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EP0753213B1 - Shielded electrical connector assembly with shielding back shell - Google Patents

Shielded electrical connector assembly with shielding back shell Download PDF

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Publication number
EP0753213B1
EP0753213B1 EP95909547A EP95909547A EP0753213B1 EP 0753213 B1 EP0753213 B1 EP 0753213B1 EP 95909547 A EP95909547 A EP 95909547A EP 95909547 A EP95909547 A EP 95909547A EP 0753213 B1 EP0753213 B1 EP 0753213B1
Authority
EP
European Patent Office
Prior art keywords
back shell
shell part
assembly
base wall
projecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95909547A
Other languages
German (de)
French (fr)
Other versions
EP0753213A1 (en
Inventor
James Lee Fedder
John Raymond Shuey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Whitaker LLC
Original Assignee
Whitaker LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Whitaker LLC filed Critical Whitaker LLC
Publication of EP0753213A1 publication Critical patent/EP0753213A1/en
Application granted granted Critical
Publication of EP0753213B1 publication Critical patent/EP0753213B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/6594Specific features or arrangements of connection of shield to conductive members the shield being mounted on a PCB and connected to conductive members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581Shield structure
    • H01R13/6582Shield structure with resilient means for engaging mating connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5804Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
    • H01R13/5808Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part formed by a metallic element crimped around the cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/06Connectors or connections adapted for particular applications for computer periphery

