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EP0728523B1 - Roller, method for manufacturing a roller, and material bed roller mill - Google Patents

Roller, method for manufacturing a roller, and material bed roller mill Download PDF

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Publication number
EP0728523B1
EP0728523B1 EP95120153A EP95120153A EP0728523B1 EP 0728523 B1 EP0728523 B1 EP 0728523B1 EP 95120153 A EP95120153 A EP 95120153A EP 95120153 A EP95120153 A EP 95120153A EP 0728523 B1 EP0728523 B1 EP 0728523B1
Authority
EP
European Patent Office
Prior art keywords
roll
profile
hard material
profile grooves
approximately
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95120153A
Other languages
German (de)
French (fr)
Other versions
EP0728523A1 (en
Inventor
Heinz Dipl.-Ing. Schröder
Oswald Dipl.-Ing. Haberhauer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Industrial Solutions AG
Original Assignee
Krupp Polysius AG
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Filing date
Publication date
Application filed by Krupp Polysius AG filed Critical Krupp Polysius AG
Publication of EP0728523A1 publication Critical patent/EP0728523A1/en
Application granted granted Critical
Publication of EP0728523B1 publication Critical patent/EP0728523B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/30Shape or construction of rollers
    • B02C4/305Wear resistant rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/906Roll or coil
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49544Roller making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49544Roller making
    • Y10T29/49547Assembling preformed components
    • Y10T29/49549Work contacting surface element assembled to core
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49544Roller making
    • Y10T29/49547Assembling preformed components
    • Y10T29/49549Work contacting surface element assembled to core
    • Y10T29/49554Work contacting surface having annular axial sections
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49544Roller making
    • Y10T29/4956Fabricating and shaping roller work contacting surface element
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12389All metal or with adjacent metals having variation in thickness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12389All metal or with adjacent metals having variation in thickness
    • Y10T428/12396Discontinuous surface component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12993Surface feature [e.g., rough, mirror]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/2457Parallel ribs and/or grooves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24983Hardness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2973Particular cross section
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2973Particular cross section
    • Y10T428/2978Surface characteristic

Definitions

  • the invention relates to a roller according to the Preamble of claim 1 and a method for Production of a roller, according to the preamble of the claim 14; it also relates to a material bed roller mill for crushing brittle regrinds, according to the preamble of claim 22.
  • a roller of the prerequisite in the preamble of claim 1 is related to a Gutbettwalzenmühle described in DE-A-42 10 395.
  • this known embodiment is a Chilled cast iron roll jacket exchangeable on a roll base attached, also on the outside or outer circumferential side of this roll shell profiling welding beads according to certain patterns in the Way can be applied that a profiled Wear protection armor with outwardly protruding hard material strips applied by build-up welding and recesses in between results in which regrind particles are pressed or pressed are and therefore an autogenous wear protection for form the surface of the jacket.
  • a good intake capacity of the material to be shredded Good in that between the two rollers Grinding gap created.
  • the invention is based on the object, a Roll according to the preamble of claim 1, a method for the production of a roller according to the generic term of claim 14 and a material bed roller mill there according to the preamble of claim 22 further develop that a particularly durable wear protection the roller surface and a reliable one Good collection and interaction of such Rolling even with relatively low consumption of hard material can be guaranteed.
  • trained roller thus become the wells the profiled wear protection armor not only by the material height or material thickness of the the outside of the roll shell by hard overlay welding applied hard material strips determined, but on the one hand through the - radial - depth that from the outside of the peripheral jacket area profile grooves worked into the roller material and on the other hand, from the material height or thickness of the hard material strips. Because these hard material strips only on between the profile grooves or between the profile grooves existing or stopped, web-like Profile projections are welded on, the Roll design according to the invention compared to the known Rollers, in particular grinding rolls, thereby optimized that relatively little of the relatively expensive, highly wear-resistant hard material can be used got to.
  • the profile grooves have a cross section with a Depths: width ratio of about 0.4 to 0.75 have, the profile depth - as already indicated - by the sum of the radial web height of the elaborated profile projections and the radial material height the hard material strip is formed. On this way, a particularly high stability of profiling created. It is also special advantageous if the material height of the hard material strips depending on which to load or processing material about 3 to 15 mm, preferably about 4 to 8 mm. Appropriately have the Profile grooves have a maximum cross-sectional width of about 30 to 40 mm.
  • the hard material strips from a metal matrix with tungsten carbides embedded in it are produced, whose particle size is about 0.1 to 2 mm, preferably about 0.2 to 1.2 mm and their volume fraction about 50 to 80% of the total volume of the welded hard material strips is.
  • a good bed roller mill for shredding brittle Regrind is characterized in that the wear protection armor each of the two grinding rollers installed there at least in the previously described invention Way is executed.
  • rollers designed according to the invention in particular preferably as grinding rollers for comminution brittle regrind in a material bed roller mill can be used, although these rollers also in almost similarly in a roller press or the like. can be installed where there are often similar conditions or stresses can exist if a such a roller press for pressing any mineral goods, e.g. Coal, fertilizer or Like., Is used.
  • any mineral goods e.g. Coal, fertilizer or Like., Is used.
  • roller body 6 contains a roller body 6, whose annular outer peripheral area is a kind Has roll shell or a peripheral shell region 7, which is particularly illustrated in this Fig.2 is.
  • the roller body 6 together with its peripheral jacket area 7 can according to the invention from a pressure-resistant and well weldable roller base material, for which any suitable material can be used such as. or preferably an 18 Ni-Cr-Mo-14.6 alloy or a similar iron base alloy.
  • this circumferential jacket area 7 On the outside or outside circumference of this circumferential jacket area 7 is a profiled wear protection armor 8 formed, the protruding outwards Hard material strips 9 9 and existing in between Has depressions 10 in which regrind particles recorded and pressed into a layer, so to speak are, as indicated at 11. This pressed down Regrind layers 11 (in the depressions 10) thus form - in addition to the hard material strips 9 also an essential part of the wear protection armor 8th.
  • this wear protection armor 8 is now produced that in the material or in the roller base material of the peripheral jacket area 7 of the On the outside, negative profiles, for example in shape of profile grooves or grooves 12 are incorporated, whereby web-like profile projections 13 remain formed between two adjacent profile grooves 12 are or limit these profile grooves. Only on these profile projections 13 are the hard material strips 9 in layers by build-up welding appropriate hard material welded.
  • the groove-shaped depressions 10 (which include the profile grooves 12) have a clear cross section with a depth: width ratio (T: B) of approximately 0.4 to 0.75, the depth (T) is formed by the sum of the radial web height h 1 of the elaborated profile projections 13 and the radial material height h 2 of the hard material strips 9.
  • the material height h 2 of the hard material strips 9 is expediently chosen depending on the nature (in particular hardness and abrasiveness) of the ground material to be processed or comminuted and is approximately 3 to 15 mm, preferably approximately 4 to 8 mm, as is shown in FIG. 2 is indicated by different thickness representations in the different illustrated hard material strips 9.
  • the profile grooves 12 and thus the depressions 10 can in turn have a maximum cross-sectional width B of approximately 30 to 40 mm, depending on the material to be ground.
  • the grinding roller 2 a slightly wider in the axial direction provided edge strips 14 to provide, however - exactly as in the rest of the longitudinal section of the roller - basically also from a profile projection 13 welded hard material strip 9 there.
  • This Edge strips 14 can, depending on the use and width of the whole roller an axial width of about 20 to 50 mm have.
  • the profile grooves is also their cross-sectional shape of some importance as being special reliable holding of those in the wells 10 or profile grooves 12 pressed ground particles or ground material layer 11 is ensured.
  • at least the profile grooves 12 one have approximately rectangular to trapezoidal cross-section.
  • 2 is a rectangular one Cross section illustrated (with the light Width B and the total depth T).
  • a trapezoidal Cross section of the profile grooves 12 is in Figure 3 in a Partial longitudinal sectional view illustrates, accordingly the trapezoidal cross section is radial tapered outwards (towards the outside), i.e. the narrower trapezoidal sides of the groove cross section about on the outside of the circumference of the jacket so that a kind of undercut groove shape for the Profile grooves 12 results in a particularly good Press firmly and permanently hold the ground particle layer 11 is guaranteed.
  • Fig. 2 The profile of the wear protection armor profiles mentioned 8 can now be used for various purposes the roller 2 can be adjusted.
  • Fig. 2 it is assumed that the profile grooves 12 and the web-shaped profile projections 13 so in the peripheral jacket area 7 are incorporated that they run in the circumferential direction of the roller 2.
  • Fig.4 is on the other hand illustrates a way in which the Profile grooves 12 and the web-shaped profile projections 13 extend in the axial direction of the roller 2. Without it should be illustrated in more detail easily imagine that if necessary the profile grooves 12 and profile projections 13 also approximately helical or diagonally running on the outside of the peripheral jacket area 7 can be formed.
  • Roller 2 further if the hard material strips 9th made of a metal matrix with tungsten carbides embedded in it or tungsten carbide particles - by hard surfacing - are manufactured in which the Particle size about 0.1 to 2 mm, preferably about 0.2 up to 1.2 mm and the volume fraction of these tungsten carbides about 50 to 80% of the total volume of the welded Hard material strips 9 is.
  • These tungsten carbides can be in the form of tungsten carbides or tungsten pellets.
  • the metal matrix can be used for the embedded tungsten carbides made of an alloy containing Ni, Cr, B, Si, an iron-based alloy with the elements C, Mn, Si, Cr and Mo or from an unalloyed filler metal consist.
  • Roller 2 are several options based on of the two illustrated in cross section in Fig.1 Grinding rollers 2 are explained.
  • roller body 6 in a manner known per se a roller body 6a and one separately on this Roller base body 6a interchangeably attached roller shell consists of the peripheral jacket area described above 7 7 forms.
  • This one on its outside roller jacket provided with wear protection armor 8 can in turn be designed differently his.
  • This roller shell can now be made according to the Representation in the left half (the right roller) in 1 in the manner of an interchangeable bandage 7a fastened in a known manner on the roller base body 6a be on the outside using the Fig. 2 explained wear protection armor 8 8 his.
  • the drum-shaped roller jacket sort of divided into several jacket segments 7b which are exchangeable on the roller base body 6a are attached and then in turn on the outside the profile grooves explained in more detail with reference to FIG. 2 12 and profile projections 13 are formed.
  • Hard material strips 9 can be used in the appropriate one Thickness or material height due to build-up welding the profile projections 13 applied in different ways become.
  • One possibility for the type of surfacing and thus for the formation of wear protection armor 8 is that first the profile grooves 12th incorporated into the peripheral jacket area 7 of the roller body 6 and then on the outside of the next to the Profile grooves 12 stopped or between two adjacent profile grooves 12 remaining, web-like profile projections 13 the hard metal alloy welded to form the hard material strips 9 becomes.
  • Prefabrication of the profile grooves 12 and profile projections 13 be expedient, build-up welding of the hard metal alloy (to form the hard material strips 9) using molds, which the profile projections 13 during the implementation of the surfacing are assigned so that the Hard material strips 9 with particularly great shape accuracy or dimensional accuracy on the outside of the profile projections 13 can be applied.
  • the PTA plasma Transferred Arc
  • the MAG metal active gas
  • MIG metal inert gas
  • autogenous welding and welding with cored wires are particularly suitable Welding process preferred.
  • the profiled wear protection armor 8 8 can be an optimal width of the profile grooves 12 achieved with relatively narrow profile projections 13 be, the width of the profile grooves 12 many times depends on the grain size of the material to be crushed Feed good. This leads to a relatively small one Width of the profile projections 13 to a proportion low consumption of relatively expensive hard material for the hard material strips 9, without this - with attention an optimal ratio of Depth: Width (T: B) of the profile recesses 10 like explained above - a risk of breakage of the profile projections 13 (with the hard material strips applied to it 9) occur during high operational loads becomes.
  • the but-how 5 illustrates - the profile grooves 12 and the web-like profile projections 13 (with their on it welded hard material strips 9) on the peripheral jacket area the one grinding roller opposite the profile grooves and profile projections 13 / hard material strips 9 on the peripheral jacket area of the other, opposite Grinding roller 2 'is offset from one another in this way are that - except for relatively narrow end sections - each with pressed-in good particles (cf.
  • profile projections 13 preferably are approximately symmetrical to each other. This means so that the profile grooves 12 and profile projections of the two opposing grinding rollers 2, 2 'are mutually offset. In doing so, same axial roller width of both rollers the axial Edge strips 14 and 14 'appropriately one have different axial widths to each other and only directly opposite each other in the outermost edge area, as can be seen from Fig. 5.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Description

