EP0663285A2 - Multilayered, transparent polyolefin foil for use as shrinkable label - Google Patents
Multilayered, transparent polyolefin foil for use as shrinkable label Download PDFInfo
- Publication number
- EP0663285A2 EP0663285A2 EP19950105727 EP95105727A EP0663285A2 EP 0663285 A2 EP0663285 A2 EP 0663285A2 EP 19950105727 EP19950105727 EP 19950105727 EP 95105727 A EP95105727 A EP 95105727A EP 0663285 A2 EP0663285 A2 EP 0663285A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- propylene
- weight
- film
- ethylene
- range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/023—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets using multilayered plates or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
- B29C55/14—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively
- B29C55/143—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively firstly parallel to the direction of feed and then transversely thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/003—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
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- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/027—Thermal properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
- C08L23/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
- C09D123/02—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D123/10—Homopolymers or copolymers of propene
- C09D123/14—Copolymers of propene
- C09D123/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0088—Blends of polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0026—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0049—Heat shrinkable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/744—Labels, badges, e.g. marker sleeves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
- B32B2038/0028—Stretching, elongating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/518—Oriented bi-axially
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- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
- B32B2307/736—Shrinkable
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/746—Slipping, anti-blocking, low friction
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
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- B32B2519/00—Labels, badges
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/10—Transparent films; Clear coatings; Transparent materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L57/00—Compositions of unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C08L57/02—Copolymers of mineral oil hydrocarbons
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/254—Polymeric or resinous material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/258—Alkali metal or alkaline earth metal or compound thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/259—Silicic material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
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- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31913—Monoolefin polymer
Definitions
- the invention relates to a transparent shrinkable film comprising a base layer made of propylene-containing polymers and hydrocarbon resin.
- the invention further relates to a method for producing such a film and its use as shrink labels.
- the films for this application are e.g. B. from polyethylene, polybutylene, polystyrene, polyethylene-polypropylene copolymers, ethylene-vinyl acetate copolymers, various blends, but in particular from polyvinyl chloride.
- the films are generally biaxially stretch-oriented, which, for. B.
- the shrink films are also z. B. printed in reverse printing and then glued or welded to a tube. Thanks to the controlled cross-shrinkage, the tube is fixed in the shrinking furnace and wrinkle-free around the packaging unit.
- the label is applied mechanically with the help of brushes or alternatively manually;
- the all-round labels must have the following properties: high gloss, crystal-clear, good lubricity and rigidity ( ⁇ product of elastic modulus and thickness3) for the machine application of the label, good printability and good sealability.
- the films are heat-sealable. Compared to gluing and welding, sealing takes less time and material can also be saved.
- a disadvantage of the all-round labels made of PVC is the high price, which mainly results from the high density of 1.39 kg / dm3, which is about 50% higher than that of z.
- There are also problems with corrosion of the manufacturing and processing units cf. EP-A-0 233 400).
- Shrink label films based on polyolefin consist mainly of blends based on homopolymers, copolymers and terpolymers. To achieve the required shrinkage properties, the films are stretched biaxially in the bubble or stenter process.
- the film is annealed between the longitudinal stretching and the transverse stretching in an additional step at an elevated temperature (approx. 130 ° C.).
- the annealing time is 2 to 180 s.
- a relatively complex and expensive unit must be arranged between the longitudinal and transverse stretching in this process, because with a tempering time of e.g. B. 60 s and a machine speed of 200 m / min would require a furnace length of 200 m.
- the method is therefore unsuitable from a process engineering point of view for the production of films using conventional methods.
- the film has mechanical properties that can be improved, in particular as regards the thickness uniformity measured over the film width, which is unsatisfactory due to the very low transverse stretching ratio of approximately 4. A uniform roll winding and a satisfactory print image cannot be achieved.
- blends based on olefinic homopolymers, copolymers and terpolymers are used in addition to PVC for wrap-around labels.
- application JP-A-224 868 (Toray) describes a heat-shrinkable multilayer film based on polypropylene with an AB or ABA layer structure.
- Layer A consists of a statistical ethylene-propylene copolymer
- layer B consists of a blend of a statistical ethylene-propylene copolymer and a propylene-butylene copolymer.
- the shrinkage of this film in the circumferential direction of the sleeve produced is specified as s q ⁇ 15% at 100 ° C.
- a disadvantage of this film is the strikingly low values for the mechanical properties. If the values for the modulus of elasticity in PVC are approximately 2 600 to 2 900 N / mm2 in the longitudinal direction (E l ) and approximately 3 500 to 3800 N / mm2 in the transverse direction (E q ), the values for the above polyolefinic film are: E l about 100 to 600 N / mm2 and E q about 100 to 1 500 N / mm2. To get the same or similar stiffness as PVC, you have to increase the thickness of the polyolefinic film by approx. 50%. However, this increases the price of the film to the same extent.
- the object of the present invention was to develop a transparent, easily glued and easily shrinkable multilayer film for wrap-around labels based on polypropylene, which has good optical and good mechanical properties and should also be sealable on high-speed machines (speed ⁇ 100 m / min) can be produced in a process-safe manner and thus above all enables economic advantages over films according to the prior art.
- the base layer is made from propylene-containing polymers and hydrocarbon resin and contains as essential components: 5 to 40% by weight of a propylene homopolymer, up to 30% by weight.
- % of a hydrogenated hydrocarbon resin with a softening point in the range of 80 to 125 ° C and at least 30 wt .-% of a statistical ethylene-propylene copolymer the percentages being based on the total weight of the mixture, and in that cover layers are arranged on both sides of the base layer and that the film has a shrinkage capacity of more than 15% at 90 ° C and more than 40% at 120 ° C in the transverse direction and at the same time a shrinkage capacity of less than 5% at 90 ° C and less than 10% at 120 ° C in the longitudinal direction, the percentages being based in each case on the respective linear expansion of the film before shrinking process.
- the propylene homopolymer of the base layer is an isotactic polypropylene with an n-heptane-soluble content of 15% by weight or less, with isotactic polypropylenes with an n-heptane-soluble content of 2 to 6% by weight being particularly preferred.
- Suitable propylene homopolymers expediently have a melt flow index of 0.5 g / 10 min to 8 g / 10 min at 230 ° C. and 2.16 kp load (determined in accordance with DIN 53 735), in particular from 1.5 g / 10 min to 4 g / 10 min.
- the hydrocarbon resin contained in the base layer of the film according to the invention is a low molecular weight synthetic resin which has a softening point in the preferred range from 90 to 120 ° C., determined in accordance with ASTM-E 28.
- Such hydrocarbon resins are usually made of resin-forming compounds such as styrene, methyl styrene, vinyl toluene, indene, pentadiene, cyclopentadiene and. ⁇ . formed.
- hydrogenated resins in particular hydrogenated cyclopentadiene resins, are particularly preferred.
- the Saybolt color number (according to ASTM D 158) is greater than 20, preferably greater than 25.
- the statistical ethylene-propylene copolymer preferably has a melting point in the range from 125 to 145 ° C. and an enthalpy of fusion of 60 to 90 J / g.
- the proportion of ethylene is 4.0 to 7.0% by weight, based on the total weight of the polymer.
- the cover layers of the shrink film according to the invention consist of alpha-olefinic polymers.
- Suitable alpha-olefin polymers are ethylene homopolymers, copolymers of ethylene and propylene, ethylene or propylene and butylene or another alpha-olefin with 5 to 10 carbon atoms, terpolymers of ethylene, propylene and butylene or another alpha-olefin with 5 to 10 carbon atoms or mixtures from these polymers.
- Ethylene-propylene copolymers, ethylene-butylene copolymers, propylene-butylene copolymers, ethylene-propylene-butylene terpolymers or mixtures of these polymers are preferably used.