Definitions

  • This invention relates to a shielded electrical connector assembly, especially for insertion into an aperture in a shielding plate to mate with a header.
  • the invention also relates to a back shield for such an assembly.
  • US patent 5,009,614 discloses an electrical cable assembly comprising an insulating housing block, conductive electrical contacts of the housing block being connected to corresponding signal wires of a cable.
  • the housing block is received in an insulating housing which is in turn received in an electrically conductive shielding shell.
  • the contacts project from the housing in which the housing block is received, the housing having a mating face facing outwardly of the conductive shell.
  • US patent 4,605,276 discloses a co-axial cable connector comprising a first housing in which electrical terminals connected to respective co-axial cables are received and a second housing receiving the first housing.
  • a cable strain relief member for the cables has a latch member thereon, the latch member engaging in a latching opening of the second housing when the first housing is received therein, to secure the strain relief member against the cables.
  • US patent 4,984,992 discloses a cable connector comprising a housing block and an electrical cable having a signal wire connected to a corresponding signal contact and at least one reference wire connected to a reference conductor extending beside the signal contact.
  • a housing coupled to the housing block receives the signal contact in one of multiple contact positions in the housing and a reference contact received in the housing is connec ed to the reference conductor.
  • EP-A-0 224 200 discloses an electrical connector assembly for termination to a shielded cable having forward and rearward insulation housing portions.
  • the forward insulative housing contains electrical terminals, whereas the rearward insulative housing is secured to the forward housing portion and surrounds the leads of the shielded cable.
  • a back shell is clinchable to the shield of the shielded cable.
  • US patent 4,506,940 discloses an intercard connector system in which a connector is matable with a circuit board mounted header assembly.
  • a connector has a plurality of terminals each having a first end profiled to engage a conductor and an opposite end profiled to engage a pin terminal of the header assembly.
  • a shielding plate for example a shielded computer cabinet
  • the shielded cable assembly can be inserted through an aperture in a shielding plate, for example in a shielded computer cabinet, to mate the forward electrical connector with a header beneath the shielding plate, with the greater part of the shield projecting above the shielding plate.
  • the forward electrical connector can be unmated with the header by pulling on the shielded cable, without the risk of the connections between the terminals and the leads being disturbed and the cable may be manipulated to lead it from the computer cabinet when the shielded cable assembly is mated with the header.
  • the back shell is provided with latches for latching it in the aperture in the shielding plate, the latches being so configured as to engage the edges of the aperture and so prevent external electromagnetic interference (EMI) from penetrating beneath the shielding plate by way of the aperture.
  • EMI external electromagnetic interference
  • the rear housing is preferably made in a plurality of parts, for example two or four parts, each part having a planar overmoulded strain relief member projecting rearwardly from the rear housing part.
  • the latches project from the forward end of the first back shell part and are reversely bent so that latch arms of the latches lie beside, and in spaced relationship with, the first back shell part, the latch arms being provided with latching ledges projecting outwardly therefrom and thus away from the first back shell part.
  • the rear housing will usually, necessarily, be wider than the assembled back shell so that the aperture in the shielding plate must be commensurately wider.
  • the latches are conductive and serve to fill the clearances between the aperture and the shielding shell.
  • a shielded electrical cable assembly 2 comprises an electrical connector assembly 4 and a braid shielded electrical cable 6, as shown in Figure 1.
  • the connector assembly 4 comprises a forward electrical connector 8, a rigid, insulative rear housing block 10 mating with the connector 8, and a two-part EMI shielding back shell 12 comprising an upper back shell part 14 and a lower back shell part 16, each stamped and formed from a single piece of sheet metal stock.
  • the cable 6 comprises an outer braid shield 18, which may be of tin plated copper, enclosing two pairs of insulating lead jackets 20 each enclosing two insulated signal leads 22 and a drain wire 24 (see Figures 3 and 6).
  • the braid shield 18 extends along the jackets, but a front end of the braid shield 20 is to the rear of the leads 22 that project from the jackets 20.
  • the forward electrical connector 8, Figs. 1-3 comprises an insulative forward housing 26 having two superposed rows of five terminal receiving cavities 28 each having secured therein an electrical socket terminal 30 comprising a forward pin socket 29 and a rear welding tab 31.
  • the welding tab 31 of the two outer terminals 30 of each row have each been connected to the stripped end of the electrically conductive core of a respective one of the four leads 22, the middle terminal 30 of each row having been connected to the drain wires 24 in two of the jackets 20.
  • Each terminal receiving cavity 28 opens into a mating forward face 32, and a terminal receiving rear face 34, of the housing 26.
  • the housing 26 has opposed upper and lower lateral major faces 36 and opposed lateral minor faces 38.
  • Each minor face 38 has thereon proximate to the terminal receiving face 34, a pair of projecting upper and lower latch members 40. Multiple ribs 42 and 43 project from the minor faces 38, and extend from the mating face rearwardly. There projects rearwardly from the terminal receiving face 34, on each side of the two rows of cavities 28, and parallel with the major faces 36, a planar flange 44 supporting the weld tabs 31.
  • the rear housing block 10 comprises two superposed, identical, overmoulded insulative parts 46, shown in Figures 3-5 as being transparent, which are held together by means of dowel pins 48 snugly received in grooves 50 in minor lateral faces 52 of the parts 46.
  • Each rear housing 10 is more particularly described in US-A-5 346 412.
  • the housing parts 46 intimately surround at 54 the lead jackets 20, the exposed parts of the leads 22 and the drain wires 24, as well as the welding tabs 21.
  • an overmoulded planar latch arm 56 having a latch member receiving opening 58 receiving the latch members 40.
  • a lead jacket strain relief flange 60 projects rearwardly from each of the parts 46 of the housing 10, parallel to a major face 62 thereof.
  • a rearwardly facing shoulder 61 is defined between each part 46 of the housing 10 and the respective flange 60.
  • the minor faces 52 of the parts 46 are formed with rearwardly facing concave recesses 63.
  • the upper back shell part 14, Figure 2 which is elongate and is symmetrical about its longitudinal central plane, is of substantially U-shaped cross-section, comprising a base wall 64 from opposite longitudinal edges of which depend side walls 66, each having a forward side wall section 67, an intermediate side wall section 69 and a rear side wall section 71.
  • the base wall 64 has a forward end portion 68 of substantially the same area as the flanges 60 of the parts 46 of the housing 10.
  • the side wall sections 67 depend from the end portion 68.
  • the base wall 64 further has a rearwardly tapering intermediate portion 70 from which the side wall sections 69 depend, and a rear portion 72 from which the side wall sections 71 depend.
  • the portion 72 is of constant width, corresponding to the overall diameter of the cable 6.
  • a reversely bent spring latch 80 extends forwardly from the forward end of each side wall section 67 and comprises, as best seen in Figure 2, a planar root portion 82 coplanar with the respective side wall section 67 and the forward end of which is connected to one end of a spring bight 84.
  • the other end of each bight 84 is connected to a latch arm 86 extending substantially parallel to, and alongside, the respective side wall section 67.
  • Each latch arm 86 terminates in an inwardly bent stress relief tip 88 which is substantially parallel with the side wall section 69.
  • a pair of opposed latching ledges 90 project from opposite edges of each latch arm 86, outwardly of the plane thereof, between the bight 84 and the tip 88.
  • Each latching ledge 90 has a forwardly facing and inclined cam surface 91, and a rearwardly facing latching shoulder 93.
  • the back shell part 16, which is also elongate and of substantially U-shaped cross-section, comprises a base wall generally referenced 92 from opposite edges of which upstand side walls 94, each side wall 94 having a forward side wall section 96, an intermediate side wall section 98 and a rear side wall section 100.
  • the base wall 92 has a constant width forward portion 102, from which the side wall sections 96 upstand, a rearwardly tapered intermediate portion 104, from which the side wall sections 98 upstand, and a constant width rear portion 106 from which the side wall sections 100 upstand.
  • the widths of the base wall portions 102, 104 and 106 slightly exceed the widths of the base wall portions 68, 70 and 72, respectively, of the upper back shell part 14.
  • the back shell parts 14 and 16 may be made of metal or of some other electrically conductive material, for example a metallized synthetic resin.
  • the connector 8 is supplied with the bared ends of the cores of the leads 22, and the drain wires 24, welded to the welding tabs 31 of the respective terminals 30 as described above, and with the end portions of the cable jackets 20 of the two pairs separated from each other as best seen in Figure 3 having been stripped of the braid shield 18.
  • the two overmoulded parts 46 of the rear housing block 10 are separately molded in place with each latch member 40 of the connector 8 received in the overmoulded latch member receiving opening 58 of a respective overmoulded latch arm 56 of the housing 10 and each flange 44 of the connector 8 projecting into the housing 10, as indicated in Figure 2.
  • the strain relief flanges 60 surround the lead jackets 20 as shown in Figure 2.
  • the parts 46 of the housing 10 are then secured together by means of the dowel pins 48 which engage in the grooves 50 with a snap action, whereby the parts 46 are fixedly secured together.
  • the overmoulded flanges 60 are over-moulded as one piece with the shell 10 so that the overmoulded housing block 10 constitutes a lead strain relief module.
  • the back shell part 14 is then assembled to the housing block 10 with the forward edge of the base wall portion 68 against the shoulder 61 of the upper one of the parts 46 and with the rearward parts of the base wall portion 72 and the side wall sections 71 beneath the braid shield 18 of the cable 6, as will best be apparent from Figure 1.
  • the base wall portion 68 then lies on the top of the upper flange 60 and the side wall sections 67 depend beside the flanges 60.
  • the bights 84 of the latches 80 are nested in the complementarily shaped recesses 63 of the housing block 10, as shown in Figure 1.
  • the rearwardly tapered base wall portion 70 and its side wall sections 69 accommodate the rearward convergence of the separated lead jackets 20 and the unseparated parts of the jackets 20 lie beneath the base wall portion 72 and between its side wall sections 71.
  • the back shell part 16 is now assembled to the housing 10 with the forward edge of the base wall portion 102 against the shoulder 61 of the lower housing part 46.
  • the side wall sections 96, 98 and 100 receive between them the side wall sections 67 and 69 and the rear parts of the side wall sections 71, respectively, of the back shell part 14.
