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EP0607851B1 - Saddle coil for cathode ray tube deflection device - Google Patents

Saddle coil for cathode ray tube deflection device Download PDF

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Publication number
EP0607851B1
EP0607851B1 EP94100334A EP94100334A EP0607851B1 EP 0607851 B1 EP0607851 B1 EP 0607851B1 EP 94100334 A EP94100334 A EP 94100334A EP 94100334 A EP94100334 A EP 94100334A EP 0607851 B1 EP0607851 B1 EP 0607851B1
Authority
EP
European Patent Office
Prior art keywords
winding
segments
wire
coil
recess
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94100334A
Other languages
German (de)
French (fr)
Other versions
EP0607851A1 (en
Inventor
Friedrich Nelle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Nokia Technology GmbH
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Filing date
Publication date
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Publication of EP0607851A1 publication Critical patent/EP0607851A1/en
Application granted granted Critical
Publication of EP0607851B1 publication Critical patent/EP0607851B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/08Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/236Manufacture of magnetic deflecting devices for cathode-ray tubes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/071Winding coils of special form
    • H01F2041/0711Winding saddle or deflection coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2209/00Apparatus and processes for manufacture of discharge tubes
    • H01J2209/236Manufacture of magnetic deflecting devices
    • H01J2209/2363Coils
    • H01J2209/2366Machines therefor, e.g. winding, forming, welding, or the like

Definitions

  • the invention is concerned with a method for producing self-supporting saddle coils for cathode ray tubes and with a device for producing such saddle coils.
  • Saddle coils for deflecting electron beams in cathode ray tubes have been known for a long time in the prior art, so that the explanation of the structure and operation of such saddle coils can be kept to a minimum.
  • Saddle coil arrangements for cathode ray tubes usually have the shape of a trumpet, which are formed by the pair-wise combination of two saddle coils forming the subject of the invention.
  • the inner contour of such a saddle coil arrangement and thus also each of the two saddle coils is the outer contour of the cathode ray tube adapted in the area in which the saddle coil arrangement comprising the two saddle coils is later connected to the tube.
  • the outer contour of the first saddle coil arrangement lying directly on the picture tube can also be surrounded by a further saddle coil arrangement, which also comprises two half-coils.
  • Each of these saddle coils is formed by a continuous winding train comprising several layers of wire.
  • the course of this winding is - in a first approximation - shaped so that there are at least two wire strands running in the Z direction of the picture tube, the front and rear ends of which are each connected to one another by a so-called winding head.
  • Each of these winding heads is essentially semicircular in shape and extends transversely to the direction of the wire strands.
  • the saddle coils required for this purpose are formed with a plurality of wire strands running in the Z direction.
  • the arrangement of these angularly symmetrical wire strands can be chosen so that their planes run through a common center point in a section transverse to the tube axis.
  • Saddle coils are also known in which the planes of the wire strands running in the Z direction do not have a common center point, but rather run parallel or at an angle to one another. A course of the wire strands in the latter sense is shown, for example, in EP 0 264 807 (FIG. 4).
  • the length of at least one wire strand arranged on one side of the saddle coil is different from the length of the other wire strands on this side, but that all wire strands on one side have the same length as the angle to these wire strands symmetrically arranged wire strands on the other side of the coil.
  • deflection error correction it may even be necessary, as is particularly emphasized in DE 39 20 699, to dispense with the lateral symmetry in the slot lengths.
  • the saddle coils are formed in such a way that one or more enamelled copper wires, which are also coated with a thermoplastic material, are wound into a gap.
  • This gap is formed between two shaped winding parts, the outer contour of one shaped winding part essentially corresponding to the outer contour of the tube in the area in which the coil is later connected to the tube, and the inner contour of the other (outer) shaped winding part roughly corresponding to the outer contour of the finished saddle coil corresponds.
  • Such an arrangement is shown with the omission of the outer wound molded part in FIG. 25 of the Philips tec Rev. 3, No. 6/7 page 166.
  • the winding wire can, since the gap extends into the edge region of both shaped parts, from there by means of a suitable winding nozzle following the course of the gap in the edge area are inserted into the gap.
  • a stationary winding nozzle is usually used for this purpose, past which the shape set in rotation is guided according to its gap course. So that the winding wire assumes its defined position in the gap or on the outer contour of the inner wound molded part, it must slide along the inner contour of the outer wound molded part until it reaches its final location.
  • wire strands that are spatially separate from one another can also be formed by means of this production method, pins are inserted into the distance between the two shapes from inside to outside during the winding, which have the function of contact points.
  • the wire winding that is, the saddle coil is wound in the gap
  • the wire is heated to such an extent that its thermoplastic sheathing softens. When cooling, adjacent turns then stick together, so that the saddle coil can be removed as a self-supporting coil of the arrangement after the molded parts have been moved apart.
  • the sliding of the winding wire to the respectively predetermined location is extremely critical in this manufacturing process. Even improper storage of the winding wire leads to a change in the filling and sliding behavior of the wire on the mold due to the tendency of the thermoplastic sheath of the wire to swell under the influence of moisture, so that it no longer assumes its predetermined position in the gap.
  • Other parameters which impair the reproducibility of saddle coils produced in such a technology are the surface properties of the wound molded parts and Fluctuations in the wire diameter and in the wire tension. Since pins are used to form wire strands in this technique and the wire lies against these pins, small indentations occur in the wire course in these contact areas, which reduce the quality of the deflection field generated by these saddle coils.
  • these strand profiles which cannot be formed in baking coil technology, are those which have a curved strand profile SV 1 between the upper and lower end windings WK O , WK U , or strand profiles SV, in relation to the plane of symmetry S. 2 , which have an area B bent away from the plane of symmetry S in the course between the upper and lower end windings WK O , WK U.
  • the saddle coils are formed on lost bobbins, which largely have the shape of the later saddle coil.
  • the saddle coil is then formed on the surface of these bobbins by using appropriate winding devices.
  • a lost spool is made of plastic and is releasably connected to a device that holds the spool during winding. Then the winding of the coil carrier is carried out. When the winding is complete, the (lost) coil carrier wound with the wire windings is removed from the device and can be fed to the further processing as a so-called half-coil.
  • EP 0 279 962 it is known from EP 0 279 962 to additionally bake the wire windings wound around a lost bobbin.
  • Slits are arranged in the outer walls of the chambers. The grooves open into the chambers at the locations of these slots.
  • the invention is therefore based on the object of specifying a production method for bobbin carrier-free saddle coils and an apparatus for carrying out the method, which or which will avoid the disadvantages of the known methods.
  • a lost turn holder is formed, which provides grooves for laying the wire strands running in the Z direction and for laying the winding heads.
  • the winding path which is predetermined by the winding holder, in particular by the grooves and chambers, is then wound in a second step by winding wire covered with thermoplastic material, the winding nozzle from which the winding wire runs out being essentially directly opposite the locations at which the winding wire enters the Grooves and chambers is inserted.
  • the winding wire is then heated above the softening temperature of the thermoplastic material enveloping it.
  • step 4 the cooled and thus glued saddle coil removed from the winding receptacle, the shape of the winding receptacle present during the winding being removed for this purpose.
  • self-supporting saddle coils can be manufactured with great freedom of form and with extremely high precision and speed.
  • the strand courses of which like the saddle coils formed on lost coil supports in FIG. 11 — are curved or have regions that are bent away from the axis of symmetry.
  • the winding receptacle on the outer and inner contour of which the winding coil of the saddle coil is formed, is formed by a base body, one side of which has an incision in the form of a trumpet halved along the central axis, and segments which are removably connected to the inner contour of the incision and the one with the main body connected state form chambers and grooves for receiving the wire strands and end windings, this has the advantage that no lost bobbin need to be used to form saddle coils with high positional accuracy of the individual winding wires.
  • the shape of the winding receptacle that is present during the winding can be dissolved to remove the saddle coil from the base body by detaching and removing the segments from the inner contour of the incision.
  • the segments are divided into two groups of segments, one group of segments on the incision contour with the larger and the other group of segments on the incision contour with the smaller radius releasably connected, all segments of a group can be pulled out parallel to Detach the direction of the central axis from the base body. It is particularly advantageous if, as stated in claim 7, an appropriate tool is used to remove and insert the segments of a group.
  • a particularly high precision of the wire strands running in the grooves formed by the segments is achieved if a punch can be inserted into the incision connected to the segments, on the surface of which ribs are formed which, in the inserted state, the wire strands running between the segments against the Press the contour of the incision in the base body. If, according to claim 8, the upper, the lower or both edges of the base body are graduated in the region of the incision, the length of the wire strands in the grooves can be varied in a very simple manner by this configuration of the base body.
  • Figure 1 shows the components of a winding receptacle 10 in the unassembled state. These components are the base body 11 and the segments 12.
  • the base body has an incision 13 on its side facing the viewer, which has the shape of a trumpet halved along the central axis.