- Particularly preferred olefin polymers for the top layers are ethylene-propylene copolymers with propylene as the main component and an ethylene content of 2 to 10% by weight (based on the copolymer), propylene-butylene copolymers with propylene as the main component and a butylene content of 0.5 to 25% by weight (based on the copolymer) and ethylene-propylene-butylene terpolymers with propylene as the main component, 0.5 to 7% by weight of ethylene and 5 to 30% by weight of butylene (Percent by weight based on the terpolymer) and mixtures of these polymers.
- the copolymers and terpolymers are statistical polymers.
- the olefin polymer of the top layers has a lower melting point than the polymer / resin mixture of the base layer.
- the melt flow index of the olefin polymer or the olefin polymer mixture is higher than that of the propylene polymer of the base layer.
- the olefin polymer or the mixture for the outer layers has a melt flow index of generally 1 to 12 g / 10 min, preferably 3 to 9 g / 10 min, at 230 ° C. and a load of 2.16 kg (DIN 53 735).
- the layers can contain suitable active ingredient components in each case in effective amounts, preferably antistatic agents, antiblocking agents and / or lubricants.
- Preferred antistatic agents are essentially straight-chain and saturated aliphatic, tertiary amines with an aliphatic radical having 10 to 20 carbon atoms, which are substituted by 2-hydroxyalkyl (C1-C4) groups, including N, N-bis (2-hydroxyethyl) alkylamines with C10-C20, preferably C12-C18, are particularly suitable as alkyl groups.
- the effective amount of antistatic is in the range of 0.05 to 1% by weight based on the layer.
- the base layer with 0.1 to 0.7% by weight of an N, N-bis-ethoxyalkylamine with an aliphatic radical with 10 to 20 carbon atoms.
- At least one cover layer contains 0.1 to 0.8% by weight, preferably 0.15 to 0.3% by weight, of an antiblocking agent with an average particle size of 0.5 to 3 ⁇ m, preferably of 1 up to 2 ⁇ m.
- Suitable antiblocking agents are inorganic additives such as silicon dioxide, calcium carbonate, magnesium silicate, aluminum silicate, calcium phosphate and the like and / or incompatible organic polymers such as polyamides, polyesters, polycarbonates and the like. Silicon dioxide or calcium carbonate are preferably used as antiblocking agents.
- lubricants are higher aliphatic acid amides, higher aliphatic acid esters, waxes and metal soaps as well as polydimethylsiloxane.
- the effective amount of lubricant is in the range of 0.1 to 2% by weight based on the weight of the layer.
- the addition of higher aliphatic acid amides has proven particularly suitable (e.g. erucic acid amide) with 0.15 to 0.25% by weight in the base layer and / or the cover layers. Very good results are achieved by adding polydimethylsiloxane to one or both top layers.
- the amount added is expediently in the range from 0.5 to 1.5% by weight, the viscosity of the polydimethylsiloxane being between 1,000 and 500,000 mm 2 / s.
- the thickness of the film according to the invention is in the range from 20 to 60 ⁇ m, preferably from 30 to 50 ⁇ m, the cover layers having a thickness of 0.5 to 1.5 ⁇ m.
- the film according to the invention described above with regard to its chemical composition is characterized in particular by very particularly desirable shrink properties. It has a shrinkage capacity of more than 15% at 90 ° C and more than 40% at 120 ° C in the transverse direction and at the same time a shrinkage capacity of less than 5% at 90 ° C and less than 10% at 120 ° C in Longitudinal direction, the percentages being based in each case on the respective linear expansion of the film before the shrinking process.
- the specified shrinkage values were determined in a convection oven over a period of 15 minutes in accordance with DIN 406 34.
- the shrinkability of the film according to the invention is preferably in the range from 15 to 25% at 90 ° C. and from 40 to 60% at 120 ° C. and in the longitudinal direction in a range from maximum 3 to 4% at 90 ° C. and maximum 7 to 10% at 120 ° C, each referred on the linear expansion of the film before the shrinking process.
- the film according to the invention also has highly desirable mechanical properties.
- the modulus of elasticity is determined using a tension-stretching device from Zwick in Ulm-Einsingen of TYPS 1445 in accordance with DIN 53 455.
- the film according to the invention then has a modulus of elasticity in the longitudinal direction of more than 1,200 N / mm2, preferably from 1,300 to 1,800 N / mm2, and an elastic modulus in the transverse direction of more than 3,000 N / mm2, preferably of 3 500 N / mm2 to 4 500 N / mm2.
- the shrink film according to the invention has a tensile strength in the longitudinal direction of more than 50 N / mm2, preferably in the range from 70 to 100 N / mm2, and in the transverse direction of more than 220 N / mm2, preferably in the range from 235 to 290 N / mm2.
- the optical properties of the film according to the invention are very excellent.
- the gloss value is in the range from 110 to 130, determined in accordance with DIN 67 530 or ASTM-D 523 (20 ° value), and the haze of the film is less than 20%, preferably 10 to 15%, the haze of the film is measured in accordance with ASTM-D 1003-52.
- ASTM-D 1003-52 instead of a 4 ° aperture, a 1 ° slit is used, and the haze in percent is given for four superimposed film layers. The four positions were chosen because this enables the optimal measuring range to be used.
- the particularly high gloss value of the film according to the invention has a particularly effective advertising effect, and therefore the area of application of the film according to the invention can be seen above all where the labeling process (folding and shrinking) takes place automatically and is high on the product (can / bottle / dispenser) optical requirements are made.
- the object of the invention mentioned at the outset is also achieved by a method for producing the film described above.
- the process according to the invention consists in firstly producing a pre-film in a slot die by means of extrusion or coextrusion, which is then solidified on a cooling roll and then oriented in the longitudinal and transverse directions by stretching.
- the conditions in the longitudinal stretching are selected so that the longitudinally stretched film is only slightly oriented.
- the conditions for achieving a high transverse shrinkage and a low longitudinal shrinkage are then particularly favorable.
- a common measure for assessing the extent of the orientation of the elongated film is the birefringence ⁇ n.
- the birefringence ⁇ n should be less than 4 ⁇ 10 ⁇ 3.
- the Longitudinal stretching is carried out at a temperature of more than 115 ° C., preferably in the range from 120 to 130 ° C., and with a stretching ratio of less than 3, preferably in the range from 1.5 to 2.5. Even with such a low stretch ratio, a surprisingly good thickness profile in the machine direction results for the raw material composition specified above. The thickness deviations are less than 7 to 9%.
- the transverse stretching temperature T q can be selected to be very much lower than is otherwise customary, and very good process reliability is ensured (synonymous with few tears in the transverse stretching frame), which in particular also is maintained at higher production speeds ( ⁇ 100 m / min).
- the transverse stretching is carried out at a temperature of less than 120 ° C., preferably less than 110 ° C.
- the stretch ratio in the transverse direction is more than 8, preferably in the range from 9 to 12.
- the high transverse stretch ratio results in a very uniform thickness profile. The profile fluctuations are significantly less than 8%.
- the film is at a temperature of 20 to 40 ° C below the stretching temperature, in particular at a temperature below 110 ° C, preferably below 80 ° C, continued in the stretching frame, possibly slightly converging.
- the convergence during the fixing stage is preferably 5 to 15%.
- the top layers can be equipped with low molecular weight additives (carboxamides, N, N-bis-ethoxyalkylamines) without major technical problems. Evaporation problems and deposit problems in cross-stretching frames do not occur. Because of the process conditions according to the invention, there is also no annoying resin evaporation.
- the printability or bondability of the film is achieved by one of the usual surface treatments before rolling up, e.g. B. flame treatment or electrical corona treatment.
