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EP0964749A2 - Sprayer, pump and assembly - Google Patents

Sprayer, pump and assembly

Info

Publication number
EP0964749A2
EP0964749A2 EP98908921A EP98908921A EP0964749A2 EP 0964749 A2 EP0964749 A2 EP 0964749A2 EP 98908921 A EP98908921 A EP 98908921A EP 98908921 A EP98908921 A EP 98908921A EP 0964749 A2 EP0964749 A2 EP 0964749A2
Authority
EP
European Patent Office
Prior art keywords
shaft
piston
attachment
sealing surface
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP98908921A
Other languages
German (de)
French (fr)
Other versions
EP0964749A4 (en
Inventor
Donald J. Shanklin
Ronald F. Englhard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hayes Products LLC
Original Assignee
Hayes Products LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/812,790 external-priority patent/US5816447A/en
Priority claimed from US08/949,460 external-priority patent/US5810211A/en
Priority claimed from US08/950,298 external-priority patent/US5918782A/en
Priority claimed from US08/949,837 external-priority patent/US6089414A/en
Application filed by Hayes Products LLC filed Critical Hayes Products LLC
Publication of EP0964749A2 publication Critical patent/EP0964749A2/en
Publication of EP0964749A4 publication Critical patent/EP0964749A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/30Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
    • B05B1/3026Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the controlling element being a gate valve, a sliding valve or a cock
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/08Apparatus to be carried on or by a person, e.g. of knapsack type
    • B05B9/085Apparatus to be carried on or by a person, e.g. of knapsack type with a liquid pump
    • B05B9/0877Apparatus to be carried on or by a person, e.g. of knapsack type with a liquid pump the pump being of pressure-accumulation type or being connected to a pressure accumulation chamber