Die Erfindung betrifft eine Walze entsprechend dem Oberbegriff des Anspruches 1 sowie ein Verfahren zur Herstellung einer Walze, gemäß dem Oberbegriff des Anspruches 14; sie bezieht sich ferner auf eine Gutbettwalzenmühle für die Zerkleinerung spröder Mahlgüter, entsprechend dem Oberbegriff des Anspruches 22.The invention relates to a roller according to the Preamble of claim 1 and a method for Production of a roller, according to the preamble of the claim 14; it also relates to a material bed roller mill for crushing brittle regrinds, according to the preamble of claim 22.

Eine Walze der im Oberbegriff des Anspruches 1 vorausgesetzten Art ist beispielsweise im Zusammenhang mit einer Gutbettwalzenmühle in der DE-A-42 10 395 beschrieben. Bei dieser bekannten Ausführung ist ein Hartguß-Walzenmantel auf einem Walzengrundkörper auswechselbar befestigt, wobei auch auf der Außenseite bzw. Außenumfangsseite dieses Walzenmantels Profilierungs-Schweißraupen nach bestimmten Mustern in der Weise aufgebracht sein können, daß sich eine profilierte Verschleißschutzpanzerung mit nach außen vorstehenden, durch Auftragsschweißung aufgebrachten Hartmaterialstreifen und dazwischen vorhandenen Vertiefungen ergibt, in denen Mahlgutteilchen fest- bzw. eingepreßt sind und dadurch einen autogenen Verschleißschutz für die Manteloberfläche bilden. Durch diese Maßnahmen wird zugleich ein gutes Einzugsvermögen des zu zerkleinernden Gutes in dem zwischen den beiden Walzen vorhandenen Mahlspalt geschaffen.A roller of the prerequisite in the preamble of claim 1 For example, Art is related to a Gutbettwalzenmühle described in DE-A-42 10 395. In this known embodiment is a Chilled cast iron roll jacket exchangeable on a roll base attached, also on the outside or outer circumferential side of this roll shell profiling welding beads according to certain patterns in the Way can be applied that a profiled Wear protection armor with outwardly protruding hard material strips applied by build-up welding and recesses in between results in which regrind particles are pressed or pressed are and therefore an autogenous wear protection for form the surface of the jacket. Through these measures at the same time a good intake capacity of the material to be shredded Good in that between the two rollers Grinding gap created.

Der Erfindung liegt nun die Aufgabe zugrunde, eine Walze gemäß dem Oberbegriff des Anspruches 1, ein Verfahren zur Herstellung einer Walze nach dem Gattungsbegriff des Anspruches 14 sowie eine Gutbettwalzenmühle entsprechend dem Oberbegriff des Anspruches 22 dahin weiterzuentwickeln, daß ein besonders dauerhafter Verschleißschutz der Walzenoberfläche und ein zuverlässiges Guteinzugsvermögen und Zusammenwirken solcher Walzen auch bei relativ geringem Hartmaterialverbrauch gewährleistet werden kann.The invention is based on the object, a Roll according to the preamble of claim 1, a method for the production of a roller according to the generic term of claim 14 and a material bed roller mill there according to the preamble of claim 22 further develop that a particularly durable wear protection the roller surface and a reliable one Good collection and interaction of such Rolling even with relatively low consumption of hard material can be guaranteed.

Diese Aufgabe wird erfindungsgemäß durch das Kennzeichen des Anspruches 1 (die Walze betreffend) bzw. durch die kennzeichnenden Merkmale des Anspruches 14 (für ein Verfahren zur Herstellung einer solchen Walze) sowie außerdem durch das Kennzeichen des Anspruches 22 (bezüglich der Gutbettwalzenmühle) gelöst.This object is achieved according to the invention by the indicator of claim 1 (relating to the roller) or by the characterizing features of claim 14 (for a Process for producing such a roller) and also by the characterizing part of claim 22 (with respect to the material bed roller mill) solved.

Vorteilhafte Ausgestaltungen dieser Erfindung sind Gegenstand der Unteransprüche.Advantageous embodiments of this invention are the subject of subclaims.