- the procedure is expediently such that the film is passed between two conductor elements serving as electrodes, with such a high voltage, usually alternating voltage (approximately 10,000 V and 10,000 Hz.) Between the electrodes ), is designed that spray or corona discharges can take place.
- the air or ion above the film surface is ionized by the spray or corona discharges and combines with the molecules on the film surface, so that polar inclusions arise in the essentially non-polar polymer matrix.
- treatment intensities are in the usual range. Treatment intensities of 38 to 42 mN / m are preferred.
- the film is preferably printed in reverse printing.
- the shrink film produced in this way has a combination of properties that make it particularly suitable for its intended use as a film for all-round labels. Their preferred area of application can be seen where the change in shape of the can or bottle in the area of the labeling accounts for less than 25%.
- the film according to the invention was compared with a PVC film, films according to two specified Japanese prior publications and a polypropylene film produced under conditions similar to those according to the invention without the addition of resin and without top layers.
- a comparison of the reported properties shows that the film according to the invention has proven to be superior to all known films, particularly with regard to the combination of properties sought in the task.
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Abstract
Description
Die Erfindung betrifft eine transparente schrumpffähige Folie umfassend eine Basisschicht hergestellt aus propylenhaltigen Polymeren und Kohlenwasserstoffharz. Die Erfindung betrifft ferner ein Verfahren zur Herstellung einer solchen Folie und deren Verwendung als Schrumpfetiketten.The invention relates to a transparent shrinkable film comprising a base layer made of propylene-containing polymers and hydrocarbon resin. The invention further relates to a method for producing such a film and its use as shrink labels.
Aus "Verpackungsrundschau" 10/1983, 1121-1122, ist bereits bekannt, zylinderförmige oder annähernd zylinderförmige Verpackungseinheiten wie Flaschen oder Dosen vollumfänglich mit Rundumetiketten zu umschließen; diese Rundumetiketten werden in der angelsächsischen Literatur als sogenannte 'sleeves' bezeichnet. Die Folien für diesen Anwendungszweck sind z. B. aus Polyethylen, Polybutylen, Polystyrol, Polyethylen-Polypropylen-Copolymeren, Ethylen-Vinylacetat-Copolymeren, verschiedenen Blends, insbesondere aber aus Polyvinylchlorid. Zum Erreichen der für den gewünschten Anwendungszweck geeigneten Schrumpfeigenschaften der Folien in der Umfangsrichtung der Rundumetiketten werden die Folien im allgemeinen biaxial streckorientiert, was z. B. nach dem Bubble-, Stenter- oder Kalanderverfahren bewerkstelligt werden kann, wobei insbesondere die Orientierung in Querrichtung bevorzugt wird. Um ein wirklich faltenfreies Anliegen der Rundumetiketten an der Verpackungseinheit zu gewährleisten, werden als Schrumpfwerte z. B. Querschrumpf (sq) von ungefähr 15 bis 40 % und Längsschrumpf (sl) von maximal 2 bis 5 % bei einer Temperatur von 90 °C und einer Behandlungsdauer von 15 min im Umluftofen gefordert.From "Verpackungsrundschau" 10/1983, 1121-1122, it is already known to completely enclose cylindrical or approximately cylindrical packaging units such as bottles or cans with all-round labels; these all-round labels are referred to in the Anglo-Saxon literature as so-called 'sleeves'. The films for this application are e.g. B. from polyethylene, polybutylene, polystyrene, polyethylene-polypropylene copolymers, ethylene-vinyl acetate copolymers, various blends, but in particular from polyvinyl chloride. To achieve the shrink properties of the films suitable for the desired application in the circumferential direction of the all-round labels, the films are generally biaxially stretch-oriented, which, for. B. can be accomplished by the bubble, stenter or calender process, with particular preference being given to orientation in the transverse direction. In order to ensure that the wrap-around labels really fit wrinkle-free on the packaging unit, B. transverse shrinkage (s q ) of approximately 15 to 40% and longitudinal shrinkage (s l ) of a maximum of 2 up to 5% at a temperature of 90 ° C and a treatment time of 15 min in a convection oven.
Die Schrumpffolien werden außerdem z. B. im Konterdruckverfahren bedruckt und anschließend zu einem Schlauch geklebt oder geschweißt. Durch den kontrollierten Querschrumpf legt sich der Schlauch im Schrumpfofen fest und faltenfrei um die Verpackungseinheit. Das Aufbringen des Etiketts erfolgt maschinell mit Hilfe von Bürsten oder wahlweise auch manuell; Außer dem gewünschten Schrumpf müssen die Rundumetiketten folgende Eigenschaften besitzen: hoher Glanz, glasklar, gute Gleitfähigkeit und Steifigkeit (≙ Produkt aus E-Modul und Dicke³) für die maschinelle Aufbringung des Etiketts, gute Bedruckbarkeit und gute Verschweiß-/Verklebbarkeit.The shrink films are also z. B. printed in reverse printing and then glued or welded to a tube. Thanks to the controlled cross-shrinkage, the tube is fixed in the shrinking furnace and wrinkle-free around the packaging unit. The label is applied mechanically with the help of brushes or alternatively manually; In addition to the desired shrinkage, the all-round labels must have the following properties: high gloss, crystal-clear, good lubricity and rigidity (≙ product of elastic modulus and thickness³) for the machine application of the label, good printability and good sealability.
Für die wirtschaftliche Herstellung von Rundumetiketten ist es weiterhin von Vorteil, wenn die Folien heißsiegelbar sind. Im Vergleich zum Kleben und Schweißen ist nämlich beim Siegeln der Zeitaufwand geringer, zudem kann Material eingespart werden.For the economical production of all-round labels, it is also advantageous if the films are heat-sealable. Compared to gluing and welding, sealing takes less time and material can also be saved.
Das gesamte bisher beschriebene Anforderungsprofil wird nach dem Stand der Technik gemäß US-PS 4,352,849 am besten von PVC-Folie erreicht. Insbesondere wird durch das hohe Schrumpfvermögen und die guten optischen und mechanischen Eigenschaften nahezu der gesamte Anwendungsbereich abgedeckt. Die Gestalts- oder Durchmesseränderung der Verpackungseinheit, insbesondere der Dose oder Flasche, kann dabei im Bereich des Etiketts mehr als 30 % ausmachen.The entire requirement profile described so far is best achieved according to the prior art according to US Pat. No. 4,352,849 by PVC film. In particular, the high shrinkage capacity and the good optical and mechanical properties cover almost the entire area of application. The change in shape or diameter of the packaging unit, in particular the can or bottle, can make up more than 30% in the area of the label.
Als Nachteil der Rundumetiketten aus PVC ist insbesondere der hohe Preis zu nennen, der hauptsächlich aus der hohen Dichte von 1,39 kg/dm³ resultiert, die ca. 50 % höher ist als diejenige von z. B. Polypropylen. Ferner bestehen Probleme hinsichtlich Korrosion der Herstellungs- und Verarbeitungsaggregate (vgl. EP-A-0 233 400).A disadvantage of the all-round labels made of PVC is the high price, which mainly results from the high density of 1.39 kg / dm³, which is about 50% higher than that of z. B. polypropylene. There are also problems with corrosion of the manufacturing and processing units (cf. EP-A-0 233 400).
Schrumpfetikettenfolien auf polyolefinischer Basis bestehen vor allem aus Blends auf Basis von Homo-, Co- und Terpolymeren. Zur Erzielung der geforderten Schrumpfeigenschaften werden die Folien im Bubble- oder im Stenter-Prozeß biaxial gestreckt.Shrink label films based on polyolefin consist mainly of blends based on homopolymers, copolymers and terpolymers. To achieve the required shrinkage properties, the films are stretched biaxially in the bubble or stenter process.