  • the rear end parts of the base wall portion 72 and of the side wall sections 71 of the back shell part 14 are received concentrically with a forward end of the braid shield 18, and between the clinching ears 108 which then project above the cable 6 and the contact lugs 74 and 110 lie in contiguous face to face relationship.
  • the ears 108 are clinched down by means of a suitable tool (not shown) to encircle and engage against the braid shield 18 of the cable 6.
  • the assembled back shield 12 is accordingly firmly secured to the cable 6 and the housing block 10, and the contact lugs 74 and 110 are urged against each other against the resilient action of the bights 76 and 112.
  • the back shell parts 14 and 16 are thereby securely coupled in electrically conductive relationship with each other and with the braid shield 18.
  • the stripped lengths of the lead jackets 20 are fully shielded rearwardly of the shoulders 61 of the housing 10.
  • Figure 3 is to a substantial extent diagrammatic.
  • Figure 3 a portion of an EMI shielded input part of a computer cabinet having a metal chassis 152 on which is a shielded plate 150.
  • a back plane comprising a substrate 154 upon which are mounted pin header receptacles 156A, 156B and 156C, Figures 3-5.
  • Each of these receptacles has two rows of pins 158, 160 (one row of which is shown in the receptacle 156A) soldered or press fit without solder to conductors (not shown) on the substrate 154.
  • each pin header receptacle is formed with internal keyways 161.
  • the shielding plate 150 is formed with through apertures 162A, 162B and 162C aligned with the receptacles 156A, 156B and 156C, respectively.
  • Figure 3 shows a first shielded cable assembly 2A located above the shielding plate 150 for insertion through the aperture 162A to mate the connector 8 of the assembly 2A with the pin header receptacle 156A.
  • the socket 29 of the central terminal 30 of each row mates with a respective pin 160 to ground the central terminal 30 and the sockets 29 of the remaining terminals 30 of each row mate with respective ones of the pins 158 to connect those terminals to signal current.
  • the insertion of the correct connector 8 into the correct receptacle is ensured if the ribs 42 and 43 of the connector 8 face toward respective keyways 161.
  • Figure 4 further shows a second cable assembly 2B when fully mated with the receptacle 156B.
  • the forward parts of the latches 80 are curved to register easily with and to pass into the aperture 162B of the shielding plate 150, the cam surfaces 91 of the latching ledges 90 engaging the edges of the aperture 162B, and so urging the latch arms 86 towards the respective side wall sections 98 against the action of the spring bights 84 until, the ledges 90 having passed through the aperture 162B, the latch arms 86 are permitted to resile outwardly whereby the shoulders 93 of the ledges 90 overlap the inner face of the shielding plate 150 so that the shielded cable assembly 2B is latched to the plate 150, in a fully mated position.
  • the back shell 12 protrudes slightly into the interior of the computer cabinet, which is EMI free, whereby all of the unshielded parts of the cable 6 which lie above the shielding plate 150 are fully shielded.
  • the latches 80 bridge across the space in the aperture between the back shell 12 and the plate 150, and serve to complete the shielding of the interior of the cabinet, afforded by the shielding plate 150 albeit that the aperture of the plate is greatly oversized with respect to the size of the base portions 68 and 102 of the back shell 12, that is to say with respect to the greatest width of the back shell 12 within the latches 80.
  • the housing 10 is substantially wider than the base portions 68 and 102 of the back shell 12, as a result of the presence of the grooves 50 for the dowel pins 48 and the recesses 63 and because the housing 10 is necessarily wider than the connector 8 in order to be capable of receiving it. Since the bights 84 of the latches 80 are lodged in the complementary recesses 63 of the housing 10, the latches 80 are guided through the aperture in the plate 150 without the risk of the bights 84 sustaining damage by stubbing against the plate 150.
  • FIG 8 further shows an auxiliary latch 210 and break away key 43' similar to 43.
  • Each latch 210 and break away key 43' is constructed according to the disclosure of US-A-5 346 412.
  • Figure 5 further shows a third shielded cable assembly 2C in its fully mated position, in association with an extraction tool 170 for the assembly 2C.
  • the tool 170 comprises a yoke having a pair of opposed legs 172 for receiving the upper part of the assembly 2C between them.
  • the legs 172 have inner cam surfaces 174 diverging towards the free ends of the legs 172 and terminating in stop shoulders 176. Above the cam surfaces 174 the legs 172 have grooves 178 into which the lugs 74 and 110 of the back shell parts 14 and 16 can be snap fitted.
  • the tool 170 In order to unmate the shielded cable assembly from the receptacle 156C, the tool 170 is moved down over the cable assembly as shown, so that the cam surfaces 174 engage the latch arms 86 of the latches 80 until the shoulders 176 bottom on the shielding plate 150, the lugs 74 and 110 being received in the grooves 178.
  • the latch arms 86 are thereby forced resiliently inwardly by the cam surfaces 174 so that the latching ledges 90 are moved into alignment with the aperture 162C.
  • the latches 80 having been so released from the shielding plate 150, the tool 70 can be raised to unmate the connector 8 with the receptacle 156C to withdraw it from the computer cabinet.
  • the stress relief tips 88 serve to relieve stress on the latch arms 86 by abutment with the side wall sections 98 of the back shell part 16.
  • the invention can comprise any number of contact positions.
  • a second, twenty position, embodiment of the invention will now be described with particular reference to Figures 7 to 10, in which parts having the same function or a similar function to those described above bear the same reference numerals but with the addition of at least one prime symbol.
  • the forward housing 26' of the forward electrical connector 8' of a shielded electrical cable assembly 2' has four rows of five terminal receiving cavities 28' each opening into the mating forward face 32' of the housing 26' and into the rear face 34' thereof and each containing a respective electrical terminal 30'.
  • a shroud 200 projecting from the rear face 34' for receiving the rear insulating housing 10' has three continuous sides 202, 204 and 206 which are extensions of the two major faces 36' and the minor face 38' of the forward housing 26', respectively.
  • the remaining side 208 of the shroud 200 comprises a latch arm 210 pivoted to the housing 26' at its forward end and having a latching nose 212.
  • the rear housing block 10' comprises four superposed, housing parts 46' and 46" which are held together by the overmoulded insulation material 214. Exposed parts of the cables 20 are housed in openings 218 (two of which are shown) in the upper and lower housing parts 46". These openings 218 provide clearances for tooling, not shown, that hold the cables 20 in place during an overmoulding operation.
  • Each housing part 46' and 46" has on one side a latching shoulder 220 with which the latch arm 210 of the forward housing 26' is latchingly engageable. The rearward end of the shroud abuts stabilizing shoulders 221 on the housing parts 46' and 46" of the rear housing block 10'.
  • each housing part 46' and 46" There projects rearwardly from each housing part 46' and 46" a lead jacket strain relief flange 60'.
  • a rearwardly facing back shell stop shoulder 61' is defined between each of the housing parts 46" and its flange 60'.
  • the housing parts 46' and 46" cooperate to define a forwardly and rearwardly open cavity 54 through which leads 22' and drain wires 24' of a shielded cable 6', to which leads and drain wires, welding tabs 31' of the terminals 30' have been molded to respective wires and, extend rearwardly.
  • the tabs 31' also extend into the cavity. Since there are four rows of terminals 30', each of the flanges 60' of the housing parts 46' extends between two rows of the jackets 20' of the leads and drain wires.
  • each row of jackets 20' comprises two jackets 20'.
  • the housing parts 46' and 46" cooperate to define concave recesses 63' receiving the bights 84' of the back shell latches 80.
  • the shielding back shell 12' is similar to the back shell 12 of the first embodiment excepting in the following particulars.
  • the side walls 66' of the upper back shell part 14' and the side walls 94' of the lower back shell part 16' are of twice the height of the corresponding side walls 66 and 94 of back shell parts 14 and 16 of the first embodiment, the latches 80' being of twice the width of the latches 80 of the first embodiment.
  • the contact lugs 74 of the first embodiment are omitted, the side wall sections 71' and 100' being continuous up to the rear ends of the back shell parts 14' and 16', respectively, and the clinching ears 108' are substantially shorter than the clinching ears 108 of the back shell part 16 of the first embodiment ( Figure 10).
  • the upper back shell part 14' is received in the lower back shell part 16' with the rear end portion 71', 72' of the upper back shell part 14' beneath the braid shield 18' of the cable 6' and the clinching ears 109' projecting from windows 111' and clinched down against the vertical ears 108' of the shield 18' that project toward and partially into the windows 111' together with portions of the braid as best seen in Figure 10, whereby the rear portion of the assembly 2' is fully shielded and with electrical contact of the shells and the braid shields 18'.
  • a heat shrinkable sleeve 125 (Figure 5) threaded onto the cable 6' is pulled down so as to cover the clinched connection between the back shell parts and the cable shield 18' and a portion of the back shell parts forward of the clinched connection.
  • the sleeve 125 is then heated securely to grip frayed ends of the braid.
  • the shell 12' itself provide strain relief for the cable 6'.
  • the housing parts 46' and 46" are assembled to the forward connector 8' to provide a strain relief module, before the assembly of the back shell parts 14' and 16' to the rear housing 10', as follows.
  • the flange 60' of one of the housing parts 46" is inserted laterally between the jackets 20' of the top row and the next adjacent row of jackets 20', the flange 60' of the other housing part 46" is inserted laterally between the two bottom rows of jackets 20', the flange 60' of one of the two housing parts 46" is positioned on the jackets 20' of the top row and the flange 60' of the other housing part 46" is positioned under the jackets 20' of the bottom row of jackets 20'.
  • the housing parts 46' and 46" are overmoulded together as one piece then latched into the shroud 200 of the forward housing 26' and are secured together to constitute the rear housing block 10' by means of the fasteners 214.
  • the flanges 60' are overmoulded as one piece with the housing parts 46' and 46", after which the back shell parts 14' and 16' are assembled to the housing block 10'.
  • the ribs 42' provide polarizing keys.
  • the ribs 43' are latches, latching the forward housing 26' to the overmoulded part 46' and break away keys, constructed and assembled as described in US-A-5 346 412.
  • FIG 8 shows an EMI shielded part of a computer cabinet, which is similar to that shown in Figure 3 and in which parts corresponding to those of Figure 3 bear the same reference numerals but with the addition of a prime symbol.
  • the cabinet has a cover 250.
  • a first shielded electrical cable assembly 2'A is shown positioned for mating with a twenty position pin header receptacle 156A' with the cover 250 removed.
  • a second shielded electrical cable assembly 2'B is shown mated with a twenty position pin header assembly 156B' with the cover 250 replaced.
  • the cable 6' of the assembly 2'B has been bent down to accommodate the cover 250, thereby resulting in some tensile stress on the cable.
  • the connections between the terminals 30' and the leads 22' and the drain wires 24' are, however, protected by the strain relief means described above.
  • the flanges 60' lie just below the shielding plate 150' for improved shielding of the unshielded jackets 20' containing the leads 22'.