Während bei der oben beschriebenen sowie etwa vergleichbaren anderen bekannten Walzenausführungen Profilierungen auf dem Walzenmantel dadurch ausgebildet worden sind, daß auf dessen glatte Außenseite (Umfangsaußenseite) Hartmaterialstreifen nach einem bestimmten Muster aufgeschweißt werden, damit sich zwischen diesen Streifen mit Mahlgutteilchen auszufüllende Vertiefungen ergeben, wird die Verschleißschutzpanzerung nach der Erfindung auf der Außenseite des Walzenmantels bzw. eines Umfangsmantelbereiches deutlich anders ausgebildet. Erfindungsgemäß erfolgt die Ausbildung dieser Verschleißschutzpanzerung nämlich dadurch, daß im Material des Umfangsmantelbereiches (oder des gesondert ausgebildeten Walzenmantels) von der Außenseite her Negativprofilierungen etwa in Form von Profilnuten bzw. -rillen ausgebildet sind, in denen die Gutteilchen - insbesondere während des Zerkleinerungsprozesses in einer Gutbettwalzenmühle - festgepreßt sind, und daß dabei die Hartmaterialstreifen nur auf den die Profilnuten begrenzenden, stegartigen Profilvorsprüngen aufgeschweißt sind. Bei dieser erfindungsgemäß ausgebildeten Walze werden somit die Vertiefungen der profilierten Verschleißschutzpanzerung nicht nur durch die Materialhöhe bzw. Materialdicke der auf der Außenseite des Walzenmantels durch Hartauftragsschweißung aufgebrachten Hartmaterialstreifen bestimmt, sondern zum einen durch die - radiale - Tiefe der von der Außenseite des Umfangsmantelbereiches her in das Walzenmaterial eingearbeiteten Profilnuten und zum andern von der Materialhöhe bzw. -dicke der Hartmaterialstreifen. Da diese Hartmaterialstreifen nur auf den die Profilnuten begrenzenden bzw. zwischen den Profilnuten vorhandenen bzw. stehengebliebenen, stegartigen Profilvorsprüngen aufgeschweißt sind, kann die erfindungsgemäße Walzenausführung gegenüber den bekannten Walzen, insbesondere Mahlwalzen, dadurch optimiert werden, daß verhältnismäßig wenig von dem relativ teuren, hochverschleißfesten Hartmaterial verwendet werden muß. Dabei kann vor allem durch die in den Profilnuten festgepreßten Gutteilchen (die diese Profilnuten weitgehend bzw. nahezu vollkommen ausfüllen) in den Bereichen zwischen den Hartmaterialstreifen ein ausreichend fester autogener Verschleißschutz geschaffen werden, so daß die Außenseite des Umfangsmantelbereiches bzw. des Walzenmantels insgesamt einen besonders guten, dauerhaften Verschleißschutz für die Walzenoberfläche und gleichzeitig auch ein sehr zuverlässiges Guteinzugsvermögen der so gebildeten Walzen gewährleisten kann.While in the above described as well as comparable other known roller designs profiling thereby been formed on the roll shell are that on its smooth outside (Circumferential outside) hard material strips after a certain Patterns are welded on so that between fill this strip with regrind particles Wear protection armor according to the invention on the outside of the roll shell or a peripheral jacket area clearly different educated. According to the invention, the training takes place this anti-wear armor because that in the material of the peripheral jacket area (or separately formed roll shell) from the outside forth negative profiles in the form of Profile grooves or grooves are formed in which the Good particles - especially during the crushing process in a material bed roller mill - pressed tight are, and that the hard material strips only on the web-like profile projections that delimit the profile grooves are welded on. In this invention trained roller thus become the wells the profiled wear protection armor not only by the material height or material thickness of the the outside of the roll shell by hard overlay welding applied hard material strips determined, but on the one hand through the - radial - depth that from the outside of the peripheral jacket area profile grooves worked into the roller material and on the other hand, from the material height or thickness of the hard material strips. Because these hard material strips only on between the profile grooves or between the profile grooves existing or stopped, web-like Profile projections are welded on, the Roll design according to the invention compared to the known Rollers, in particular grinding rolls, thereby optimized that relatively little of the relatively expensive, highly wear-resistant hard material can be used got to. This can mainly be done by using the profile grooves pressed good particles (which these profile grooves largely or fill in almost completely) in the areas sufficient between the hard material strips solid autogenous wear protection can be created, so that the outside of the peripheral jacket area or Overall roll shell a particularly good, durable Wear protection for the roller surface and at the same time a very reliable good draw-in capacity of the rollers thus formed.

Bei dieser erfindungsgemäßen Walze ist es ferner von Vorteil, wenn die Profilnuten einen Querschnitt mit einem Tiefen : Breiten-Verhältnis von etwa 0,4 bis 0,75 aufweisen, wobei die Profiltiefe - wie bereits angedeutet - durch die Summe aus der radialen Steghöhe der ausgearbeiteten Profilvorsprünge und der radialen Materialhöhe der Hartmaterialstreifen gebildet ist. Auf diese Weise wird eine besonders hohe Standfestigkeit der Profilierung geschaffen. Dabei ist es ferner besonders vorteilhaft, wenn die Materialhöhe der Hartmaterialstreifen in Abhängigkeit von dem jeweils zu be- bzw. verarbeitenden Gut etwa 3 bis 15 mm, vorzugsweise etwa 4 bis 8 mm beträgt. Zweckmäßig besitzen hierbei die Profilnuten eine maximale Querschnittsbreite von etwa 30 bis 40 mm.In this roller according to the invention it is also from Advantage if the profile grooves have a cross section with a Depths: width ratio of about 0.4 to 0.75 have, the profile depth - as already indicated - by the sum of the radial web height of the elaborated profile projections and the radial material height the hard material strip is formed. On this way, a particularly high stability of profiling created. It is also special advantageous if the material height of the hard material strips depending on which to load or processing material about 3 to 15 mm, preferably about 4 to 8 mm. Appropriately have the Profile grooves have a maximum cross-sectional width of about 30 to 40 mm.

Eine weitere vorteilhafte Ausgestaltung der Erfindung wird darin gesehen, daß die Hartmaterialstreifen aus einer Metallmatrix mit darin eingelagerten Wolframkarbiden (bzw. Wolframkarbid-Teilchen) hergestellt sind, deren Teilchengröße etwa 0,1 bis 2 mm, vorzugsweise etwa 0,2 bis 1,2 mm und deren Volumenanteil etwa 50 bis 80 % des Gesamtvolumens der aufgeschweißten Hartmaterialstreifen beträgt.Another advantageous embodiment of the invention is seen in that the hard material strips from a metal matrix with tungsten carbides embedded in it (or tungsten carbide particles) are produced, whose particle size is about 0.1 to 2 mm, preferably about 0.2 to 1.2 mm and their volume fraction about 50 to 80% of the total volume of the welded hard material strips is.

Die Erfindung betrifft auch die Herstellung einer Walze, insbesondere einer Mahlwalze für die Zerkleinerung spröder Mahlgüter (z.B. mineralischer Güter, Erze oder dgl.) in einer an sich bekannten Gutbettwalzenmühle, in der zwei solcher Walzen gegenläufig rotierend angetrieben und mit hohem Druck gegeneinandergedrückt werden, entsprechend dem Oberbegriff des Anspruches 14. Erfindungsgemäß wird eine solche Walze durch folgende Verfahrensschritte zur Ausbildung der Verschleißschutzpanzerung hergestellt:

  • a) In das Material des Umfangsmantelbereiches bzw. des gesondert ausgebildeten Walzenmantels werden von dessen Außenseite her Negativprofilierungen etwa in Form von Profilnuten bzw. -rillen oder dgl. eingearbeitet, in denen Teilchen des zu bearbeitenden Gutes (insbesondere Mahlgutes) aufgenommen und festgepreßt werden;
  • b) die Hartmaterialstreifen werden nur auf die Profilnuten begrenzende Profilvorsprünge aufgeschweißt.
  • The invention also relates to the production of a roller, in particular a grinding roller for comminuting brittle regrind (for example mineral goods, ores or the like) in a material bed roller mill known per se, in which two such rollers are driven in counter-rotating rotation and pressed against one another at high pressure, accordingly the preamble of claim 14. According to the invention, such a roller is produced by the following method steps for forming the wear protection armor:
  • a) In the material of the peripheral jacket area or the separately formed roll jacket, negative profiles are incorporated from the outside thereof, for example in the form of profile grooves or grooves or the like, in which particles of the material to be processed (in particular ground material) are taken up and pressed;
  • b) the hard material strips are only welded onto the profile projections delimiting the profile grooves.
  • Eine Gutbettwalzenmühle für die Zerkleinerung spröder Mahlgüter, entsprechend dem Oberbegriff des Anspruches 22, zeichnet sich dadurch aus, daß die Verschleißschutzpanzerung jeder der beiden dort eingebauten Mahlwalzen zumindest in der zuvor beschriebenen erfindungsgemäßen Weise ausgeführt ist.A good bed roller mill for shredding brittle Regrind, according to the preamble of the claim 22, is characterized in that the wear protection armor each of the two grinding rollers installed there at least in the previously described invention Way is executed.