Schrumpfetiketten auf Basis von Polyolefin-Folien haben nach dem Stand der Technik Eigenschaften, die bei der Verarbeitung in der Praxis von Nachteil sein können:
- 1. Die mechanischen Eigenschaften wie Reißfestigkeit, E-Modul und Querdickenprofil sind meistens schlecht,
- 2. das Verfahren zur Erzielung eines hohen Querschrumpfs und eines niedrigen Längsschrumpfs ist sehr aufwendig, und
- 3. die Folien sind nicht siegelfähig.
- 1. The mechanical properties such as tear strength, modulus of elasticity and transverse thickness profile are mostly poor,
- 2. the process for achieving a high transverse shrinkage and a low longitudinal shrinkage is very complex, and
- 3. The films are not sealable.
Geringe mechanische Eigenschaften sind insbesondere bei automatisch arbeitenden Schrumpfmaschinen von Nachteil. Um eine ausreichende (gleiche oder ähnlich gute) Steifigkeit wie beim PVC zu bekommen, muß man die Dicke der polyolefinischen Folie teilweise um 50 % und mehr anheben. Dies verteuert jedoch im gleichen Maße den Preis der Folie, und außerdem wird durch die größere Dicke - bei gleichem Schrumpfendwert - die Schrumpfgeschwindigkeit kleiner. Ein nach dem Stand der Technik arbeitendes Verfahren zur Erzielung eines hohen Verhältnisses zwischen Querschrumpf und Längsschrumpf von Polypropylenfolien ist z. B. in der EP-A-0 171 733 näher beschrieben, aus der auch Folien der gattungsbildenden Art aus propylenhaltigen Polymeren und einem Harzzusatz bekannt sind. Bei diesem Verfahren wird nach dem Zweistufenprozeß eine biaxial orientierte Folie hergestellt. Zur Erzielung eines geringen Längsschrumpfs wird zwischen der Längsstreckung und der Querstreckung die Folie in einem zusätzlichen Schritt bei erhöhter Temperatur (ca. 130 °C) getempert. Die Temperzeit beträgt dabei 2 bis 180 s. Je nach Geschwindigkeit der Produktionsanlage - üblich sind heute ca. 200 bis 300 m/min - muß bei diesem Verfahren ein relativ aufwendiges und teures Aggregat zwischen der Längs- und der Querstreckung angeordnet werden, denn bei einer Temperzeit von z. B. 60 s und einer Maschinengeschwindigkeit von 200 m/min würde hierzu eine Ofenlänge von 200 m benötigt. Für die Folienproduktion nach heute üblichen Verfahren ist demnach die Methode unter verfahrenstechnischen Gesichtspunkten wenig geeignet. Außerdem weist die Folie verbesserungswürdige mechanische Eigenschaften auf, insbesondere was die Dickengleichmäßigkeit gemessen über die Folienbreite betrifft, die infolge des sehr niedrigen Querstreckverhältnisses von ca. 4 unbefriedigend ist. Eine gleichmäßige Rollenaufwicklung und ein zufriedenstellendes Druckbild sind nicht zu erreichen.Low mechanical properties are particularly disadvantageous in automatic shrinking machines. To get a sufficient (same or similar good) stiffness as with PVC, you have to have the thickness of the partially raise polyolefinic film by 50% or more. However, this increases the price of the film to the same extent, and the larger thickness - with the same final shrinkage value - also reduces the shrinking speed. A method according to the prior art for achieving a high ratio between transverse shrinkage and longitudinal shrinkage of polypropylene films is known e.g. B. described in more detail in EP-A-0 171 733, from which films of the generic type of propylene-containing polymers and a resin additive are known. In this process, a biaxially oriented film is produced using the two-stage process. To achieve a low longitudinal shrinkage, the film is annealed between the longitudinal stretching and the transverse stretching in an additional step at an elevated temperature (approx. 130 ° C.). The annealing time is 2 to 180 s. Depending on the speed of the production plant - nowadays approx. 200 to 300 m / min - a relatively complex and expensive unit must be arranged between the longitudinal and transverse stretching in this process, because with a tempering time of e.g. B. 60 s and a machine speed of 200 m / min would require a furnace length of 200 m. The method is therefore unsuitable from a process engineering point of view for the production of films using conventional methods. In addition, the film has mechanical properties that can be improved, in particular as regards the thickness uniformity measured over the film width, which is unsatisfactory due to the very low transverse stretching ratio of approximately 4. A uniform roll winding and a satisfactory print image cannot be achieved.
Es ist weiterhin bekannt, daß für die Rundumetikettenanwendung neben PVC vor allem Blends auf Basis von olefinischen Homo-, Co- und Terpolymeren verwendet werden. So beschreibt beispielsweise die Anmeldung JP-A-224 868 (Toray) eine in der Hitze schrumpfende Mehrschichtfolie auf Polypropylenbasis mit AB- oder ABA-Schichtaufbau. Schicht A besteht dabei aus einem statistischen Ethylen-Propylen-Copolymeren und Schicht B aus einem Blend aus einem statistischen Ethylen-Propylen-Copolymeren und einem Propylen-Butylen-Copolymeren. Der Schrumpf dieser Folie in Umfangsrichtung des gefertigten Sleeves wird mit sq ≧ 15 % bei 100 °C angegeben. Nachteilig an dieser Folie sind allerdings die auffallend niedrigen Werte für die mechanischen Eigenschaften. Betragen beim PVC die Werte für den E-Modul in Längsrichtung (El) ungefähr 2 600 bis 2 900 N/mm² und in Querrichtung (Eq) ungefähr 3 500 bis 3800 N/mm², so betragen bei obiger polyolefinischer Folie die Werte bei El etwa 100 bis 600 N/mm² und Eq etwa 100 bis 1 500 N/mm². Um eine gleiche oder ähnlich gute Steifigkeit wie beim PVC zu bekommen, muß man die Dicke der polyolefinischen Folie um ca. 50 % anheben. Dies verteuert jedoch im gleichen Maße den Preis der Folie.It is also known that blends based on olefinic homopolymers, copolymers and terpolymers are used in addition to PVC for wrap-around labels. For example, application JP-A-224 868 (Toray) describes a heat-shrinkable multilayer film based on polypropylene with an AB or ABA layer structure. Layer A consists of a statistical ethylene-propylene copolymer and layer B consists of a blend of a statistical ethylene-propylene copolymer and a propylene-butylene copolymer. The shrinkage of this film in the circumferential direction of the sleeve produced is specified as s q ≧ 15% at 100 ° C. A disadvantage of this film, however, is the strikingly low values for the mechanical properties. If the values for the modulus of elasticity in PVC are approximately 2 600 to 2 900 N / mm² in the longitudinal direction (E l ) and approximately 3 500 to 3800 N / mm² in the transverse direction (E q ), the values for the above polyolefinic film are: E l about 100 to 600 N / mm² and E q about 100 to 1 500 N / mm². To get the same or similar stiffness as PVC, you have to increase the thickness of the polyolefinic film by approx. 50%. However, this increases the price of the film to the same extent.
Die Aufgabe der vorliegenden Erfindung bestand nun darin, eine transparente, gut verklebbare und gut schrumpfbare Mehrschichtfolie für Rundumetiketten auf Basis von Polypropylen zu entwickeln, die gute optische und gute mechanische Eigenschaften hat, darüber hinaus siegelfähig sein sollte, auf schnellaufenden Maschinen (Geschwindigkeit ≧ 100 m/min) verfahrenssicher herstellbar ist und dadurch vor allem wirtschaftliche Vorteile gegenüber Folien nach dem Stand der Technik ermöglicht.The object of the present invention was to develop a transparent, easily glued and easily shrinkable multilayer film for wrap-around labels based on polypropylene, which has good optical and good mechanical properties and should also be sealable on high-speed machines (speed ≧ 100 m / min) can be produced in a process-safe manner and thus above all enables economic advantages over films according to the prior art.