Definitions

  • Noncontainer pressurizing pump sprayers commonly utilize an integral cylinder and plunger arrangement to generate pressure to expel liquid, such as insecticide and fertilizer from a container.
  • Noncontainer pressurizing pump sprayers are desirable in that they do not utilize pressurized containers which must be handled carefully and at controlled temperatures to avoid the risk of explosion.
  • Noncontainer pressurizing pump sprayers have a number of other advantages, including not using propellants which destroy the ozone and being relatively inexpensive.
  • Pump sprayers that are pressurized on the downstroke typically utilize a return spring which biases the plunger upward after the pressurization stroke.
  • These sprayers suffer from the drawback that it is often undesirable to store or ship the pump sprayer with the plunger in the up position. Accordingly, the pump sprayer is generally shipped and stored with the return spring in a compressed position, causing the spring to fatigue and begin to wear out prematurely.
  • the plunger cannot be depressed without pressurizing the fluid in the container. In the case of insecticide or other toxic chemicals, this is often undesirable.
  • U.S. Patent No. 4,174,055 to Capra, et al., discloses an alternative dispenser.
  • the disclosed dispenser incorporates a plunger which pressurizes the fluid on the upstroke, but also is provided with a separate return spring and collar for purposes of lowering the plunger handle independently of the main plunger piston. While this arrangement has advantages, it is more complicated and expensive than other pump sprayer arrangements. Further, while the system provides for slow bleeding off of pressure, the sprayer remains in a pressurized state for some time. Significantly, this substantially increases the risk of inadvertent discharge of chemicals by adults or children who may come into contact with the device.
  • the present invention includes an apparatus and pump attachment particularly adapted to form a noncontainer pressurizing pump sprayer which overcomes the drawbacks of the prior art.
  • the apparatus desirably includes an attachment having a pump sprayer which is pressurized on the upstroke, enabling the sprayer to be shipped and stored in a relaxed position.
  • the plunger is adapted to permit the plunger to be quickly and easily lowered and the apparatus depressurized without discharging fluid.
  • these advantages are provided in a apparatus which is particularly adapted to be inexpensively manufactured and includes few moving parts, to enhance reliability.
  • One aspect of the invention is a pump attachment for a container defining a neck including a body, a coupling, a shaft, a piston, an inlet valve and a biasing member.
  • the body defines an elongate chamber having a first end, a second end, and an interior wall extending between the first end and the second end.
  • the coupler is sized and shaped to secure the body to the neck of a container.
  • the shaft extends through the opening in the first end of the chamber and defines an internal flow channel.
  • the piston is reciprocally mounted within the chamber and defines an inner annular surface surrounding the shaft and an outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body.
  • the piston separates the chamber into an upper portion above the piston and lower portion below the piston.
  • the inlet valve is at the second end of the body and is configured to permit the flow of fluid into the chamber and restrict the flow of fluid out of the chamber.
  • the biasing member is positioned between the piston and the first end of the
  • the attachment defines a first sealing surface substantially fixed with respect to the piston and a second sealing surface substantially fixed with respect to the shaft.
  • the first sealing surface and the second sealing surface have a first position wherein the first sealing surface and the second sealing surface cooperate to prevent the flow of liquid between the piston and the shaft.
  • the first sealing surface and the second sealing surface have a second position wherein the first sealing surface and the second sealing surface permit the flow of liquid between the piston and the shaft.
  • the shaft includes an outwardly extending surface which prevents the piston from sliding beyond the one end of the shaft.
  • the attachment desirably includes a first O-ring mounted on the shaft which defines the second sealing surface and an inwardly tapered seat which defines the first sealing surface.
  • the piston may comprise one piece and define an upper outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body and a lower outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body.
  • the upper outer annular surface is defined by an upper lip adapted to flex outward in response to downward pressure and the lower outer annular surface is defined by a lower lip adapted to flex outward in response to upward pressure.
  • the attachment may also include a spray nozzle communicating with the internal flow channel and an actuator for selectively preventing the flow of a fluid through the spray nozzle.
  • the attachment desirably includes a handle secured to the shaft and a latch movable between a first location wherein the latch generally prevents the shaft from being drawn through the first end of the body and the second location wherein the latch generally permits the shaft to be drawn through the first end of the body.
  • the handle is integrally formed with the shaft so as to form a single piece plunger, thereby eliminating a potential leak point.
  • the attachment includes a body, a coupler, a shaft, a piston, an inlet valve, and a biasing member.
  • the body defines an elongate chamber having a first end, a second end and an interior wall extending between the first end and the second end.
  • the coupler is sized and shaped to secure the body to the neck of the container.
  • the shaft extends through an opening in the first end of the chamber and defines an internal flow channel.
  • the piston is reciprocally mounted within the chamber and defines an inner annular surface surrounding the shaft and an outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body.
  • the piston separates the chamber into an upper portion above the piston and a lower portion below the piston.
  • the inlet valve at the second end of the body is configured to permit the flow of fluid into the chamber and restrict the flow of fluid out of the chamber.
  • the biasing member is positioned between the piston and the first end of the chamber.
  • the attachment includes a first sealing surface substantially fixed with respect to the piston and a second sealing surface substantially fixed with respect to the shaft.
  • the first sealing surface and the second sealing surface have a first position wherein the first sealing surface and the second sealing surface cooperate to prevent the flow of liquid between the piston and the shaft.
  • the first sealing surface and the second sealing surface have a second position wherein the first sealing surface and the second sealing surface permit the flow of liquid between the piston and the shaft.
  • Another aspect of the invention is a method of arming and disarming a spray apparatus, including a container containing fluid and an attachment mounted thereto having a body defining an elongate chamber, a shaft extending through an opening in the chamber, the shaft defining an internal flow channel, a piston reciprocating mounted in the chamber, a check valve and a biasing member, including (1) moving the shaft in a first direction relative to the body, thereby moving the piston in the direction and drawing fluid from the container into the chamber through the check valve and compressing the biasing member; (2) permitting the biasing member to force the piston against the fluid in the chamber in a second direction pressurizing the fluid; (3) releasing liquid from the chamber through the internal flow channel in the shaft; and (4) moving the shaft in a second direction relative to the body and the piston to release a seal between the piston and the shaft, thereby permitting the flow of fluid between the piston and the shaft depressurizing the fluid.
  • a spray nozzle including a grip, a nose having a spray end, a valve housing, a valve and an actuator.
  • the actuator is connected to the valve.
  • the valve housing is mounted within either the grip or the nose.
  • the valve housing defines a closed end, an inlet port and an outlet port.
  • the valve is mounted within the housing and has a flow portion, a first seal on one side of the flow portion and the second seal on the other side of the flow portion.
  • the valve has a first position wherein the valve prevents the flow of fluid between the inlet port and the outlet port, and a second position wherein the valve permits the flow of fluid between the inlet port and the outlet port.
  • the first seal and the second seal are positioned to one side of the inlet port when the valve is in the first position.
  • the first seal and the second seal are positioned on opposite sides of the inlet port and the outlet port when the valve is in the second position.
  • the valve comprises a one-piece shaft member and no more than two 0-rings.
  • the assembly includes a grip, a coupler sized and shaped to secure the grip to the neck of a container, a plug and an adaptor.
  • the grip includes a handle portion and a stem portion.
  • the handle portion has a first inner wall defining a first flow channel having a first outlet.
  • the stem portion defines a second inner wall defining a second flow channel having a second outlet.
  • the first flow channel and the second flow channel intersect at the outlet of the second flow channel.
  • the plug is mounted within the first flow channel and has a first position wherein the plug prevents fluid flow from the second outlet to the first outlet, and a second position wherein the plug permits fluid flow from the second outlet to the first outlet.
  • the adaptor has an inner section sized and shaped to be inserted into the first flow channel to move the plug between the first position and the second position.
  • the plug further includes an inner flow channel through which fluid is flowable when the plug is in the second position.
  • the adaptor preferably comprises a connector for securing a piece of tubing to the handle portion of the grip.
  • yet another aspect of the invention is an assembly including a container and a sprayer.
  • the container defines a wall, a first stud and a second stud.
  • Each of the first stud and the second stud include a head portion and a stem portion.
  • the sprayer has a spray end and a wall.
  • the wall defines a first opening and a second opening.
  • Each of the openings includes a first portion wider than the stem portion and narrower than the head portion, and a second portion wider than the head portion so that the head portion of the stud is insertable therethrough.
  • the container includes a seam and the first stud and the second stud intersect the seam.
  • the second portion of the opening is positioned closer to the spray end than the first portion of the opening.
  • the head portion overhangs the stem portion a first overhang distance on a first side, and a second overhang distance on a second side. At least one of the first overhang distance and the second overhang distance is advantageously at least .015 of an inch.
  • Figure 1 is a vertical sectional view of an apparatus including a pump attachment, in accordance with a preferred embodiment of the invention, showing the parts in their normal at-rest position.
  • Figure 1 a is an enlarged sectional view of the area with the circle 1 a-1 a of Figure 1.
  • Figure 1 b is an enlarged sectional view of the area within the circle 1 b-1 b of Figure 1a, illustrating an open vent passage.
  • Figure 1c is an enlarged sectional view similar to Figure 1b, but illustrating a closed passage.
  • Figure 1d is an enlarged sectional view similar to Figure 1 a, but showing the handle plug used during shipping.
  • Figure 1e is an enlarged view of a locking ring used by the adaptor.
  • Figure 2 is a vertical sectional view of the device of Figure 1, showing the actuator moved to an upwardly or outwardly telescoped position relative the container in order to move the piston in the accumulating chamber or reservoir to compress the biasing member and pressurize fluid within the chamber.
  • Figure 3 is a sectional view taken along 3-3 of Figure 2, illustrating the latch in an unlocked position.
  • Figure 4 is a sectional view similar to Figure 3, but illustrating the latch in a locked position.
  • Figure 5 is a partial sectional view illustrating the pump attachment in a fully pressurized position.
  • Figure 6 is a partial sectional view illustrating the release of pressure in the chamber by means of an external downward force on the handle.
  • Figure 6a is an enlarged sectional view of the area 6a-6a of Figure 6 illustrating the flow of fluid between the outer surface of the shaft and the inner annular surface of the piston.
  • Figure 7 illustrates the pump attachment in its fully locked and retracted position quickly depressurizing through the flow of fluid between the shaft and the piston.
  • Figure 8 is a view similar to Figure 6a illustrating a first alternative piston design.
  • Figure 9 is an enlarged sectional view of a second alternative piston design.
  • Figure 9a is a top plan view of the piston of Figure 9.
  • Figure 9b is a bottom plan view of the piston of Figure 10.
  • Figure 10 is an enlarged sectional view of a third alternative piston design.
  • Figure 11 is a sectional view of an alternative handle and shaft design, where the handle and shaft are integrally formed.
  • Figure 12 is a perspective view of a prior art container and sprayer assembly.
  • Figure 13 is an enlarged view of the sprayer of the assembly of Figure 12.
  • Figure 14 is a sectional view illustrating the connection between the sprayer and container of Figure 12, when the sprayer is mounted on the container.