    Nachfolgend sei die Erfindung (sowohl hinsichtlich der konstruktiven Gestaltung als auch hinsichtlich des Herstellungsverfahrens der Walze als auch hinsichtlich der mit zwei solchen Walzen ausgestatteten Gutbettwalzenmühle) anhand der Zeichnung näher erläutert. In dieser weitgehend schematisch gehaltenen Zeichnung zeigen:

    Fig.1
    eine Querschnittsansicht zweier etwa in einer Gutbettwalzenmühle zusammengeordneter Walzen bzw. Mahlwalzen gemäß der Erfindung;
    Fig.2
    eine im vergrößerten Maßstab sowie teilweise im Längsschnitt dargestellte Perspektivansicht eines Walzenausschnittes im Umfangsmantelbereich;
    Fig.3
    eine Teil-Längsschnittansicht durch den Umfangsmantelbereich der Walze zur Erläuterung einer anderen Ausführungsform von Profilnuten;
    Fig.4
    eine vereinfachte Aufsicht auf eine weitere Ausführungsform der Walze;
    Fig.5
    eine teilweise (in Axialrichtung) geschnittene Teilansicht zweier in einer Gutbettwalzenmühle zusammenwirkenden Mahlwalzen.
    In the following, the invention (both with regard to the structural design and also with regard to the manufacturing process of the roller and also with regard to the material bed roller mill equipped with two such rollers) will be explained in more detail with reference to the drawing. In this largely schematic drawing:
    Fig. 1
    a cross-sectional view of two roughly arranged in a Gutbettwalzenmühle rollers or grinding rollers according to the invention;
    Fig. 2
    a perspective view of a roller cutout in the peripheral jacket area, shown on an enlarged scale and partly in longitudinal section;
    Fig. 3
    a partial longitudinal sectional view through the circumferential surface area of the roller to explain another embodiment of profile grooves;
    Fig. 4
    a simplified supervision of a further embodiment of the roller;
    Fig. 5
    a partial (in the axial direction) sectional view of two grinding rollers interacting in a material bed roller mill.

    Bei der nachfolgenden Erläuterung der Zeichnung sei angenommen, daß erfindungsgemäß ausgeführte Walzen in besonders bevorzugter Weise als Mahlwalzen für die Zerkleinerung spröder Mahlgüter in einer Gutbettwalzenmühle verwendet werden, obwohl diese Walzen auch in fast gleichartiger Weise in eine Walzenpresse oder dgl. eingebaut werden können, wo vielfach ähnliche Verhältnisse bzw. Beanspruchungen vorliegen können, wenn eine solche Walzenpresse etwa zum Pressen von irgendwelchen mineralischen Gütern, wie z.B. Kohle, Kunstdünger oder dgl., verwendet wird.In the following explanation of the drawing it is assumed that rollers designed according to the invention in particular preferably as grinding rollers for comminution brittle regrind in a material bed roller mill can be used, although these rollers also in almost similarly in a roller press or the like. can be installed where there are often similar conditions or stresses can exist if a such a roller press for pressing any mineral goods, e.g. Coal, fertilizer or Like., Is used.

    Anhand Fig.1 sei zunächst der allgemeine Aufbau einer an sich bekannten Gutbettwalzenmühle erläutert. In einer solchen Walzenmühle sind zwei gegenläufig - entsprechend den Pfeilen 1 - - rotierend antreibbare, als Mahlwalzen 2 ausgeführte Walzen angeordnet, die mit hohem Druck (wie durch Pfeile 3 angedeutet) zumindest teilweise elastisch gegeneinander gedrückt werden. Beide Mahlwalzen 2 2 weisen den gleichen konstruktiven Aufbau gemäß der vorliegenden Erfindung auf. Zwischen den beiden Mahlwalzen 2 ist ein Mahlspalt 4 gebildet, der von dem zu zerkleinernden Mahlgut (gestrichelte Pfeile 5) während der an sich bekannten und daher nicht näher erläuterten Gutbettzerkleinerung passiert wird. Hierbei sei ferner auch angenommen, daß in Fig. 1 die linke Mahlwalze 2 als Festwalze gelagert ist, während die rechte Walze eine elastisch bzw. federnd gegen die Festwalze drückbare und dabei relativ verschiebbare Loswalze darstellt (wie an sich bekannt).First, the general structure of a known well-bed roller mill explained. In a such roller mill are two opposing - accordingly arrows 1 - - can be driven in rotation, as Grinding rollers 2 arranged rollers arranged with high Pressure (as indicated by arrows 3) at least partially pressed elastically against each other. Both grinding rollers 2 2 have the same design Construction according to the present invention. Between a grinding gap 4 is formed in the two grinding rollers 2, that of the regrind to be crushed (dashed Arrows 5) during the known and therefore not detailed bed crushing happens. It should also be assumed here that the left grinding roller 2 is mounted as a fixed roller, while the right roller an elastic or resilient against the Fixed roller can be pressed and is relatively displaceable Loose roller represents (as known per se).

    Nachfolgend sei der prinzipielle Aufbau einer solchen Mahlwalze hinsichtlich der hier besonders interessierenden Verschleißschutzpanzerung näher erläutert.Below is the basic structure of such Grinding roller with regard to those of particular interest here Wear protection armor explained in more detail.

    Bei der in Fig.2 nur z.T. veranschaulichten Mahlwalze 2 sei angenommen, daß diese einen Walzenkörper 6 enthält, dessen ringförmiger äußerer Umfangsbereich eine Art Walzenmantel bzw. einen Umfangsmantelbereich 7 aufweist, der insbesondere in dieser Fig.2 veranschaulicht ist. Der Walzenkörper 6 mitsamt seinem Umfangsmantelbereich 7 kann erfindungsgemäß aus einem druckfesten und gut schweißbaren Walzengrundwerkstoff hergestellt sein, für den jedes geeignete Material verwendet werden kann, wie z.B. bzw. vorzugsweise eine 18 Ni-Cr-Mo-14.6-Legierung bzw. eine gleichartige Eisengrundlegierung.In the case of Fig. 2 only partially illustrated milling drum 2 it is assumed that this contains a roller body 6, whose annular outer peripheral area is a kind Has roll shell or a peripheral shell region 7, which is particularly illustrated in this Fig.2 is. The roller body 6 together with its peripheral jacket area 7 can according to the invention from a pressure-resistant and well weldable roller base material, for which any suitable material can be used such as. or preferably an 18 Ni-Cr-Mo-14.6 alloy or a similar iron base alloy.

    Auf der Außenseite bzw. Außenumfangsseite dieses Umfangsmantelbereiches 7 ist eine profilierte Verschleißschutzpanzerung 8 ausgebildet, die nach außen vorstehende Hartmaterialstreifen 9 9 sowie dazwischen vorhandene Vertiefungen 10 aufweist, in denen Mahlgutteilchen aufgenommen und gewissermaßen in einer Schicht festgepreßt sind, wie es bei 11 angedeutet ist. Diese festgepreßten Mahlgutschichten 11 (in den Vertiefungen 10) bilden somit - neben den Hartmaterialstreifen 9 ebenfalls einen wesentlichen Teil der Verschleißschutzpanzerung 8.On the outside or outside circumference of this circumferential jacket area 7 is a profiled wear protection armor 8 formed, the protruding outwards Hard material strips 9 9 and existing in between Has depressions 10 in which regrind particles recorded and pressed into a layer, so to speak are, as indicated at 11. This pressed down Regrind layers 11 (in the depressions 10) thus form - in addition to the hard material strips 9 also an essential part of the wear protection armor 8th.

    Im ganzen ist diese Verschleißschutzpanzerung 8 nun dadurch hergestellt, daß in das Material bzw. in den Walzengrundwerkstoff des Umfangsmantelbereiches 7 von dessen Außenseite her Negativprofilierungen etwa in Form von Profilnuten oder -rillen 12 eingearbeitet sind, wodurch stegartige Profilvorsprünge 13 verbleiben, die zwischen je zwei benachbarten Profilnuten 12 ausgebildet sind bzw. diese Profilnuten begrenzen. Nur auf diese Profilvorsprünge 13 sind die Hartmaterialstreifen 9 jeweils schichtartig durch Auftragsschweißung entsprechenden Hartmateriales aufgeschweißt.Overall, this wear protection armor 8 is now produced that in the material or in the roller base material of the peripheral jacket area 7 of the On the outside, negative profiles, for example in shape of profile grooves or grooves 12 are incorporated, whereby web-like profile projections 13 remain formed between two adjacent profile grooves 12 are or limit these profile grooves. Only on these profile projections 13 are the hard material strips 9 in layers by build-up welding appropriate hard material welded.