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Description

This invention relates to a shielded electrical connector assembly, especially for insertion into an aperture in a shielding plate to mate with a header. The invention also relates to a back shield for such an assembly.
US patent 5,009,614 discloses an electrical cable assembly comprising an insulating housing block, conductive electrical contacts of the housing block being connected to corresponding signal wires of a cable. The housing block is received in an insulating housing which is in turn received in an electrically conductive shielding shell. The contacts project from the housing in which the housing block is received, the housing having a mating face facing outwardly of the conductive shell.
US patent 4,605,276 discloses a co-axial cable connector comprising a first housing in which electrical terminals connected to respective co-axial cables are received and a second housing receiving the first housing. A cable strain relief member for the cables, has a latch member thereon, the latch member engaging in a latching opening of the second housing when the first housing is received therein, to secure the strain relief member against the cables.
US patent 4,984,992 discloses a cable connector comprising a housing block and an electrical cable having a signal wire connected to a corresponding signal contact and at least one reference wire connected to a reference conductor extending beside the signal contact. A housing coupled to the housing block receives the signal contact in one of multiple contact positions in the housing and a reference contact received in the housing is connec ed to the reference conductor.
EP-A-0 224 200 discloses an electrical connector assembly for termination to a shielded cable having forward and rearward insulation housing portions. The forward insulative housing contains electrical terminals, whereas the rearward insulative housing is secured to the forward housing portion and surrounds the leads of the shielded cable. A back shell is clinchable to the shield of the shielded cable.
US patent 4,506,940 discloses an intercard connector system in which a connector is matable with a circuit board mounted header assembly. A connector has a plurality of terminals each having a first end profiled to engage a conductor and an opposite end profiled to engage a pin terminal of the header assembly.
It is an object of the present invention to provide a shielded electrical cable assembly which is insertable through an aperture in a shielding plate, for example a shielded computer cabinet, to mate with a header therein, the electrical assembly being shielded to the extent that it projects from the shielding plate and having built in lead strain relief means so that the assembly can be un-mated with the header by pulling it away therefrom.
The object is achieved by a shielded electrical connector assembly with the features of claim 1 or claim 10.
With the strain relief members overmoulded to the leads and the back shells assembled to the rear housing and clinched to the cable shield, the shielded cable assembly can be inserted through an aperture in a shielding plate, for example in a shielded computer cabinet, to mate the forward electrical connector with a header beneath the shielding plate, with the greater part of the shield projecting above the shielding plate. Thus those parts of the leads which are contained in the back shell and from which the cable shield will have been stripped, are fully shielded, the remainder of the cable assembly being below the shielding plate and being, therefore, adequately shielded. By virtue of the strain relief members which have been overmoulded to the leads of the shielded cable, the forward electrical connector can be unmated with the header by pulling on the shielded cable, without the risk of the connections between the terminals and the leads being disturbed and the cable may be manipulated to lead it from the computer cabinet when the shielded cable assembly is mated with the header.
Appropriately, the back shell is provided with latches for latching it in the aperture in the shielding plate, the latches being so configured as to engage the edges of the aperture and so prevent external electromagnetic interference (EMI) from penetrating beneath the shielding plate by way of the aperture.
For ease in locating the strain relief members relative to the leads for overmoulding thereto, the rear housing is preferably made in a plurality of parts, for example two or four parts, each part having a planar overmoulded strain relief member projecting rearwardly from the rear housing part.
According to preferred embodiments described herein, the latches project from the forward end of the first back shell part and are reversely bent so that latch arms of the latches lie beside, and in spaced relationship with, the first back shell part, the latch arms being provided with latching ledges projecting outwardly therefrom and thus away from the first back shell part. The rear housing will usually, necessarily, be wider than the assembled back shell so that the aperture in the shielding plate must be commensurately wider. The latches are conductive and serve to fill the clearances between the aperture and the shielding shell.
Preferred embodiments of the present invention will now be described by way of example with reference to the accompanying drawings.
  • Figure 1 is an isometric view of a ten position shielded electrical cable assembly according to a first embodiment of the invention, comprising a braid shielded electrical cable terminated to a shielded electrical connector assembly having a back shell clinched to the cable shield;
  • Figure 2 is an exploded isometric view of the connector assembly applied to the back shell before the shell is clinched to the cable shield;
  • Figure 3 is a partly diagrammatic, fragmentary, elevational view shown partly in section, of part of a computer cabinet comprising a plurality of pin headers, a first shielded cable assembly according to Figure 1 being shown prior to being mated with a first pin header;
  • Figure 4 is a view similar to Figure 3, showing a second shielded cable assembly according to Figure 1 being shown when mated with a second pin header;
  • Figure 5 is a view similar to Figure 3, showing a third shielded cable assembly according to Figure 1 being shown when mated with a third pin header and about to be unmated therefrom by means of an extractor tool;
  • Figure 6 is a view taken on the lines 6-6 of Figure 3.
  • Figure 7 is a similar view to that of Figure 1 but showing a second embodiment of a shielded electrical cable assembly, this being a twenty position assembly;
  • Figure 8 is a fragmentary view shown partly in section, of part of a further computer cabinet comprising a plurality of pin headers, a first shielded cable assembly according to Figure 7 being shown prior to mating with a first pin header and a second shielded cable assembly according to Figure 7 being shown as mated with a second pin header;
  • Figure 9 is a view taken on the lines 9-9 of Figure 8; and
  • Figure 10 is a fragmentary exploded isometric view of the rear end portion of a block shell of the assembly of Figures 7 to 9.
  • The first embodiment will now be described with reference to Figures 1 to 6. A shielded electrical cable assembly 2 comprises an electrical connector assembly 4 and a braid shielded electrical cable 6, as shown in Figure 1.
    The connector assembly 4 comprises a forward electrical connector 8, a rigid, insulative rear housing block 10 mating with the connector 8, and a two-part EMI shielding back shell 12 comprising an upper back shell part 14 and a lower back shell part 16, each stamped and formed from a single piece of sheet metal stock.
    The cable 6 comprises an outer braid shield 18, which may be of tin plated copper, enclosing two pairs of insulating lead jackets 20 each enclosing two insulated signal leads 22 and a drain wire 24 (see Figures 3 and 6). The braid shield 18 extends along the jackets, but a front end of the braid shield 20 is to the rear of the leads 22 that project from the jackets 20.
    The forward electrical connector 8, Figs. 1-3, comprises an insulative forward housing 26 having two superposed rows of five terminal receiving cavities 28 each having secured therein an electrical socket terminal 30 comprising a forward pin socket 29 and a rear welding tab 31. As will be apparent from Figure 3, the welding tab 31 of the two outer terminals 30 of each row have each been connected to the stripped end of the electrically conductive core of a respective one of the four leads 22, the middle terminal 30 of each row having been connected to the drain wires 24 in two of the jackets 20. Each terminal receiving cavity 28 opens into a mating forward face 32, and a terminal receiving rear face 34, of the housing 26. The housing 26 has opposed upper and lower lateral major faces 36 and opposed lateral minor faces 38. Each minor face 38 has thereon proximate to the terminal receiving face 34, a pair of projecting upper and lower latch members 40. Multiple ribs 42 and 43 project from the minor faces 38, and extend from the mating face rearwardly. There projects rearwardly from the terminal receiving face 34, on each side of the two rows of cavities 28, and parallel with the major faces 36, a planar flange 44 supporting the weld tabs 31.