  • Figure 15 is a front elevational view of a preferred apparatus including a cutout illustrating the manner in which the sprayer is mounted on the container.
  • Figure 16 is a left side view of the container of Figure 16, without the spray attachment mounted thereon.
  • Figure 17 is an enlarged schematic sectional view illustrating the method of molding the container of Figure 15, including a bayonet attachment.
  • Figure 18 is a top plan view of an alternative sprayer.
  • Figure 19 is a front elevational view of the sprayer of Figure 18.
  • Figure 20 is a sectional view of the sprayer of Figure 18 taken along 20-20.
  • Figure 21 is a sectional view of the sprayer of Figure 19 taken along 21-21.
  • Figure 22 is an enlarged partial sectional view of the valve mechanism of a sprayer in a closed position.
  • Figure 23 is a partial sectional view of the valve mechanism in an open position.
  • Figure 24 is a partial sectional view of an alternative valve mechanism in a closed position.
  • Figure 25 is an enlarged partial sectional view of the sprayer of Figure 24 in an open position.
  • Figure 25a is an enlarged sectional view along 25a-25a of Figure 25.
  • Figure 26 is an enlarged partial sectional view illustrating a second alternative embodiment of the valve mechanism of a sprayer in a closed position.
  • Figure 27 is a partial sectional view of the valve of Figure 26 in an open position.
  • the assembly 10 includes a container 20 and pump attachment 30.
  • the container 20 is illustrated partially filled with fluid 260.
  • the container 20 defines an internal space or reservoir 22 and a neck 24 which defines an opening or port 26.
  • the neck 24 desirably defines a series of external threads 28.
  • the attachment 30 includes a body 40, which is secured on the container 20 by means of a coupler 70.
  • the attachment further includes a shaft 110 which is connected to a piston 130.
  • a handle 190 is mounted on the shaft 110.
  • a wand or spray nozzle 220 is connected to the handle 190 by tubing 222.
  • the 220 includes a release valve, which controls the flow of fluid through the spray nozzle 220 and an actuator 240 for controlling the release valve.
  • the body 40 defines an internal chamber 42.
  • the body 40 includes first or upper end 44, a second or lower end 46 and a cylindrical internal wall 48.
  • the upper end 44 of the body 40 includes an outwardly tapering portion 50 and an upper cylindrical flange 52, provided with internal threads 54.
  • the lower end 46 of the body 40 is provided with an annular overhanging lip 56 defining a series of openings 58 and a depending flange 60 extending downward from the annular lip 56 surrounding the opening 58.
  • the coupler 70 includes a disk-shaped base 72 which partially defines a central aperture 74.
  • a coupler 70 includes a pair of depending and concentric annular lips.
  • the first or inner annular lip 76 likewise partially defines the aperture 74.
  • the second or outer annular lip 78 is spaced from and surrounds the inner annular lip 76.
  • the inner annular lip 76 defines an overhanging flange 82 and a depending ridge 84.
  • the inner lip 76 and the overhanging flange 82 cooperate to define a handle seat.
  • the overhanging flange 82 and depending ridge 84 cooperate to define an inner O-ring seat.
  • the first annular lip 76 and the depending ridge 84 likewise form an outer annular spring groove 88.
  • the inner annular lip 76, the base 72 and outer annular lip 78 cooperate to define a first annular channel 90. Which defines a seat which receives an O-ring 91.
  • the outer annular lip 78 is provided with internal threads 96.
  • the flange 52 of the body 40 could be provided with external threads and the lip 76 of the coupler 70 with internal threads. This arrangement would facilitate tooling to form the body.
  • the shaft 110 has a first or upper end 112 and a second or lower end 114.
  • the upper end is provided with external threads 116.
  • the lower end 114 of the shaft 110 advantageously includes a radially outward extending portion 118.
  • the shaft includes an internal wall 120 which defines an internal flow channel 122 having a lower inlet end 124 and an upper outlet end 126.
  • the piston 130 is mounted around the shaft 110.
  • the piston includes a body
  • the piston 130 desirably additionally includes a series of radially extending locating ribs which define a series of upper surfaces 144. These surfaces 144 cooperate to define an outer annular groove 146 for receiving the biasing member 180.
  • the piston 130 divides the internal chamber 42 of the body 40 of the attachment into a first or upper portion 150 and a second or lower portion 152.
  • the inlet or check valve 160 mounted within the opening 58 defined by the overhanging lip 56 of the lower end 46 of the body 40 is the inlet or check valve 160.
  • the check valve 160 permits the flow of fluid into the internal chamber 42 of the body 40 of the attachment, while preventing the flow of fluid out of the internal chamber 42.
  • the check valve 160 is provided with an upper nipple 162 which mates with the inlet 124 of the shaft.
  • the lower nipple 166 secures the check valve 160 in place.
  • the check valve is provided with a lower nipple 166 depending from the overhanging lip 56 of the lower end 46 of the body 40.
  • the check valve defines a central flow channel 168.
  • the biasing member 180 has a first or upper end 182 which is seated in the outer annular spring groove 88 of the coupler and a second end 184 which is seated in the annular groove 146 in the top of 134 of the piston 130.
  • the handle 190 is mounted on the upper end 112 of the shaft 110.
  • the handle includes a vertical stem 192 and a grip or horizontal portion 194.
  • the horizontal portion is desirably integrally formed with an upper end 196 of the stem 192 and the lower end 198 of the stem 192 is desirably secured to the upper end 112 of the shaft 110.
  • the stem desirably defines an internal flow channel 200.
  • the lower end 198 of the stem 192 desirably defines a larger mouth portion 202 which defines internal threads 204 with the external threads of 116 on the upper end 112 of the shaft 110.
  • the horizontal portion 194 desirably likewise defines an internal flow channel 206 which communicates with the internal flow channel 200 of the stem 192, and includes a closed end 208 and an open end 210.
  • the adaptor 300 has a disc-shaped outer section 302, a cylindrical intermediate section 304 and a smaller diameter cylindrical inner section 306.
  • a cylindrical wall 307 defines an interior flow channel 309 running the length of the adaptor.
  • the intermediate section 304 includes an enlarged annular stop 308 proximate to the inner section 306.
  • the inner section 306 includes an annular locking flange 310 which mates with a corresponding annular detent in the horizontal portion 194 of the handle 190.
  • the inner section 306 further comprises a first sealing ring 312 and a second sealing ring 314 spaced inward from the locking flange and sized to form a fluid-tight seal with the wall defining the internal flow channel 206 of the horizontal portion 194 of the handle 190.
  • the outer section 302 defines a pocket 316 for receiving a locking ring 318.
  • the locking ring 318 defines a plurality of gripping edges or corners 320, which are adapted to apply pressure against the outer surface of the tubing 222 and prevent it from being inadvertently pulled from the adaptor 300.
  • FIG 11 shows an integrally formed one- piece handle and shaft or plunger 424 which may be used in place of the two-piece handle and shaft described above.
  • the integral plunger 424 would eliminate a possible leak point between the handle and shaft.
  • the plunger 424 includes a shaft portion 426 and a handle portion 428 which are joined at a stop collar 430.
  • the handle portion 428 includes as vertical stem section 432 and a horizontal grip section 434.
  • the shaft portion 426 of the plunger 424 includes an internal wall 436, which mates with a plug 438.
  • the plug includes an insert portion 440 which is received within the shaft portion 426 and an exterior portion 442 which protrudes outside of the shaft portion 426.
  • the insert portion 440 includes a radially extending annular ridge 444 which mates with an annular recess 446 in the internal wall 436 of the shaft portion 426.
  • FIG. 11a Illustrated in Figure 11a is an alternative adaptor or connector 850 secured within the handle portion 428 of the one piece plunger 424.
  • the connector 850 has a larger diameter head portion and a smaller diameter body portion.
  • the connector 850 avoids the use of a locking ring. The elimination of the locking ring facilitates the quick and easy attachment of the connector 850 to the plunger 424, while an added O-ring 852 adjacent to the inner end of the head portion prevents leaks.
  • Figure 11 a also illustrates an alternative plug 860 for blocking the flow channel through the stem section 432 of the handle portion 428.
  • the plug 860 is similar to the plug 344, with the exception that the plug is solid and does not incorporate a second sealing flange.
  • the solid plug has greater strength and the elimination of the second sealing flange reduces binding.
  • the assembly includes a number of additional sealing members, which will now be described.
  • a first seal or O-ring 252 is mounted at the upper end 44 of the attachment 30 within the inner O-ring seat defined by the first annular lip 76 and overhanging flange 82 out of the coupler 70.
  • the first O-ring 252 is secured within the seat by means of an annular retaining clip 254 which desirably surrounds the depending ridge 84.
  • a second seal or O-ring 256 surrounds the second end 114 of the shaft 110 and desirably abuts against the radially outward extending portion 118 of the shaft 110.
  • the piston 130 is desirably provided with a first and a second sealing gasket or cup seals, 258 and 260, respectively.
  • the body 132 of the piston 130 desirably defines an annular space between the bottom 136 of the piston and the portion of the body 132 which defines the outer annular surface 144 and the gaskets 258 and 260 are resiliently secured to the body 132 filling the space.
  • the gaskets 258 and 260 ensure that the piston 130 forms a fluid-tight seal with the internal wall 48 of the body 40 and prevent flow between the gaskets 258 and the external wall of the piston body.
  • Figure 8 shows an alternative piston design which may be desirable to avoid the need for relatively expensive cup seals.
  • the piston 400 defines an outer generally cylindrical surface 402 which is bisected by an annular triangular groove 404 which receives a sealing member or O-ring 406.
  • the O-ring 406 ensures a fluid- tight seal between the piston 400 and the internal wall of the body of the attachment.
  • FIG. 9A and 9B there is shown a second alternative piston 450 which may be desirable to avoid the need for separate seals.
  • the piston 450 defines an outer cylindrical surface 452, an upper annular lip 454, and a lower annular lip 456.
  • use of this piston 450 avoids the need for a separate O-ring seal and reduces the stacking of tolerances. Specifically, in designs using separate O-ri ⁇ gs, it is required to maintain the tolerance of the inner wall of the body, the external cylindrical wall of the piston, and the O-ring itself. By eliminating the use of the separate 0-rings, it is only necessary to maintain the tolerances of the piston 450 and the inner wall of the body 40.
  • Figure 10 shows a third alternative piston design 470.
  • the piston 470 defines an outer cylindrical surface
  • the intermediate recess 474 has the advantage of providing a piston with uniform wall thickness and a piston which requires less material to manufacture.
  • the assembly 10 is desirably provided with a mechanism for locking the handle in a fully retracted position.
  • the coupler 70 desirably defines a pair of parallel L-shaped overhanging flanges 270.
  • the flanges 270 are sized and shaped to permit a locking plate 272 to slide snugly between the flanges 270.
  • the locking plate includes a first end 274 and a second end 276.
  • the first end 274 defines a first grip portion 278 and the second end 276 defines a second grip portion 280.
  • the locking plate defines a vent passage 282 which cooperates with a corresponding vent opening 322 in the base 72 of the coupler 70, when the locking plate is in its unlocked position.
  • a sealing member 324 Surrounding the top of the vent opening 322 is a sealing member 324, such as an O-ring to prevent leakage of fluid when the locking plate 272 is in its locked position, as shown in Figure 1c.
  • the locking plate 272 defines an aperture 284 including a first smaller portion 286 defined by first edge
  • the aperture 284 further includes a larger second portion 290 defined by a second edge 292 which is sized and shaped to permit the free movement of the larger mouth portion 202 of the stem 192 of the handle
  • the base 72 of the coupler 70 desirably defines a raised dimple 325 positioned to abut the outer edge of the locking plate 272 to keep the locking plate from sliding when the locking plate 272 is in the open position.
  • the locking plate 272 is provided with a mating detent 326 to receive and retain the dimple 325 when the locking plate is in the closed position shown in Figure 4.
  • the sprayer 500 includes a generally cylindrical grip 502, a narrow nose 504 having a generally plus-shaped cross-section and a spray end 506.
  • a separate spray piece 508 is provided to permit the spray to be adjusted.
  • the sprayer 500 includes an actuator 510 surrounded by a thumb rest 512 ( Figure 19). As best seen in Figure 21, the grip 502 of the sprayer 500 defines a pair of openings 514. Each opening is defined by a first generally c-shaped wall defining a larger portion of the opening 518 and a second c-shaped wall 520 defining a smaller portion of the opening 522.
  • the grip 502 also defines a slot 530 for receiving the connector 850.
  • the connector 532 is connected by a length of tubing 534 to a valve housing 550.
  • the tubing 534 is wrapped around a valve housing to prevent any pulling on the tubing 534 from disconnecting the link tubing 534 from the valve housing 550.