    Da eine solche Mahlwalze 2 während des Betriebes in einer Gutbettwalzenmühle nicht nur relativ großen Verschleißbeanspruchungen sondern im allgemeinen auch besonders hohen Druckbeanspruchungen ausgesetzt ist, muß dafür gesorgt werden, daß trotz relativ schmaler Breiten b der Profilvorsprünge 13 und auch der darauf aufgeschweißten Hartmaterialstreifen 9 eine ausreichende Standfestigkeit dieser Profilierung der Verschleißschutzpanzerung 8 gewährleistet ist. Dementsprechend ist es zweckmäßig, wenn die nutenförmigen Vertiefungen 10 (die die Profilnuten 12 mit einschließen) einen lichten Querschnitt mit einem Tiefen : Breiten-Verhältnis (T:B) von etwa 0,4 bis 0,75 aufweisen, wobei die Tiefe (T) durch die Summe aus der radialen Steghöhe h1 der ausgearbeiteten Profilvorsprünge 13 und der radialen Materialhöhe h2 der Hartmaterialstreifen 9 gebildet ist. Die Materialhöhe h2 der Hartmaterialstreifen 9 wird zweckmäßig in Abhängigkeit von der Beschaffenheit (insbesondere Härte und Abrasivität) des zu bearbeitenden bzw. zu zerkleinernden Mahlgutes gewählt und beträgt etwa 3 bis 15 mm, vorzugsweise etwa 4 bis 8 mm, wie es in Fig.2 durch verschiedene Dickendarstellungen bei den verschiedenen veranschaulichten Hartmaterialstreifen 9 angedeutet ist. Die Profilnuten 12 und somit die Vertiefungen 10 können wiederum in Anpassung bzw. Abhängigkeit von dem zu zerkleinernden Mahlgut eine maximale Querschnittsbreite B von etwa 30 bis 40 mm besitzen.Since such a grinding roller 2 is not only exposed to relatively large wear stresses during operation in a material bed roller mill, but also generally particularly high pressure stresses, care must be taken to ensure that, despite relatively narrow widths b, the profile projections 13 and also the hard material strips 9 welded onto them have sufficient stability this profiling of the wear protection armor 8 is guaranteed. Accordingly, it is expedient if the groove-shaped depressions 10 (which include the profile grooves 12) have a clear cross section with a depth: width ratio (T: B) of approximately 0.4 to 0.75, the depth (T) is formed by the sum of the radial web height h 1 of the elaborated profile projections 13 and the radial material height h 2 of the hard material strips 9. The material height h 2 of the hard material strips 9 is expediently chosen depending on the nature (in particular hardness and abrasiveness) of the ground material to be processed or comminuted and is approximately 3 to 15 mm, preferably approximately 4 to 8 mm, as is shown in FIG. 2 is indicated by different thickness representations in the different illustrated hard material strips 9. The profile grooves 12 and thus the depressions 10 can in turn have a maximum cross-sectional width B of approximately 30 to 40 mm, depending on the material to be ground.

    Wie es ferner in Fig. 2 angedeutet ist, kann es mitunter zweckmäßig sein, an zumindest einem axialen Ende 2a der Mahlwalze 2 einen in axialer Richtung etwas breiter gehaltenen Randstreifen 14 vorzusehen, der jedoch - genau wie im übrigen Längsabschnitt der Walze - grundsätzlich ebenfalls aus einem Profilvorsprung 13 mit aufgeschweißtem Hartmaterialstreifen 9 besteht. Dieser Randstreifen 14 kann je nach Verwendung und Breite der ganzen Walze eine axiale Breite von etwa 20 bis 50 mm besitzen.As is also indicated in Fig. 2, it can sometimes be expedient at at least one axial end 2a the grinding roller 2 a slightly wider in the axial direction provided edge strips 14 to provide, however - exactly as in the rest of the longitudinal section of the roller - basically also from a profile projection 13 welded hard material strip 9 there. This Edge strips 14 can, depending on the use and width of the whole roller an axial width of about 20 to 50 mm have.

    Neben der zweckmäßig zu wählenden Querschnittsbreite B der Profilnuten ist ferner deren Querschnittsform insofern von einer gewissen Bedeutung, als dadurch ein besonders zuverlässiges Festhalten der in den Vertiefungen 10 bzw. Profilnuten 12 festgepreßten Mahlgutteilchen bzw. Mahlgutteilchenschicht 11 gewährleistet wird. In diesem Sinne sollten zumindest die Profilnuten 12 (gegebenenfalls auch die ganzen Vertiefungen 10) einen etwa rechteckigen bis trapezförmigen Querschnitt besitzen. In der Darstellung gemäß Fig. 2 ist ein rechteckiger Querschnitt veranschaulicht (mit der lichten Breite B und der Gesamttiefe T). Ein trapezförmiger Querschnitt der Profilnuten 12 ist in Fig.3 in einer Teil-Längsschnittansicht veranschaulicht, wobei dementsprechend der trapezförmige Querschnitt sich radial nach außen (zur Außenseite hin) verjüngt, d.h. die schmaleren Trapezseiten des Nutenquerschnittes liegen etwa auf der Außenseite des Mantelumfangs, so daß sich gewissermaßen eine hinterschnittene Nutenform für die Profilnuten 12 ergibt und dadurch ein besonders gutes Festpressen und dauerhaftes Festhalten der Mahlgutteilchenschicht 11 gewährleistet wird.In addition to the appropriate cross-sectional width B the profile grooves is also their cross-sectional shape of some importance as being special reliable holding of those in the wells 10 or profile grooves 12 pressed ground particles or ground material layer 11 is ensured. In this sense, at least the profile grooves 12 (if necessary also the entire wells 10) one have approximately rectangular to trapezoidal cross-section. 2 is a rectangular one Cross section illustrated (with the light Width B and the total depth T). A trapezoidal Cross section of the profile grooves 12 is in Figure 3 in a Partial longitudinal sectional view illustrates, accordingly the trapezoidal cross section is radial tapered outwards (towards the outside), i.e. the narrower trapezoidal sides of the groove cross section about on the outside of the circumference of the jacket so that a kind of undercut groove shape for the Profile grooves 12 results in a particularly good Press firmly and permanently hold the ground particle layer 11 is guaranteed.

    Der Verlauf der genannten Profilierungen der Verschleißschutzpanzerung 8 kann nun verschiedenen Einsatzzwecken der Walze 2 angepaßt werden. Bei der Darstellung in Fig.2 sei angenommen, daß die Profilnuten 12 und die stegförmigen Profilvorsprünge 13 so in den Umfangsmantelbereich 7 eingearbeitet sind, daß sie in Umfangsrichtung der Walze 2 verlaufen. In Fig.4 ist dagegen eine Möglichkeit veranschaulicht, nach der die Profilnuten 12 und die stegförmigen Profilvorsprünge 13 sich in Achsrichtung der Walze 2 erstrecken. Ohne daß es noch näher veranschaulicht werden müßte, läßt sich leicht vorstellen, daß im Bedarfsfalle die Profilnuten 12 und Profilvorsprünge 13 auch etwa schraubenlinienförmig bzw. diagonal verlaufend auf der Außenseite des Umfangsmantelbereiches 7 ausgebildet sein können.The profile of the wear protection armor profiles mentioned 8 can now be used for various purposes the roller 2 can be adjusted. In the presentation in Fig. 2 it is assumed that the profile grooves 12 and the web-shaped profile projections 13 so in the peripheral jacket area 7 are incorporated that they run in the circumferential direction of the roller 2. In Fig.4 is on the other hand illustrates a way in which the Profile grooves 12 and the web-shaped profile projections 13 extend in the axial direction of the roller 2. Without it should be illustrated in more detail easily imagine that if necessary the profile grooves 12 and profile projections 13 also approximately helical or diagonally running on the outside of the peripheral jacket area 7 can be formed.

    Von besonderem Vorteil ist es bei dieser erfindungsgemäßen Walze 2 ferner, wenn die Hartmaterialstreifen 9 aus einer Metallmatrix mit darin eingelagerten Wolframkarbiden bzw. Wolframkarbid-Teilchen - durch Hartauftragsschweißung - hergestellt sind, bei denen die Teilchengröße etwa 0,1 bis 2 mm, vorzugsweise etwa 0,2 bis 1,2 mm und der Volumenanteil dieser Wolframkarbide etwa 50 bis 80 % des Gesamtvolumens der aufgeschweißten Hartmaterialstreifen 9 beträgt. Diese Wolframkarbide können dabei etwa in Form von Wolfram-Schmelzkarbiden oder Wolfram-Pellets vorgesehen sein. In zweckmäßiger Weise kann die Metallmatrix für die eingelagerten Wolframkarbide aus einer Ni, Cr, B, Si enthaltenden Legierung, einer Eisenbasis-Legierung mit den Elementen C, Mn, Si, Cr und Mo oder aus einem unlegierten Schweißzusatzwerkstoff bestehen.It is particularly advantageous in this invention Roller 2 further if the hard material strips 9th made of a metal matrix with tungsten carbides embedded in it or tungsten carbide particles - by hard surfacing - are manufactured in which the Particle size about 0.1 to 2 mm, preferably about 0.2 up to 1.2 mm and the volume fraction of these tungsten carbides about 50 to 80% of the total volume of the welded Hard material strips 9 is. These tungsten carbides can be in the form of tungsten carbides or tungsten pellets. In a more appropriate way The metal matrix can be used for the embedded tungsten carbides made of an alloy containing Ni, Cr, B, Si, an iron-based alloy with the elements C, Mn, Si, Cr and Mo or from an unalloyed filler metal consist.