    The rear housing block 10 comprises two superposed, identical, overmoulded insulative parts 46, shown in Figures 3-5 as being transparent, which are held together by means of dowel pins 48 snugly received in grooves 50 in minor lateral faces 52 of the parts 46. Each rear housing 10 is more particularly described in US-A-5 346 412. The housing parts 46 intimately surround at 54 the lead jackets 20, the exposed parts of the leads 22 and the drain wires 24, as well as the welding tabs 21. There projects forwardly from each of the minor lateral faces 52, an overmoulded planar latch arm 56 having a latch member receiving opening 58 receiving the latch members 40. A lead jacket strain relief flange 60 projects rearwardly from each of the parts 46 of the housing 10, parallel to a major face 62 thereof. A rearwardly facing shoulder 61 is defined between each part 46 of the housing 10 and the respective flange 60. Forwardly of the grooves 50, the minor faces 52 of the parts 46 are formed with rearwardly facing concave recesses 63.
    The upper back shell part 14, Figure 2, which is elongate and is symmetrical about its longitudinal central plane, is of substantially U-shaped cross-section, comprising a base wall 64 from opposite longitudinal edges of which depend side walls 66, each having a forward side wall section 67, an intermediate side wall section 69 and a rear side wall section 71. The base wall 64 has a forward end portion 68 of substantially the same area as the flanges 60 of the parts 46 of the housing 10. The side wall sections 67 depend from the end portion 68. The base wall 64 further has a rearwardly tapering intermediate portion 70 from which the side wall sections 69 depend, and a rear portion 72 from which the side wall sections 71 depend. The portion 72 is of constant width, corresponding to the overall diameter of the cable 6. There extend laterally outwardly of the end portion 72, substantially centrally of its length, opposite contact lugs 74 connected to the wall portion 72 by way of resilient bights 76 disposed in cutouts 78 in the side wall sections 71. A reversely bent spring latch 80 extends forwardly from the forward end of each side wall section 67 and comprises, as best seen in Figure 2, a planar root portion 82 coplanar with the respective side wall section 67 and the forward end of which is connected to one end of a spring bight 84. The other end of each bight 84 is connected to a latch arm 86 extending substantially parallel to, and alongside, the respective side wall section 67. Each latch arm 86 terminates in an inwardly bent stress relief tip 88 which is substantially parallel with the side wall section 69. A pair of opposed latching ledges 90 project from opposite edges of each latch arm 86, outwardly of the plane thereof, between the bight 84 and the tip 88. Each latching ledge 90 has a forwardly facing and inclined cam surface 91, and a rearwardly facing latching shoulder 93. The back shell part 16, which is also elongate and of substantially U-shaped cross-section, comprises a base wall generally referenced 92 from opposite edges of which upstand side walls 94, each side wall 94 having a forward side wall section 96, an intermediate side wall section 98 and a rear side wall section 100. The base wall 92 has a constant width forward portion 102, from which the side wall sections 96 upstand, a rearwardly tapered intermediate portion 104, from which the side wall sections 98 upstand, and a constant width rear portion 106 from which the side wall sections 100 upstand. The widths of the base wall portions 102, 104 and 106 slightly exceed the widths of the base wall portions 68, 70 and 72, respectively, of the upper back shell part 14. There upstand from the edges of the base wall portion 106, rearwardly of the side wall sections 100, opposed, planar, clinching ears 108 which project substantially above the side walls 94. Between the side wall sections 100 and the crimping ears 108 there project laterally outwardly of the base portion 106, and beyond the side wall sections 100, opposed contact lugs 110 connected to the edges of the base wall portion 106 by way of resilient bights 112. The back shell parts 14 and 16 may be made of metal or of some other electrically conductive material, for example a metallized synthetic resin.
    The manner in which the shielded cable assembly 2 is put together will now be described. The connector 8 is supplied with the bared ends of the cores of the leads 22, and the drain wires 24, welded to the welding tabs 31 of the respective terminals 30 as described above, and with the end portions of the cable jackets 20 of the two pairs separated from each other as best seen in Figure 3 having been stripped of the braid shield 18. The two overmoulded parts 46 of the rear housing block 10 are separately molded in place with each latch member 40 of the connector 8 received in the overmoulded latch member receiving opening 58 of a respective overmoulded latch arm 56 of the housing 10 and each flange 44 of the connector 8 projecting into the housing 10, as indicated in Figure 2. The strain relief flanges 60 surround the lead jackets 20 as shown in Figure 2. The parts 46 of the housing 10 are then secured together by means of the dowel pins 48 which engage in the grooves 50 with a snap action, whereby the parts 46 are fixedly secured together. The overmoulded flanges 60 are over-moulded as one piece with the shell 10 so that the overmoulded housing block 10 constitutes a lead strain relief module. The back shell part 14 is then assembled to the housing block 10 with the forward edge of the base wall portion 68 against the shoulder 61 of the upper one of the parts 46 and with the rearward parts of the base wall portion 72 and the side wall sections 71 beneath the braid shield 18 of the cable 6, as will best be apparent from Figure 1. The base wall portion 68 then lies on the top of the upper flange 60 and the side wall sections 67 depend beside the flanges 60. The bights 84 of the latches 80 are nested in the complementarily shaped recesses 63 of the housing block 10, as shown in Figure 1. The rearwardly tapered base wall portion 70 and its side wall sections 69 accommodate the rearward convergence of the separated lead jackets 20 and the unseparated parts of the jackets 20 lie beneath the base wall portion 72 and between its side wall sections 71. The back shell part 16 is now assembled to the housing 10 with the forward edge of the base wall portion 102 against the shoulder 61 of the lower housing part 46. The side wall sections 96, 98 and 100 receive between them the side wall sections 67 and 69 and the rear parts of the side wall sections 71, respectively, of the back shell part 14. The rear end parts of the base wall portion 72 and of the side wall sections 71 of the back shell part 14 are received concentrically with a forward end of the braid shield 18, and between the clinching ears 108 which then project above the cable 6 and the contact lugs 74 and 110 lie in contiguous face to face relationship. When the back shell parts 14 and 16 have been assembled as described above, the ears 108 are clinched down by means of a suitable tool (not shown) to encircle and engage against the braid shield 18 of the cable 6. The assembled back shield 12 is accordingly firmly secured to the cable 6 and the housing block 10, and the contact lugs 74 and 110 are urged against each other against the resilient action of the bights 76 and 112. The back shell parts 14 and 16, are thereby securely coupled in electrically conductive relationship with each other and with the braid shield 18. The stripped lengths of the lead jackets 20 are fully shielded rearwardly of the shoulders 61 of the housing 10.
    An example of the commercial use of the shielded cable assembly 2 will now be described with particular reference to Figure 3, which is to a substantial extent diagrammatic. There is shown in Figure 3, a portion of an EMI shielded input part of a computer cabinet having a metal chassis 152 on which is a shielded plate 150. Within the cabinet is a back plane comprising a substrate 154 upon which are mounted pin header receptacles 156A, 156B and 156C, Figures 3-5. Each of these receptacles has two rows of pins 158, 160 (one row of which is shown in the receptacle 156A) soldered or press fit without solder to conductors (not shown) on the substrate 154. The center pin 160 of each row is soldered to a ground conductor, with the remaining pins 158 of each row being soldered to respective signal conductors. The housing of each pin header receptacle is formed with internal keyways 161. The shielding plate 150 is formed with through apertures 162A, 162B and 162C aligned with the receptacles 156A, 156B and 156C, respectively.
    Figure 3 shows a first shielded cable assembly 2A located above the shielding plate 150 for insertion through the aperture 162A to mate the connector 8 of the assembly 2A with the pin header receptacle 156A. In the mated condition of the shielded cable assembly, the socket 29 of the central terminal 30 of each row mates with a respective pin 160 to ground the central terminal 30 and the sockets 29 of the remaining terminals 30 of each row mate with respective ones of the pins 158 to connect those terminals to signal current. The insertion of the correct connector 8 into the correct receptacle is ensured if the ribs 42 and 43 of the connector 8 face toward respective keyways 161.