  • the valve housing 550 includes an inlet portion 552 including a first wall 554 which defines an inlet channel 556 and a first port 558.
  • the valve body also includes an outlet portion 562 which includes a second wall 564 which defines an outlet channel 566 which in turn defines a second port 568.
  • the inlet portion 552 and the outlet portion 562 are connected by an intermediate portion 572.
  • the intermediate portion 572 includes a third wall 574 which defines a connecting chamber 576.
  • the third wall further defines a bottom vent port 578.
  • the inlet portion 552 defines a pocket 582 for receiving a locking ring 584 to secure the tubing 534 within the inlet channel 556.
  • the actuator 510 is connected to and is integrally formed with the valve.
  • the valve has a valve shaft 588 including a narrow portion 590.
  • a first recess 592 is positioned above the narrow portion 590 and receives a first O-ring 594.
  • a second recess 596 is positioned below the narrow portion 590 and receives a second O-ring 598.
  • a third recess 600 is positioned below the second recess and receives a third O-ring 602.
  • Figure 22 shows the valve in a off position, with flow entering the inlet portion 552 and seeking to flow into the intermediate portion 572 through the first port 558. Flow, however, is blocked by the second O-ring 598 positioned just above the first port 558 and the third O-ring 602 positioned just below the first port 558.
  • Figure 23 illustrates the valve in a flow through position where the valve shaft 588 has been depressed so that both the second O-ring and the third O-ring are positioned below the first port 558. As such, flow is able to pass through the first port 558 around the narrow portion 590 of the valve shaft 588 through the second port 568 and through the outlet portion 562 of the valve housing 550.
  • the lower vent port 578 prevents fluids from being trapped in the valve body, which otherwise might prevent operation of the valve.
  • Figure 24 illustrates a first alternative valve assembly including a valve housing 610 defining an inlet portion
  • the valve housing 610 further includes an outlet portion 622 including a second wall 624 which defines an outlet channel 626 and a second port 628.
  • the valve housing likewise includes an intermediate portion 632 between the inlet portion 612 and the outlet portion 622.
  • the intermediate portion 632 defines a third wall 634 which defines a connecting chamber 636 and a closed end 640.
  • the actuator includes a valve shaft 644 having a narrow portion 646 and a first recess 648 for receiving a first O-ring 650.
  • the valve shaft 644 likewise defines a second recess 652 for receiving a second O-ring 654.
  • Figure 24 illustrates the valve in a closed position. Flow is prevented from flowing through the assembly by the third wall 634 of the connecting chamber and the second O-ring 654.
  • FIGS 25 and 25A illustrate the valve assembly in an open position, with the valve depressed.
  • the valve shaft 644 is depressed so that a portion of the narrow portion 646 of the shaft is aligned with the first port 618 so that flow through the first port 618 around a narrow portion 646 of the valve shaft 644 and through the second port 628 is permitted.
  • fluid is not trapped within the closed end 640 of the valve body 610 because the first port 618 is sized, shaped, and positioned such that in the on position, fluid is permitted to flow not only through the inlet portion 612 above the second O-ring 654 but also from the closed end 640 of the valve body 610 beneath the second O-ring and back into the inlet portion 612 of the valve body.
  • This arrangement prevents fluid from dripping out of the valve body, while at the same time preventing fluid trapped within the closed end of the valve body 610 from preventing proper operation of the valve.
  • Figure 26 shows a second alternative valve assembly including an alternative valve housing 660.
  • the valve housing 660 includes an inlet portion 662 having a first wall 664 which defines an inlet channel 666 and a first port 668.
  • the valve housing 660 also defines an outlet portion 672 having a second wall 674 which defines an outlet channel 676 and a second port 678.
  • the intermediate portion 682 has a third wall 684 which includes an upper portion 686 and a lower portion 688.
  • the third wall defines a connecting chamber 690.
  • the valve shaft 700 includes an outer section 702 connected to the actuator, a narrow intersection 704 and an intermediate section 706.
  • the outer section 702 has a larger diameter than the intermediate section 706 and the intermediate section 706 has a larger diameter than the inner section 704.
  • a first sealing flange 710 is positioned between the outer section 702 and the intermediate section 706 of the valve shaft.
  • a second sealing flange 708 is positioned at the distal end of the inner section 704 opposite the outer section 702.
  • the first sealing flange 710 cooperates with the upper portion 686 of the third wall 684 to prevent fluid from passing out of the valve body 660.
  • the second sealing flange 708 cooperates with the lower portion 688 of the third wall 684 to prevent fluid from passing therebetween.
  • Figure 26 illustrates the second alternative embodiment of the valve in a closed position. In this position, flow is permitted through the inlet portion 662 and into the connecting chamber 690, but is prevented from flowing through the second port 678 by the second sealing flange 710.
  • Figure 27 illustrates the second alternative valve in an open position. In this position, the actuator shaft 700 is depressed and fluid flows through the inlet channel 666 through the first port 668 around the inner section 704 of the actuator shaft 700, through the second port 678 and through the outlet channel 676. The operation of the apparatus will now be described.
  • the shaft 110 is secured in its fully retracted position, with the shoulder or mouth portion 202 of the handle 190 being retained in position by the locking plate 272.
  • the tubing 222 connecting the spray nozzle 222 to the handle 190 may be secured in a hollow portion of the spray nozzle 220.
  • the nozzle 220 is desirably provided with a pair of openings 340 for receiving and retaining a pair of mating studs 342 projecting from the side of the container 20.
  • Figure 15 shows an alternative assembly 720 including a container 730, a pump attachment 740 and a sprayer 750.
  • the container includes a pair of studs 752 positioned on the back wall of the container. Each of studs is identically shaped.
  • the assembly 720 is generally the same as the assembly 10, with the exception of the shape of the studs.
  • the sprayer 750 is mounted on the container 730 by means of cooperation of the studs 752 and the wall of the sprayer defining the bayonet openings.
  • the studs 752 include a stem portion 754 and a taller and wider head portion 756.
  • the head portion defines a first overhang portion 758 which extends beyond the edge of the stem portion 754 a distance D1.
  • the head portion 756 defines a second overhang 760 extending beyond the opposite side of the stem portion 754 a distance D2.
  • the distances D1 and D2 are at least .015 inches, and are preferably .025 inches.
  • FIGs 12-14 illustrate a prior art assembly 770 including a container 772, connected by tubing 774 to a sprayer 776.
  • the sprayer includes a nozzle 778, a trigger 780 and a handle 782.
  • the container 772 defines a recess 784 and a sidewall for receiving the nozzle 778, trigger 780 and handle 782 of the sprayer 776.
  • the container 772 defines a pair of generally rectangular raised protrusions 786 which extend outward from the side wall of the container 772. As best seen in Figure 14, the protrusion 786 defines side grooves 788.
  • the sprayer 776 defines a pair of l-shaped openings 800 corresponding in location to the location of the protrusions 786 on the container 772.
  • Each l-shaped opening 800 defines a pair of opposing spring tabs 802.
  • the opposing spring tabs 802 are to be resiliently received by the side grooves 788 to secure the sprayer 776 to the container 772 during storage.
  • the '993 patent discloses that the container is preferably made by blow molding.
  • the protrusions 786 define a first overhang 804 extending beyond the inner portion of the recess a distance D3 and a second overhang 806 extending beyond the outer surface of the recess a distance D4.
  • this design is undesirable in that it is very difficult to manufacture the opposing spring tabs 802 of the sprayer 750 and the protrusions 786 of the container 730 to sufficient tolerances that the sprayer can be securely attached to the container 730 in this manner.
  • sprayers of this design have been glued to containers or tied to the containers during shipping. Neither of these approaches was desirable from an aesthetic, cost or functional basis.
  • the assembly 720 of the present invention overcomes these drawbacks.
  • the positioning of the studs 752 along the seam line 812 of the container 730 permits the studs 752 to be manufactured with a significantly larger first overhand distance D1 and second overhang distance D2.
  • the studs in cooperation with the bayonet openings of the sprayer 750, can secure the sprayer 750 securely to the container 730 during shipment.
  • Figure 17 schematically illustrates the method of manufacturing a container 730.
  • a first mold half 814 and a second mold half 816 are positioned on either side of a break plane 818. Plastic is then blown into the mold to form the container 730. Because the mold halves separate in a direction perpendicular to the break plane, the first mold half 814 can define a first flange 820 which extends beyond the side of the stem 754 a distance approximately equal to D1. Similarly, the second mold half 816 can form a second flange 822 which extends beyond a recess a distance approximately equal to D2.
  • the inlet to the internal flow channel 204 of the stem 192 of the handle is blocked by a plug 344 mounted within the internal flow channel 206 of the horizontal portion 194 of the handle.
  • the plug 344 includes first and second sealing flanges 346 and 348 which prevent the flow of fluid between them and the wall forming the internal flow channel 206.
  • the end of the plug 344 facing the open end 210 of the handle 194 defines a cutout 350.
  • the mating of the upper nipple 162 of the check valve 160 with the inlet 124 of the shaft prevents fluid from leaking out the handle during shipment and storage of the assembly 10, prior to use.
  • the plug 344 provides a fail-safe backup in the event the locking plate 272 is moved to the open position and the handle is raised.
  • the adaptor 300 on the end of the tubing 222 is inserted into the internal flow channel 206 of the horizontal 194 portion of the handle.
  • This causes the inner section 306 of the adaptor 300 to push the plug away from the outlet of the internal flow channel 206 of the horizontal portion of the handle so that the sealing flanges 346 and 348 are pushed beyond the outlet of the internal flow channel 204 of the stem 204, as shown in Figure 1 a.
  • the inner section 306 of the adaptor 300 forms a port with the cutout 350 of the plug 344 through which fluid may flow from the internal flow channel 206 of the horizontal portion 194 of the handle 190 and the interior flow channel 309 of the adaptor 300.
  • the locking plate 272 is then moved from the locked position shown in Figure 4 to the unlocked position shown in Figure 3.
  • the grip portion 194 of the handle can then be lifted upward as illustrated in Figure 2.
  • This causes the second O-ring 256 to press against the tapering portion 142 of the body 132 of the piston 130 creating a fluid-tight seal.
  • This also causes the fluid 260 to be drawn through the check valve 160 into the lower portion 152 of the chamber 42. It is not necessary to draw the handle completely upward.
  • the handle may be drawn to its fully pressurized position as illustrated in Figure 5. In this position, the spring 180 is fully compressed between the coupler 70 and the piston 130.
  • the handle 190 is then released, allowing the spring 180 to force the piston 130 downward against the fluid 260 in the lower portion 152 of the chamber 42.
  • the check valve 160 prevents fluid from flowing out of the chamber 42 fluid is forced upward through the inlet end 124 of the internal flow channel 122 defined by the shaft 110.
  • This fluid flows through the internal flow channel 200 of the stem 192 and the internal flow channel 206 of the grip portion 194 of the handle 190.
  • the fluid is likewise forced through the tubing 222 to the spray nozzle 220. Fluid is dispensed from the spray nozzle 220 by depressing the actuator 240 operating the release valve (not shown) for the nozzle 220.
  • the assembly 10 of the present invention permits the quick and easy release of pressure within the pump attachment 30.
  • the handle 190 can be forced rapidly downward so as to move the second end 114 of the shaft 110 downward relative the piston 130.
  • This causes the second O-ring mounted on the radially outward extending portion 118 of the lower end 114 of the shaft 110 to move downward away from the tapering portion 142 of the inner annular surface 138.
  • This releases a seal between the shaft 110 and the piston 130 and permits fluid 260 to flow through the channel 140 between the inner annular surface 138 of the piston 130 and the outer surface of the shaft 110.
  • This fluid 260 is eventually drained from the upper portion 150 of the body 40 of the attachment through a pair of outlet openings 346.
  • the release of pressure from the body 40 of the attachment 30 prevents fluid from inadvertently being released from the assembly 10 during operation, transport and storage of the apparatus. Further, as illustrated in Figure 7, this release of pressure permits the shaft 110 to return to its fully retracted position so that the mouth portion 202 of the handle can be received within the aperture 74 in the coupler 70 against the coupler 70 and locked in place against the handle seat by the locking plate of the coupler.

