scratch after longer periods of inactivity. The presence of magnesium in the melt means that the protective oxide skin, which normally prevents oxidation of the aluminum, becomes permeable and the reaction of the aluminum with oxygen can take place. A cauliflower-like scab is formed on the melt, which mainly consists of spinel (MgO · Al 2 O 3 ). This process is further intensified by lid heating furnaces, since the temperature of the metal bath surface is very high due to the radiant heat of the heating rods in the lid and convection in the metal bath is prevented by temperature stratification. Due to the increase in gravity, magnesium accumulates in the vicinity of the melt surface and leads to an additional intensification of this effect. The scab that forms is very hard, has a cauliflower-like morphology, and sinks to the bottom of the crucible, so that the entire oven can be contaminated if not scraped off early enough. The higher the melt temperature, the earlier the scratching starts.
Es ist bekannt, dass die Verkrätzung von Aluminium-Magnesium-Legierungen durch Zulegieren von Beryllium abgemildert wird, aber nicht ganz vermieden werden kann. Es wurde beobachtet, dass der Berylliumgehalt in einer Aluminium-Magnesium-Legierung in der Schmelze mit der Zeit abnimmt und offenbar beim Unterschreiten einer kritischen Berylliumkonzentration eine rasche Krätzebildung auf der Schmelze einsetzt. Eine erhöhte Berylliumzugabe zur Metallschmelze ist wegen der karzinogenen Eigenschaften von Beryllium unerwünscht und sollte deshalb möglichst vermieden werden.It is known that the scratching of aluminum-magnesium alloys is softened by adding beryllium, but not completely avoided can be. It has been observed that the beryllium content in an aluminum-magnesium alloy in the melt decreases with time and apparently if the beryllium concentration falls below a critical level, it develops quickly on the melt. An increased addition of beryllium to the molten metal is undesirable because of the carcinogenic properties of beryllium and should therefore be avoided if possible.
Der Erfindung liegt daher die Aufgabe zugrunde, durch legierungstechnische Massnahmen einen höheren Verkrätzungswiderstand für Aluminium-Magnesium-Legierungen herbeizuführen als dies mit einem Berylliumzusatz nach dem Stand der Technik möglich ist.The invention is therefore based on the object by alloying Measures a higher scratch resistance for aluminum-magnesium alloys bring about than this with a beryllium additive after the State of the art is possible.
Zur erfindungsgemässen Lösung der Aufgabe führt, dass der Schmelze 0.02 bis 0.15 Gew.-% Vanadium und weniger als 60 ppm Beryllium zugegeben wird.To achieve the object according to the invention, the melt 0.02 to 0.15 wt .-% vanadium and less than 60 ppm beryllium is added.
Überraschend hat sich gezeigt, dass durch Zulegieren von Vanadium die krätzevermindemde Zugabe von Beryllium in erheblich kleinerer Menge erfolgen kann als ohne Vanadiumzugabe.Surprisingly, it has been shown that the addition of vanadium reduces the dross Add beryllium in a significantly smaller amount can be added without vanadium.
Bevorzugt wird der Schmelze 0.05 bis 0.13 Gew.-% Vanadium, insbesondere 0.07 bis 0.12 Gew.-% Vanadium zugegeben.The melt is preferably 0.05 to 0.13% by weight of vanadium, in particular 0.07 to 0.12 wt .-% vanadium added.
Bei einem Gehalt von mehr als 3.5 Gew.-% Magnesium genügt eine Zugabe von 25 bis 50 ppm Beryllium, vorzugsweise 25 bis 35 ppm Beryllium. Liegt der Gehalt von Magnesium in der Schmelze tiefer als 3.5 Gew.-%, so sind weniger als 25 ppm Beryllium erforderlich, um einen hohen Verkrätzungswiderstand zu erzielen. Bei geringeren Anforderungen an die Verkrätzungsneigung kann sogar auf eine Berylliumzugabe verzichtet werden.With a content of more than 3.5% by weight of magnesium, an addition is sufficient from 25 to 50 ppm beryllium, preferably 25 to 35 ppm beryllium. Is the Magnesium content in the melt lower than 3.5 wt .-%, so less than 25 ppm beryllium is required to provide high resistance to scratching achieve. With lower requirements for the tendency to scratch, it can even the addition of beryllium can be dispensed with.