    Figure 4 further shows a second cable assembly 2B when fully mated with the receptacle 156B. It will be apparent from this part of Figure 4, that during the mating operation, the forward parts of the latches 80 are curved to register easily with and to pass into the aperture 162B of the shielding plate 150, the cam surfaces 91 of the latching ledges 90 engaging the edges of the aperture 162B, and so urging the latch arms 86 towards the respective side wall sections 98 against the action of the spring bights 84 until, the ledges 90 having passed through the aperture 162B, the latch arms 86 are permitted to resile outwardly whereby the shoulders 93 of the ledges 90 overlap the inner face of the shielding plate 150 so that the shielded cable assembly 2B is latched to the plate 150, in a fully mated position. In this fully mated position, the back shell 12 protrudes slightly into the interior of the computer cabinet, which is EMI free, whereby all of the unshielded parts of the cable 6 which lie above the shielding plate 150 are fully shielded. At the same time, by virtue of their reversely bent planar shape, the latches 80 bridge across the space in the aperture between the back shell 12 and the plate 150, and serve to complete the shielding of the interior of the cabinet, afforded by the shielding plate 150 albeit that the aperture of the plate is greatly oversized with respect to the size of the base portions 68 and 102 of the back shell 12, that is to say with respect to the greatest width of the back shell 12 within the latches 80. Said oversize is needed because the housing 10 is substantially wider than the base portions 68 and 102 of the back shell 12, as a result of the presence of the grooves 50 for the dowel pins 48 and the recesses 63 and because the housing 10 is necessarily wider than the connector 8 in order to be capable of receiving it. Since the bights 84 of the latches 80 are lodged in the complementary recesses 63 of the housing 10, the latches 80 are guided through the aperture in the plate 150 without the risk of the bights 84 sustaining damage by stubbing against the plate 150.
    Figure 8 further shows an auxiliary latch 210 and break away key 43' similar to 43. Each latch 210 and break away key 43' is constructed according to the disclosure of US-A-5 346 412.
    Figure 5 further shows a third shielded cable assembly 2C in its fully mated position, in association with an extraction tool 170 for the assembly 2C. The tool 170 comprises a yoke having a pair of opposed legs 172 for receiving the upper part of the assembly 2C between them. The legs 172 have inner cam surfaces 174 diverging towards the free ends of the legs 172 and terminating in stop shoulders 176. Above the cam surfaces 174 the legs 172 have grooves 178 into which the lugs 74 and 110 of the back shell parts 14 and 16 can be snap fitted. In order to unmate the shielded cable assembly from the receptacle 156C, the tool 170 is moved down over the cable assembly as shown, so that the cam surfaces 174 engage the latch arms 86 of the latches 80 until the shoulders 176 bottom on the shielding plate 150, the lugs 74 and 110 being received in the grooves 178. The latch arms 86 are thereby forced resiliently inwardly by the cam surfaces 174 so that the latching ledges 90 are moved into alignment with the aperture 162C. The latches 80 having been so released from the shielding plate 150, the tool 70 can be raised to unmate the connector 8 with the receptacle 156C to withdraw it from the computer cabinet. The stress relief tips 88 serve to relieve stress on the latch arms 86 by abutment with the side wall sections 98 of the back shell part 16.
    The invention can comprise any number of contact positions. By way of example, a second, twenty position, embodiment of the invention will now be described with particular reference to Figures 7 to 10, in which parts having the same function or a similar function to those described above bear the same reference numerals but with the addition of at least one prime symbol. In this embodiment the forward housing 26' of the forward electrical connector 8' of a shielded electrical cable assembly 2' has four rows of five terminal receiving cavities 28' each opening into the mating forward face 32' of the housing 26' and into the rear face 34' thereof and each containing a respective electrical terminal 30'. A shroud 200 projecting from the rear face 34' for receiving the rear insulating housing 10', has three continuous sides 202, 204 and 206 which are extensions of the two major faces 36' and the minor face 38' of the forward housing 26', respectively. The remaining side 208 of the shroud 200 comprises a latch arm 210 pivoted to the housing 26' at its forward end and having a latching nose 212.
    The rear housing block 10' comprises four superposed, housing parts 46' and 46" which are held together by the overmoulded insulation material 214. Exposed parts of the cables 20 are housed in openings 218 (two of which are shown) in the upper and lower housing parts 46". These openings 218 provide clearances for tooling, not shown, that hold the cables 20 in place during an overmoulding operation. Each housing part 46' and 46" has on one side a latching shoulder 220 with which the latch arm 210 of the forward housing 26' is latchingly engageable. The rearward end of the shroud abuts stabilizing shoulders 221 on the housing parts 46' and 46" of the rear housing block 10'. There projects rearwardly from each housing part 46' and 46" a lead jacket strain relief flange 60'. A rearwardly facing back shell stop shoulder 61' is defined between each of the housing parts 46" and its flange 60' The housing parts 46' and 46" cooperate to define a forwardly and rearwardly open cavity 54 through which leads 22' and drain wires 24' of a shielded cable 6', to which leads and drain wires, welding tabs 31' of the terminals 30' have been molded to respective wires and, extend rearwardly. The tabs 31' also extend into the cavity. Since there are four rows of terminals 30', each of the flanges 60' of the housing parts 46' extends between two rows of the jackets 20' of the leads and drain wires. The flanges 60' of the housing parts 64" extend over the top and bottom rows of the jackets 20'. As will be described below each of the flanges 60' has been overmoulded onto the jackets 20' of a respective row. As in the first embodiment each row of jackets 20' comprises two jackets 20'. The housing parts 46' and 46" cooperate to define concave recesses 63' receiving the bights 84' of the back shell latches 80.
    The shielding back shell 12' is similar to the back shell 12 of the first embodiment excepting in the following particulars. The side walls 66' of the upper back shell part 14' and the side walls 94' of the lower back shell part 16' are of twice the height of the corresponding side walls 66 and 94 of back shell parts 14 and 16 of the first embodiment, the latches 80' being of twice the width of the latches 80 of the first embodiment. The contact lugs 74 of the first embodiment are omitted, the side wall sections 71' and 100' being continuous up to the rear ends of the back shell parts 14' and 16', respectively, and the clinching ears 108' are substantially shorter than the clinching ears 108 of the back shell part 16 of the first embodiment (Figure 10).
    As in the first embodiment the upper back shell part 14' is received in the lower back shell part 16' with the rear end portion 71', 72' of the upper back shell part 14' beneath the braid shield 18' of the cable 6' and the clinching ears 109' projecting from windows 111' and clinched down against the vertical ears 108' of the shield 18' that project toward and partially into the windows 111' together with portions of the braid as best seen in Figure 10, whereby the rear portion of the assembly 2' is fully shielded and with electrical contact of the shells and the braid shields 18'. In the present embodiment, a heat shrinkable sleeve 125 (Figure 5) threaded onto the cable 6' is pulled down so as to cover the clinched connection between the back shell parts and the cable shield 18' and a portion of the back shell parts forward of the clinched connection. The sleeve 125 is then heated securely to grip frayed ends of the braid. The shell 12' itself provide strain relief for the cable 6'.
    The housing parts 46' and 46" are assembled to the forward connector 8' to provide a strain relief module, before the assembly of the back shell parts 14' and 16' to the rear housing 10', as follows.
    The flange 60' of one of the housing parts 46" is inserted laterally between the jackets 20' of the top row and the next adjacent row of jackets 20', the flange 60' of the other housing part 46" is inserted laterally between the two bottom rows of jackets 20', the flange 60' of one of the two housing parts 46" is positioned on the jackets 20' of the top row and the flange 60' of the other housing part 46" is positioned under the jackets 20' of the bottom row of jackets 20'. The housing parts 46' and 46" are overmoulded together as one piece then latched into the shroud 200 of the forward housing 26' and are secured together to constitute the rear housing block 10' by means of the fasteners 214. The flanges 60' are overmoulded as one piece with the housing parts 46' and 46", after which the back shell parts 14' and 16' are assembled to the housing block 10'. The ribs 42' provide polarizing keys. The ribs 43' are latches, latching the forward housing 26' to the overmoulded part 46' and break away keys, constructed and assembled as described in US-A-5 346 412.
    Figure 8 shows an EMI shielded part of a computer cabinet, which is similar to that shown in Figure 3 and in which parts corresponding to those of Figure 3 bear the same reference numerals but with the addition of a prime symbol. The cabinet has a cover 250. As shown in Figure 6 a first shielded electrical cable assembly 2'A is shown positioned for mating with a twenty position pin header receptacle 156A' with the cover 250 removed. A second shielded electrical cable assembly 2'B is shown mated with a twenty position pin header assembly 156B' with the cover 250 replaced. The cable 6' of the assembly 2'B has been bent down to accommodate the cover 250, thereby resulting in some tensile stress on the cable. The connections between the terminals 30' and the leads 22' and the drain wires 24' are, however, protected by the strain relief means described above. The flanges 60' lie just below the shielding plate 150' for improved shielding of the unshielded jackets 20' containing the leads 22'.