Landscapes

  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)
  • Catching Or Destruction (AREA)
  • Nozzles (AREA)
  • Special Spraying Apparatus (AREA)
  • Reciprocating Pumps (AREA)
  • Sliding Valves (AREA)

Abstract

A spray nozzle (500) having a grip (502), a nose (504) having a spray end (506), a valve housing (550) defining a closed end, an inlet port (552) and an outlet port (568) and a valve (588) mounted within the housing (550). The valve (588) has a flow portion (590), a first seal (594) on one side of the flow portion (590) and a second seal (598) on another side of the flow portion (590). The valve (588) has a first position wherein the valve (588) prevents the flow of fluid between the inlet port (552) and the outlet port (568) and a second position wherein the valve (588) permits the flow of fluid between the inlet port (552) and the outlet port (568). The first seal (594) and the second seal (598) are positioned to one side of the inlet port (552) in the first position and the first seal (594) and the second seal (598) are positioned on opposite sides of the inlet port (552) and the outlet port (568) in the second position.

Description

SPRAYER. PUMP AMD ASSEMBLY
Field of the Invention
This invention relates to pumps and, in particular, to nonaerosol pump sprayers. Background and Summary of the Invention Noncontainer pressurizing pump sprayers commonly utilize an integral cylinder and plunger arrangement to generate pressure to expel liquid, such as insecticide and fertilizer from a container. Noncontainer pressurizing pump sprayers are desirable in that they do not utilize pressurized containers which must be handled carefully and at controlled temperatures to avoid the risk of explosion. Noncontainer pressurizing pump sprayers have a number of other advantages, including not using propellants which destroy the ozone and being relatively inexpensive. There are two common varieties of noncontainer pressurizing pump sprayers: pump sprayers that are pressurized on the upstroke and pump sprayers that are pressurized on the downstroke. Pump sprayers that are pressurized on the downstroke typically utilize a return spring which biases the plunger upward after the pressurization stroke. These sprayers suffer from the drawback that it is often undesirable to store or ship the pump sprayer with the plunger in the up position. Accordingly, the pump sprayer is generally shipped and stored with the return spring in a compressed position, causing the spring to fatigue and begin to wear out prematurely. Likewise, in the event of the inadvertent release of the return spring, the plunger cannot be depressed without pressurizing the fluid in the container. In the case of insecticide or other toxic chemicals, this is often undesirable.
While pump sprayers that are pressurized by pulling the plunger upward have the advantage of not having the plunger being forced outward inadvertently, they too, suffer from a number of drawbacks. For example, once the plunger is drawn upward, it is generally not possible to lower the plunger without discharging fluid. As drawing the plunger upward creates a relatively large volume of pressurized liquid, this either requires that a relatively large amount of fluid be wasted or the device be stored with the plunger extending outward.
U.S. Patent No. 4,174,055, to Capra, et al., discloses an alternative dispenser. The disclosed dispenser incorporates a plunger which pressurizes the fluid on the upstroke, but also is provided with a separate return spring and collar for purposes of lowering the plunger handle independently of the main plunger piston. While this arrangement has advantages, it is more complicated and expensive than other pump sprayer arrangements. Further, while the system provides for slow bleeding off of pressure, the sprayer remains in a pressurized state for some time. Significantly, this substantially increases the risk of inadvertent discharge of chemicals by adults or children who may come into contact with the device. The present invention includes an apparatus and pump attachment particularly adapted to form a noncontainer pressurizing pump sprayer which overcomes the drawbacks of the prior art. The apparatus desirably includes an attachment having a pump sprayer which is pressurized on the upstroke, enabling the sprayer to be shipped and stored in a relaxed position. Importantly, however, the plunger is adapted to permit the plunger to be quickly and easily lowered and the apparatus depressurized without discharging fluid. Significantly, these advantages are provided in a apparatus which is particularly adapted to be inexpensively manufactured and includes few moving parts, to enhance reliability. One aspect of the invention is a pump attachment for a container defining a neck including a body, a coupling, a shaft, a piston, an inlet valve and a biasing member. The body defines an elongate chamber having a first end, a second end, and an interior wall extending between the first end and the second end. The coupler is sized and shaped to secure the body to the neck of a container. The shaft extends through the opening in the first end of the chamber and defines an internal flow channel. The piston is reciprocally mounted within the chamber and defines an inner annular surface surrounding the shaft and an outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body. The piston separates the chamber into an upper portion above the piston and lower portion below the piston. The inlet valve is at the second end of the body and is configured to permit the flow of fluid into the chamber and restrict the flow of fluid out of the chamber. The biasing member is positioned between the piston and the first end of the chamber.
The attachment defines a first sealing surface substantially fixed with respect to the piston and a second sealing surface substantially fixed with respect to the shaft. The first sealing surface and the second sealing surface have a first position wherein the first sealing surface and the second sealing surface cooperate to prevent the flow of liquid between the piston and the shaft. The first sealing surface and the second sealing surface have a second position wherein the first sealing surface and the second sealing surface permit the flow of liquid between the piston and the shaft.
Advantageously, the shaft includes an outwardly extending surface which prevents the piston from sliding beyond the one end of the shaft. Likewise, the attachment desirably includes a first O-ring mounted on the shaft which defines the second sealing surface and an inwardly tapered seat which defines the first sealing surface. Alternatively, the piston may comprise one piece and define an upper outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body and a lower outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body. Desirably, the upper outer annular surface is defined by an upper lip adapted to flex outward in response to downward pressure and the lower outer annular surface is defined by a lower lip adapted to flex outward in response to upward pressure. The attachment may also include a spray nozzle communicating with the internal flow channel and an actuator for selectively preventing the flow of a fluid through the spray nozzle.
The attachment desirably includes a handle secured to the shaft and a latch movable between a first location wherein the latch generally prevents the shaft from being drawn through the first end of the body and the second location wherein the latch generally permits the shaft to be drawn through the first end of the body. Alternatively, the handle is integrally formed with the shaft so as to form a single piece plunger, thereby eliminating a potential leak point.
Another aspect of the invention is an apparatus including a container defining a neck and an attachment. The attachment includes a body, a coupler, a shaft, a piston, an inlet valve, and a biasing member. The body defines an elongate chamber having a first end, a second end and an interior wall extending between the first end and the second end. The coupler is sized and shaped to secure the body to the neck of the container. The shaft extends through an opening in the first end of the chamber and defines an internal flow channel. The piston is reciprocally mounted within the chamber and defines an inner annular surface surrounding the shaft and an outer annular surface sized and shaped to form a sealing engagement with the interior wall of the body. The piston separates the chamber into an upper portion above the piston and a lower portion below the piston. The inlet valve at the second end of the body is configured to permit the flow of fluid into the chamber and restrict the flow of fluid out of the chamber. The biasing member is positioned between the piston and the first end of the chamber.
The attachment includes a first sealing surface substantially fixed with respect to the piston and a second sealing surface substantially fixed with respect to the shaft. The first sealing surface and the second sealing surface have a first position wherein the first sealing surface and the second sealing surface cooperate to prevent the flow of liquid between the piston and the shaft. The first sealing surface and the second sealing surface have a second position wherein the first sealing surface and the second sealing surface permit the flow of liquid between the piston and the shaft.
Another aspect of the invention is a method of arming and disarming a spray apparatus, including a container containing fluid and an attachment mounted thereto having a body defining an elongate chamber, a shaft extending through an opening in the chamber, the shaft defining an internal flow channel, a piston reciprocating mounted in the chamber, a check valve and a biasing member, including (1) moving the shaft in a first direction relative to the body, thereby moving the piston in the direction and drawing fluid from the container into the chamber through the check valve and compressing the biasing member; (2) permitting the biasing member to force the piston against the fluid in the chamber in a second direction pressurizing the fluid; (3) releasing liquid from the chamber through the internal flow channel in the shaft; and (4) moving the shaft in a second direction relative to the body and the piston to release a seal between the piston and the shaft, thereby permitting the flow of fluid between the piston and the shaft depressurizing the fluid.
Another aspect of the invention is a spray nozzle including a grip, a nose having a spray end, a valve housing, a valve and an actuator. The actuator is connected to the valve. The valve housing is mounted within either the grip or the nose. The valve housing defines a closed end, an inlet port and an outlet port. The valve is mounted within the housing and has a flow portion, a first seal on one side of the flow portion and the second seal on the other side of the flow portion. The valve has a first position wherein the valve prevents the flow of fluid between the inlet port and the outlet port, and a second position wherein the valve permits the flow of fluid between the inlet port and the outlet port. The first seal and the second seal are positioned to one side of the inlet port when the valve is in the first position. The first seal and the second seal are positioned on opposite sides of the inlet port and the outlet port when the valve is in the second position. Desirably, the valve comprises a one-piece shaft member and no more than two 0-rings.
Yet another aspect of the invention is an assembly for a container. The assembly includes a grip, a coupler sized and shaped to secure the grip to the neck of a container, a plug and an adaptor. The grip includes a handle portion and a stem portion. The handle portion has a first inner wall defining a first flow channel having a first outlet. The stem portion defines a second inner wall defining a second flow channel having a second outlet. The first flow channel and the second flow channel intersect at the outlet of the second flow channel. The plug is mounted within the first flow channel and has a first position wherein the plug prevents fluid flow from the second outlet to the first outlet, and a second position wherein the plug permits fluid flow from the second outlet to the first outlet. The adaptor has an inner section sized and shaped to be inserted into the first flow channel to move the plug between the first position and the second position. Desirably, the plug further includes an inner flow channel through which fluid is flowable when the plug is in the second position. The adaptor preferably comprises a connector for securing a piece of tubing to the handle portion of the grip.
Finally, yet another aspect of the invention is an assembly including a container and a sprayer. The container defines a wall, a first stud and a second stud. Each of the first stud and the second stud include a head portion and a stem portion. The sprayer has a spray end and a wall. The wall defines a first opening and a second opening. Each of the openings includes a first portion wider than the stem portion and narrower than the head portion, and a second portion wider than the head portion so that the head portion of the stud is insertable therethrough. Advantageously, the container includes a seam and the first stud and the second stud intersect the seam. Preferably, the second portion of the opening is positioned closer to the spray end than the first portion of the opening. Desirably, for each of the first stud and second stud, the head portion overhangs the stem portion a first overhang distance on a first side, and a second overhang distance on a second side. At least one of the first overhang distance and the second overhang distance is advantageously at least .015 of an inch.
Brief Description of the Drawings These and other aspects of the invention will now be discussed in connection with the accompanying drawings, which form a part hereof. Figure 1 is a vertical sectional view of an apparatus including a pump attachment, in accordance with a preferred embodiment of the invention, showing the parts in their normal at-rest position.
Figure 1 a is an enlarged sectional view of the area with the circle 1 a-1 a of Figure 1. Figure 1 b is an enlarged sectional view of the area within the circle 1 b-1 b of Figure 1a, illustrating an open vent passage. Figure 1c is an enlarged sectional view similar to Figure 1b, but illustrating a closed passage.
Figure 1d is an enlarged sectional view similar to Figure 1 a, but showing the handle plug used during shipping.
Figure 1e is an enlarged view of a locking ring used by the adaptor.
Figure 2 is a vertical sectional view of the device of Figure 1, showing the actuator moved to an upwardly or outwardly telescoped position relative the container in order to move the piston in the accumulating chamber or reservoir to compress the biasing member and pressurize fluid within the chamber.
Figure 3 is a sectional view taken along 3-3 of Figure 2, illustrating the latch in an unlocked position. Figure 4 is a sectional view similar to Figure 3, but illustrating the latch in a locked position. Figure 5 is a partial sectional view illustrating the pump attachment in a fully pressurized position. Figure 6 is a partial sectional view illustrating the release of pressure in the chamber by means of an external downward force on the handle. Figure 6a is an enlarged sectional view of the area 6a-6a of Figure 6 illustrating the flow of fluid between the outer surface of the shaft and the inner annular surface of the piston.
Figure 7 illustrates the pump attachment in its fully locked and retracted position quickly depressurizing through the flow of fluid between the shaft and the piston. Figure 8 is a view similar to Figure 6a illustrating a first alternative piston design.
Figure 9 is an enlarged sectional view of a second alternative piston design.