Eine bevorzugte Anwendung des erfindungsgemässen Verfahrens liegt in der
Herstellung von Gusslegierungen mit
Besonders bevorzugt wird das erfindungsgemässe Verfahren zur Herstellung von Druckgusslegierungen eingesetzt.The method of production according to the invention is particularly preferred of die-cast alloys.
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen.Further advantages, features and details of the invention result from the following description of exemplary embodiments.
Je ca. 50 kg einer Aluminium-Magnesium-Legierung mit unterschiedlichem Beryllium- und Vanadiumgehalt wurden in einem Tiegel im Induktionsofen aufgeschmolzen. Anschliessend wurde der Tiegel in einen Widerstandsofen überführt und dort bei einer Temperatur von 750°C gehalten. Die chemischen Analysen (in Gew.-%) der untersuchten Chargen sind in Tabelle 1 zusammengefasst. Die Chargen 1, 3 und 4 weisen einen erfindungsgemässen Vanadiumgehalt auf, die Charge 2 liegt mit ihrem Vanadiumgehalt ausserhalb des erfindungsgemässen Bereichs.Approx. 50 kg of an aluminum-magnesium alloy with different beryllium and vanadium content were melted in a crucible in the induction furnace. The crucible was then transferred to a resistance furnace and kept there at a temperature of 750 ° C. The chemical analyzes (in% by weight) of the batches examined are summarized in Table 1. Batches 1, 3 and 4 have a vanadium content according to the invention on, the batch 2 with its vanadium content lies outside of that according to the invention Area.
In bestimmten Zeitabständen wurden von den verschiedenen Chargen zur Bestimmung
der chemischen Zusammensetzung Proben genommen. Des weiteren
wurde die Schmelzeoberfläche in bestimmten Zeitabständen beobachtet,
um den Zeitpunkt der verstärkten Krätzebildung zu bestimmen. Tabelle 2 zeigt
die Zeit bis zur Verkrätzung der Schmelze in Abhängigkeit vom Beryllium- und
Vanadiumgehalt der Legierung. Die Ergebnisse deuten daraufhin, dass zumindest
bei den untersuchten Aluminium-Magnesium-Legierungen mit hohem Magnesiumgehalt
eine geringe Menge Beryllium neben dem erfindungsgemässen
Anteil an Vanadium in der Schmelze vorhanden sein muss, damit ein hoher
Verkrätzungwiderstand erzielt werden kann. Andererseits genügt bei einer Zugabe
von Vanadium im erfindungsgemässen Bereich bereits ein Berylliumgehalt
von etwa 25 ppm, um den Verkrätzungswiderstand erheblich zu verbessern.
Claims (6)
dadurch gekennzeichnet, dass
der Schmelze 0.02 bis 0.15 Gew.-% Vanadium und weniger als 60 ppm Beryllium zugegeben wird.Process for reducing the susceptibility of an aluminum alloy melt with a content of at least 2.5% by weight magnesium to scratching,
characterized in that
0.02 to 0.15% by weight of vanadium and less than 60 ppm of beryllium are added to the melt.