    Claims (20)

    1. A shielded electrical connector assembly, (2,2',2'A) for termination to shielded cable (6,6') the assembly having a forward insulative housing (26,26') containing electrical terminals (30,30') a rear insulative housing block (10,10') securable to the forward housing (26,26') and surrounding the leads (22,22') of the shielded cable (6,6'), and a back shell (12,12') clinchable to the shield (18,18') of the shielded cable (6,6') ; characterized in that;
         the rear insulative housing block (10,10') has at least one lead strain relief member (60,60') projecting rearwardly therefrom overmoulded to said leads (22,22'), with the back shell having first and second back shell parts (14,16 and 14', 16') securable about the strain relief member (60,60') or members (60,60') and the leads (22,22').
    2. An assembly as claimed in claim 1, further characterized by; a pair of opposed reversely bent latches (80,80') on one of the back shell parts (14,16 and 14',16'), each latch (80,80') having a root portion (82) projecting forwardly from the one back shell part (14,14'), a bight (84,84') connected at one end to a forward end of the root portion (82), and a latch arm (86) connected to the other end of the bight (84,84') and extending rearwardly beside the one back shell part (14,14') and having at least one outwardly projecting latching ledge (90,90') thereon.
    3. An assembly as claimed in claim 2, wherein the rear housing block (10,10') is formed with a pair of opposed, rearwardly facing concave recesses (63,63') each for receiving the bight (84,84') of a respective one of the latches (80,80').
    4. An assembly as claimed in claim 1, wherein the rear housing block (10,10') comprises a plurality of housing parts (46,46',46"), each strain relief member (60,60') is a planar flange (60,60') projecting rearwardly from a respective one of the housing parts (46,46',46") and, the rear housing parts (46,46',46") being securable together, with the planar flanges (60,60') in opposed parallel relationship, on opposite sides of rows of the leads (22,22') of the shielded cable (6,6').
    5. An assembly as claimed in claim 4, wherein the assembly comprises fasteners (48), the rear housing parts (46,46',46") having grooves (50) for receiving the fasteners (48) to secure the rear housing parts (46,46',46") together.
    6. An assembly as claimed in claim 4, wherein each of the rear housing parts (46,46',46") is formed with a groove (50) in each of two opposite sides thereof, the housing parts (46,46',46") being arrangeable in superposed relationship, with each groove (50) of one housing part (46,46',46") in alignment with a corresponding groove (50) of the other housing part (46,46',46"), the assembly further comprising a pair of pins (48,48) each of which is insertable into a respective pair of the grooves (50,50), when aligned with each other, to secure the rear housing parts (46,46',46") in their superposed relationship.
    7. An assembly as claimed in claim 1, wherein the forward insulative housing (26,26') has spaced, parallel faces (38,208) projecting rearwardly, the forward insulative housing (26,26')being securable to the rear insulative housing block (10,10') by means of cooperating latch parts (40,56,210,220) on said parallel faces (38,208) and said rear insulative housing block (10,10').
    8. An assembly as claimed in claim 7, wherein the rear insulative housing block (10') comprises a plurality of parts (46,46',46") which are securable together in superposed relationship, each said part (46,46',46") having a latching shoulder (220), the forward insulative housing (26') having latch arms (210) for latchingly engaging said latching shoulders (220) of the rear insulative housing block (10'), the forward insulative housing (26') having a shroud (200) for receiving the rear housing block (10').
    9. An assembly as claimed in claim 1, wherein each back shell part (14,16 and 14',16') is of substantially U-shaped cross section having a base wall (64,92), and side walls (66,66',94,94') projecting normally from opposite edges of the base wall (64,92), the side walls (66,66'), of a first back shell part (14,14') being receivable between the side walls (94,94') of a second back shell part (16,16') the first back shell part (14,14') having a rear portion (72,72') for insertion beneath the shield (18,18') of the shielded cable (6,6'), and the second back shell part (16,16') having opposed clinching ears (108,108') projecting beyond the side walls (94,94') for clinching to the shield (18,18') of the shielded cable (6,6').
    10. A shielded electrical connector assembly (2, 2', 2'A) for insertion into an aperture (162A, 162B, 162C) in a shielding plate (150,150') from one side thereof to mate with a header receptacle (156A, 156B, 156C, 155A', 156B') on the other side of the shielding plate (150, 150'), the connector assembly (2,2') having a forward insulative housing (26,26') containing electrical terminals (30,30'), a rear insulative housing block (10,10') secured to the forward insulative housing (26,26') and a back shell (12,12') clinchable to the shield (18,18') of the shielded cable (6,6') and through which leads (22,22') of a shielded cable (6,6') extend,
         characterized in that;
      said rear insulative housing block (10,10') being overmoulded to unshielded portions of the leads (22,22') of the shielded cable (6,6') to provide a strain relief module, with a shielding back shell (12,12') secured about the strain relief members (60,60') of the rear insulated housing block (10,10') and the leads (22,22') of the shielded cable (6,6'), a rearward portion of the shielding back shell (12,12') being secured to the shielding (18,18') of the shielded cable (6,6') whereby the unshielded portions of the leads (22,22') are shielded by the back shell (12,12'), and projecting forwardly from a forward edge of the back shell (12,12') a pair of latches (80,80') disposed on opposite sides of the back shell (12,12'), the latches (80,80') having latch arms (86) that overlie the back shell (12,12') rearwardly of the forward edge thereof.
    11. An assembly as claimed in claim 10, wherein each latch arm (86) has a latching ledge (90) projecting outwardly thereof away from the corresponding back shell part (14,14'), the latching ledges (90) being engageable with said other side of the shielding plate (150,150') with the latch arms (86) engaging opposite edges of the aperture (162A, 162B, 162C) in the shielding plate (150, 150'), and with the forward edge of the back shell (12, 12') positioned on said other side of the shielding plate (150,150').
    12. An assembly as claimed in claim 10, wherein the back shell (12,12') comprises first and second back shell parts (14,16 and 14',16'), the first back shell part (14,14') being received in the second back shell part (16,16') and having a rearward portion extending beneath the shield (18,18') of the shielded cable (6,6'), the second back shell part (16,16') having a pair of clinching portions (108,108') and the shield (18,18') of the shielded cable (6,6') being engaged between the clinching portions (108,108') and the rearward portion of the first back shell part (14,14').
    13. An assembly as claimed in claim 10, wherein each latch (80,80') comprises a root portion (82) projecting from the forward edge of the back shell (12, 12') and a bight (84,84') extending outwardly of the back shell (12,12') and connecting the root portion (82) to the latch arm (86) of the latch (80,80'), the rear insulative housing block (10,10') having lateral recesses (63,63') each receiving a respective one of said bights (84,84').
    14. An assembly as claimed in claim 10, wherein the back shell (12,12') comprises first and second back shell parts (14,16 and 14',16'), the first back shell part (14,14') being received in the second back shell part (16,16'), each back shell part (14,16 and 14',16') comprising a base wall (64,92) from opposite edges of which project side walls (66,66',94,94') normally of the base wall (64,92), the base wall (64,92) of each back shell part (14 and 16) having a resiliently mounted contact lug (74,110) projecting from opposite edges of said base wall (64,92), beyond the corresponding shielded cable (6), each contact lug (74) of the first back shell part (14) being resiliently engaged against the respective contact lug (110) of the second back shell part (16), and each latch arm (86) terminating in a strain relief tip (88,88') for engagement with a respective side wall (94, 94') of the second back shell part (16,16').
    15. An assembly as claimed in claim 10, further characterized by; a length of heat shrinkable sleeve (125) surrounding said rearward portion of the back shell (12,12') and a forward portion of the shielded cable (6,6'), and being heat shrunk to said rearward portion of the back shell (12,12') and said forward portion of said cable (6,6').
    16. An assembly as claimed in claim 10, further characterized by; the back shell (12,12') having
      a first back shell part (14,14') of substantially U-shaped cross section having a base wall (64) and side walls (66,66') projecting normally from opposite edges of the base wall (64), the base wall (64) having a forward end portion (68) and a rear portion (72,72'), a first section (71,71') of each side wall (66,66') projecting from said rear portion (72,72'), and a second section (67) of each side wall (66,66') projecting from said forward end portion (68), opposed latches (80,80') each having a root portion (82) extending from the forward edge of a respective one of the first sections (71,71'), a latch arm (86) extending beside the respective one of the side walls (66,66') in spaced relationship thereto, a bight (84,84') connecting the root portion (82) to the latch arm (86), the latch (80, 60') being thereby of reversely bent configuration, and a latching ledge (90,90') being provided on each latch arm (86); and
      a second back shell part (16,16') having a base wall (92) and side walls (94,94') extending normally from opposite edges of the base wall (92), the base wall having a forward portion (102) and a rear end portion (106), a rear end portion of the base wall (92) having a pair of clinching portions (108,108') upstanding therefrom substantially beyond the side walls (94,94') of the second back shell part (16,16'), and in the same direction as said side walls (94,94'), and wherein, tine side walls (66,66') of the first back shell part (14,14') are receivable between the side walls (94,94') of the second back shell part (16,16') with the root portions (82) of the latches (80,80') of the first back shell part (14,14') projecting forwardly beyond the forward portion (102) of the base wall (92) of the second back shell part (16,16'), with the rear portion (72,72') of the base wall (64) of the first back shell part (14,14') and the first sections (71,71') of the side walls (66,66') of the first back shell part (14, 14') being between the clinching portions (108,108') of the second back shell part (16,16'), and the clinching portions (108,108') projecting beyond the rear portion (72,72') of the base wall (64) of the first back shell part (14,14').
    17. An assembly as claimed in claim 16, wherein the latching ledge (90,90') of each latch arm (86) projects outwardly thereof and away from the first back shell part (14,14'), and has a forwardly facing cam surface (91) and a rearwardly facing latching shoulder (93), the latching ledge (90,91) projecting from a longitudinal edge of the respective latch arm (86).
    18. An assembly as claimed in claim 16, wherein each latch arm (86) terminates in a stress relief tip (88) which is inwardly bent toward a side wall (66,66') of the first back shell part (14,14').
    19. An assembly as claimed in claim 16, wherein rearwardly of the first section (71) of the first back shell part (14) there are connected to opposite edges of the rear portion (72) of the base wall (64) of the first back shell part (14), respective resilient contact lugs (74), the second back shell part (16) having similar contact lugs (110) projecting from opposite edges of the base wall (92) of the second back shell part (16) for face to face engagement with the contact lugs (74) of the first back shell part (14).
    20. An assembly as claimed in claim 16, wherein each back shell part (16,16') has an intermediate base wall portion (70) which tapers rearwardly of that back shell part (16,16').
    EP95909547A 1994-03-29 1995-02-13 Shielded electrical connector assembly with shielding back shell Expired - Lifetime EP0753213B1 (en)