    Auch für den rein konstruktiven Aufbau der erfindungsgemäßen Walze 2 bestehen mehrere Möglichkeiten, die anhand der beiden im Querschnitt in Fig.1 veranschaulichten Mahlwalzen 2 erläutert seien.Also for the purely constructive structure of the invention Roller 2 are several options based on of the two illustrated in cross section in Fig.1 Grinding rollers 2 are explained.

    So kann die in Fig.1 linke Mahlwalze 2 - wie bereits anhand Fig.2 angedeutet - einen Walzenkörper 6 aufweisen, der mit seinem nur angedeuteten - etwa zylinderringförmigen - Umfangsmantelbereich 7 in Form einer Vollwalze aus Schmiedestahl oder ggf. auch aus Guß hergestellt ist.So the left in Fig.1 grinding roller 2 - as already indicated with reference to FIG. 2 - have a roller body 6, the one with its only hinted at - approximately cylindrical - Circumferential jacket area 7 in the form of a Solid roller made of forged steel or, if necessary, cast iron is.

    Bei der rechten Mahlwalze 2 in Fig.1 sei angenommen, daß der Walzenkörper 6 in an sich bekannter Weise aus einem Walzengrundköper 6a und einem gesondert auf diesem Walzengrundkörper 6a auswechselbar befestigten Walzenmantel besteht, der den oben beschriebenen Umfangsmantelbereich 7 7 bildet. Dieser auf seiner Außenseite mit der Verschleißschutzpanzerung 8 versehene Walzenmantel kann nun wiederum unterschiedlich gestaltet sein. Dieser Walzenmantel kann nun entsprechend der Darstellung in der linken Hälfte (der rechten Walze) in Fig.1 nach Art einer auswechselbaren Bandage 7a in an sich bekannter Weise auf dem Walzengrundkörper 6a befestigt sein und dabei auf der Außenseite mit der anhand Fig.2 erläuterten Verschleißschutzpanzerung 8 8 versehen sein. Gemäß der Darstellung in der rechten Hälfte (der rechten Walze) in Fig.1 ist der bandagenförmige Walzenmantel gewissermaßen in mehrere Mantelsegmente 7b unterteilt, die auf dem Walzengrundkörper 6a auswechselbar befestigt sind und auf deren Außenseite dann wiederum die anhand Fig. 2 näher erläuterten Profilnuten 12 und Profilvorsprünge 13 ausgebildet sind.In the case of the right grinding roller 2 in FIG. 1, it is assumed that the roller body 6 in a manner known per se a roller body 6a and one separately on this Roller base body 6a interchangeably attached roller shell consists of the peripheral jacket area described above 7 7 forms. This one on its outside roller jacket provided with wear protection armor 8 can in turn be designed differently his. This roller shell can now be made according to the Representation in the left half (the right roller) in 1 in the manner of an interchangeable bandage 7a fastened in a known manner on the roller base body 6a be on the outside using the Fig. 2 explained wear protection armor 8 8 his. As shown in the right half (the right roller) in Fig. 1 is the drum-shaped roller jacket sort of divided into several jacket segments 7b, which are exchangeable on the roller base body 6a are attached and then in turn on the outside the profile grooves explained in more detail with reference to FIG. 2 12 and profile projections 13 are formed.

    wie eine erfindungsgemäße Walze bzw. Mahlwalze 2 zweckmäßig hergestellt werden kann, ergibt sich bereits weitgehend aus der vorhergehenden Beschreibung. Hiernach wird die bzw. jede Mahlwalze 2 bei Ausbildung ihrer Verschleißschutzpanzerung 8 in mehreren Verfahrensschritten hergestellt, indem in das Material des Umfangsmantelbereiches 7 von dessen Außenseite her die erwähnten Profilnuten 12 eingearbeitet werden, in denen Teilchen des zu bearbeitenden bzw. zu zerkleinernden Gutes aufgenommen und festgepreßt werden, und indem die Hartmaterialstreifen 9 9 nur auf die die Profilnuten 12 begrenzenden bzw. die zwischen diesen Profilnuten 12 verbleibenden Profilvorsprünge 13 aufgeschweißt werden. Dabei soll zweckmäßig ein Tiefe : Breite - Verhältnis (T : B) von etwa 0,4 bis 0,75 für den lichten Querschnitt der Vertiefungen 10 eingehalten werden, wie es anhand der Fig.2 weiter oben näher erläutert ist.expedient as a roller or grinding roller 2 according to the invention can already be produced largely from the previous description. After that the or each grinding roller 2 when training Wear protection armor 8 in several process steps manufactured by in the material of the peripheral jacket area 7 from the outside mentioned profile grooves 12 are incorporated, in which Particles of the to be processed or comminuted Good are picked up and pressed, and by the Hard material strips 9 9 only on the profile grooves 12 delimiting or between these profile grooves 12 remaining profile projections 13 are welded. A depth: width ratio should be appropriate (T: B) from about 0.4 to 0.75 for the clear cross section the wells 10 are adhered to as it is explained in more detail above with reference to FIG.

    Die in ihrer Materialzusammensetzung und sonstigen Ausführung ebenfalls bereits weiter oben näher erläuterten Hartmaterialstreifen 9 können in der jeweils geeigneten Dicke bzw. Materialhöhe durch Auftragsschweißung auf die Profilvorsprünge 13 auf verschiedene Weise aufgebracht werden.The in their material composition and other execution also explained in more detail above Hard material strips 9 can be used in the appropriate one Thickness or material height due to build-up welding the profile projections 13 applied in different ways become.

    Eine Möglichkeit für die Art der Auftragsschweißung und somit für die Ausbildung der Verschleißschutzpanzerung 8 besteht darin, daß zunächst die Profilnuten 12 in den Umfangsmantelbereich 7 des Walzenkörpers 6 eingearbeitet und danach auf der Außenseite der neben den Profilnuten 12 stehengebliebenen bzw. zwischen je zwei einander benachbarten Profilnuten 12 verbliebenen, stegartigen Profilvorsprünge 13 die Hartmetall-Legierung unter Ausbildung der Hartmaterialstreifen 9 aufgeschweißt wird. Dabei können die Profilnuten 12 und die stegartigen Profilvorsprünge 13 beispielsweise entweder beim Gießen des Walzenkörpers 6 oder nach Herstellung des vollen Walzenkörpers 6 durch entsprechende Einfräsungen oder Eindrehungen in das Material des Umfangsmantelbereiches 7 hergestellt werden.One possibility for the type of surfacing and thus for the formation of wear protection armor 8 is that first the profile grooves 12th incorporated into the peripheral jacket area 7 of the roller body 6 and then on the outside of the next to the Profile grooves 12 stopped or between two adjacent profile grooves 12 remaining, web-like profile projections 13 the hard metal alloy welded to form the hard material strips 9 becomes. The profile grooves 12 and the web-like profile projections 13, for example, either when casting the roller body 6 or after manufacture of the full roller body 6 by appropriate Milling or turning into the material of the Circumferential jacket area 7 are produced.

    In jedem Falle kann es bei der soeben geschilderten Vorfertigung der Profilnuten 12 und Profilvorsprünge 13 zweckmäßig sein, das Auftragsschweißen der Hartmetall-Legierung (zur Ausbildung der Hartmaterialstreifen 9) unter Verwendung von formenden Kokillen durchzuführen, die den Profilvorsprüngen 13 während der Durchführung des Auftragsschweißens zugeordnet werden, so daß die Hartmaterialstreifen 9 mit besonders großer Formgenauigkeit bzw. Maßhaltigkeit auf den Außenseiten der Profilvorsprünge 13 aufgebracht werden können.In any case, it can with the just described Prefabrication of the profile grooves 12 and profile projections 13 be expedient, build-up welding of the hard metal alloy (to form the hard material strips 9) using molds, which the profile projections 13 during the implementation of the surfacing are assigned so that the Hard material strips 9 with particularly great shape accuracy or dimensional accuracy on the outside of the profile projections 13 can be applied.