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98810594A EP0967294A1 (en) | 1998-06-26 | 1998-06-26 | Treatment of an aluminium melt |
PCT/IB1999/001260 WO2000000654A1 (en) | 1998-06-26 | 1999-06-21 | Treatment of an aluminium alloy melt |
AT99928168T ATE234941T1 (en) | 1998-06-26 | 1999-06-21 | TREATMENT OF ALUMINUM ALLOY MELTS |
JP2000557005A JP4287594B2 (en) | 1998-06-26 | 1999-06-21 | Treatment of aluminum alloy melt |
BR9911582-4A BR9911582A (en) | 1998-06-26 | 1999-06-21 | Treatment of a melting mass of aluminum alloy |
EP99928168A EP1090156B1 (en) | 1998-06-26 | 1999-06-21 | Treatment of an aluminium alloy melt |
AU45280/99A AU4528099A (en) | 1998-06-26 | 1999-06-21 | Treatment of an aluminium alloy melt |
DE59904642T DE59904642D1 (en) | 1998-06-26 | 1999-06-21 | TREATMENT OF AN ALUMINUM MELT |
ES99928168T ES2193716T3 (en) | 1998-06-26 | 1999-06-21 | TREATMENT OF A FOUNDED MASS ALUMINUM ALLOY. |
US09/719,900 US6994759B1 (en) | 1998-06-26 | 1999-06-21 | Treatment of an aluminum alloy melt |
CA002336016A CA2336016C (en) | 1998-06-26 | 1999-06-21 | Treatment of an aluminium alloy melt |
NO20006494A NO331736B1 (en) | 1998-06-26 | 2000-12-19 | Process for the preparation of aluminum-magnesium stop alloys |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98810594A EP0967294A1 (en) | 1998-06-26 | 1998-06-26 | Treatment of an aluminium melt |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0967294A1 true EP0967294A1 (en) | 1999-12-29 |
Family
ID=8236162
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98810594A Withdrawn EP0967294A1 (en) | 1998-06-26 | 1998-06-26 | Treatment of an aluminium melt |
EP99928168A Expired - Lifetime EP1090156B1 (en) | 1998-06-26 | 1999-06-21 | Treatment of an aluminium alloy melt |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99928168A Expired - Lifetime EP1090156B1 (en) | 1998-06-26 | 1999-06-21 | Treatment of an aluminium alloy melt |
Country Status (11)
Country | Link |
---|---|
US (1) | US6994759B1 (en) |
EP (2) | EP0967294A1 (en) |
JP (1) | JP4287594B2 (en) |
AT (1) | ATE234941T1 (en) |
AU (1) | AU4528099A (en) |
BR (1) | BR9911582A (en) |
CA (1) | CA2336016C (en) |
DE (1) | DE59904642D1 (en) |
ES (1) | ES2193716T3 (en) |
NO (1) | NO331736B1 (en) |
WO (1) | WO2000000654A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10206035A1 (en) * | 2002-02-14 | 2003-08-28 | Ks Kolbenschmidt Gmbh | Aluminum-based alloy used in the production of a piston for use in an internal combustion engine contains alloying additions of silicon, magnesium, vanadium and beryllium |
CN108034871A (en) * | 2017-11-21 | 2018-05-15 | 保定隆达铝业有限公司 | A kind of almag of two width formula frame of handwheel casting and preparation method thereof |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010055120A1 (en) * | 2010-12-18 | 2012-06-21 | Borgwarner Beru Systems Gmbh | Spark plug for motor vehicle, has inner conductor, insulator that surrounds inner conductor, spark plug body that surrounds insulator and two electrodes, which form ignition gap |
GB201205655D0 (en) * | 2012-03-30 | 2012-05-16 | Jaguar Cars | Alloy and method of production thereof |
EP4194575A1 (en) | 2021-12-10 | 2023-06-14 | Aluminium Rheinfelden Alloys GmbH | Addition of calcium and vanadium to almg alloys |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2658308A1 (en) * | 1976-12-03 | 1978-06-08 | Alusuisse | Aluminium-strontium master alloy - produced by adding strontium encased in aluminium foil, to the aluminium melt |
EP0110190A1 (en) * | 1982-11-26 | 1984-06-13 | ALUMINIA S.p.A. | Aluminium alloys for nuclear apparatus |