Gelöst wird die diese Aufgabe durch eine Folie der eingangs genannten Gattung, deren kennzeichnende Merkmale darin bestehen, daß die Basisschicht aus propylenhaltigen Polymeren und Kohlenwasserstoffharz hergestellt ist und als wesentliche Komponenten enthält: 5 bis 40 Gew.-% eines Propylenhomopolymeren, bis 30 Gew.-% eines hydrierten Kohlenwasserstoffharzes mit einem Erweichungspunkt im Bereich von 80 bis 125 °C und mindestens 30 Gew.-% eines statistischen Ethylen-Propylen-Copolymeren, wobei die Prozentangaben bezogen sind auf das Gesamtgewicht der Mischung, und daß beidseitig auf der Basisschicht Deckschichten angeordnet sind und daß die Folie ein Schrumpfvermögen von mehr als 15 % bei 90 °C und von mehr als 40 % bei 120 °C in Querrichtung und gleichzeitig ein Schrumpfvermögen von weniger als 5 % bei 90°C und von weniger als 10 % bei 120 °C in Längsrichtung besitzt, wobei die Prozentangaben jeweils bezogen sind auf die jeweilige Längenausdehnung der Folie vor dem Schrumpfprozeß.This object is achieved by a film of the type mentioned at the outset, the distinguishing features of which are that the base layer is made from propylene-containing polymers and hydrocarbon resin and contains as essential components: 5 to 40% by weight of a propylene homopolymer, up to 30% by weight. % of a hydrogenated hydrocarbon resin with a softening point in the range of 80 to 125 ° C and at least 30 wt .-% of a statistical ethylene-propylene copolymer, the percentages being based on the total weight of the mixture, and in that cover layers are arranged on both sides of the base layer and that the film has a shrinkage capacity of more than 15% at 90 ° C and more than 40% at 120 ° C in the transverse direction and at the same time a shrinkage capacity of less than 5% at 90 ° C and less than 10% at 120 ° C in the longitudinal direction, the percentages being based in each case on the respective linear expansion of the film before shrinking process.
Das Propylenhomopolymere der Basisschicht ist ein isotaktisches Polypropylen mit einem n-heptanlöslichen Anteil von 15 Gew.-% oder weniger, wobei isotaktische Polypropylene mit einem n-heptanlöslichen Anteil von 2 bis 6 Gew.-% besonders bevorzugt sind. Geeignete Propylenhomopolymere besitzen zweckmäßigerweise einen Schmelzflußindex von 0,5 g/10 min bis 8 g/10 min bei 230 °C und 2,16 kp Belastung (bestimmt nach DIN 53 735), inbesondere von 1,5 g/10 min bis 4 g/10 min.The propylene homopolymer of the base layer is an isotactic polypropylene with an n-heptane-soluble content of 15% by weight or less, with isotactic polypropylenes with an n-heptane-soluble content of 2 to 6% by weight being particularly preferred. Suitable propylene homopolymers expediently have a melt flow index of 0.5 g / 10 min to 8 g / 10 min at 230 ° C. and 2.16 kp load (determined in accordance with DIN 53 735), in particular from 1.5 g / 10 min to 4 g / 10 min.
Bei dem erfindungsgemäß in der Basisschicht der Folie enthaltenen Kohlenwasserstoffharz handelt es sich um ein niedrigmolekulares synthetisches Harz, das einen Erweichungspunkt in dem bevorzugten Bereich von 90 bis 120 °C aufweist, bestimmt gemäß ASTM-E 28. Derartige Kohlenwasserstoffharze werden gewöhnlich aus harzbildenden Verbindungen wie Styrol, Methylstyrol, Vinyltoluol, Inden, Pentadien, Cyclopentadien u. ä. gebildet. Erfindungsgemäß werden insbesondere hydrierte Harze, insbesondere hydrierte Cyclopentadienharze, besonders bevorzugt. Die Farbzahl nach Saybolt (gemäß ASTM D 158) ist größer als 20, vorzugsweise größer als 25.The hydrocarbon resin contained in the base layer of the film according to the invention is a low molecular weight synthetic resin which has a softening point in the preferred range from 90 to 120 ° C., determined in accordance with ASTM-E 28. Such hydrocarbon resins are usually made of resin-forming compounds such as styrene, methyl styrene, vinyl toluene, indene, pentadiene, cyclopentadiene and. Ä. formed. According to the invention, hydrogenated resins, in particular hydrogenated cyclopentadiene resins, are particularly preferred. The Saybolt color number (according to ASTM D 158) is greater than 20, preferably greater than 25.
Das statistische Ethylen-Propylen-Copolymere hat vorzugsweise einen Schmelzpunkt im Bereich von 125 bis 145 °C und eine Schmelzenthalpie von 60 bis 90 J/g. Der Anteil an Ethylen beträgt 4,0 bis 7,0 Gew.-%, bezogen auf das Gesamtgewicht des Polymeren.The statistical ethylene-propylene copolymer preferably has a melting point in the range from 125 to 145 ° C. and an enthalpy of fusion of 60 to 90 J / g. The proportion of ethylene is 4.0 to 7.0% by weight, based on the total weight of the polymer.
Die Deckschichten der erfindungsgemäßen Schrumpffolie bestehen aus alphaolefinischen Polymeren. Geeignete Alpha-Olefinpolymere sind Ethylenhomopolymere, Copolymere aus Ethylen und Propylen, Ethylen oder Propylen und Butylen oder einem anderen Alpha-Olefin mit 5 bis 10 Kohlenstoffatomen, Terpolymere aus Ethylen, Propylen und Butylen oder einem anderen Alpha-Olefin mit 5 bis 10 Kohlenstoffatomen oder Mischungen aus diesen Polymeren. Ethylen-Propylen-Copolymere, Ethylen-Butylen-Copolymere, Propylen-Butylen-Copolymere, Ethylen-Propylen-Butylen-Terpolymere oder Mischungen aus diesen Polymeren werden bevorzugt eingesetzt. Besonders bevorzugte Olefinpolymere für die Deckschichten sind Ethylen-Propylen-Copolymere mit Propylen als Hauptkomponente und einem Ethylengehalt von 2 bis 10 Gew.-% (bezogen auf das Copolymere), Propylen-Butylen-Copolymere mit Propylen als Hauptkomponente und einem Butylengehalt von 0,5 bis 25 Gew.-% (bezogen auf das Copolymere) und Ethylen-Propylen-Butylen-Terpolymere mit Propylen als Hauptkomponente, 0,5 bis 7 Gew.-% Ethylen und 5 bis 30 Gew.-% Butylen (Gewichtsprozent bezogen auf das Terpolymere) sowie Mischungen aus diesen Polymeren. Bei den Co- und Terpolymeren handelt es sich um statistische Polymere.The cover layers of the shrink film according to the invention consist of alpha-olefinic polymers. Suitable alpha-olefin polymers are ethylene homopolymers, copolymers of ethylene and propylene, ethylene or propylene and butylene or another alpha-olefin with 5 to 10 carbon atoms, terpolymers of ethylene, propylene and butylene or another alpha-olefin with 5 to 10 carbon atoms or mixtures from these polymers. Ethylene-propylene copolymers, ethylene-butylene copolymers, propylene-butylene copolymers, ethylene-propylene-butylene terpolymers or mixtures of these polymers are preferably used. Particularly preferred olefin polymers for the top layers are ethylene-propylene copolymers with propylene as the main component and an ethylene content of 2 to 10% by weight (based on the copolymer), propylene-butylene copolymers with propylene as the main component and a butylene content of 0.5 to 25% by weight (based on the copolymer) and ethylene-propylene-butylene terpolymers with propylene as the main component, 0.5 to 7% by weight of ethylene and 5 to 30% by weight of butylene (Percent by weight based on the terpolymer) and mixtures of these polymers. The copolymers and terpolymers are statistical polymers.