  • the segments 12 are divided into two groups of segments 12.1, 12.2, the one group of segments 12.1 being arranged above the cut 13 with the larger and the other group of segments 12.2 below the cut 13 with the smaller radius.
  • the shape of the segments 12.1, 12.2 is adapted to the contour of the incision 13, so that the segments 12.1, 12.2 along the direction of the arrow into the incision 13 are insertable and rest in the inserted state on the contour of the incision 13.
  • FIG. 2 Such a situation, in which the segments 12.1, 12.2 are inserted in the incision 13, is shown in FIG. 2. It can be clearly seen that the segments 12.1, 12.2 are arranged next to one another at a distance from one another on the inner contour of the incision 13, so that between two adjacent segments 12.1; 12.2 of each segment group are formed together with the jacket contour of the cut grooves 14.
  • the grooves 14, which are formed by the segment group 12.1, are aligned with the grooves 14 formed by the segment group 12.2, so that continuous grooves are present on the inner contour of the incision 13.
  • the length of the segments 12.1, 12.2 is dimensioned such that when they are inserted in the incision 13, the upper and lower edges 15.o, 15.u protrude.
  • the ends of the segments 12.1, 12.2 protruding from the incision 13 have a course bent away from the central axis, the ends together with the edges 15.o, 15.u of the base body 11 form the chambers 16.o and 16 u.
  • the winding receptacle 10 shown in FIG. 2 or the components forming it are connected to one another only for the purpose of forming a saddle coil. If the saddle coil has been formed on the winding holder 10, the segments 12.1, 12.2 can be detached from the base body 11 and the saddle coil can be lifted off the base body 11.
  • FIG. 3 illustrates how the segments 12 are during winding the saddle coil are connected to the base body 11.
  • hooks 17 are arranged on the side of the segments 12, which faces the contour of the base body 11, which, when the segment 12 and base body 11 are connected, protrude into blind holes 18 inserted in the base body 11 and there from at least one displaceably arranged pin 19 in Base body 11 are locked in position.
  • fastening of the segments 12 is not limited to the type shown in FIG. 3. Rather, any type of fastening of segments 12 to the base body 11 can be selected, which allows the segments 12 to be firmly but releasably connected to the base body 11.
  • the segments 12 - as shown for example in Figure 1 - be divided into groups 12.1 and 12.2.
  • the segments 12 can also be continuous, that is to say formed from one piece. In this case, however, to remove or connect the segments 12 to the base body 11, it is necessary for the segments 12 to be removed or connected to the base body 11 because of their ends bent away from the central axis in the direction of the central axis be moved.
  • the winding receptacle 10 is connected to the holding arm 20 of a winding device 21, which is shown in FIG. 4 in a side view, in order to form the saddle coil.
  • a stand 23 is arranged on a base plate 22 and its upper end is connected to the holding arm 20 for the winding receptacle 10.
  • This device has a bearing block 24 for a horizontal rod 25, the other end of which is arranged in a carriage 26.
  • the carriage 26 can slide on a further horizontal rod 27 which is arranged at right angles to the rod 25.
  • the rod 27 is connected to the base plate 22 via two bearing blocks 28.
  • a carrier 29 is slidably arranged on the rod 25 and holds a further vertical rod 30.
  • a bracket 31 can slide on this rod 30.
  • the holder 31 has a channel for the winding wire 32 (drawn in broken lines) 33, at one end of which there is an inlet nozzle 34 and at the other end of which there is a horizontal winding nozzle 35.
  • An outlet nozzle 36 is attached to the free end of the winding nozzle 35.
  • the inlet and outlet nozzles correspond to the commonly used nozzles.
  • the holding arm 20 with the winding receptacle 10 can rotate about the longitudinal axis of the stand 23.
  • the carriage 26 and thus the rod 25 can move along the rod 27, that is to say perpendicular to the plane of the drawing.
  • the carrier 29 is movable in the direction of the double arrow 37 along the rod 25.
  • the bracket 31 can be moved in the direction of the double arrow 38 along the rod 30.
  • the three movements mentioned are perpendicular to one another and thus the outlet nozzle 36 can be brought to any point of the space enclosed by the movement planes.
  • FIG. 5 shows the top view of the device for winding the saddle coils according to FIG. 4. From this illustration, the possible movement of the carriage 26 along the rod 27 can be clearly seen and is indicated by the double arrow 39. It can also be seen that the bearing block 24 extends over the entire width of the base plate 22 and has a receptacle for the end of the rod 25 in the region of the rod 27 opposite it. The movement of the holding arm 20 with the winding receptacle 10 about the longitudinal axis of the stand 23 is indicated by the curved double arrow 40.
  • winding process is described below. In the associated figures, only the winding receptacle 10 with its grooves 14 and the chambers 16.o, 16.u for receiving the winding wire 32 is shown in order to be able to clearly depict the winding process.
  • the winding receptacle 10 is shown in side view in FIG. It is clearly evident from this figure that the grooves 14 and chambers 16.o, 16.u are formed by means of the segments 12 inserted into the incision 13 in the base body 11.
  • the winding nozzle 35 is in the starting position a. From this position, the winding nozzle 35 moves downwards, then below the lower edge, which is formed by the ends of the segments 12, and then upwards in front of the groove 14 to be wound. The winding nozzle 35 then continues to move above and to the right up to the position designated b above the upper edge formed by the ends of the segments 12. From here there is a movement to the right and then down to the position labeled c.
  • FIG. 7a shows the winding receptacle 10 in plan view and the winding nozzle 35 in position c.
  • the winding holder 10 now rotates clockwise by 180 ° (arrow 41), the winding wire 32 being placed in the upper chamber 16.
  • FIG. 7c shows the position shown in FIG. 7c.
  • FIG. 7b shows the winding receptacle 10 with a partially broken edge in order to show the winding wires 32 lying in the chamber 16.o below. From this figure it can also be seen that the planes of the grooves 14 and thus the planes of the later wire strands of the saddle coil do not run through the center 42 of the winding receptacle 10.
  • the winding nozzle 35 then moves upwards, that is to say out of the plane of the drawing, and the winding holder 10 rotates through 180 ° in the counterclockwise direction (arrow 43). At the same time, the winding nozzle 35 moves to the left until the position shown in FIG. 7d, which is denoted by d, is reached.
  • FIG. 8 shows the position d of the winding nozzle 35 and the winding holder 10 shown in FIG. 7d again in a side view.
  • the winding nozzle 35 now moves downwards until it has reached position e. From here it then moves to the left and then upwards until it has reached the lower chamber 16 .u formed at the lower edge of the winding receptacle 10 by the projecting segments 12. In this position, the winding receptacle 10 is rotated counterclockwise by 180 °, and the winding wire 32 is turned into the said one Chamber 16.u inserted.
  • the winding nozzle 35 moves back into the position designated by e and the bobbin is rotated clockwise by 180 °, the winding nozzle 35 simultaneously moving to the top right and reaching the dashed position g.
  • This position corresponds approximately to the starting position of the winding process and the next turn is wound in the same way.
  • the winding nozzle 35 moves from its starting position to the next groove and carries out the winding process as described.
  • the winding process shown in connection with FIGS. 6 to 8 is not limited to a winding device according to FIGS. 4 and 5.
  • any other winding device that is suitable for placing the winding wire 32 on both sides of the contours of a winding receptacle 10 in the grooves 14 and chambers 16 provided for this purpose can also be used for the execution of the winding steps.
  • the term "on both sides of a contour” is understood in the above sense to mean a winding in which a part of the winding pull on the outside of a contour (here the wires laid in the chambers 16) and another part of the winding pull on the inside of a contour (here the wire strands running in the grooves 14) is formed.
  • FIG. 9 A fully wound winding receptacle 10 is shown in FIG. 9. It can be clearly seen from FIG. 9 that part of the winding train forming the saddle coil is formed on the outside of the segments 12, that is to say in the upper and lower chambers 16.o, 16.u.
  • the wire strands, which run in the grooves 14 formed by the segments 12 on the inside of the base body 11, are shown in dashed lines in this illustration.
  • the underside of the base body 11 is stepped. Due to this stepped design of the underside 15.u of the base body 11, it allows the length of the wire strands which run in the grooves 14 on one side of the coil to be chosen differently, which leads to a flat (not cranked) winding head which is advantageous for some applications.
  • a funnel-shaped stamp 43 is arranged above the wound winding holder 10.
  • the surface contour of the punch 43 has ribs 44 which, when the punch 43 is lowered in the direction of the arrow, engage in the grooves 14 formed between the segments 12.
  • the punch 43 can already be lowered into the winding receptacle 10 while the winding train is being heated, or it can only be lowered onto the winding receptacle 10 after the winding train has been heated.
  • This stamp 43 has the function of pressing the wire strands running in the grooves 14 after they have been heated and until the winding train has cooled down against the contour of the incision 13. This measure ensures that the wire strands get a very uniform cross-section after cooling.
  • the winding of the winding is carried out in the example shown in FIG. 9 in that the wire ends 45 are connected to a suitable power source (not shown) which heats the winding wire 32 covered with thermoplastic material to such an extent that the thermoplastic sheathing softens. If the current source is decoupled from the wire ends 45 after the softening and the winding is cooled, advantageously by blowing cold air in, the winding wires forming the saddle coil are glued together.
  • FIG. 1 Removing the saddle spool 46 from the winding receptacle 10 is shown in FIG.
  • the two segments 12.1, 12.2 combined in groups are separated from the base body 11 by moving them in the direction of the arrow.
  • a device 47 which proves all segments 12.1; belonging to a group of segments 12 proves to be very advantageous when removing, as well as when inserting the segments 12. 12.2 grips at its upper edge. If the segments 12.1, 12.2 are removed from the base body 13, the baked saddle coil 46 can either be pulled out of the incision 13 in the base body 11 or removed to the front with a view of the figure.
  • the gradation of the lower edge 15 .u of the base body 11 also shown in this figure is not limited to this side of the base body 11. Rather, in another embodiment, this gradation can also be formed on the upper edge 15.o of the base body 11 and on both edges 15.o, 15.u of the base body 11. Furthermore, the gradation of the edges 15.o, 15.u can also be formed in the reverse order, so that the highest steps are not formed on the side edge of the coil, but in the middle thereof.