Figure 9a is a top plan view of the piston of Figure 9.
Figure 9b is a bottom plan view of the piston of Figure 10.
Figure 10 is an enlarged sectional view of a third alternative piston design. Figure 11 is a sectional view of an alternative handle and shaft design, where the handle and shaft are integrally formed.
Figure 12 is a perspective view of a prior art container and sprayer assembly.
Figure 13 is an enlarged view of the sprayer of the assembly of Figure 12.
Figure 14 is a sectional view illustrating the connection between the sprayer and container of Figure 12, when the sprayer is mounted on the container.
Figure 15 is a front elevational view of a preferred apparatus including a cutout illustrating the manner in which the sprayer is mounted on the container.
Figure 16 is a left side view of the container of Figure 16, without the spray attachment mounted thereon.
Figure 17 is an enlarged schematic sectional view illustrating the method of molding the container of Figure 15, including a bayonet attachment.
Figure 18 is a top plan view of an alternative sprayer.
Figure 19 is a front elevational view of the sprayer of Figure 18.
Figure 20 is a sectional view of the sprayer of Figure 18 taken along 20-20.
Figure 21 is a sectional view of the sprayer of Figure 19 taken along 21-21. Figure 22 is an enlarged partial sectional view of the valve mechanism of a sprayer in a closed position.
Figure 23 is a partial sectional view of the valve mechanism in an open position.
Figure 24 is a partial sectional view of an alternative valve mechanism in a closed position.
Figure 25 is an enlarged partial sectional view of the sprayer of Figure 24 in an open position.
Figure 25a is an enlarged sectional view along 25a-25a of Figure 25. Figure 26 is an enlarged partial sectional view illustrating a second alternative embodiment of the valve mechanism of a sprayer in a closed position.
Figure 27 is a partial sectional view of the valve of Figure 26 in an open position. Detailed Description of the Preferred Embodiments
Referring now to Figure 1, an assembly 10 will now be described. The assembly 10 includes a container 20 and pump attachment 30. The container 20 is illustrated partially filled with fluid 260. The container 20 defines an internal space or reservoir 22 and a neck 24 which defines an opening or port 26. The neck 24 desirably defines a series of external threads 28.
The attachment 30 includes a body 40, which is secured on the container 20 by means of a coupler 70.
The attachment further includes a shaft 110 which is connected to a piston 130. A handle 190 is mounted on the shaft 110. A wand or spray nozzle 220 is connected to the handle 190 by tubing 222. Advantageously, the nozzle
220 includes a release valve, which controls the flow of fluid through the spray nozzle 220 and an actuator 240 for controlling the release valve.
Referring to Figure 5, the body 40 of the attachment 30 will now be described in detail. The body 40 defines an internal chamber 42. The body 40 includes first or upper end 44, a second or lower end 46 and a cylindrical internal wall 48. The upper end 44 of the body 40 includes an outwardly tapering portion 50 and an upper cylindrical flange 52, provided with internal threads 54. The lower end 46 of the body 40 is provided with an annular overhanging lip 56 defining a series of openings 58 and a depending flange 60 extending downward from the annular lip 56 surrounding the opening 58.
Referring to Figures 3-4 and 5, the coupler 70 includes a disk-shaped base 72 which partially defines a central aperture 74. A coupler 70 includes a pair of depending and concentric annular lips. The first or inner annular lip 76 likewise partially defines the aperture 74. The second or outer annular lip 78 is spaced from and surrounds the inner annular lip 76.
The inner annular lip 76 defines an overhanging flange 82 and a depending ridge 84. The inner lip 76 and the overhanging flange 82 cooperate to define a handle seat. The overhanging flange 82 and depending ridge 84 cooperate to define an inner O-ring seat. The first annular lip 76 and the depending ridge 84 likewise form an outer annular spring groove 88. The inner annular lip 76, the base 72 and outer annular lip 78 cooperate to define a first annular channel 90. Which defines a seat which receives an O-ring 91. The outer annular lip 78 is provided with internal threads 96.
Alternatively, the flange 52 of the body 40 could be provided with external threads and the lip 76 of the coupler 70 with internal threads. This arrangement would facilitate tooling to form the body.
The shaft 110 has a first or upper end 112 and a second or lower end 114. The upper end is provided with external threads 116. The lower end 114 of the shaft 110 advantageously includes a radially outward extending portion 118. The shaft includes an internal wall 120 which defines an internal flow channel 122 having a lower inlet end 124 and an upper outlet end 126. Referring to Figures 6 and 6a, the piston 130 is mounted around the shaft 110. The piston includes a body
132 having a top 134 and bottom 136. The piston defines an inner annular surface 138, which defines an internal channel 140. The inner annular surface 138 desirably defines a tapering portion 142. The piston 130 desirably additionally includes a series of radially extending locating ribs which define a series of upper surfaces 144. These surfaces 144 cooperate to define an outer annular groove 146 for receiving the biasing member 180. Referring to Figures 5 and 6, the piston 130 divides the internal chamber 42 of the body 40 of the attachment into a first or upper portion 150 and a second or lower portion 152. Mounted within the opening 58 defined by the overhanging lip 56 of the lower end 46 of the body 40 is the inlet or check valve 160. The check valve 160 permits the flow of fluid into the internal chamber 42 of the body 40 of the attachment, while preventing the flow of fluid out of the internal chamber 42. Advantageously, the check valve 160 is provided with an upper nipple 162 which mates with the inlet 124 of the shaft. The lower nipple 166 secures the check valve 160 in place. Likewise, the check valve is provided with a lower nipple 166 depending from the overhanging lip 56 of the lower end 46 of the body 40. The check valve defines a central flow channel 168.
The biasing member 180 has a first or upper end 182 which is seated in the outer annular spring groove 88 of the coupler and a second end 184 which is seated in the annular groove 146 in the top of 134 of the piston 130. Referring to Figure 5, the handle 190 is mounted on the upper end 112 of the shaft 110. The handle includes a vertical stem 192 and a grip or horizontal portion 194. The horizontal portion is desirably integrally formed with an upper end 196 of the stem 192 and the lower end 198 of the stem 192 is desirably secured to the upper end 112 of the shaft 110. The stem desirably defines an internal flow channel 200. The lower end 198 of the stem 192 desirably defines a larger mouth portion 202 which defines internal threads 204 with the external threads of 116 on the upper end 112 of the shaft 110. The horizontal portion 194 desirably likewise defines an internal flow channel 206 which communicates with the internal flow channel 200 of the stem 192, and includes a closed end 208 and an open end 210.
Referring to Figures 1 and 1 a-ld, the attachment of the tubing 222 to the horizontal portion 194 of the handle 190 will now be described. To ensure a fluid-tight seal, the tubing 222 is locked to a connector or 300 and the adaptor 300 is locked to the horizontal portion 194 of the handle 190. As seen in figure 1 a, the adaptor 300 has a disc-shaped outer section 302, a cylindrical intermediate section 304 and a smaller diameter cylindrical inner section 306. A cylindrical wall 307 defines an interior flow channel 309 running the length of the adaptor. The intermediate section 304 includes an enlarged annular stop 308 proximate to the inner section 306. The inner section 306 includes an annular locking flange 310 which mates with a corresponding annular detent in the horizontal portion 194 of the handle 190. The inner section 306 further comprises a first sealing ring 312 and a second sealing ring 314 spaced inward from the locking flange and sized to form a fluid-tight seal with the wall defining the internal flow channel 206 of the horizontal portion 194 of the handle 190. The outer section 302 defines a pocket 316 for receiving a locking ring 318. As best seen in Figure 1e, the locking ring 318 defines a plurality of gripping edges or corners 320, which are adapted to apply pressure against the outer surface of the tubing 222 and prevent it from being inadvertently pulled from the adaptor 300. Figure 11 shows an integrally formed one- piece handle and shaft or plunger 424 which may be used in place of the two-piece handle and shaft described above. The integral plunger 424 would eliminate a possible leak point between the handle and shaft. The plunger 424 includes a shaft portion 426 and a handle portion 428 which are joined at a stop collar 430. The handle portion 428 includes as vertical stem section 432 and a horizontal grip section 434. The shaft portion 426 of the plunger 424 includes an internal wall 436, which mates with a plug 438. The plug includes an insert portion 440 which is received within the shaft portion 426 and an exterior portion 442 which protrudes outside of the shaft portion 426. The insert portion 440 includes a radially extending annular ridge 444 which mates with an annular recess 446 in the internal wall 436 of the shaft portion 426.
Alternatively, it may be desirable to provide external threads on the distal end of the shaft portion 426 and an alternative plug with internal threads to mate therewith. This would eliminate the need for the annular recess 446 in the inner surface of the shaft which could facilitate the molding of the plunger 424.
Illustrated in Figure 11a is an alternative adaptor or connector 850 secured within the handle portion 428 of the one piece plunger 424. The connector 850 has a larger diameter head portion and a smaller diameter body portion. Importantly, the connector 850 avoids the use of a locking ring. The elimination of the locking ring facilitates the quick and easy attachment of the connector 850 to the plunger 424, while an added O-ring 852 adjacent to the inner end of the head portion prevents leaks.
Figure 11 a also illustrates an alternative plug 860 for blocking the flow channel through the stem section 432 of the handle portion 428. The plug 860 is similar to the plug 344, with the exception that the plug is solid and does not incorporate a second sealing flange. The solid plug has greater strength and the elimination of the second sealing flange reduces binding. To ensure proper operation of the assembly 10, the assembly includes a number of additional sealing members, which will now be described. A first seal or O-ring 252 is mounted at the upper end 44 of the attachment 30 within the inner O-ring seat defined by the first annular lip 76 and overhanging flange 82 out of the coupler 70. The first O-ring 252 is secured within the seat by means of an annular retaining clip 254 which desirably surrounds the depending ridge 84. Referring to Figures 6 and 6a, a second seal or O-ring 256 surrounds the second end 114 of the shaft 110 and desirably abuts against the radially outward extending portion 118 of the shaft 110. To ensure that the piston 130 forms a sealing engagement with the internal wall 48 of the body 40 of the attachment 30, the piston 130 is desirably provided with a first and a second sealing gasket or cup seals, 258 and 260, respectively. Specifically, the body 132 of the piston 130 desirably defines an annular space between the bottom 136 of the piston and the portion of the body 132 which defines the outer annular surface 144 and the gaskets 258 and 260 are resiliently secured to the body 132 filling the space. The gaskets 258 and 260 ensure that the piston 130 forms a fluid-tight seal with the internal wall 48 of the body 40 and prevent flow between the gaskets 258 and the external wall of the piston body.
Figure 8 shows an alternative piston design which may be desirable to avoid the need for relatively expensive cup seals. Specifically, the piston 400 defines an outer generally cylindrical surface 402 which is bisected by an annular triangular groove 404 which receives a sealing member or O-ring 406. The O-ring 406 ensures a fluid- tight seal between the piston 400 and the internal wall of the body of the attachment.
Referring now to Figures 9, 9A and 9B, there is shown a second alternative piston 450 which may be desirable to avoid the need for separate seals. The piston 450 defines an outer cylindrical surface 452, an upper annular lip 454, and a lower annular lip 456. Advantageously, use of this piston 450 avoids the need for a separate O-ring seal and reduces the stacking of tolerances. Specifically, in designs using separate O-riπgs, it is required to maintain the tolerance of the inner wall of the body, the external cylindrical wall of the piston, and the O-ring itself. By eliminating the use of the separate 0-rings, it is only necessary to maintain the tolerances of the piston 450 and the inner wall of the body 40.
Figure 10 shows a third alternative piston design 470. The piston 470 defines an outer cylindrical surface
472, an intermediate recess 474, an upper annular foot 476 and a lower annular foot 478. Other than the intermediate recess, the piston 470 is similar to the piston 450. The intermediate recess 474 has the advantage of providing a piston with uniform wall thickness and a piston which requires less material to manufacture.
The assembly 10 is desirably provided with a mechanism for locking the handle in a fully retracted position.
Referring to Figures 1, 3 and 4, the coupler 70 desirably defines a pair of parallel L-shaped overhanging flanges 270.
The flanges 270 are sized and shaped to permit a locking plate 272 to slide snugly between the flanges 270. The locking plate includes a first end 274 and a second end 276. The first end 274 defines a first grip portion 278 and the second end 276 defines a second grip portion 280. Desirably, the locking plate defines a vent passage 282 which cooperates with a corresponding vent opening 322 in the base 72 of the coupler 70, when the locking plate is in its unlocked position. Surrounding the top of the vent opening 322 is a sealing member 324, such as an O-ring to prevent leakage of fluid when the locking plate 272 is in its locked position, as shown in Figure 1c. The locking plate 272 defines an aperture 284 including a first smaller portion 286 defined by first edge
288 sized and shaped to snugly receive the portion of the stem 192 of the handle 190 above the larger mouth portion 202. The aperture 284 further includes a larger second portion 290 defined by a second edge 292 which is sized and shaped to permit the free movement of the larger mouth portion 202 of the stem 192 of the handle
190 therethrough. Referring to Figure 3, the base 72 of the coupler 70 desirably defines a raised dimple 325 positioned to abut the outer edge of the locking plate 272 to keep the locking plate from sliding when the locking plate 272 is in the open position. Advantageously, the locking plate 272 is provided with a mating detent 326 to receive and retain the dimple 325 when the locking plate is in the closed position shown in Figure 4.
Referring to Figures 18-21, a sprayer 500 for use in connection with assembly will now be described in detail.
The sprayer 500 includes a generally cylindrical grip 502, a narrow nose 504 having a generally plus-shaped cross-section and a spray end 506. Advantageously, a separate spray piece 508 is provided to permit the spray to be adjusted.