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    US219314 1994-03-29
    US08/219,314 US5387130A (en) 1994-03-29 1994-03-29 Shielded electrical cable assembly with shielding back shell
    PCT/US1995/001803 WO1995026581A1 (en) 1994-03-29 1995-02-13 Shielded electrical cable assembly with shielding back shell

    Publications (2)

    Publication Number Publication Date
    EP0753213A1 EP0753213A1 (en) 1997-01-15
    EP0753213B1 true EP0753213B1 (en) 1998-10-21

    Family

    ID=22818777

    Family Applications (1)

    Application Number Title Priority Date Filing Date
    EP95909547A Expired - Lifetime EP0753213B1 (en) 1994-03-29 1995-02-13 Shielded electrical connector assembly with shielding back shell

    Country Status (7)

    Country Link
    US (1) US5387130A (en)
    EP (1) EP0753213B1 (en)
    JP (1) JPH10502484A (en)
    CA (1) CA2186494A1 (en)
    DE (1) DE69505508T2 (en)
    TR (1) TR28824A (en)
    WO (1) WO1995026581A1 (en)

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    Also Published As

    Publication number Publication date
    EP0753213A1 (en) 1997-01-15
    TR28824A (en) 1997-07-17
    DE69505508D1 (en) 1998-11-26
    US5387130A (en) 1995-02-07
    WO1995026581A1 (en) 1995-10-05
    DE69505508T2 (en) 1999-04-29
    JPH10502484A (en) 1998-03-03
    CA2186494A1 (en) 1995-10-05

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