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  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Formation Of Various Coating Films On Cathode Ray Tubes And Lamps (AREA)

Description

Technisches GebietTechnical field

Die Erfindung befaßt sich mit einem Verfahren zur Herstellung von selbsttragenden Sattelspulen für Kathodenstrahlröhren sowie mit einer Vorrichtung zur Herstellung ebensolcher Sattelspulen.The invention is concerned with a method for producing self-supporting saddle coils for cathode ray tubes and with a device for producing such saddle coils.

Stand der TechnikState of the art

Sattelspulen zur Ablenkung von Elektronenstrahlen in Kathodenstrahlröhren sind im Stand der Technik seit langem bekannt, so daß die Erläuterung des Aufbaus und der Funktionsweise solcher Sattelspulen auf ein Mindestmaß beschränkt bleiben kann.Saddle coils for deflecting electron beams in cathode ray tubes have been known for a long time in the prior art, so that the explanation of the structure and operation of such saddle coils can be kept to a minimum.

Sattelspulenanordnungen für Kathodenstrahlröhren haben üblicherweise Trompetenform, welche durch die paarweise Kombination zweier, den Gegenstand der Erfindung bildenden Sattelspulen gebildet werden. Die Innenkontur einer solchen Sattelspulenanordnung und somit auch jede der beiden Sattelspulen ist der Außenkontur der Kathodenstrahlröhre in dem Bereich angepaßt, in welchem die die beiden Sattelspulen umfassende Sattelspulenanordnung mit der Röhre später verbunden wird. Neben dieser Ausbildung kann auch -wie in DE 28 07 978 angegeben- die Außenkontur der ersten, direkt auf der Bildröhre aufliegenden Sattelspulenanordnung von einer weiteren -ebenfalls zwei Halbspulen umfassenden- Sattelspulenanordung umgeben sein.Saddle coil arrangements for cathode ray tubes usually have the shape of a trumpet, which are formed by the pair-wise combination of two saddle coils forming the subject of the invention. The inner contour of such a saddle coil arrangement and thus also each of the two saddle coils is the outer contour of the cathode ray tube adapted in the area in which the saddle coil arrangement comprising the two saddle coils is later connected to the tube. In addition to this design, as stated in DE 28 07 978, the outer contour of the first saddle coil arrangement lying directly on the picture tube can also be surrounded by a further saddle coil arrangement, which also comprises two half-coils.

Jede dieser Sattelspulen wird von einem durchgängigen, mehrere Drahtlagen umfassenden Windungszug gebildet. Der Verlauf dieses Windungszuges ist - in erster Näherung - so geformt, daß zumindest zwei in Z-Richtung der Bildröhre verlaufende Drahtstränge vorhanden sind, deren vordere und hintere Enden jeweils über einen sogenannten Wickelkopf miteinander verbunden sind. Jeder diese Wickelköpfe ist im wesentlichen halbkreisförmig ausgeformt und erstreckt sich quer zur Richtung der Drahtstränge.Each of these saddle coils is formed by a continuous winding train comprising several layers of wire. The course of this winding is - in a first approximation - shaped so that there are at least two wire strands running in the Z direction of the picture tube, the front and rear ends of which are each connected to one another by a so-called winding head. Each of these winding heads is essentially semicircular in shape and extends transversely to the direction of the wire strands.

Die eben beschriebene Ausgestaltung von Sattelspulen wird aber der heutigen - insbesondere der bei den In-Line-Röhren geforderten - Ablenkpräzision nicht mehr gerecht. Aus diesem Grunde werden die für diese Zwecke benötigten Sattelspulen mit einer Mehrzahl von in Z-Richtung verlaufenden Drahtsträngen ausgebildet. Die Anordnung dieser winkelmäßig symmetrisch zueinander verlaufenden Drahtstränge kann so gewählt sein, daß deren Ebenen bei einem quer zur Röhrenachse gelegten Schnitt durch einen gemeinsamen Mittelpunkt verlaufen. Auch sind Sattelspulen bekannt, bei denen die Ebenen der in Z-Richtung verlaufenden Drahtstränge keinen gemeinsamen Mittelpunkt aufweisen, sondern parallel oder unter Einhaltung eines Winkels zueinander verlaufen. Ein Verlauf der Drahtstränge im letztbenannten Sinne ist beispielsweise in EP 0 264 807 (Figur 4) gezeigt.The design of saddle coils just described, however, no longer does justice to today's deflection precision - particularly the one required for in-line tubes. For this reason, the saddle coils required for this purpose are formed with a plurality of wire strands running in the Z direction. The arrangement of these angularly symmetrical wire strands can be chosen so that their planes run through a common center point in a section transverse to the tube axis. Saddle coils are also known in which the planes of the wire strands running in the Z direction do not have a common center point, but rather run parallel or at an angle to one another. A course of the wire strands in the latter sense is shown, for example, in EP 0 264 807 (FIG. 4).

Auch kann es zur Formung des Ablenkfeldes erforderlich sein, daß die Länge zumindest eines auf einer Seite der Sattelspule angeordneten Drahtstrangs von der Länge der übrigen Drahtstränge dieser Seite verschieden ist, jedoch alle Drahtstränge der einen Seite die gleiche Länge aufweisen, wie die zu diesen Drahtsträngen winkelmäßig symmetrisch angeordneten Drahtstränge an der anderen Spulenseite. Aus Gründen der Ablenkfehlerkorrektur kann es sogar -wie insbesondere DE 39 20 699 hervorhebterforderlich sein, auf die seitenmäßige Symmetrie in den Nutlängen zu verzichten.It may also be necessary to form the deflection field that the length of at least one wire strand arranged on one side of the saddle coil is different from the length of the other wire strands on this side, but that all wire strands on one side have the same length as the angle to these wire strands symmetrically arranged wire strands on the other side of the coil. For reasons of deflection error correction, it may even be necessary, as is particularly emphasized in DE 39 20 699, to dispense with the lateral symmetry in the slot lengths.

Um Spulen, die einen der obigen Beschreibung entsprechenden Windungszug aufweisen, herstellen zu können, haben sich im Stand der Technik im wesentlichen zwei Verfahrensführungen herausgebildet.In order to be able to produce coils that have a winding tension corresponding to the above description, essentially two processes have been developed in the prior art.

Gemäß dem einen Herstellungsverfahren werden die Sattelspulen so gebildet, daß ein oder mehrere Kupferlackdrähte, die außerdem noch mit einem thermoplastischen Material ummantelt sind, in einen Spalt gewickelt werden. Dieser Spalt wird zwischen zwei Wickelformteilen gebildet, wobei die Außenkontur des einen Wickelformteils im wesentlich der Außenkontur der Röhre in dem Bereich entspricht, in welchem die Spule später mit der Röhre verbunden wird, und die Innenkontur des anderen (äußeren) Wickelformteils in etwa der Außenkontur der fertigen Sattelspule entspricht. Eine solche Anordnung ist unter Weglassung des äußeren Wickelformteils in Figur 25 der Schrift Philips tec Rev. 3, Nr. 6/7, Seite 166 gezeigt. Ist die dort gezeigte Anordnung mit dem äußeren Wickelformteil unter Belassung eines Abstandes verbunden, kann der Wickeldraht, da der Spalt bis in den Randbereich beider Formteile hineinreicht, von dort aus mittels einer geeigneten und dem Spaltverlauf im Randbereich folgenden Wickeldüse in den Spalt eingelegt werden. Überlicherweise wird dazu eine ortsfeste Wickeldüse verwendet, an der die in Rotation versetzte Form entsprechend ihrem Spaltverlauf vorbeigeführt wird. Damit der Wickeldraht aber seine definierte Lage in dem Spalt bzw. auf der Außenkontur des inneren Wickelformteils einnimmt, muß dieser an der Innenkontur des äußeren Wickelformteils bis zu seinem endgültigen Lageort entlang gleiten. Damit mittels dieses Herstellungsverfahrens auch räumlich voneinander getrennte Drahtstränge ausgebildet werden können, werden während des Wickelns von innen nach außen Stifte in den Abstand zwischen den beiden Formen eingesetzt, die die Funktion von Anlagepunkten haben. Nachdem der Spalt mit der Drahtwicklung gefüllt ist, also die Sattelspule im Spalt gewunden ist, wird der Draht soweit erwärmt, daß dessen thermoplastische Ummantelung erweicht. Beim Erkalten verkleben dann benachbarte Windungen miteinander, so daß nach dem Auseinanderfahren der Formteile die Sattelspule als selbsttragende Spule der Anordnung entnommen werden kann.According to one production method, the saddle coils are formed in such a way that one or more enamelled copper wires, which are also coated with a thermoplastic material, are wound into a gap. This gap is formed between two shaped winding parts, the outer contour of one shaped winding part essentially corresponding to the outer contour of the tube in the area in which the coil is later connected to the tube, and the inner contour of the other (outer) shaped winding part roughly corresponding to the outer contour of the finished saddle coil corresponds. Such an arrangement is shown with the omission of the outer wound molded part in FIG. 25 of the Philips tec Rev. 3, No. 6/7 page 166. If the arrangement shown there is connected to the outer shaped winding part while leaving a distance, the winding wire can, since the gap extends into the edge region of both shaped parts, from there by means of a suitable winding nozzle following the course of the gap in the edge area are inserted into the gap. A stationary winding nozzle is usually used for this purpose, past which the shape set in rotation is guided according to its gap course. So that the winding wire assumes its defined position in the gap or on the outer contour of the inner wound molded part, it must slide along the inner contour of the outer wound molded part until it reaches its final location. So that wire strands that are spatially separate from one another can also be formed by means of this production method, pins are inserted into the distance between the two shapes from inside to outside during the winding, which have the function of contact points. After the gap is filled with the wire winding, that is, the saddle coil is wound in the gap, the wire is heated to such an extent that its thermoplastic sheathing softens. When cooling, adjacent turns then stick together, so that the saddle coil can be removed as a self-supporting coil of the arrangement after the molded parts have been moved apart.