Das Olefinpolymere der Deckschichten hat einen niedrigeren Schmelzpunkt als die Polymer/Harz-Mischung der Basisschicht. Der Schmelzflußindex des Olefinpolymeren bzw. der Olefinpolymermischung liegt höher als jener des Propylenpolymeren der Basisschicht. Das Olefinpolymere bzw. die Mischung für die Deckschichten hat einen Schmelzflußindex von im allgemeinen 1 bis 12 g/10 min, vorzugsweise 3 bis 9 g/10 min, bei 230 °C und 2,16 kp Belastung (DIN 53 735).The olefin polymer of the top layers has a lower melting point than the polymer / resin mixture of the base layer. The melt flow index of the olefin polymer or the olefin polymer mixture is higher than that of the propylene polymer of the base layer. The olefin polymer or the mixture for the outer layers has a melt flow index of generally 1 to 12 g / 10 min, preferably 3 to 9 g / 10 min, at 230 ° C. and a load of 2.16 kg (DIN 53 735).
Um bestimmte Eigenschaften der erfindungsgemäßen Schrumpffolie noch weiter zu verbessern, insbesondere was Verbesserungen des Laufverhaltens der Folie bei dem Herstellungs- oder Verarbeitungsprozeß angeht, können die Schichten geeignete Wirkstoffkomponenten in jeweils wirksamen Mengen enthalten, vorzugsweise Antistatika, Antiblockmittel und/oder Gleitmittel.In order to further improve certain properties of the shrink film according to the invention, in particular with regard to improvements in the running behavior of the film in the manufacturing or processing process, the layers can contain suitable active ingredient components in each case in effective amounts, preferably antistatic agents, antiblocking agents and / or lubricants.
Bevorzugte Antistatika sind im wesentlichen geradkettige und gesättigte aliphatische, tertiäre Amine mit einem aliphatischen Rest mit 10 bis 20 Kohlenstoffatomen, die mit 2-Hydroxyalkyl-(C₁-C₄)-Gruppen substituiert sind, worunter N,N-bis-(2-Hydroxyethyl)-alkylamine mit C₁₀-C₂₀, vorzugsweise C₁₂-C₁₈, als Alkylgruppen besonders geeignet sind. Die wirksame Menge an Antistatikum liegt im Bereich von 0,05 bis 1 Gew.-%, bezogen auf die Schicht.Preferred antistatic agents are essentially straight-chain and saturated aliphatic, tertiary amines with an aliphatic radical having 10 to 20 carbon atoms, which are substituted by 2-hydroxyalkyl (C₁-C₄) groups, including N, N-bis (2-hydroxyethyl) alkylamines with C₁₀-C₂₀, preferably C₁₂-C₁₈, are particularly suitable as alkyl groups. The effective amount of antistatic is in the range of 0.05 to 1% by weight based on the layer.
Als besonders zweckmäßig hat sich die Ausrüstung der Basisschicht mit 0,1 bis 0,7 Gew.-% eines N,N-bis-Ethoxyalkylamins mit einem aliphatischen Rest mit 10 bis 20 Kohlenstoffatomen erwiesen.It has proven particularly expedient to provide the base layer with 0.1 to 0.7% by weight of an N, N-bis-ethoxyalkylamine with an aliphatic radical with 10 to 20 carbon atoms.
Nach einer weiteren bevorzugten Ausführungsform enthält mindestens eine Deckschicht 0,1 bis 0,8 Gew.-%, bevorzugt 0,15 bis 0,3 Gew.-%, eines Antiblockmittels einer mittleren Teilchengröße von 0,5 bis 3 µm, bevorzugt von 1 bis 2 µm.According to a further preferred embodiment, at least one cover layer contains 0.1 to 0.8% by weight, preferably 0.15 to 0.3% by weight, of an antiblocking agent with an average particle size of 0.5 to 3 μm, preferably of 1 up to 2 µm.
Geeignete Antiblockmittel sind anorganische Zusatzstoffe wie Siliciumdioxid, Calciumcarbonat, Magnesiumsilikat, Aluminiumsilikat, Calciumphosphat und dergleichen und/oder unverträgliche organische Polymerisate wie Polyamide, Polyester, Polycarbonate und dergleichen. Siliciumdioxid oder Calciumcarbonat werden bevorzugt als Antiblockmittel eingesetzt.Suitable antiblocking agents are inorganic additives such as silicon dioxide, calcium carbonate, magnesium silicate, aluminum silicate, calcium phosphate and the like and / or incompatible organic polymers such as polyamides, polyesters, polycarbonates and the like. Silicon dioxide or calcium carbonate are preferably used as antiblocking agents.
Beispiele für Gleitmittel sind höhere aliphatische Säureamide, höhere aliphatische Säureester, Wachse und Metallseifen sowie Polydimethylsiloxan. Die wirksame Menge an Gleitmittel liegt im Bereich von 0,1 bis 2 Gew.-%, bezogen auf das Gewicht der Schicht. Als besonders geeignet hat sich der Zusatz von höheren aliphatischen Säureamiden (z. B. Erucasäureamid) mit 0,15 bis 0,25 Gew.-% in der Basisschicht und/oder den Deckschichten erwiesen. Sehr gute Ergebnisse werden durch den Zusatz von Polydimethylsiloxan in eine oder beide Deckschichten erreicht. Die Zusatzmenge liegt zweckmäßig im Bereich von 0,5 bis 1,5 Gew.-%, wobei die Viskosität des Polydimethylsiloxans zwischen 1 000 und 500 000 mm²/s liegt.Examples of lubricants are higher aliphatic acid amides, higher aliphatic acid esters, waxes and metal soaps as well as polydimethylsiloxane. The effective amount of lubricant is in the range of 0.1 to 2% by weight based on the weight of the layer. The addition of higher aliphatic acid amides has proven particularly suitable (e.g. erucic acid amide) with 0.15 to 0.25% by weight in the base layer and / or the cover layers. Very good results are achieved by adding polydimethylsiloxane to one or both top layers. The amount added is expediently in the range from 0.5 to 1.5% by weight, the viscosity of the polydimethylsiloxane being between 1,000 and 500,000 mm 2 / s.
Die Dicke der erfindungsgemäßen Folie liegt im Bereich von 20 bis 60 µm, vorzugsweise von 30 bis 50 µm, wobei die Deckschichten eine Dicke von 0,5 bis 1,5 µm aufweisen.The thickness of the film according to the invention is in the range from 20 to 60 μm, preferably from 30 to 50 μm, the cover layers having a thickness of 0.5 to 1.5 μm.