EP0594509A1 (en) * | 1992-10-23 | 1994-04-27 | The Furukawa Electric Co., Ltd. | Process for manufacturing Al-Mg alloy sheets for press forming |
JPH07197177A (en) * | 1994-01-10 | 1995-08-01 | Sky Alum Co Ltd | Aluminum alloy rolled sheet for superplastic formation and low in cavitation |
US5540791A (en) * | 1993-07-12 | 1996-07-30 | Sky Aluminum Co., Ltd. | Preformable aluminum-alloy rolled sheet adapted for superplastic forming and method for producing the same |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2336512A (en) * | 1939-09-19 | 1943-12-14 | Aluminum Co Of America | Aluminum base alloy |
SU530919A1 (en) * | 1975-07-31 | 1976-10-05 | Предприятие П/Я Р-6209 | Aluminum based alloy |
US4661172A (en) * | 1984-02-29 | 1987-04-28 | Allied Corporation | Low density aluminum alloys and method |
-
1998
- 1998-06-26 EP EP98810594A patent/EP0967294A1/en not_active Withdrawn
-
1999
- 1999-06-21 AT AT99928168T patent/ATE234941T1/en active
- 1999-06-21 JP JP2000557005A patent/JP4287594B2/en not_active Expired - Fee Related
- 1999-06-21 ES ES99928168T patent/ES2193716T3/en not_active Expired - Lifetime
- 1999-06-21 WO PCT/IB1999/001260 patent/WO2000000654A1/en active IP Right Grant
- 1999-06-21 AU AU45280/99A patent/AU4528099A/en not_active Abandoned
- 1999-06-21 EP EP99928168A patent/EP1090156B1/en not_active Expired - Lifetime
- 1999-06-21 US US09/719,900 patent/US6994759B1/en not_active Expired - Lifetime
- 1999-06-21 DE DE59904642T patent/DE59904642D1/en not_active Expired - Lifetime
- 1999-06-21 BR BR9911582-4A patent/BR9911582A/en not_active IP Right Cessation
- 1999-06-21 CA CA002336016A patent/CA2336016C/en not_active Expired - Lifetime
-
2000
- 2000-12-19 NO NO20006494A patent/NO331736B1/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2658308A1 (en) * | 1976-12-03 | 1978-06-08 | Alusuisse | Aluminium-strontium master alloy - produced by adding strontium encased in aluminium foil, to the aluminium melt |
EP0110190A1 (en) * | 1982-11-26 | 1984-06-13 | ALUMINIA S.p.A. | Aluminium alloys for nuclear apparatus |
EP0594509A1 (en) * | 1992-10-23 | 1994-04-27 | The Furukawa Electric Co., Ltd. | Process for manufacturing Al-Mg alloy sheets for press forming |
US5540791A (en) * | 1993-07-12 | 1996-07-30 | Sky Aluminum Co., Ltd. | Preformable aluminum-alloy rolled sheet adapted for superplastic forming and method for producing the same |
JPH07197177A (en) * | 1994-01-10 | 1995-08-01 | Sky Alum Co Ltd | Aluminum alloy rolled sheet for superplastic formation and low in cavitation |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 095, no. 011 26 December 1995 (1995-12-26) * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10206035A1 (en) * | 2002-02-14 | 2003-08-28 | Ks Kolbenschmidt Gmbh | Aluminum-based alloy used in the production of a piston for use in an internal combustion engine contains alloying additions of silicon, magnesium, vanadium and beryllium |
CN108034871A (en) * | 2017-11-21 | 2018-05-15 | 保定隆达铝业有限公司 | A kind of almag of two width formula frame of handwheel casting and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
NO331736B1 (en) | 2012-03-12 |
CA2336016C (en) | 2008-02-12 |
ES2193716T3 (en) | 2003-11-01 |
BR9911582A (en) | 2001-03-20 |
AU4528099A (en) | 2000-01-17 |
JP4287594B2 (en) | 2009-07-01 |
US6994759B1 (en) | 2006-02-07 |
EP1090156A1 (en) | 2001-04-11 |
JP2002519510A (en) | 2002-07-02 |
DE59904642D1 (en) | 2003-04-24 |
EP1090156B1 (en) | 2003-03-19 |
WO2000000654A1 (en) | 2000-01-06 |
NO20006494L (en) | 2000-12-19 |
CA2336016A1 (en) | 2000-01-06 |
NO20006494D0 (en) | 2000-12-19 |
ATE234941T1 (en) | 2003-04-15 |
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