Wie leicht einzusehen ist, ist bei diesem Herstellungsprozeß das Gleiten des Wickeldrahtes zum jeweils vorbestimmten Lageort außerordentlich kritisch. Schon eine unsachgemäße Lagerung des Wickeldrahtes führt wegen der Quellneigung der thermoplastischen Ummantelung des Drahtes unter Feuchtigkeitseinwirkung zu einem veränderten Füll- und Gleitverhaltens des Drahtes auf der Form, so daß dieser nicht mehr seine vorbestimmte Lage im Spalt einnimmt. Weitere Parameter, welche die Reproduzierbarkeit von in solcher Technik hergestellten Sattelspulen beeinträchtigt, sind die Oberflächenbeschaffenheit der Wickelformteile und Schwankungen im Drahtdurchmesser sowie im Drahtzug. Da zur Ausbildung von Drahtsträngen bei dieser Technik Stifte verwendet werden und der Draht an diesen Stiften anliegt, entstehen in diesen Anlagebereichen kleine Einbeulungen im Drahtverlauf, welche die Güte des von diesen Sattelspulen erzeugten Ablenkfeldes mindern. Ein weiterer Nachteil der in dieser Technik erstellten Sattelspulen ist, daß nicht die den Stiften abgewandten, sondern nur die direkt an den Stiften anliegenden Bereiche der Drahtstränge in der gewünschten Lagepräzision gewunden werden können. Bedingt dadurch, daß der Wickeldraht durch den von den beiden Wickelformteilen gebildeten Spalt zur Sattelspule gewunden wird und daß zur Ausbildung von Drahtsträngen von innen nach außen Stifte in den Abstand zwischen den beiden Wickelformteilen eingesetzt werden, ist es mittels dieser Wickeltechnik nicht möglich Strangverläufe zu bilden, die unter Einsatz des anderen -weiter unten erörterten-Herstellungsverfahrens ohneweiteres ausbildbar sind. Bei diesen, nicht in Backspulentechnik ausbildbaren Strangverläufen handelt es sich, wie Fig. 11 näher veranschaulicht, um solche, die bezogen auf die Symmetrieebene S einen gekrümmten Strangverlauf SV1 zwischen dem oberen und unteren Wickelkopf WKO, WKU aufweisen, oder um Strangverläufe SV2, die im Verlauf zwischen oberem und unterem Wickelkopf WKO, WKU einen von der Symmetrieebene S weggeknickten Bereich B aufweisen.As can be easily seen, the sliding of the winding wire to the respectively predetermined location is extremely critical in this manufacturing process. Even improper storage of the winding wire leads to a change in the filling and sliding behavior of the wire on the mold due to the tendency of the thermoplastic sheath of the wire to swell under the influence of moisture, so that it no longer assumes its predetermined position in the gap. Other parameters which impair the reproducibility of saddle coils produced in such a technology are the surface properties of the wound molded parts and Fluctuations in the wire diameter and in the wire tension. Since pins are used to form wire strands in this technique and the wire lies against these pins, small indentations occur in the wire course in these contact areas, which reduce the quality of the deflection field generated by these saddle coils. Another disadvantage of the saddle coils produced in this technique is that it is not possible to wind the areas of the wire strands that are facing away from the pins, but only those areas that are directly adjacent to the pins, in the desired positional precision. Due to the fact that the winding wire is wound through the gap formed by the two shaped winding parts to the saddle coil and that pins are inserted into the distance between the two shaped winding parts from the inside to the outside to form wire strands, it is not possible to form strand profiles by means of this winding technique, which can easily be formed using the other manufacturing method discussed below. 11, these strand profiles, which cannot be formed in baking coil technology, are those which have a curved strand profile SV 1 between the upper and lower end windings WK O , WK U , or strand profiles SV, in relation to the plane of symmetry S. 2 , which have an area B bent away from the plane of symmetry S in the course between the upper and lower end windings WK O , WK U.

Gemäß dem anderen bekannten Herstellungsprozeß werden die Sattelspulen auf verlorenen Spulenträgern ausgebildet, die weitgehend die Form der späteren Sattelspule aufweisen. Auf der Oberfläche dieser Spulenkörper wird dann die Sattelspule durch Anwendung entsprechender Wickelvorrichtungen ausgebildet. Wie eine derartige Bewicklung eines solchen Spulenkörpers erfolgt, ist in der Schrift EP 0 264 807 ausgeführt. Zusammenfassend hierzu kann gesagt werden, daß zunächst ein verlorener Spulenträger aus Kunststoff gebildet wird und mit einer Vorrichtung lösbar verbunden wird, welche den Spulenträger während der Bewicklung haltert. Sodann wird die Bewicklung des Spulenträger durchgeführt. Ist die Bewicklung abgeschlossen, wird der mit den Drahtwindungen bewickelte (verlorene) Spulenträger der Vorrichtung entnommen und kann als sogenannte Halbspule der Weiterverarbeitung zugeführt werden. Daneben ist es aus EP 0 279 962 bekannt, die um einen verlorenen Spulenträger gewundenen Drahtwindungen zusätzlich auch miteinander zu verbacken. Ferner ist der Schrift EP 0 264 807 (insbesondere deren US-Prioritätsanmeldung = US 4.946.112) entnehmbar, daß zur Ausbildung von in Z-Richtung verlaufenden Drahtsträngen an der Innenkontur des Spulenkörpers Nuten ausgebildet sind. Die Aufnahme der Wickelköpfe erfolgt in halbkreisförmig ausgebildeten Kammern, die an der Außenkontur des Spulenkörpers angeordnet sind. In die jeweils äußeren Wandungen der Kammern sind Schlitze angeordnet. An den Stellen dieser Schlitze münden die Nuten in die Kammern.According to the other known manufacturing process, the saddle coils are formed on lost bobbins, which largely have the shape of the later saddle coil. The saddle coil is then formed on the surface of these bobbins by using appropriate winding devices. Like one Such a bobbin is wound, is described in EP 0 264 807. In summary, it can be said that first a lost spool is made of plastic and is releasably connected to a device that holds the spool during winding. Then the winding of the coil carrier is carried out. When the winding is complete, the (lost) coil carrier wound with the wire windings is removed from the device and can be fed to the further processing as a so-called half-coil. In addition, it is known from EP 0 279 962 to additionally bake the wire windings wound around a lost bobbin. Furthermore, it can be seen from document EP 0 264 807 (in particular its US priority application = US 4,946,112) that grooves are formed on the inner contour of the coil body to form wire strands running in the Z direction. The winding heads are accommodated in semicircular chambers which are arranged on the outer contour of the coil former. Slits are arranged in the outer walls of the chambers. The grooves open into the chambers at the locations of these slots.

Durch das Vorhandensein der Nuten und Kammern lassen sich unter Anwendung des letztbenannten Herstellungsverfahrens Sattelspulen mit außerordentlich genauer Positionslage der Wickeldrähte herstellen. Auf die große Formfreiheit der in dieser Technik erstellten Sattelspulen wurde bereits oben im Zusammenhang mit Fig. 11 hingewiesen. Nachteilig hierbei ist aber, daß bei diesem Herstellungsverfahren Spulenträger notwendig sind. Dies nicht nur deshalb, weil der Spulenträger die Herstellung und die Recycl-Fähigkeit solcher Sattelspulen verteuert, sondern weil es bei dieser Art der Ausbildung von Sattelspulen im Gegensatz zu Backspulen nicht möglich ist, einen Ferritkern oder eine weitere Sattelspulenanordnung (siehe dazu DE 28 07 978) mit dem direkt auf der Bildröhre aufliegenden ersten Sattelspulenpaar abstandslos zu verbinden. Diese zwangsläufige Zwischenordnung des Spulenträgers zwischen den Windungszug und dem Ferritkern oder dem weiteren Spulenpaar führt dazu, daß Sattelspulen mit Spulenträgern im Vergleich zu Backspulen in ihrer Ablenkempfindlichkeit gemindert sind.The presence of the slots and chambers allows saddle coils to be produced with an extremely precise positional position of the winding wires using the last-mentioned production method. The great freedom of shape of the saddle coils produced in this technique has already been mentioned above in connection with FIG. 11. The disadvantage here, however, is that coil carriers are necessary in this manufacturing process. This is not only because the coil carrier makes the manufacture and the recyclability of such saddle coils more expensive, but because it is in contrast to this type of design of saddle coils It is not possible for baking coils to connect a ferrite core or a further saddle coil arrangement (see DE 28 07 978) to the first pair of saddle coils lying directly on the picture tube without a gap. This inevitable intermediate arrangement of the coil carrier between the winding pull and the ferrite core or the further pair of coils leads to the fact that saddle coils with coil carriers are less sensitive to deflection than baking coils.

Daher liegt der Erfindung die Aufgabe zugrunde, ein Herstellverfahren für spulenträgerfreien Sattelspulen sowie eine Vorrichtung zur Ausführung des Verfahrens anzugeben, welches bzw. womit die Nachteile der bekannten Verfahren vermeiden werden.The invention is therefore based on the object of specifying a production method for bobbin carrier-free saddle coils and an apparatus for carrying out the method, which or which will avoid the disadvantages of the known methods.

Darstellung der ErfindungPresentation of the invention

Diese Aufgabe wird in verfahrensmäßiger Hinsicht durch die Merkmalskombination gemäß Anspruch 1 dadurch gelöst, daß zunächst in einem ersten Schritt eine verlorene Windungsaufnahme ausgebildet wird, die zur Verlegung der in Z-Richtung verlaufenden Drahtstränge Nuten und zur Verlegung der Wickelköpfe Kammern bereitstellt. Der von der Windungsaufnahme, insbesondere von den Nuten und Kammern vorgegebene Windungsverlauf wird sodann in einem zweiten Schritt von mit thermoplastischem Material umhüllten Wickeldraht bewickelt, wobei die Wickeldüse, aus welcher der Wickeldraht ausläuft, im wesentlichen den Orten direkt gegenübersteht, an denen der Wickeldraht in die Nuten und Kammern eingelegt wird. In einem dritten Schritt wird dann der Wickeldraht über die Erweichungstemperatur des ihn umhüllenden thermoplastischen Materials erwärmt. In Schritt 4 wird die erkaltete und somit verklebte Sattelspule von der Windungsaufnahme entfernt, wobei die während der Bewicklung vorhandene Formgebung der Windungsaufnahme zu diesem Zweck aufgehoben wird. Unter Anwendung dieser Verfahrensschritte lassen sich selbsttragende Sattelspulen in großer Formfreiheit und mit außerordentlich hoher Präzision und Geschwindigkeit herstellen. Insbesondere ist es nach der Erfindung möglich selbsttragende Sattelspulen auszubilden, deren Strangverläufe -wie die in Fig. 11 auf verlorenen Spulenträgern gebildeten Sattelspulen- gekrümmt sind oder von der Symmetrieachse weggeknickte Bereiche aufweisen.This object is achieved from a procedural point of view by the combination of features according to claim 1 in that, in a first step, a lost turn holder is formed, which provides grooves for laying the wire strands running in the Z direction and for laying the winding heads. The winding path, which is predetermined by the winding holder, in particular by the grooves and chambers, is then wound in a second step by winding wire covered with thermoplastic material, the winding nozzle from which the winding wire runs out being essentially directly opposite the locations at which the winding wire enters the Grooves and chambers is inserted. In a third step, the winding wire is then heated above the softening temperature of the thermoplastic material enveloping it. In step 4 the cooled and thus glued saddle coil removed from the winding receptacle, the shape of the winding receptacle present during the winding being removed for this purpose. Using these process steps, self-supporting saddle coils can be manufactured with great freedom of form and with extremely high precision and speed. In particular, according to the invention it is possible to form self-supporting saddle coils, the strand courses of which — like the saddle coils formed on lost coil supports in FIG. 11 — are curved or have regions that are bent away from the axis of symmetry.