    Eine andere Vorgehensweise bei der Ausbildung der Verschleißschutzpanzerung 8 auf der Außenseite des Umfangsmantelbereiches 7 ergibt sich dadurch, daß zunächst die Hartmetall-Legierung nach einem entsprechend den einzuarbeitenden Profilnuten 12 vorgegebenen Muster auf der Außenseite des Umfangsmantelbereiches 7 in Form von Streifen 9 9 aufgeschweißt und danach die Profilnuten 12 im Bereich zwischen den aufgeschweißten Streifen 9 ausgearbeitet, vorzugsweise ausgefräst oder ausgedreht werden. Hierdurch kann ebenfalls eine äußerst gute Maßhaltigkeit und genaue Formgebung sowohl der Hartmaterialstreifen 9 als auch der sie tragenden Profilvorsprünge 13 und somit auch der Profilnuten 12 gewährleistet werden.Another approach to training wear protection armor 8 on the outside of the peripheral jacket area 7 results from the fact that first the carbide alloy according to a the profile grooves 12 to be incorporated Pattern on the outside of the peripheral jacket area 7 welded in the form of strips 9 9 and then the Profile grooves 12 in the area between the welded Strip 9 worked out, preferably milled or be turned out. This can also be extremely good dimensional accuracy and precise shaping both the hard material strip 9 as well as the one carrying it Profile projections 13 and thus also the profile grooves 12 be guaranteed.

    Obwohl viele verschiedene Schweißverfahren angewendet werden können, um die Hartmaterialstreifen 9 auf ihren Profilvorsprüngen 13 anzubringen, werden das PTA-(Plasma Transferred Arc), das MAG-(Metall Aktiv Gas), das MIG-(Metall Inert Gas) und das autogene Schweißen sowie das Schweißen mit Fülldrähten als besonders geeignete Schweißverfahren bevorzugt.Although many different welding processes are used can be to the hard material strips 9 on their To attach profile projections 13, the PTA (plasma Transferred Arc), the MAG (metal active gas), MIG (metal inert gas) and autogenous welding and welding with cored wires are particularly suitable Welding process preferred.

    Bei jeder der anhand der Zeichnung erläuterten Herstellungsmöglichkeiten der profilierten Verschleißschutzpanzerung 8 8 kann eine optimale Breite der Profilnuten 12 bei relativ schmalen Profilvorsprüngen 13 erzielt werden, wobei die Breite der Profilnuten 12 vielfach abhängig ist von der Korngröße des zu zerkleinernden Aufgabegutes. Dabei führt eine relativ kleine Breite der Profilvorsprünge 13 zu einem verhältnismäßig geringem Verbrauch an relativ teurem Hartmaterial für die Hartmaterialstreifen 9, ohne daß dadurch - bei Beachtung eines optimalen Verhältnisses von Tiefe : Breite (T : B) der Profilvertiefungen 10 wie oben erläutert - eine Bruchgefahr der Profilvorsprünge 13 (mit den darauf aufgebrachten Hartmaterialstreifen 9) während der hohen Betriebsbelastungen auftreten wird.In each of the manufacturing options explained with reference to the drawing the profiled wear protection armor 8 8 can be an optimal width of the profile grooves 12 achieved with relatively narrow profile projections 13 be, the width of the profile grooves 12 many times depends on the grain size of the material to be crushed Feed good. This leads to a relatively small one Width of the profile projections 13 to a proportion low consumption of relatively expensive hard material for the hard material strips 9, without this - with attention an optimal ratio of Depth: Width (T: B) of the profile recesses 10 like explained above - a risk of breakage of the profile projections 13 (with the hard material strips applied to it 9) occur during high operational loads becomes.

    Betrachtet man nochmals die in Fig. 1 in einer schematischen Querschnittsansicht veranschaulichte Gutbettwalzenmühle, dann kann somit jede der beiden darin eingebauten Mahlwalzen 2 mit einer Verschleißschutzpanzerung nach wenigstens einer der zuvor beschriebenen Ausführungsarten ausgeführt sein. Grundsätzlich besteht hierbei auch die Möglichkeit, beide Walzen mit gleichartig angebrachten und gleichgroß bemessenen Profilnuten 12 und Profilvorsprüngen 13 mit darauf aufgeschweißten Hartmaterialstreifen 9 auszubilden, und zwar in der Weise, daß die Profilnuten 12 beider Mahlwalzen 2 und die Profilvorsprünge 13 mit ihren Hartmaterialstreifen 9 sich jeweils genau gegenüberliegen. Dies wäre beispielsweise der Fall, wenn beide Mahlwalzen 2 der Gutbettwalzenmühle genau gleichartig wie in Fig. 2 veranschaulicht ausgeführt sind.Looking again at the schematic in Fig. 1 Cross-sectional view of illustrated bed-type roller mill, then each of the two can be built into it Grinding rollers 2 with wear protection armor according to at least one of the previously described embodiments be executed. Basically there is here also the possibility of using both rollers with the same type attached and equally sized profile grooves 12 and profile projections 13 with welded thereon Form hard material strips 9, namely in such a way that the profile grooves 12 of both grinding rollers 2 and the profile projections 13 with their hard material strips 9 face each other exactly. This would be the case, for example, if both grinding rollers 2 the material bed roller mill is exactly the same as in FIG. 2 illustrated are executed.

    Besonders bevorzugt wird jedoch eine Ausführung der Gutbettwalzenmühle, bei der die beiden Mahlwalzen 2-abgesehen von den jeweiligen Abmessungen der Profilnuten und Profilvorsprünge - im Prinzip gleichartig aufgebaut und hergestellt sind, wie es insbesondere anhand der Fig. 2 und 3 erläutert worden ist, die dabei aber-wie anhand Fig. 5 veranschaulicht - die Profilnuten 12 und die stegartigen Profilvorsprünge 13 (mit ihren darauf aufgeschweißten Hartmaterialstreifen 9) am Umfangsmantelbereich der einen Mahlwalze gegenüber den Profilnuten und Profilvorsprüngen 13 / Hartmaterialstreifen 9 am Umfangsmantelbereich der anderen, gegenüberliegenden Mahlwalze 2' derart versetzt zueinander angebracht sind, daß sich - bis auf relativ schmale Endabschnitte - jeweils mit eingepreßten Gutteilchen (vgl. Gutschichten 11) gefüllte Profilnuten 12 und mit Hartmaterialstreifen 9 versehene Profilvorsprünge 13 vorzugsweise etwa symmetrisch zueinander gegenüberliegen. Dies bedeutet also, daß die Profilnuten 12 und Profilvorsprünge der beiden sich gegenüberliegenden Mahlwalzen 2, 2' gegeneinander versetzt sind. Dabei werden bei gleicher axialer Walzenbreite beider Walzen die axialen Randstreifen 14 bzw. 14' zweckmäßig eine entsprechend unterschiedliche axiale Breite zueinander besitzen und sich lediglich im äußersten Randbereich unmittelbar gegenüberliegen, wie es aus Fig. 5 ersichtlich ist.However, an embodiment of the Gutbettwalzenmühle, in which the two grinding rollers 2-apart on the respective dimensions of the profile grooves and profile projections - basically constructed in the same way and are made, as it is based in particular 2 and 3 has been explained, the but-how 5 illustrates - the profile grooves 12 and the web-like profile projections 13 (with their on it welded hard material strips 9) on the peripheral jacket area the one grinding roller opposite the profile grooves and profile projections 13 / hard material strips 9 on the peripheral jacket area of the other, opposite Grinding roller 2 'is offset from one another in this way are that - except for relatively narrow end sections - each with pressed-in good particles (cf. good layers 11) filled profile grooves 12 and with hard material strips 9 provided profile projections 13 preferably are approximately symmetrical to each other. this means so that the profile grooves 12 and profile projections of the two opposing grinding rollers 2, 2 'are mutually offset. In doing so, same axial roller width of both rollers the axial Edge strips 14 and 14 'appropriately one have different axial widths to each other and only directly opposite each other in the outermost edge area, as can be seen from Fig. 5.

    Claims (24)