The sprayer 500 includes an actuator 510 surrounded by a thumb rest 512 (Figure 19). As best seen in Figure 21, the grip 502 of the sprayer 500 defines a pair of openings 514. Each opening is defined by a first generally c-shaped wall defining a larger portion of the opening 518 and a second c-shaped wall 520 defining a smaller portion of the opening 522.
The grip 502 also defines a slot 530 for receiving the connector 850. The connector 532 is connected by a length of tubing 534 to a valve housing 550. Advantageously, the tubing 534 is wrapped around a valve housing to prevent any pulling on the tubing 534 from disconnecting the link tubing 534 from the valve housing 550. As best seen in Figures 22-23, the valve housing 550 includes an inlet portion 552 including a first wall 554 which defines an inlet channel 556 and a first port 558. The valve body also includes an outlet portion 562 which includes a second wall 564 which defines an outlet channel 566 which in turn defines a second port 568. The inlet portion 552 and the outlet portion 562 are connected by an intermediate portion 572. The intermediate portion 572 includes a third wall 574 which defines a connecting chamber 576. The third wall further defines a bottom vent port 578. The inlet portion 552 defines a pocket 582 for receiving a locking ring 584 to secure the tubing 534 within the inlet channel 556.
The actuator 510 is connected to and is integrally formed with the valve. The valve has a valve shaft 588 including a narrow portion 590. A first recess 592 is positioned above the narrow portion 590 and receives a first O-ring 594. A second recess 596 is positioned below the narrow portion 590 and receives a second O-ring 598. A third recess 600 is positioned below the second recess and receives a third O-ring 602.
Figure 22 shows the valve in a off position, with flow entering the inlet portion 552 and seeking to flow into the intermediate portion 572 through the first port 558. Flow, however, is blocked by the second O-ring 598 positioned just above the first port 558 and the third O-ring 602 positioned just below the first port 558. Figure 23 illustrates the valve in a flow through position where the valve shaft 588 has been depressed so that both the second O-ring and the third O-ring are positioned below the first port 558. As such, flow is able to pass through the first port 558 around the narrow portion 590 of the valve shaft 588 through the second port 568 and through the outlet portion 562 of the valve housing 550. Advantageously, the lower vent port 578 prevents fluids from being trapped in the valve body, which otherwise might prevent operation of the valve. Figure 24 illustrates a first alternative valve assembly including a valve housing 610 defining an inlet portion
612 having a first wall 614 which defines an inlet channel 616 and a first port 618. The valve housing 610 further includes an outlet portion 622 including a second wall 624 which defines an outlet channel 626 and a second port 628. The valve housing likewise includes an intermediate portion 632 between the inlet portion 612 and the outlet portion 622. The intermediate portion 632 defines a third wall 634 which defines a connecting chamber 636 and a closed end 640. The actuator includes a valve shaft 644 having a narrow portion 646 and a first recess 648 for receiving a first O-ring 650. The valve shaft 644 likewise defines a second recess 652 for receiving a second O-ring 654. Figure 24 illustrates the valve in a closed position. Flow is prevented from flowing through the assembly by the third wall 634 of the connecting chamber and the second O-ring 654.
Figures 25 and 25A illustrate the valve assembly in an open position, with the valve depressed. In this position, the valve shaft 644 is depressed so that a portion of the narrow portion 646 of the shaft is aligned with the first port 618 so that flow through the first port 618 around a narrow portion 646 of the valve shaft 644 and through the second port 628 is permitted. Importantly, fluid is not trapped within the closed end 640 of the valve body 610 because the first port 618 is sized, shaped, and positioned such that in the on position, fluid is permitted to flow not only through the inlet portion 612 above the second O-ring 654 but also from the closed end 640 of the valve body 610 beneath the second O-ring and back into the inlet portion 612 of the valve body. This arrangement prevents fluid from dripping out of the valve body, while at the same time preventing fluid trapped within the closed end of the valve body 610 from preventing proper operation of the valve.
Figure 26 shows a second alternative valve assembly including an alternative valve housing 660. The valve housing 660 includes an inlet portion 662 having a first wall 664 which defines an inlet channel 666 and a first port 668. The valve housing 660 also defines an outlet portion 672 having a second wall 674 which defines an outlet channel 676 and a second port 678. Positioned between the inlet portion 662 and the outlet portion 672, is an intermediate portion 682. The intermediate portion 682 has a third wall 684 which includes an upper portion 686 and a lower portion 688. The third wall defines a connecting chamber 690.
The valve shaft 700 includes an outer section 702 connected to the actuator, a narrow intersection 704 and an intermediate section 706. The outer section 702 has a larger diameter than the intermediate section 706 and the intermediate section 706 has a larger diameter than the inner section 704. A first sealing flange 710 is positioned between the outer section 702 and the intermediate section 706 of the valve shaft. A second sealing flange 708 is positioned at the distal end of the inner section 704 opposite the outer section 702. Advantageously, the first sealing flange 710 cooperates with the upper portion 686 of the third wall 684 to prevent fluid from passing out of the valve body 660. Similarly, the second sealing flange 708 cooperates with the lower portion 688 of the third wall 684 to prevent fluid from passing therebetween. Figure 26 illustrates the second alternative embodiment of the valve in a closed position. In this position, flow is permitted through the inlet portion 662 and into the connecting chamber 690, but is prevented from flowing through the second port 678 by the second sealing flange 710. Figure 27 illustrates the second alternative valve in an open position. In this position, the actuator shaft 700 is depressed and fluid flows through the inlet channel 666 through the first port 668 around the inner section 704 of the actuator shaft 700, through the second port 678 and through the outlet channel 676. The operation of the apparatus will now be described.
Referring to Figure 1 and 1d, during storage or shipment, the shaft 110 is secured in its fully retracted position, with the shoulder or mouth portion 202 of the handle 190 being retained in position by the locking plate 272. During shipment, the tubing 222 connecting the spray nozzle 222 to the handle 190 may be secured in a hollow portion of the spray nozzle 220. The nozzle 220 is desirably provided with a pair of openings 340 for receiving and retaining a pair of mating studs 342 projecting from the side of the container 20.
Figure 15 shows an alternative assembly 720 including a container 730, a pump attachment 740 and a sprayer 750. The container includes a pair of studs 752 positioned on the back wall of the container. Each of studs is identically shaped. The assembly 720 is generally the same as the assembly 10, with the exception of the shape of the studs. As shown in Figure 15, the sprayer 750 is mounted on the container 730 by means of cooperation of the studs 752 and the wall of the sprayer defining the bayonet openings. As best seen in Figures 15 and 17, the studs 752 include a stem portion 754 and a taller and wider head portion 756. The head portion defines a first overhang portion 758 which extends beyond the edge of the stem portion 754 a distance D1. Similarly, the head portion 756 defines a second overhang 760 extending beyond the opposite side of the stem portion 754 a distance D2. Advantageously, the distances D1 and D2 are at least .015 inches, and are preferably .025 inches.
This mounting arrangement is superior to the mounting arrangements of prior art in that it facilitates the manufacture of a simple, inexpensive and secure mounting means for the sprayer. Figures 12-14 illustrate a prior art assembly 770 including a container 772, connected by tubing 774 to a sprayer 776. The sprayer includes a nozzle 778, a trigger 780 and a handle 782. The container 772 defines a recess 784 and a sidewall for receiving the nozzle 778, trigger 780 and handle 782 of the sprayer 776. The container 772 defines a pair of generally rectangular raised protrusions 786 which extend outward from the side wall of the container 772. As best seen in Figure 14, the protrusion 786 defines side grooves 788. The sprayer 776 defines a pair of l-shaped openings 800 corresponding in location to the location of the protrusions 786 on the container 772. Each l-shaped opening 800 defines a pair of opposing spring tabs 802. As disclosed in U.S. Patent No. 5,469,993, to Monsanto, the opposing spring tabs 802 are to be resiliently received by the side grooves 788 to secure the sprayer 776 to the container 772 during storage. The '993 patent discloses that the container is preferably made by blow molding. As shown in Figure 14, the protrusions 786 define a first overhang 804 extending beyond the inner portion of the recess a distance D3 and a second overhang 806 extending beyond the outer surface of the recess a distance D4. Unfortunately, this design is undesirable in that it is very difficult to manufacture the opposing spring tabs 802 of the sprayer 750 and the protrusions 786 of the container 730 to sufficient tolerances that the sprayer can be securely attached to the container 730 in this manner. In an effort to avoid having the sprayer detach from the container during shipment, sprayers of this design have been glued to containers or tied to the containers during shipping. Neither of these approaches was desirable from an aesthetic, cost or functional basis.
Importantly, however, the assembly 720 of the present invention overcomes these drawbacks. The positioning of the studs 752 along the seam line 812 of the container 730 permits the studs 752 to be manufactured with a significantly larger first overhand distance D1 and second overhang distance D2. As a result, the studs, in cooperation with the bayonet openings of the sprayer 750, can secure the sprayer 750 securely to the container 730 during shipment.
The reason that this larger overhang is possible is best understood in connection with Figure 17 which schematically illustrates the method of manufacturing a container 730. A first mold half 814 and a second mold half 816 are positioned on either side of a break plane 818. Plastic is then blown into the mold to form the container 730. Because the mold halves separate in a direction perpendicular to the break plane, the first mold half 814 can define a first flange 820 which extends beyond the side of the stem 754 a distance approximately equal to D1. Similarly, the second mold half 816 can form a second flange 822 which extends beyond a recess a distance approximately equal to D2.
As shown in Figure 1d, during shipment the inlet to the internal flow channel 204 of the stem 192 of the handle is blocked by a plug 344 mounted within the internal flow channel 206 of the horizontal portion 194 of the handle. The plug 344 includes first and second sealing flanges 346 and 348 which prevent the flow of fluid between them and the wall forming the internal flow channel 206. The end of the plug 344 facing the open end 210 of the handle 194 defines a cutout 350.
Importantly, the mating of the upper nipple 162 of the check valve 160 with the inlet 124 of the shaft prevents fluid from leaking out the handle during shipment and storage of the assembly 10, prior to use. On the other hand, the plug 344 provides a fail-safe backup in the event the locking plate 272 is moved to the open position and the handle is raised.
When it is desired to use the assembly 10 to dispense fluid 260 from the container 20, the adaptor 300 on the end of the tubing 222 is inserted into the internal flow channel 206 of the horizontal 194 portion of the handle. This causes the inner section 306 of the adaptor 300 to push the plug away from the outlet of the internal flow channel 206 of the horizontal portion of the handle so that the sealing flanges 346 and 348 are pushed beyond the outlet of the internal flow channel 204 of the stem 204, as shown in Figure 1 a. The inner section 306 of the adaptor 300 forms a port with the cutout 350 of the plug 344 through which fluid may flow from the internal flow channel 206 of the horizontal portion 194 of the handle 190 and the interior flow channel 309 of the adaptor 300. The locking plate 272 is then moved from the locked position shown in Figure 4 to the unlocked position shown in Figure 3. The grip portion 194 of the handle can then be lifted upward as illustrated in Figure 2. This causes the second O-ring 256 to press against the tapering portion 142 of the body 132 of the piston 130 creating a fluid-tight seal. This also causes the fluid 260 to be drawn through the check valve 160 into the lower portion 152 of the chamber 42. It is not necessary to draw the handle completely upward. On the other hand, to maximize the amount of fluid that may be dispensed without repressurizing the container, the handle may be drawn to its fully pressurized position as illustrated in Figure 5. In this position, the spring 180 is fully compressed between the coupler 70 and the piston 130. The handle 190 is then released, allowing the spring 180 to force the piston 130 downward against the fluid 260 in the lower portion 152 of the chamber 42. As the check valve 160 prevents fluid from flowing out of the chamber 42 fluid is forced upward through the inlet end 124 of the internal flow channel 122 defined by the shaft 110. This fluid flows through the internal flow channel 200 of the stem 192 and the internal flow channel 206 of the grip portion 194 of the handle 190. The fluid is likewise forced through the tubing 222 to the spray nozzle 220. Fluid is dispensed from the spray nozzle 220 by depressing the actuator 240 operating the release valve (not shown) for the nozzle 220.
Significantly, the assembly 10 of the present invention permits the quick and easy release of pressure within the pump attachment 30. Specifically, as shown in Figures 6 and 6a, the handle 190 can be forced rapidly downward so as to move the second end 114 of the shaft 110 downward relative the piston 130. This causes the second O-ring mounted on the radially outward extending portion 118 of the lower end 114 of the shaft 110 to move downward away from the tapering portion 142 of the inner annular surface 138. This releases a seal between the shaft 110 and the piston 130 and permits fluid 260 to flow through the channel 140 between the inner annular surface 138 of the piston 130 and the outer surface of the shaft 110. This fluid 260 is eventually drained from the upper portion 150 of the body 40 of the attachment through a pair of outlet openings 346. Importantly, the release of pressure from the body 40 of the attachment 30 prevents fluid from inadvertently being released from the assembly 10 during operation, transport and storage of the apparatus. Further, as illustrated in Figure 7, this release of pressure permits the shaft 110 to return to its fully retracted position so that the mouth portion 202 of the handle can be received within the aperture 74 in the coupler 70 against the coupler 70 and locked in place against the handle seat by the locking plate of the coupler.
Those of skill in the art will recognize that this invention may be embodied in several forms, without departing from the spirit of the invention, and the foregoing description is therefore intended to be illustrative and not restrictive.