Vorteilhafte Aus- und Weiterbildungen des Verfahrens sind den Ansprüchen 2 und 3 entnehmbar. Wird entweder nach Schritt 2 oder Schritt 3 bis zum Erkalten und Verkleben der Sattelspule ein Stempel auf die Oberfläche der Windungsaufnahme aufgesetzt, welcher durch seine Oberflächenstrukturierung die in den Nuten verlaufenden Drahtstränge zusammenpreßt, werden Drahtstränge gebildet, die einen sehr gleichmäßigen Querschnitt aufweisen. Werden gemäß Anspruch 3 zum Erwärmen des Wickeldrahtes dessen Drahtenden mit einer Stromquelle verbunden, läßt sich eine sehr gleichmäßige Erwärmung der auf der Windungsaufnahme gewickelten Spule erreichen.Advantageous training and further developments of the method can be found in claims 2 and 3. If either after step 2 or step 3 until the saddle coil has cooled and glued, a stamp is placed on the surface of the winding receptacle, which presses the wire strands running in the grooves together through its surface structure, wire strands are formed which have a very uniform cross section. If, according to claim 3, the wire ends of the winding wire are connected to a power source for heating, a very uniform heating of the coil wound on the winding holder can be achieved.

Eine Vorrichtung zur Ausführung des Verfahrens ist in Anspruch 4 angegeben. Wird dazu die Windungsaufnahme, auf deren äußer und inner Kontur der Windungszug der Sattelspule ausgebildet wird, von einem Grundkörper, dessen eine Seite einen Einschnitt in Form einer entlang der Mittelachse halbierten Trompete hat, und Segmenten gebildet, die mit der Innenkontur des Einschnitts entfernbar verbunden sind und die im mit dem Grundkörper verbundenen Zustand Kammern und Nuten zur Aufnahme der Drahtstränge und Wickelköpfe bilden, hat dies den Vorteil, daß zur Ausbildung von Sattelspulen mit hoher Lagegenauigkeit der einzelnen Windungsdrähte keine verlorenen Spulenträger verwendet werden müssen. Vielmehr kann, wenn die Sattelspule auf der Windungsaufnahme gewickelt und verbacken ist, die beim Wickeln vorhandene Formgebung der Windungsaufnahme zur Entfernung der Sattelspule von dem Grundkörper aufgelöst werden, indem die Segmente von der Innenkontur des Einschnitts gelöst und entfernt werden.A device for carrying out the method is specified in claim 4. For this purpose, the winding receptacle, on the outer and inner contour of which the winding coil of the saddle coil is formed, is formed by a base body, one side of which has an incision in the form of a trumpet halved along the central axis, and segments which are removably connected to the inner contour of the incision and the one with the main body connected state form chambers and grooves for receiving the wire strands and end windings, this has the advantage that no lost bobbin need to be used to form saddle coils with high positional accuracy of the individual winding wires. Rather, if the saddle coil is wound and baked on the winding receptacle, the shape of the winding receptacle that is present during the winding can be dissolved to remove the saddle coil from the base body by detaching and removing the segments from the inner contour of the incision.

Vorteilhafte Ausführungen der Vorrichtung sind den Ansprüchen 5 bis 8 entnehmbar. Sind gemäß Anspruch 5 die Segmente in zwei Gruppen von Segmenten unterteilt, wobei eine Gruppe von Segmenten an der Einschnittkontur mit dem größeren und die andere Gruppe von Segmenten an der Einschnittkontur mit dem kleineren Halbmesser lösbar verbunden, lassen sich alle Segmente einer Gruppe durch Herausziehen parallel zur Richtung der Mittelachse von dem Grundkörper lösen. Besonders vorteilhaft ist es, wenn -wie in Anspruch 7 angegeben- zum Entfernen und Einsetzen der Segmente einer Gruppe ein entsprechendes Werkzeug verwendet wird. Eine besonders hohe Präzision der in den von den Segmenten gebildeten Nuten verlaufenden Drahtstränge wird dann erreicht, wenn in den mit den Segmenten verbundenen Einschnitt ein Stempel einsetzbar ist, an dessen Oberfläche Rippen ausgebildet sind, die im eingesetzten Zustand die zwischen den Segmenten laufenden Drahtstränge gegen die Kontur des Einschnitts im Grundkörper pressen. Sind gemäß Anspruch 8 der obere, der untere oder auch beide Ränder des Grundkörpers im Bereich des Einschnitts abgestuft ausgebildet, kann durch diese Ausbildung des Grundkörpers die Länge der Drahtstränge in den Nuten in sehr einfacher Weise variiert werden.Advantageous embodiments of the device can be found in claims 5 to 8. If, according to claim 5, the segments are divided into two groups of segments, one group of segments on the incision contour with the larger and the other group of segments on the incision contour with the smaller radius releasably connected, all segments of a group can be pulled out parallel to Detach the direction of the central axis from the base body. It is particularly advantageous if, as stated in claim 7, an appropriate tool is used to remove and insert the segments of a group. A particularly high precision of the wire strands running in the grooves formed by the segments is achieved if a punch can be inserted into the incision connected to the segments, on the surface of which ribs are formed which, in the inserted state, the wire strands running between the segments against the Press the contour of the incision in the base body. If, according to claim 8, the upper, the lower or both edges of the base body are graduated in the region of the incision, the length of the wire strands in the grooves can be varied in a very simple manner by this configuration of the base body.

Kurze Darstellung der FigurenBrief presentation of the figures

Es zeigen:

Figur 1
eine Windungsaufnahme im unmontierten Zustand,
Figur 2
eine Windungsaufnahme im montierten Zustand,
Figur 3
eine Detailzeichnung im Ausschnitt,
Figur 4
eine Wickelvorrichtung in Seitenansicht,
Figur 5
eine Wickelvorrichtung in Draufsicht,
Figur 6
eine Windungsaufnahme in Seitenansicht,
Figur 7
eine Windungsaufnahme in Draufsicht,
Figur 8
eine weitere Darstellung gemäß Figur 6,
Figur 9
eine bewickelte Windungsaufnahme in Seitenansicht,
Figur 10
eine weitere Darstellung gemäß Figur 1, und
Figur 11
eine Draufsicht auf eine Sattelspule, die auf einen verlorenen Spulenträger gewunden ist.
Show it:
Figure 1
a winding pickup in the unassembled state,
Figure 2
a winding pickup in the assembled state,
Figure 3
a detailed drawing in the cutout,
Figure 4
a winding device in side view,
Figure 5
a winding device in plan view,
Figure 6
a turn view in side view,
Figure 7
a winding view in top view,
Figure 8
6 shows a further illustration according to FIG. 6,
Figure 9
a wound winding view in side view,
Figure 10
a further representation according to Figure 1, and
Figure 11
a plan view of a saddle coil which is wound on a lost bobbin.

Wege zum Ausführen der ErfindungWays of Carrying Out the Invention

Figur 1 zeigt die Komponenten einer Windungsaufnahme 10 im unmontierten Zustand. Diese Komponenten sind der Grundkörper 11 und die Segmente 12. Der Grundkörper weist auf seiner dem Betrachter zugewandten Seite einen Einschnitt 13 auf, der die Form einer entlang der Mittelachse halbierten Trompete hat. Die Segmente 12 sind in Figur 1 in zwei Gruppen von Segmenten 12.1, 12.2 unterteilt, wobei die eine Gruppe von Segmenten 12.1 oberhalb des Einschnitts 13 mit dem größeren und die andere Gruppe von Segmenten 12.2 unterhalb des Einschnitts 13 mit dem kleineren Halbmesser angeordnet sind. Die Formgebung der Segmente 12.1, 12.2 ist der Kontur des Einschnitts 13 angepaßt, so daß die Segmente 12.1, 12.2 entlang der Pfeilrichtung in den Einschnitt 13 einschiebbar sind und im eingeschobenen Zustand an der Kontur des Einschnitts 13 anliegen. Eine solche Situation, in welcher die Segmente 12.1, 12.2 im Einschnitt 13 eingesetzt sind, ist in Figur 2 gezeigt. Deutlich erkennbar ist, daß die Segmente 12.1, 12.2 nebeneinander mit Abstand zueinander an der Innenkontur des Einschnitts 13 angeordnet sind, so daß zwischen jeweils zwei benachbarten Segmenten 12.1; 12.2 einer jeden Segmentgruppe zusammen mit der Mantelkontur des Einschnitts Nuten 14 gebildet sind. Die Nuten 14, welche von der Segmentgruppe 12.1 gebildet werden, fluchten mit den von der Segmentgruppe 12.2 gebildeten Nuten 14, so daß an der Innenkontur des Einschnitts 13 durchgängige Nuten vorhanden sind. Die Länge der Segmente 12.1, 12.2 ist so bemessen, daß, wenn sie im Einschnitt 13 eingesetzt sind, den oberen und unteren Rand 15.o, 15.u überragen. Da überdies die aus dem Einschnitt 13 herausragenden Enden der Segmente 12.1, 12.2 einen von der Mittelachse weggebogenen Verlauf aufweisen, bilden die Enden zusammen mit den Rändern 15.o, 15.u des Grundkörpers 11 die Kammern 16.o und 16 u.Figure 1 shows the components of a winding receptacle 10 in the unassembled state. These components are the base body 11 and the segments 12. The base body has an incision 13 on its side facing the viewer, which has the shape of a trumpet halved along the central axis. In FIG. 1, the segments 12 are divided into two groups of segments 12.1, 12.2, the one group of segments 12.1 being arranged above the cut 13 with the larger and the other group of segments 12.2 below the cut 13 with the smaller radius. The shape of the segments 12.1, 12.2 is adapted to the contour of the incision 13, so that the segments 12.1, 12.2 along the direction of the arrow into the incision 13 are insertable and rest in the inserted state on the contour of the incision 13. Such a situation, in which the segments 12.1, 12.2 are inserted in the incision 13, is shown in FIG. 2. It can be clearly seen that the segments 12.1, 12.2 are arranged next to one another at a distance from one another on the inner contour of the incision 13, so that between two adjacent segments 12.1; 12.2 of each segment group are formed together with the jacket contour of the cut grooves 14. The grooves 14, which are formed by the segment group 12.1, are aligned with the grooves 14 formed by the segment group 12.2, so that continuous grooves are present on the inner contour of the incision 13. The length of the segments 12.1, 12.2 is dimensioned such that when they are inserted in the incision 13, the upper and lower edges 15.o, 15.u protrude. In addition, since the ends of the segments 12.1, 12.2 protruding from the incision 13 have a course bent away from the central axis, the ends together with the edges 15.o, 15.u of the base body 11 form the chambers 16.o and 16 u.