    1. Roll, particularly a grinding roll for the comminution of brittle materials for grinding in a material bed roll mill, in which two grinding rolls (2) which can be driven so that they rotate in opposite directions are pressed against one another with a high pressure, comprising a roll body (6) with a circumferential casing region (7), the outer face of which has a profiled cladding (8) for protection against wear with outwardly projecting hard material strips (9) and depressions (10) lying between them with particles of material pressed into them, characterised by the following construction of the cladding (8) for protection against wear:
      a) negative profilings, for instance in the form of profile grooves (12), are produced from the outer face in the material of the circumferential casing region (7), and the particles of material are pressed firmly into these profilings;
      b) the hard material strips (9) are only welded onto the land-like profile projections (13) which delimit the profile grooves (12).
    2. Roll as claimed in Claim 1, characterised in that the profile depressions (10) have a cross-section with a depth : width ratio (T : B) of approximately 0.4 to 0.75, wherein the depth (T) is formed by the sum of the radial land height (h1) of the exposed profile projections (13) and the material height (h2) of the hard material strips (9).
    3. Roll as claimed in Claim 2, characterised in that the material height (h2) of the hard material strips (9), depending upon the material to be processed, amounts to approximately 3 to 15 mm, preferably approximately 4 to 8 mm.
    4. Roll as claimed in Claim 2, characterised in that the profile grooves (12) have a maximum cross-sectional width (B) of approximately 30 to 40 mm.
    5. Roll as claimed in Claim 2, characterised in that the profile grooves (12) have an approximately rectangular to approximately trapezoidal cross-section, the trapezoidal cross-section tapering radially outwards.
    6. Roll as claimed in Claim 1, characterised in that the profile grooves (12) and the land-like profile projections (13) extend in the axial direction of the roll (2).
    7. Roll as claimed in Claim 1, characterised in that the profile grooves (12) and the profile projections (13) run approximately helically or in the circumferential direction of the roll (2).
    8. Roll as claimed in Claim 1, characterised in that the hard material strips (9) are produced from a metal matrix with tungsten carbides embedded therein, the particle size of which is approximately 0.1 to 2 mm, preferably approximately 0.2 to 1.2 mm, and the proportion by volume of these tungsten carbides being approximately 50 to 80% of the total volume of the hard material strips which are welded on.
    9. Roll as claimed in Claim 8, characterised in that the metal matrix for the embedded tungsten carbides consists of an alloy containing Ni, Cr, B, Si, an iron-based alloy with the elements C, Mn, Si, Cr and Mo or from an unalloyed welding additive.
    10. Roll as claimed in Claim 1, characterised in that the roll body (6) together with the circumferential casing region (7) is produced from a compression-proof and readily weldable basic roll material, preferably from a 18 Ni-Cr-Mo-14.6 alloy.
    11. Roll as claimed in Claim 1, characterised in that the roll body (6) together with its circumferential casing region (7) is produced in the form of a solid roll from forged steel or cast iron.
    12. Roll as claimed in Claim 1, characterised in that the roll body (6 ) is made up of a basic roll body (6a) and a tyre (7a) which forms the circumferential casing region and is replaceably fixed on this basic roll body, the outer face of the tyre being provided with the profile grooves (12) and profile projections (13) with the hard material strips (9).
    13. Roll as claimed in Claim 1, characterised in that the roll body (6) is made up of a basic roll body (6a) and a plurality of casing segments (7b) which form a closed circumferential casing region and are replaceably fixed on the basic roll body, the profile grooves (12) and profile projections (13) with the hard material strips (9) being constructed on the outer face of the casing segments.
    14. Method of producing a roll, particularly a grinding roll for the comminution of brittle materials for grinding in a material bed roll mill, in which two grinding rolls which can be driven so that they rotate in opposite directions are pressed against one another with a high pressure, wherein a profiled cladding for protection against wear, with outwardly projecting hard material strips and depressions lying between them with particles of material pressed into them, is constructed on the outer face of the circumferential casing region of a roll body, characterised by the following method steps for construction of the cladding (8) for protection against wear:
      a) negative profilings, for instance in the form of profile grooves (12), are machined from the outer face thereof into the material of the circumferential casing region (7), and particles of the material to be processed are received and pressed firmly in these profilings;
      b) the hard material strips (9) are only welded onto the land-like profile projections (13) which delimit the profile grooves (12).
    15. Method as claimed in Claim 14, characterised in that the profile grooves (12) are produced with a cross-section with a depth : width ratio of approximately 0.4 to 0.75, the total profile depth (T) being formed by the sum of the land height (h1) of the profile projections (13) and the material height (h2) of the hard material strips (9).
    16. Method as claimed in Claim 15, characterised in that the hard material strips (9) are produced from a highly wear-resistant hard metal alloy and are applied to the profile projections (13) by build-up welding with material height (h2), depending upon the nature of the material to be processed, of approximately 3 to 15 mm, preferably approximately 4 to 8 mm.
    17. Method as claimed in Claim 16, characterised in that for the hard material strips (9) a hard metal alloy is used which contains a metal matrix with tungsten carbides embedded therein in a particle size of approximately 0.1 to 2 mm, preferably approximately 0.2 to 1.2 mm, and in a proportion by volume of approximately 50 to 80% of the total volume of the hard material strips.
    18. Method as claimed in Claim 17, characterised in that first of all the profile grooves (12) are machined into the circumferential casing region (7) of the roll body (6) and then the hard metal alloy is welded on the outer face of the land-like projections (13) remaining between each pair of neighbouring profile grooves.
    19. Method as claimed in Claim 18, characterised in that the profile grooves (12) and the land-like profile projections (13) are produced during casting of the roll body (6) or by milling into the material of the circumferential casing region (7).
    20. Method as claimed in Claim 18, characterised in that the build-up welding of the hard metal alloy is carried out using moulding chills which are coordinated with the profile projections (13) during the build-up welding.
    21. Method as claimed in Claim 17, characterised in that first of all the hard metal alloy is welded in the form of hard material strips (9) on the outer face of the circumferential casing region (7) according to a predetermined design corresponding to the profile grooves (12 ) to be machined in, and then the profile grooves (12) are machined out, preferably by milling or recessing, in the region between the welded-on strips.
    22. Material bed roll mill for the comminution of brittle materials for grinding, with two grinding rolls (2, 2') which can be driven so that they rotate in opposite directions and are pressed against one another with a high pressure and which each contain a roll body with a circumferential casing region, the outer face of which has a profiled cladding (8) for protection against wear with outwardly projecting hard material strips (9) and depressions (12) lying between them containing particles of pressed-in material, characterised in that the cladding (8) for protection against wear of each grinding roll (2, 2') is constructed in accordance with at least one of Claims 1 to 21.
    23. Material bed roll mill as claimed in Claim 22, characterised in that the profile grooves (12) and the land-like profile projections (13) are applied to the circumferential casing region of one grinding roll (2) opposite those on the circumferential casing region of the other grinding roll (2') offset with respect to one another in such a way that - up to short end portions - in each case profile grooves (12) filled with pressed-in particles of material (11) and profile projections (13) provided with hard material strips (9) preferably lie symmetrically opposite one another.
    24. Material bed roll mill as claimed in Claim 22, characterised in that the two grinding rolls (2) are constructed with similarly applied profile grooves (12) and profile projections (1 3) with hard material strips (9) welded thereon, so that profile grooves (12) and profile projections (13) with their hard material strips (9) of both rolls lie exactly opposite one another in each case.
    EP95120153A 1995-02-24 1995-12-20 Roller, method for manufacturing a roller, and material bed roller mill Expired - Lifetime EP0728523B1 (en)

    Applications Claiming Priority (2)

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    DE19506600A DE19506600A1 (en) 1995-02-24 1995-02-24 Roll, process for producing a roll and material bed roll mill
    DE19506600 1995-02-24

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    EP0728523A1 EP0728523A1 (en) 1996-08-28
    EP0728523B1 true EP0728523B1 (en) 2000-03-08

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    EP (1) EP0728523B1 (en)
    AU (1) AU690788B2 (en)
    BR (1) BR9600808A (en)
    CA (1) CA2166859A1 (en)
    DE (2) DE19506600A1 (en)
    ES (1) ES2143582T3 (en)
    ZA (1) ZA96867B (en)

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    DE4018785A1 (en) * 1990-06-12 1991-12-19 Krupp Polysius Ag ROLL MILL
    DE4210395A1 (en) * 1992-03-30 1993-10-07 Krupp Polysius Ag Roller mill
    DE4232045A1 (en) * 1992-09-24 1994-03-31 Krupp Polysius Ag Brittle-material crusher with contra-rotating tools - has tool length less than dia. and gap between them less than thickness of crushed material in scab form
    DE4235298A1 (en) * 1992-10-20 1994-04-21 Krupp Polysius Ag Grinding roll mfr. by build-up welding of anti-wear layer - with the anti-wear layer made up of separate blocks
    DE4324074A1 (en) * 1993-07-17 1995-01-19 Kloeckner Humboldt Deutz Ag Wear-resistant surface armor for the rollers of high-pressure roller presses and method for building such a roller armor
    DE4431563A1 (en) * 1994-09-05 1996-03-07 Kloeckner Humboldt Deutz Ag Wear-resistant surface armor for the rollers of high-pressure roller presses for pressure reduction of granular goods (documents for P 44 44 337.4 given)

    Cited By (2)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    DE102004025175A1 (en) * 2004-05-21 2005-12-22 Kerr-Mcgee Pigments Gmbh High pressure grinding roll
    DE102004025175B4 (en) * 2004-05-21 2006-07-06 Kerr-Mcgee Pigments Gmbh High pressure grinding roll

    Also Published As

    Publication number Publication date
    ES2143582T3 (en) 2000-05-16
    BR9600808A (en) 1997-12-23
    US5902685A (en) 1999-05-11
    AU4222296A (en) 1996-09-05
    DE19506600A1 (en) 1996-08-29
    DE59507959D1 (en) 2000-04-13
    ZA96867B (en) 1996-09-13
    EP0728523A1 (en) 1996-08-28
    CA2166859A1 (en) 1996-08-25
    AU690788B2 (en) 1998-04-30

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