Die im vorstehenden bezüglich ihrer chemischen Zusammensetzung beschriebene erfindungsgemäße Folie zeichnet sich insbesondere durch ganz besonders wünschenswerte Schrumpfeigenschaften aus. Sie besitzt nämlich ein Schrumpfvermögen von mehr als 15 % bei 90 °C und von mehr als 40 % bei 120 °C in Querrichtung und gleichzeitig ein Schrumpfvermögen von weniger als 5 % bei 90 °C und von weniger als 10 % bei 120 °C in Längsrichtung, wobei die Prozentangaben jeweils bezogen sind auf die jeweilige Längenausdehnung der Folie vor dem Schrumpfprozeß. Die angegebenen Schrumpfwerte sind jeweils im Umluftofen bei einer Dauer von 15 min gemäß DIN 406 34 ermittelt worden. Vorzugsweise liegt das Schrumpfvermögen der erfindungsgemäßen Folie in Querrichtung in einem Bereich von 15 bis 25 % bei 90 °C und von 40 bis 60 % bei 120 °C und in Längsrichtung in einem Bereich von maximal 3 bis 4 % bei 90 °C und von maximal 7 bis 10 % bei 120 °C, jeweils bezogen auf die Längenausdehnung der Folie vor dem Schrumpfprozeß.The film according to the invention described above with regard to its chemical composition is characterized in particular by very particularly desirable shrink properties. It has a shrinkage capacity of more than 15% at 90 ° C and more than 40% at 120 ° C in the transverse direction and at the same time a shrinkage capacity of less than 5% at 90 ° C and less than 10% at 120 ° C in Longitudinal direction, the percentages being based in each case on the respective linear expansion of the film before the shrinking process. The specified shrinkage values were determined in a convection oven over a period of 15 minutes in accordance with DIN 406 34. The shrinkability of the film according to the invention is preferably in the range from 15 to 25% at 90 ° C. and from 40 to 60% at 120 ° C. and in the longitudinal direction in a range from maximum 3 to 4% at 90 ° C. and maximum 7 to 10% at 120 ° C, each referred on the linear expansion of the film before the shrinking process.
Neben den bereits beschriebenen hervorragenden Schrumpfeigenschaften besitzt die erfindungsgemäße Folie zusätzlich noch in hohem Maße wünschenswerte mechanische Eigenschaften. Der Elastizitätsmodul wird mit einem Zug-Dehnungsgerät der Firma Zwick in Ulm-Einsingen des TYPS 1445 gemäß DIN 53 455 bestimmt. Die erfindungsgemäße Folie besitzt danach einen E-Modul in Längsrichtung von mehr als 1 200 N/mm², bevorzugt von 1 300 bis 1 800 N/mm², und einen E-Modul in Querrichtung von mehr als 3 000 N/mm², vorzugsweise von 3 500 N/mm² bis 4 500 N/mm².In addition to the excellent shrink properties already described, the film according to the invention also has highly desirable mechanical properties. The modulus of elasticity is determined using a tension-stretching device from Zwick in Ulm-Einsingen of TYPS 1445 in accordance with DIN 53 455. The film according to the invention then has a modulus of elasticity in the longitudinal direction of more than 1,200 N / mm², preferably from 1,300 to 1,800 N / mm², and an elastic modulus in the transverse direction of more than 3,000 N / mm², preferably of 3 500 N / mm² to 4 500 N / mm².
Ein anderer physikalischer Parameter, der die mechanischen Eigenschaften der erfindungsgemäßen Folie verdeutlicht, ist die Reißfestigkeit, die ebenfalls nach DIN 53 455 bestimmt wird. Die Schrumpffolie gemäß der Erfindung weist eine Reißfestigkeit in Längsrichtung von mehr als 50 N/mm², vorzugsweise im Bereich von 70 bis 100 N/mm², auf und in Querrichtung von mehr als 220 N/mm², vorzugsweise im Bereich von 235 bis 290 N/mm².Another physical parameter that clarifies the mechanical properties of the film according to the invention is the tensile strength, which is also determined in accordance with DIN 53 455. The shrink film according to the invention has a tensile strength in the longitudinal direction of more than 50 N / mm², preferably in the range from 70 to 100 N / mm², and in the transverse direction of more than 220 N / mm², preferably in the range from 235 to 290 N / mm².
Insbesondere die optischen Eigenschaften der erfindungsgemäßen Folie sind sehr hervorragend. Der Glanzwert liegt im Bereich von 110 bis 130, bestimmt nach DIN 67 530 bzw. ASTM-D 523 (20°-Wert), und die Trübung der Folie beträgt weniger als 20 %, vorzugsweise 10 bis 15 %, wobei die Trübung der Folie in Anlehnung an ASTM-D 1003-52 gemessen wird. Anstelle einer 4°-Lochblende wird eine 1°-Spaltblende eingesetzt, und die Trübung in Prozent wird für vier übereinanderliegende Folienlagen angegeben. Die vier Lagen wurden gewählt, da man hierdurch den optimalen Meßbereich ausnutzt. Der besonders hohe Glanzwert der erfindungsgemäßen Folie wirkt sich insbesondere sehr werbewirksam aus, und deshalb ist das Einsatzgebiet der erfindungsgemäßen Folie vor allem dort zu sehen, wo der Etikettierprozeß (Stülpen und Schrumpfen) automatisch erfolgt und an das Produkt (Dose/Flasche/Spender) hohe optische Anforderungen gestellt werden.In particular, the optical properties of the film according to the invention are very excellent. The gloss value is in the range from 110 to 130, determined in accordance with DIN 67 530 or ASTM-D 523 (20 ° value), and the haze of the film is less than 20%, preferably 10 to 15%, the haze of the film is measured in accordance with ASTM-D 1003-52. Instead of a 4 ° aperture, a 1 ° slit is used used, and the haze in percent is given for four superimposed film layers. The four positions were chosen because this enables the optimal measuring range to be used. The particularly high gloss value of the film according to the invention has a particularly effective advertising effect, and therefore the area of application of the film according to the invention can be seen above all where the labeling process (folding and shrinking) takes place automatically and is high on the product (can / bottle / dispenser) optical requirements are made.
Die eingangs genannte Aufgabe der Erfindung wird auch durch ein Verfahren zur Herstellung der vorstehend beschriebenen Folie gelöst. Das erfindungsgemäße Verfahren besteht darin, daß mittels Extrusion bzw. Coextrusion in einer Breitschlitzdüse zunächst eine Vorfolie hergestellt wird, die dann auf einer Kühlwalze verfestigt und daran anschliessend in Längs- und Querrichtung durch Strecken orientiert wird. Erfindungsgemäß werden die Bedingungen in der Längsstreckung so gewählt, daß die längsgestreckte Folie nur wenig orientiert ist. Die Voraussetzungen für die Erzielung eines hohen Querschrumpfes und eines niedrigen Längsschrumpfes sind dann besonders günstig. Ein gebräuchliches Maß für die Beurteilung des Ausmaßes der Orientierung der längsgestreckten Folie ist die Doppelbrechung Δn. Die erfindungsgemäße Folie zeichnet sich dadurch aus, daß die Doppelbrechung der längsgestreckten, aber noch nicht quergestreckten Folie einen Wert von Δn = 6 · 10⁻³ nicht übersteigt. Vorzugsweise sollte die Doppelbrechung Δn weniger als 4 · 10⁻³ betragen. Die Längsstreckung wird durchgeführt bei einer Temperatur von mehr als 115 °C, vorzugsweise im Bereich von 120 bis 130 °C, und mit einem Streckverhältnis von kleiner 3, vorzugsweise im Bereich von 1,5 bis 2,5. Auch bei einem so niedrigen Streckverhältnis ergibt sich überraschenderweise für die oben angegebene Rohstoffzusammensetzung ein gutes Dickenprofil in Maschinenrichtung. Die Dickenabweichungen betragen weniger als 7 bis 9 %.The object of the invention mentioned at the outset is also achieved by a method for producing the film described above. The process according to the invention consists in firstly producing a pre-film in a slot die by means of extrusion or coextrusion, which is then solidified on a cooling roll and then oriented in the longitudinal and transverse directions by stretching. According to the invention, the conditions in the longitudinal stretching are selected so that the longitudinally stretched film is only slightly oriented. The conditions for achieving a high transverse shrinkage and a low longitudinal shrinkage are then particularly favorable. A common measure for assessing the extent of the orientation of the elongated film is the birefringence Δn. The film according to the invention is characterized in that the birefringence of the longitudinally stretched but not yet transversely stretched film does not exceed a value of Δn = 6 · 10⁻³. Preferably, the birefringence Δn should be less than 4 · 10⁻³. The Longitudinal stretching is carried out at a temperature of more than 115 ° C., preferably in the range from 120 to 130 ° C., and with a stretching ratio of less than 3, preferably in the range from 1.5 to 2.5. Even with such a low stretch ratio, a surprisingly good thickness profile in the machine direction results for the raw material composition specified above. The thickness deviations are less than 7 to 9%.