Die in Figur 2 gezeigte Windungsaufnahme 10 bzw. die sie bildenden Komponenten (Grundkörper 11 und Segmente 12.1, 12.2) sind nur zum Zwecke der Bildung einer Sattelspule miteinander verbunden. Ist die Sattelspule auf der Windungsaufnahme 10 ausgebildet worden, können die Segmente 12.1, 12.2 vom Grundkörper 11 gelöst und die Sattelspule vom Grundkörper 11 abgehoben werden.The winding receptacle 10 shown in FIG. 2 or the components forming it (base body 11 and segments 12.1, 12.2) are connected to one another only for the purpose of forming a saddle coil. If the saddle coil has been formed on the winding holder 10, the segments 12.1, 12.2 can be detached from the base body 11 and the saddle coil can be lifted off the base body 11.

Zur Gewährleistung der festen, aber jederzeit lösbaren Verbindung zwischen den Segmenten 12 und dem Grundkörper 11 ist in Figur 3 ein Detailausschnitt gezeigt, der veranschaulicht, wie die Segmente 12 während des Wickelns der Sattelspule mit dem Grundkörper 11 verbunden sind. Dazu sind an der Seite der Segmente 12, welche der Kontur des Grundkörpers 11 zugewandt ist, Haken 17 angeordnet, die im verbundenen Zustand von Segment 12 und Grundkörper 11 in am Grundkörper 11 eingelassene Sacklöcher 18 hineinragen und dort von zumindest einem verschiebbar angeordeten Stift 19 im Grundkörper 11 lagearretiert sind.In order to ensure the firm but detachable connection between the segments 12 and the base body 11, a detailed section is shown in FIG. 3, which illustrates how the segments 12 are during winding the saddle coil are connected to the base body 11. For this purpose, hooks 17 are arranged on the side of the segments 12, which faces the contour of the base body 11, which, when the segment 12 and base body 11 are connected, protrude into blind holes 18 inserted in the base body 11 and there from at least one displaceably arranged pin 19 in Base body 11 are locked in position.

Ergänzend sei darauf hingewiesen, daß die Befestigung der Segmente 12 nicht auf die in Figur 3 gezeigte Art beschränkt ist. Vielmehr kann jede Art der Befestigung von Segmenten 12 auf dem Grundkörper 11 gewählt werden, die es erlaubt, die Segmente 12 fest, aber lösbar mit dem Grundkörper 11 zu verbinden.In addition, it should be pointed out that the fastening of the segments 12 is not limited to the type shown in FIG. 3. Rather, any type of fastening of segments 12 to the base body 11 can be selected, which allows the segments 12 to be firmly but releasably connected to the base body 11.

Auch ist nicht erforderlich, daß die Segmente 12 - wie beispielsweise in Figur 1 dargestellt - in Gruppen 12.1 und 12.2 aufgeteilt werden. In einem anderen Ausführungsbeispiel können die Segmente 12 auch durchgängig, daß heißt aus einem Stück gebildet sein. In diesem Fall ist es aber zur Entfernung bzw. Verbindung der Segmente 12 mit dem Grundkörper 11 erforderlich, daß zur Entfernung bzw. Verbindung der Segmente 12 von bzw. mit dem Grundkörper 11 die Segmente 12 wegen ihrer von der Mittelachse weggebogenen Enden in Richtung der Mittelachse bewegt werden.It is also not necessary that the segments 12 - as shown for example in Figure 1 - be divided into groups 12.1 and 12.2. In another embodiment, the segments 12 can also be continuous, that is to say formed from one piece. In this case, however, to remove or connect the segments 12 to the base body 11, it is necessary for the segments 12 to be removed or connected to the base body 11 because of their ends bent away from the central axis in the direction of the central axis be moved.

Die Windungsaufnahme 10 ist zur Ausbildung der Sattelspule mit dem Haltearm 20 einer Wickelvorrichtung 21 verbunden, die in Figur 4 in Seitenansicht gezeigt ist. Auf einer Grundplatte 22 ist ein Ständer 23 angeordnet, der mit seinem oberen Ende mit dem Haltearm 20 für die Windungsaufnahme 10 verbunden ist. Daneben ist auf der Grundplatte 22 eine Einrichtung vorhanden, die in drei senkrecht aufeinanderstehenden Ebenen verfahren werden kann. Diese Einrichtung weist einen Lagerblock 24 für eine waagerechte Stange 25 auf, deren anderes Ende in einem Schlitten 26 angeordnet ist. Der Schlitten 26 kann auf einer weiteren waagerechten Stange 27 gleiten, die im rechten Winkel zur Stange 25 angeordnet ist. Die Stange 27 ist über zwei Lagerböcke 28 mit der Grundplatte 22 verbunden. Auf der Stange 25 ist ein Träger 29 gleitend angeordnet, der eine weitere senkrechte Stange 30 hält. Auf dieser Stange 30 kann eine Halterung 31 gleiten. Die Halterung 31 weist für den Wickeldraht 32 einen Kanal (gestrichelt gezeichnet) 33 auf, an dessen einen Ende eine Einlaufdüse 34 und an dessen anderen Ende die waagerechte Wickeldüse 35 vorhanden ist. Am freien Ende der Wickeldüse 35 ist eine Auslaufdüse 36 angebracht. Die Einlauf- und Auslaufdüse entsprechen den üblicherweise verwendeten Düsen.The winding receptacle 10 is connected to the holding arm 20 of a winding device 21, which is shown in FIG. 4 in a side view, in order to form the saddle coil. A stand 23 is arranged on a base plate 22 and its upper end is connected to the holding arm 20 for the winding receptacle 10. In addition, there is a device on the base plate 22, which in three planes perpendicular to each other can be moved. This device has a bearing block 24 for a horizontal rod 25, the other end of which is arranged in a carriage 26. The carriage 26 can slide on a further horizontal rod 27 which is arranged at right angles to the rod 25. The rod 27 is connected to the base plate 22 via two bearing blocks 28. A carrier 29 is slidably arranged on the rod 25 and holds a further vertical rod 30. A bracket 31 can slide on this rod 30. The holder 31 has a channel for the winding wire 32 (drawn in broken lines) 33, at one end of which there is an inlet nozzle 34 and at the other end of which there is a horizontal winding nozzle 35. An outlet nozzle 36 is attached to the free end of the winding nozzle 35. The inlet and outlet nozzles correspond to the commonly used nozzles.

Der Haltearm 20 mit der Windungsaufnahme 10 kann sich um die Längsachse des Ständers 23 drehen. Der Schlitten 26 und damit die Stange 25 kann sich längs der Stange 27, also senkrecht zur Zeichenebene bewegen. Der Träger 29 ist in Richtung des Doppelpfeils 37 längs der Stange 25 beweglich. Die Halterung 31 kann in Richtung des Doppelpfeils 38 längs der Stange 30 bewegt werden. Die drei genannten Bewegungen stehen senkrecht aufeinander und somit kann die Auslaufdüse 36 an jedem Punkt des von den Bewegungsebenen eingeschlossenen Raumes gebracht werden.The holding arm 20 with the winding receptacle 10 can rotate about the longitudinal axis of the stand 23. The carriage 26 and thus the rod 25 can move along the rod 27, that is to say perpendicular to the plane of the drawing. The carrier 29 is movable in the direction of the double arrow 37 along the rod 25. The bracket 31 can be moved in the direction of the double arrow 38 along the rod 30. The three movements mentioned are perpendicular to one another and thus the outlet nozzle 36 can be brought to any point of the space enclosed by the movement planes.

Die für die genannten Bewegungen notwendigen Antriebseinrichtungen sind in der schematischen Darstellung der Vorrichtung zum Wickeln von Sattelspulen der besseren Übersicht wegen nicht dargestellt. Ebenso ist auch nur ein kurzes Stück Wickeldraht 32 bei der Einlaufdüse 34 und der Auslaufdüse 36 dargestellt. Eine Ausgabevorrichtung für den Wickeldraht 32 ist ebenfalls der besseren Übersicht wegen nicht gezeigt.The drive devices necessary for the movements mentioned are not shown in the schematic representation of the device for winding saddle coils for the sake of a better overview. Likewise, only a short piece of winding wire 32 is in the Inlet nozzle 34 and the outlet nozzle 36 shown. An output device for the winding wire 32 is also not shown for the sake of clarity.

In Figur 5 ist die Draufsicht auf die Vorrichtung zum Wickeln der Sattelspulen gemäß Figur 4 dargestellt. Aus dieser Darstellung ist die mögliche Bewegung des Schlittens 26 längs der Stange 27 deutlich zu erkennen und sie ist durch den Doppelpfeil 39 gekennzeichnet. Ebenso ist ersichtlich, daß sich der Lagerbock 24 über die gesamte Breite der Grundplatte 22 erstreckt und im Bereich der ihm gegenüberliegenden Stange 27 eine Aufnahme für das Ende der Stange 25 aufweist. Die Bewegung des Haltearms 20 mit der Windungsaufnahme 10 um die Längsachse des Ständers 23 ist durch den gebogenen Doppelpfeil 40 gekennzeichnet.FIG. 5 shows the top view of the device for winding the saddle coils according to FIG. 4. From this illustration, the possible movement of the carriage 26 along the rod 27 can be clearly seen and is indicated by the double arrow 39. It can also be seen that the bearing block 24 extends over the entire width of the base plate 22 and has a receptacle for the end of the rod 25 in the region of the rod 27 opposite it. The movement of the holding arm 20 with the winding receptacle 10 about the longitudinal axis of the stand 23 is indicated by the curved double arrow 40.

Nachstehend wird der Wickelvorgang beschrieben. In den zugehörigen Figuren ist dabei nur die Windungsaufnahme 10 mit ihren Nuten 14 und den Kammern 16.o, 16.u zur Aufnahme des Wickeldrahtes 32 dargestellt, um den Wickelvorgang deutlich darstellen zu können.The winding process is described below. In the associated figures, only the winding receptacle 10 with its grooves 14 and the chambers 16.o, 16.u for receiving the winding wire 32 is shown in order to be able to clearly depict the winding process.