Claims

WE CLAIM:
1. A spray nozzle, comprising: a grip a nose having a spray end a valve housing mounted within one of said grip and said nose, said valve housing defining a closed end, an inlet port and an outlet port, a valve mounted within said housing having a flow portion, a first seal on one side of said flow portion and a second seal on another side of said flow portion, said valve having a first position wherein said valve prevents the flow of fluid between said inlet port and said outlet port and a second position wherein said valve permits the flow of fluid between said inlet port and said outlet port, said first seal and second seal positioned to one side of said inlet in said first position and said first seal and said second seal positioned on opposite sides of said inlet and said outlet in said second position; an actuator connected to said valve.
2. The nozzle of Claim 1, wherein said nozzle valve comprises a one piece shaft member and no more than two o-rings.
3. The nozzle of Claim 1, wherein said nozzle valve comprises a one piece member.
4. The nozzle of Claim 1, wherein said nozzle valve and said actuator are integrally formed.
5. The nozzle of Claim 1, wherein in said first position, said second seal is positioned above said inlet preventing the flow a fluid to said flow portion, and in said second position, said inlet straddles said second seal so that said second seal permits the flow of fluid from said closed end through said inlet port and through said inlet port to said outlet port.
6. A pump attachment for a container defining a neck, comprising: a body defining an elongate chamber having a first end, a second end and an interior wall extending between said first end and said second end; a coupler sized and shaped to secure said body to a neck of a container; a shaft extending through an opening in said first end of said chamber, said shaft defining an internal flow channel; a one-piece piston reciprocally mounted within said chamber, said piston defining an inner annular surface surrounding said shaft and an upper outer annular surface sized and shaped to form a sealing engagement with said interior wall of said body and a lower outer annular surface sized and shaped to form a sealing engagement with said interior wall of said body, said piston separating said chamber into an upper portion above said piston and a lower portion below said piston; an inlet valve at said second end of said body, configured to permit the flow of fluid into said chamber and restrict the flow of fluid out of said chamber; and a biasing member between said piston and said first end of said chamber, wherein said attachment further defines a first sealing surface substantially fixed with respect to said piston and a second sealing surface substantially fixed with respect to said shaft, said first sealing surface and said second sealing surface having a first position wherein said first sealing surface and said second sealing surface cooperate to prevent the flow of liquid between said piston and said shaft and a second position wherein said first sealing surface and said second sealing surface permit the flow of liquid between said piston and said shaft.
7. The attachment of Claim 6, wherein said upper outer annular surface is defined by an upper lip adapted to flex outward in response to downward pressure and said lower outer annular surface is defined by a lower lip adapted to flex outward in response to upward pressure.
8. The attachment of Claim 7, wherein said piston further comprises an inwardly tapered seat, which defines said first sealing surface.
9. The attachment of Claim 8, wherein said attachment further comprises an O-ring mounted on said shaft, which defines said second sealing surface.
10. The attachment of Claim 9, wherein said attachment further comprises a spray nozzle communicating with said internal flow channel.
11. The attachment of Claim 9, wherein said attachment further comprises an actuator for selectively preventing the flow of fluid through said spray nozzle.
12. The attachment of Claim 11, wherein said attachment further comprises a handle secured to said shaft.
13. The attachment of Claim 12, wherein said attachment further comprises a latch movable between a first location wherein said latch generally prevents said shaft from being drawn through said first end of said body and a second location wherein said latch generally permits said shaft from being drawn through said first end of said body.
14. The attachment of Claim 13, wherein said attachment further comprises a spray nozzle communicating with said internal flow channel.
15. A pump attachment for a container defining a neck, comprising: a body defining an elongate chamber having a first end, a second end and an interior wall extending between said first end and said second end; a coupler sized and shaped to secure said body to a neck of a container; a shaft extending through an opening in said first end of said chamber, said shaft defining an internal flow channel; a handle integrally formed with said shaft so as to form a single piece; a piston reciprocally mounted within said chamber, said piston defining an inner annular surface surrounding said shaft and an outer annular surface sized and shaped to form a sealing engagement with said interior wall of said body, said piston separating said chamber into an upper portion above said piston and a lower portion below said piston; an inlet valve at said second end of said body, configured to permit the flow of fluid into said chamber and restrict the flow of fluid out of said chamber; and a biasing member between said piston and said first end of said chamber, wherein said attachment further defines a first sealing surface substantially fixed with respect to said piston and a second sealing surface substantially fixed with respect to said shaft, said first sealing surface and said second sealing surface having a first position wherein said first sealing surface and said second sealing surface cooperate to prevent the flow of liquid between said piston and said shaft and a second position wherein said first sealing surface and said second sealing surface permit the flow of liquid between said piston and said shaft.
16. An assembly, comprising: a container defining a wall and a first stud and a second stud, each of said first stud and said second stud comprising: a head portion and a stem portion; a sprayer having a spray end and a wall, said wall defining a first opening and a second opening, each of said first opening and said second opening comprising: a first portion wider than said stem portion and narrower than said head portion; and a second portion wider than said head portion.
17. The assembly of Claim 16, wherein said container further comprises a seam and said first stud and said second stud intersect said seam.
18. The assembly of Claim 17, wherein for said first opening and said second opening, said second portion is positioned closer to said spray end than said first portion.
19. The assembly of Claim 18, wherein for each of said first stud and said second stud, said head portion overhangs said stem portion a first overhang distance on a first side and a second overhang distance on a second side, and at least one of said first overhang distance and said second overhang distance is at least .015 of an inch.
20. The assembly of Claim 17, wherein for each of said first stud and said second stud, said head portion overhangs said stem portion a first overhang distance on a first side and a second overhang distance on a second side, and at least one of said first overhang distance and said second overhang distance is at least .015 of an inch.
21. An assembly for a container defining a neck, comprising: a grip including a handle portion having a first inner wall defining a first flow channel having a first outlet and a stem portion defining a second inner wall defining a second flow channel having a second outlet, said first flow channel and said second flow channel intersecting at said outlet of said second flow channel; a coupler sized and shaped to secure said grip to a neck of a container; a plug mounted within said first flow channel having a first position wherein said plug prevents fluid flow from said second outlet to said first outlet and a second position wherein said plug permits fluid flow from said second outlet to said first outlet; and an adaptor having an inner section sized and shaped to be insertable into said first flow channel to move said plug between said first position and said second position.
22. The assembly of Claim 21, wherein said plug further comprises an inner flow channel through which fluid is flowable when said plug is in said second position.
23. The assembly of Claim 22, wherein said adaptor further comprises an outer section adapted to receive and retain tubing.
24. The assembly of Claim 23, further comprising tubing connected to said outer section of said adaptor.
25. The assembly of Claim 24, further comprising a sprayer connected to said tubing.
26. The assembly of Claim 21, wherein said grip is reciprocally mounted to said coupler.
27. A pump attachment for a container defining a neck, comprising: a body defining an elongate chamber having a first end, a second end and an interior wall extending between said first end and said second end; a coupler sized and shaped to secure said body to a neck of a container; a shaft extending through an opening in said first end of said chamber, said shaft defining an internal flow channel; a piston reciprocally mounted within said chamber, said piston defining an inner annular surface surrounding said shaft and an outer annular surface sized and shaped to form a sealing engagement with said interior wall of said body, said piston separating said chamber into an upper portion above said piston and a lower portion below said piston; an inlet valve at said second end of said body, configured to permit the flow of fluid into said chamber and restrict the flow of fluid out of said chamber; and a biasing member between said piston and said first end of said chamber, wherein said attachment further defines a first sealing surface substantially fixed with respect to said piston and a second sealing surface substantially fixed with respect to said shaft, said first sealing surface and said second sealing surface having a first position wherein said first sealing surface and said second sealing surface cooperate to prevent the flow of liquid between said piston and said shaft and a second position wherein said first sealing surface and said second sealing surface permit the flow of liquid between said piston and said shaft.
28. The attachment of Claim 27, wherein one end of said shaft includes an outwardly extending surface which prevents said piston from sliding beyond said one end of said shaft.
29. The attachment of Claim 28, wherein said attachment further comprises an O-ring mounted on said shaft, which defines said second sealing surface.
30. The attachment of Claim 29, wherein said attachment further comprises an inwardly tapered seat, which defines said first sealing surface.
31. The attachment of Claim 27, wherein said attachment further comprises an O-ring mounted on said shaft, which defines said second sealing surface.
32. The attachment of Claim 27, wherein said attachment further comprises a spray nozzle communicating with said internal flow channel.
33. The attachment of Claim 32, wherein said attachment further comprises an actuator for selectively preventing the flow of fluid through said spray nozzle.
34. The attachment of Claim 27, wherein said attachment further comprises a handle secured to said shaft.
35. The attachment of Claim 34, wherein said attachment further comprises a latch movable between a first location wherein said latch generally prevents said shaft from being drawn through said first end of said body and a second location wherein said latch generally permits said shaft from being drawn through said first end of said body.
36. The attachment of Claim 35, wherein said attachment further comprises a spray nozzle communicating with said internal flow channel.
37. An apparatus, comprising: a container defining a neck; an attachment, comprising: a body defining an elongate chamber having a first end, a second end and an interior wall extending between said first end and said second end; a coupler sized and shaped to secure said body to said neck of a container; a shaft extending through an opening in said first end of said chamber, said shaft defining an internal flow channel; a piston reciprocally mounted within said chamber, said piston defining an inner annular surface surrounding said shaft and an outer annular surface sized and shaped to form a sealing engagement with said interior wall of said body, said piston separating said chamber into an upper portion above said piston and a lower portion below said piston; an inlet valve at said second end of said body, configured to permit the flow of fluid into said chamber and restrict the flow of fluid out of said chamber; a biasing member between said piston and said first end of said chamber, wherein said attachment further defines a first sealing surface substantially fixed with respect to said piston and a second sealing surface substantially fixed with respect to said shaft, said first sealing surface and said second sealing surface having a first position wherein said first sealing surface and said second sealing surface cooperate to prevent the flow of liquid between said piston and said shaft and a second position wherein said first sealing surface and said second sealing surface permit the flow of liquid between said piston and said shaft.
38. The apparatus of Claim 37, wherein said attachment further comprises an O-ring mounted on said shaft, which defines said second sealing surface.
39. The apparatus of Claim 38, wherein said attachment further comprises an inwardly tapered seat which defines said first sealing surface.
40. The apparatus of Claim 39, wherein said attachment further comprises a handle secured to said shaft.
41. The apparatus of Claim 40, wherein said attachment further comprises a latch movable between a first location wherein said latch generally prevents said shaft from being drawn through said first end of said body and a second location wherein said latch generally permits said shaft from being drawn through said first end of said body.
42. The apparatus of Claim 41 , wherein said apparatus further comprises a spray nozzle communicating with said internal flow channel.
43. The apparatus of Claim 42, wherein one end of said shaft includes an outwardly extending surface which prevents said piston from sliding beyond said one end of said shaft.
44. The attachment of Claim 37, wherein said attachment further comprises a handle secured to said shaft.
45. The attachment of Claim 44, wherein said attachment further comprises a latch movable between a first location wherein said latch generally prevents said shaft from being drawn through said first end of said body and a second location wherein said latch generally permits said shaft from being drawn through said first end of said body.
46. The apparatus of Claim 45, wherein said attachment further comprises an O-ring mounted on said shaft, which defines said second sealing surface.
47. A method of arming and disarming a spray apparatus including a container containing fluid and an attachment mounted thereto having a body defining an elongate chamber, a shaft extending through an opening in said chamber, said shaft defining an internal flow channel, a piston reciprocally mounted within said chamber, a check valve and a biasing member, comprising: moving said shaft in a first direction relative said body, thereby moving said piston in said first direction and drawing fluid from said container into said chamber through said check valve and compressing said biasing member; permitting said biasing member to force said piston against said fluid in said chamber in a second direction pressurizing said fluid; releasing liquid from said chamber through said internal flow channel in said shaft; and moving said shaft in a second direction relative said body and said piston to release a seal between said piston and said shaft, thereby permitting the flow of fluid between said piston and said shaft depressurizing said fluid.
48. The apparatus of Claim 47, wherein said attachment further comprises a spray nozzle, further comprising spraying said released liquid through said spray nozzle.
EP98908921A 1997-03-06 1998-03-05 Sprayer, pump and assembly Withdrawn EP0964749A4 (en)

Applications Claiming Priority (11)

Application Number Priority Date Filing Date Title
US949571 1992-09-22
US812790 1997-03-06
US08/812,790 US5816447A (en) 1997-03-06 1997-03-06 Non-aerosol pump spray apparatus
US08/949,460 US5810211A (en) 1997-03-06 1997-10-14 Pump assembly with sliding plug
US950298 1997-10-14
US08/950,298 US5918782A (en) 1997-03-06 1997-10-14 Pump assembly with sprayer
US08/949,837 US6089414A (en) 1997-03-06 1997-10-14 Pump assembly with one piece piston
US949837 1997-10-14
US08/949,571 US5860574A (en) 1997-03-06 1997-10-14 Pump assembly with bayonet lock
US949460 1997-10-14
PCT/US1998/004214 WO1998039245A2 (en) 1997-03-06 1998-03-05 Sprayer, pump and assembly

Publications (2)

Publication Number Publication Date
EP0964749A2 true EP0964749A2 (en) 1999-12-22
EP0964749A4 EP0964749A4 (en) 2001-10-17

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP98908921A Withdrawn EP0964749A4 (en) 1997-03-06 1998-03-05 Sprayer, pump and assembly

Country Status (4)

Country Link
EP (1) EP0964749A4 (en)
JP (1) JP2001515399A (en)
AU (1) AU6683598A (en)
WO (1) WO1998039245A2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6089414A (en) 1997-03-06 2000-07-18 Hayes Products, Llc Pump assembly with one piece piston

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3253788A (en) * 1963-10-24 1966-05-31 Humostan Corp Apparatus for lubrication of machining operations
US4174055A (en) 1977-04-20 1979-11-13 James D. Pauls & J. Claybrook Lewis & Associates, Ltd. Non-aerosol pressure dispenser
US4420097A (en) * 1981-01-15 1983-12-13 Motsenbocker Gregg A Portable liquid dispenser with carrying case
CA1224904A (en) * 1983-03-31 1987-08-04 Ronald Herzfeld Spray device, particularly for brush-like body care, cleaning or massaging devices such as a toothbrush

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
No further relevant documents disclosed *
See also references of WO9839245A2 *

Also Published As

Publication number Publication date
EP0964749A4 (en) 2001-10-17
JP2001515399A (en) 2001-09-18
WO1998039245A3 (en) 1999-03-04
AU6683598A (en) 1998-09-22
WO1998039245B1 (en) 1999-04-01
WO1998039245A2 (en) 1998-09-11

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