In Figur 6 ist die Windungsaufnahme 10 in Seitenansicht dargestellt. Deutlich ist aus dieser Figur ersichtlich, daß die Nuten 14 und Kammern 16.o, 16.u mittels der in den Einschnitt 13 des Grundkörpers 11 eingesetzten Segmente 12 gebildet sind. Zum Wickeln der Sattelspule befindet sich die Wickeldüse 35 in der Ausgangsstellung a. Die Wickeldüse 35 fährt aus dieser Stellung entsprechend den eingezeichneten Bewegungspfeilen nach unten, dann unterhalb des unteren Randes, der von den Enden der Segmente 12 gebildet wird, hinweg und anschließend nach oben vor die zu bewickelnde Nut 14. Die Wickeldüse 35 bewegt sich dann weiter nach oben und nach rechts bis in die mit b bezeichnete Stellung oberhalb des oberen Randes, der von den Enden der Segmente 12 gebildet wird. Von hier aus erfolgt eine Bewegung nach rechts und dann nach unten in die mit c bezeichneten Stellung. In Figur 7a ist die Windungsaufnahme 10 in Draufsicht und die Wickeldüse 35 in Stellung c dargestellt. Die Windungsaufnahme 10 führt nun eine Drehung um 180° im Uhrzeigersinn aus (Pfeil 41), wobei der Wickeldraht 32 in die obere Kammer 16.o gelegt wird. Am Ende dieses Vorgangs ist die in Figur 7c gezeigte Stellung erreicht. In Figur 7b ist die Windungsaufnahme 10 mit einem zum Teil weggebrochenen Rand dargestellt, um die in der darunter vorhandenen Kammer 16.o liegenden Wickeldrähte 32 zu zeigen. Aus dieser Figur ist auch erkennbar, daß die Ebenen der Nuten 14 und damit die Ebenen der späteren Drahtstränge der Sattelspule nicht durch den Mittelpunkt 42 der Windungsaufnahme 10 verlaufen. Anschließend fährt die Wickeldüse 35 nach oben, das heißt aus der Zeichenebene heraus und die Windungsaufnahme 10 führt eine Drehung um 180° im entgegengesetzten Uhrzeigersinn aus (Pfeil 43). Dabei fährt gleichzeitig die Wickeldüse 35 nach links, bis die in Figur 7d gezeigte Stellung erreicht ist, die mit d bezeichnet ist.The winding receptacle 10 is shown in side view in FIG. It is clearly evident from this figure that the grooves 14 and chambers 16.o, 16.u are formed by means of the segments 12 inserted into the incision 13 in the base body 11. For winding the saddle coil, the winding nozzle 35 is in the starting position a. From this position, the winding nozzle 35 moves downwards, then below the lower edge, which is formed by the ends of the segments 12, and then upwards in front of the groove 14 to be wound. The winding nozzle 35 then continues to move above and to the right up to the position designated b above the upper edge formed by the ends of the segments 12. From here there is a movement to the right and then down to the position labeled c. FIG. 7a shows the winding receptacle 10 in plan view and the winding nozzle 35 in position c. The winding holder 10 now rotates clockwise by 180 ° (arrow 41), the winding wire 32 being placed in the upper chamber 16. At the end of this process, the position shown in FIG. 7c is reached. FIG. 7b shows the winding receptacle 10 with a partially broken edge in order to show the winding wires 32 lying in the chamber 16.o below. From this figure it can also be seen that the planes of the grooves 14 and thus the planes of the later wire strands of the saddle coil do not run through the center 42 of the winding receptacle 10. The winding nozzle 35 then moves upwards, that is to say out of the plane of the drawing, and the winding holder 10 rotates through 180 ° in the counterclockwise direction (arrow 43). At the same time, the winding nozzle 35 moves to the left until the position shown in FIG. 7d, which is denoted by d, is reached.

In Figur 8 ist die in Figur 7d gezeichnete Stellung d der Wickeldüse 35 und der Windungsaufnahme 10 wieder in Seitenansicht dargestellt. Die Wickeldüse 35 bewegt sich nun abwärts, bis sie die Stellung e erreicht hat. Von hier aus bewegt sie sich dann nach links und dann nach oben bis sie seitwärts die am unteren Rand der Windungsaufnahme 10 von den herausragenden Segmenten 12 gebildete untere Kammer 16.u erreicht hat. In dieser Stellung wird die Windungsaufnahme 10 um 180° gegen den Uhrzeigersinn gedreht und dabei der Wickeldraht 32 in die genannte Kammer 16.u eingelegt. Anschließend fährt die Wickeldüse 35 zurück in die mit e bezeichnete Stellung und der Spulenkörper wird um 180° im Uhrzeigersinn zurückgedreht, wobei gleichzeitig die Wickeldüse 35 nach rechts oben fährt und die gestrichelte Stellung g erreicht. Diese Stellung entspricht etwa wieder der Ausgangsstellung des Wickelvorgangs und die nächste Windung wird in gleicher Weise gewickelt. Wenn die erste Nut 14 gefüllt ist, fährt die Wickeldüse 35 von ihrer Ausgangsstellung bis vor die nächstfolgende Nut und führt den Wickelvorgang wie beschrieben aus. Der im Zusammenhang mit den Figuren 6 bis 8 dargestellte Wickelvorgang ist nicht auf eine Wickelvorrichtung gemäß den Figuren 4 und 5 beschränkt. Vielmehr kann für die Ausführung der Wickelschritte auch jede andere Wickelvorrichtung verwendet werden, die geeignet ist, den Wickeldraht 32 beiderseits der Konturen einer Windungsaufnahme 10 in die dafür vorgesehenen Nuten 14 und Kammern 16 zu legen. Unter dem Begriff "beiderseits einer Kontur" wird im vorstehenden Sinne eine Wicklung verstanden, bei dem ein Teil des Wicklungszuges an der Außenseite einer Kontur (hier die in den Kammern 16 verlegten Drähte) und ein anderer Teil des Windungszuges an der Innenseite einer Kontur (hier die in den Nuten 14 verlaufenden Drahtstränge) gebildet wird.FIG. 8 shows the position d of the winding nozzle 35 and the winding holder 10 shown in FIG. 7d again in a side view. The winding nozzle 35 now moves downwards until it has reached position e. From here it then moves to the left and then upwards until it has reached the lower chamber 16 .u formed at the lower edge of the winding receptacle 10 by the projecting segments 12. In this position, the winding receptacle 10 is rotated counterclockwise by 180 °, and the winding wire 32 is turned into the said one Chamber 16.u inserted. Then the winding nozzle 35 moves back into the position designated by e and the bobbin is rotated clockwise by 180 °, the winding nozzle 35 simultaneously moving to the top right and reaching the dashed position g. This position corresponds approximately to the starting position of the winding process and the next turn is wound in the same way. When the first groove 14 is filled, the winding nozzle 35 moves from its starting position to the next groove and carries out the winding process as described. The winding process shown in connection with FIGS. 6 to 8 is not limited to a winding device according to FIGS. 4 and 5. Rather, any other winding device that is suitable for placing the winding wire 32 on both sides of the contours of a winding receptacle 10 in the grooves 14 and chambers 16 provided for this purpose can also be used for the execution of the winding steps. The term "on both sides of a contour" is understood in the above sense to mean a winding in which a part of the winding pull on the outside of a contour (here the wires laid in the chambers 16) and another part of the winding pull on the inside of a contour (here the wire strands running in the grooves 14) is formed.

Eine fertig bewickelte Windungsaufnahme 10 ist in Figur 9 gezeigt. Deutlich ist aus dieser Figur 9 entnehmbar, daß ein Teil des die Sattelspule bildenden Windungszuges an der Außenseite der Segmente 12, das heißt in der oberen und unteren Kammer 16.o, 16.u gebildet ist. Die Drahtstränge, welche in den von den Segmenten 12 gebildeten Nuten 14 an der Innenseite des Grundkörpers 11 verlaufen, sind in dieser Darstellung gestrichelt gezeichnet. In Abweichung zu der bisherigen Darstellung ist die Unterseite des Grundkörpers 11 gestuft ausgebildet. Durch diese gestufte Ausbildung der Unterseite 15.u des Grundkörpers 11 läßt sie die Länge der Drahtstränge, welche in den Nuten 14 einer Spulenseite verlaufen, unterschiedlich wählen, was zu einem für manche Anwendungsfälle vorteilhaften, flachen (nicht abgekröpften) Wickelkopf führt. Oberhalb der bewickelten Windungsaufnahme 10 ist ein trichterförmig ausgebildeter Stempel 43 angeordnet. Die Oberflächenkontur des Stempels 43 weist Rippen 44 auf, die, wenn der Stempel 43 in Pfeilrichtung abgesenkt ist, in die zwischen den Segmenten 12 gebildeten Nuten 14 eingreifen. Je nach Verfahrensführung kann der Stempel 43 schon während des Erwärmens des Windungszuges auf der Windungsaufnahme 10 in diese abgesenkt sein oder aber erst nach dem Erwärmen des Windungszuges auf die Windungsaufnahme 10 abgesenkt werden. Dieser Stempel 43 hat die Funktion, die in den Nuten 14 verlaufenden Drahtstränge nach deren Erwärmung und bis zum Erkalten des Windungszuges gegen die Kontur des Einschnitts 13 zu pressen. Durch diese Maßnahme wird sichergestellt, daß die Drahtstränge nach dem Erkalten eine sehr gleichmäßige Querschnitt erhalten. Die Erwärmung des Windungszuges erfolgt im in Figur 9 gezeigten Beispiel dadurch, daß die Drahtenden 45 an eine geeignete Stromquelle angeschlossen werden (nicht dargestellt), welche den mit thermoplastischem Material umhüllten Wickeldraht 32 soweit erwärmt, daß die thermoplastische Ummantelung erweicht. Wird nach dem Erweichen die Stromquelle von den Drahtenden 45 abgekoppelt und der Windungszug, vorteilhafterweise durch Einblasen von kalter Luft abgekühlt, sind die die Sattelspule bildenden Wickeldrähte miteinander verklebt.A fully wound winding receptacle 10 is shown in FIG. 9. It can be clearly seen from FIG. 9 that part of the winding train forming the saddle coil is formed on the outside of the segments 12, that is to say in the upper and lower chambers 16.o, 16.u. The wire strands, which run in the grooves 14 formed by the segments 12 on the inside of the base body 11, are shown in dashed lines in this illustration. In deviation from the previous presentation the underside of the base body 11 is stepped. Due to this stepped design of the underside 15.u of the base body 11, it allows the length of the wire strands which run in the grooves 14 on one side of the coil to be chosen differently, which leads to a flat (not cranked) winding head which is advantageous for some applications. A funnel-shaped stamp 43 is arranged above the wound winding holder 10. The surface contour of the punch 43 has ribs 44 which, when the punch 43 is lowered in the direction of the arrow, engage in the grooves 14 formed between the segments 12. Depending on the procedure, the punch 43 can already be lowered into the winding receptacle 10 while the winding train is being heated, or it can only be lowered onto the winding receptacle 10 after the winding train has been heated. This stamp 43 has the function of pressing the wire strands running in the grooves 14 after they have been heated and until the winding train has cooled down against the contour of the incision 13. This measure ensures that the wire strands get a very uniform cross-section after cooling. The winding of the winding is carried out in the example shown in FIG. 9 in that the wire ends 45 are connected to a suitable power source (not shown) which heats the winding wire 32 covered with thermoplastic material to such an extent that the thermoplastic sheathing softens. If the current source is decoupled from the wire ends 45 after the softening and the winding is cooled, advantageously by blowing cold air in, the winding wires forming the saddle coil are glued together.

Das Entfernen der Sattelspule 46 aus der Windungsaufnahme 10 ist in Figur 10 dargestellt. Zunächst werden die beiden in Gruppen zusammengefaßten Segmente 12.1, 12.2 vom Grundkörper 11 getrennt, indem diese in Pfeilrichtung bewegt werden. Als sehr vorteilhaft erweist sich beim Entfernen, ebenso wie beim Einsetzen der Segmente 12 eine Vorrichtung 47, welche sämtliche zu einer Gruppe von Segmenten 12 gehörenden Segmente 12.1; 12.2 an deren oberen Rand ergreift. Sind die Segmente 12.1, 12.2 vom Grundkörper 13 entfernt, kann die verbackene Sattelspule 46 aus dem Einschnitt 13 des Grundkörpers 11 entweder nach oben herausgezogen werden oder mit Blickrichtung auf die Figur nach vorn entnommen werden.Removing the saddle spool 46 from the winding receptacle 10 is shown in FIG. First, the two segments 12.1, 12.2 combined in groups are separated from the base body 11 by moving them in the direction of the arrow. A device 47 which proves all segments 12.1; belonging to a group of segments 12 proves to be very advantageous when removing, as well as when inserting the segments 12. 12.2 grips at its upper edge. If the segments 12.1, 12.2 are removed from the base body 13, the baked saddle coil 46 can either be pulled out of the incision 13 in the base body 11 or removed to the front with a view of the figure.

Die auch in dieser Figur gezeigte Abstufung des unteren Randes 15.u des Grundkörpers 11 ist nicht auf diese Seite des Grundkörpers 11 beschränkt. Vielmehr kann in einem anderen Ausführungsbeispiel diese Abstufung auch am oberen Rand 15.o des Grundkörpers 11 sowie an beiden Ränder 15.o, 15.u des Grundkörpers 11 ausgebildet sein. Ferner kann die Abstufung der Ränder 15.o, 15.u auch in umgekehrter Reihenfolge ausgebildet sein, so daß die höchsten Stufen nicht am seitlichen Rand der Spule, sondern in deren Mitte ausgebildet ist.The gradation of the lower edge 15 .u of the base body 11 also shown in this figure is not limited to this side of the base body 11. Rather, in another embodiment, this gradation can also be formed on the upper edge 15.o of the base body 11 and on both edges 15.o, 15.u of the base body 11. Furthermore, the gradation of the edges 15.o, 15.u can also be formed in the reverse order, so that the highest steps are not formed on the side edge of the coil, but in the middle thereof.

Claims (8)

  1. Method for manufacturing self-supporting saddle coils (46), characterised by the following steps given in the temporal sequence of their application:
    Step 1   Construction of a non-disposable coil seat (10), in that a recess (13), which has the form of a trumpet halved along its centre line and which is formed on one side of a base member (11), which forms one part of the coil seat (10), is connected on its inner contour to segments (12), wherein the segments (12) connected to the base member (11) form grooves (14) and compartments (16.o, 16.u) for receiving the wire strands and coil winding heads,
    Step 2   Winding of the coil shape predetermined by the grooves (14) and compartments (16.o, 16.u) by means of a winding wire (32) covered with thermoplastic material, wherein a winding spindle (35), from which the winding wire (32) runs out, stands in the main directly opposite the regions of the grooves (14) and compartments (16.o, 16.u) in which the winding wire (32) is inserted specifically into a groove (14) or compartment (16.o, 16.u),
    Step 3   Heating of the winding wire (32) beyond the softening point of the thermoplastic material covering it,
    Step 4   Removal of the cooled and hence bonded winding pattern from the coil seat (10), to which end the shape possessed by the coil seat (10) during the winding is cancelled beforehand by removal of the segments (12) from the base member (11).
  2. Method according to claim 1,
    characterised in that after either step 2 or step 3, up to the cooling and bonding of the saddle coil (46), a stamp (43) is placed on the surface of the coil seat (10), which stamp (43), by virtue of its surface structuring, presses together the wire strands running in the grooves (14).
  3. Method according to claim 1 or claim 2, characterised in that in order to heat the winding wire (32) the wire ends (45) are connected to a power source.
  4. Apparatus for executing the method according to claim 1,
    - with a winding apparatus (21) whose winding spindle (35) forms the winding pattern of the saddle coil (46) due to the fact that the winding spindle (35), from which the winding wire (32) runs out, is positioned directly opposite the regions of the grooves (14) and compartments (16.o, 16.u) in which the winding wire (32), specifically in order to form a wire strand, is placed in the respective groove (14) or, specifically in order to form a winding head, is placed in the respective compartment (16.o, 16.u) and
    - with an apparatus for heating the thermoplastic covering of the winding wire (32),
    characterised by the fact that the coil seat (10), on whose outer and inner contour the winding pattern of the saddle coil (46) is formed, comprises a base member (11), whose one side has a recess in the form of a trumpet halved along its centre line, and segments (12) which are removably connected to the inner contour of the recess (13) and which, when they are connected to the base member (11), form together with the latter the grooves (14) and compartments (16.o, 16.u) for receiving the wire strands and winding heads.
  5. Apparatus according to claim 4,
    characterised in that the segments (12) are divided into two groups of segments (12.1, 12.2) and that the one group of segments (12.1) is detachably connected on the recess contour to the greater radius and the other group of segments (12.2) is connected on the recess contour to the smaller radius.
  6. Apparatus according to claim 4 or claim 5,
    characterised in that a stamp (43) can be inserted into the recess (13) connected to the segments (12), on the surface of which stamp (43) ribs (44) are formed, which, in the inserted state, press the wire strands running between the segments (12) against the contour of the recess (13) in the base member (11).
  7. Apparatus according to claim 4 or claim 5,
    characterised in that an insertion and removal aid (47) for segments (12) is provided, which makes it possible to insert all the segments (12) into the recess (13) and also remove them from the recess (13) simultaneously.
  8. Apparatus according to claim 4,
    characterised in that the upper, the lower or else both edges (15,o; 15,u; 15,o, 15.u) of the base member (11) are of stepped construction in the region of the recess (13).
EP94100334A 1993-01-20 1994-01-12 Saddle coil for cathode ray tube deflection device Expired - Lifetime EP0607851B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4301305 1993-01-20
DE4301305A DE4301305A1 (en) 1993-01-20 1993-01-20 Saddle coil for cathode ray tube deflection systems

Publications (2)

Publication Number Publication Date
EP0607851A1 EP0607851A1 (en) 1994-07-27
EP0607851B1 true EP0607851B1 (en) 1996-11-20

Family

ID=6478494

Family Applications (1)

Application Number Title Priority Date Filing Date
EP94100334A Expired - Lifetime EP0607851B1 (en) 1993-01-20 1994-01-12 Saddle coil for cathode ray tube deflection device

Country Status (4)

Country Link
EP (1) EP0607851B1 (en)
JP (1) JP3457729B2 (en)
CA (1) CA2112774C (en)
DE (2) DE4301305A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111446078B (en) * 2020-05-08 2024-07-23 浙江田中精机股份有限公司 Winding system of induction cooker coil
CN111992644A (en) * 2020-09-14 2020-11-27 电子科技大学中山学院 Pre-broken line structure of long and short lines

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2313804A1 (en) * 1973-03-20 1974-09-26 Licentia Gmbh WRAP TEMPLATE FOR DEFLECTION REEL
IT996859B (en) * 1973-10-22 1975-12-10 Indesit FORM USED FOR WRAPPING ROBINE
JPS5182921A (en) * 1975-01-17 1976-07-21 Nat Jutaku Kenzai
JPS5832450B2 (en) * 1979-08-16 1983-07-13 松下電器産業株式会社 Deflection coil manufacturing method
DE3225289A1 (en) * 1982-07-07 1984-01-12 Standard Elektrik Lorenz Ag, 7000 Stuttgart WINDING DEVICE FOR PRODUCING SADDLE COILS
NL8300544A (en) * 1983-02-14 1984-09-03 Philips Nv METHOD FOR MANUFACTURING A SADDLE COIL
SU1239765A1 (en) * 1984-12-21 1986-06-23 Предприятие П/Я А-3112 Electromagnetic deflecting system
DE3635220A1 (en) * 1986-10-16 1988-04-21 Standard Elektrik Lorenz Ag WRAPPING DEVICE
NL8700280A (en) * 1987-02-06 1988-09-01 Philips Nv METHOD FOR MANUFACTURING AN ELECTROMAGNETIC DEFLECTION UNIT FOR A CATHODE JET TUBE
EP0534531B1 (en) * 1991-09-23 1995-05-10 Koninklijke Philips Electronics N.V. A deflection unit and method of manufacture

Also Published As

Publication number Publication date
JP3457729B2 (en) 2003-10-20
CA2112774C (en) 2004-03-23
DE4301305A1 (en) 1994-07-21
JPH076695A (en) 1995-01-10
EP0607851A1 (en) 1994-07-27
DE59401051D1 (en) 1997-01-02
CA2112774A1 (en) 1994-07-21

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