Überraschenderweise hat sich gezeigt, daß bei diesen Bedingungen und für die vorher beschriebene Polymermischung die Querstrecktemperatur Tq sehr viel niedriger gewählt werden kann als dies sonst üblich ist und dabei eine sehr gute Prozeßsicherheit gewährleistet ist (gleichbedeutend mit wenig Abrisse im Querstreckrahmen), die insbesondere auch bei höherer Produktionsgeschwindigkeit (≧ 100 m/min) aufrechterhalten wird. Erfindungsgemäß wird die Streckung in Querrichtung bei einer Temperatur von weniger als 120 °C durchgeführt, vorzugsweise von weniger als 110 °C. Das Streckverhältnis in Querrichtung beträgt erfindungsgemäß mehr als 8, vorzugsweise im Bereich von 9 bis 12. Durch das hohe Querstreckverhältnis ergibt sich ein sehr gleichmäßiges Dickenprofil. Die Profilschwankungen betragen deutlich weniger als 8 %.Surprisingly, it has been shown that, under these conditions and for the polymer mixture described above, the transverse stretching temperature T q can be selected to be very much lower than is otherwise customary, and very good process reliability is ensured (synonymous with few tears in the transverse stretching frame), which in particular also is maintained at higher production speeds (≧ 100 m / min). According to the invention, the transverse stretching is carried out at a temperature of less than 120 ° C., preferably less than 110 ° C. According to the invention, the stretch ratio in the transverse direction is more than 8, preferably in the range from 9 to 12. The high transverse stretch ratio results in a very uniform thickness profile. The profile fluctuations are significantly less than 8%.
Nach der Streckung der Folie in Querrichtung schließt sich eine abschließende Fixierstufe an. Dabei wird die Folie bei einer Temperatur von 20 bis 40 °C unterhalb der Strecktemperatur, insbesondere bei einer Temperatur unterhalb von 110 °C, vorzugsweise von unterhalb von 80 °C, in dem Streckrahmen, eventuell leicht konvergierend, weitergeführt. Die Konvergenz während der Fixierstufe beträgt vorzugsweise 5 bis 15 %.After the film has been stretched in the transverse direction, a final fixing step follows. The film is at a temperature of 20 to 40 ° C below the stretching temperature, in particular at a temperature below 110 ° C, preferably below 80 ° C, continued in the stretching frame, possibly slightly converging. The convergence during the fixing stage is preferably 5 to 15%.
Hervorgehoben werden muß, daß aufgrund des erfindungsgemäßen Herstellungsverfahrens die Ausrüstung der Deckschichten mit niedermolekularen Additiven (Carbonsäureamiden, N,N-bis-ethoxyalkylaminen) ohne größere technische Probleme möglich ist. Ausdampfprobleme und Ablagerungsprobleme in Querstreckrahmen treten nicht auf. Aufgrund der erfindungsgemäßen Verfahrensbedingungen kommt es auch nicht zu störenden Harzausdampfungen.It must be emphasized that, because of the production process according to the invention, the top layers can be equipped with low molecular weight additives (carboxamides, N, N-bis-ethoxyalkylamines) without major technical problems. Evaporation problems and deposit problems in cross-stretching frames do not occur. Because of the process conditions according to the invention, there is also no annoying resin evaporation.
Die Bedruckbarkeit bzw. Verklebbarkeit der Folie wird durch eine der üblichen Oberflächenbehandlungen vor dem Aufrollen erreicht, z. B. Flammbehandlung oder elektrische Coronabehandlung.The printability or bondability of the film is achieved by one of the usual surface treatments before rolling up, e.g. B. flame treatment or electrical corona treatment.
Zur Coronabehandlung, die nach einer der bekannten Methoden durchgeführt werden kann, wird zweckmäßigerweise so vorgegangen, daß die Folie zwischen zwei als Elektroden dienenden Leiterelementen hindurchgeführt wird, wobei zwischen den Elektroden eine so hohe Spannung, meist Wechselspannung (etwa 10 000 V und 10 000 Hz), angelegt ist, daß Sprüh- oder Coronaentladungen stattfinden können. Durch die Sprüh- oder Coronaentladungen wird die Luft oberhalb der Folienoberfläche ionisiert und verbindet sich mit den Molekülen auf der Folienoberfläche, so daß polare Einlagerungen in der im wesentlichen unpolaren Polymermatrix entstehen.For corona treatment, which can be carried out according to one of the known methods, the procedure is expediently such that the film is passed between two conductor elements serving as electrodes, with such a high voltage, usually alternating voltage (approximately 10,000 V and 10,000 Hz.) Between the electrodes ), is designed that spray or corona discharges can take place. The air or ion above the film surface is ionized by the spray or corona discharges and combines with the molecules on the film surface, so that polar inclusions arise in the essentially non-polar polymer matrix.
Die Behandlungsintensitäten liegen im üblichen Rahmen. Behandlungsintensitäten von 38 bis 42 mN/m sind bevorzugt.The treatment intensities are in the usual range. Treatment intensities of 38 to 42 mN / m are preferred.
Zur Bedruckung wird die Folie vorzugsweise im Konterdruck bedruckt.For printing, the film is preferably printed in reverse printing.
Die so hergestellte Schrumpffolie besitzt eine Kombination von Eigenschaften, die sie in besonders hohem Maß geeignet macht für ihren bestimmungsgemäßen Verwendungszweck als Folie für Rundumetiketten. Ihr bevorzugtes Einsatzgebiet ist vor allem dort zu sehen, wo die Gestaltänderung der Dose oder Flasche im Bereich der Etikettierung weniger als 25 % ausmacht.The shrink film produced in this way has a combination of properties that make it particularly suitable for its intended use as a film for all-round labels. Their preferred area of application can be seen where the change in shape of the can or bottle in the area of the labeling accounts for less than 25%.
Die im vorstehenden in allen Einzelheiten beschriebene erfindungsgemäße Folie soll nachfolgend durch ein Ausführungsbeispiel noch deutlicher erläutert werden.The film according to the invention described in detail above is to be explained more clearly below by means of an exemplary embodiment.
- A-Basisschicht:
- 10 Gew.-% isotaktisches Polypropylen,
8 Gew.-% hydriertes Cyclopentadienharz mit einer Erweichungstemperatur von 120 °C,
81,6 Gew.-% statistisches Ethylen-Propylen-Copolymeres mit einem Ethylengehalt von 4,5 Gew.-% (TM=136 °C, ΔhM=70 J/g)
0,2 Gew.-% N,N-bis-ethoxyalkylamin und
0,2 Gew.-% Erucasäureamid. - B-Deckschicht:
- 1 : 1-Mischung aus
- 1.) statistischen Ethylen-Propylen-Buten-1-Copolymeren mit einem C₂-Gehalt von 1,4 Gew.-%, einem C₃-Gehalt von 95,8 Gew.-% und einem C₄-Gehalt von 2,8 Gew.-% und
- 2.) einem statistischen Propylen-Buten-1-Copolymeren mit einem C₄-Gehalt von 66,8 Gew.-%
Der Schmelzindex der Mischung bei 230 °C und 2,16 kp Belastung beträgt 8 g/10 min. Als Antiblockmittel wurden dem Deckschichtrohstoff 0,2 Gew.-% Calciumcarbonat mit einer mittleren Teilchengröße von 2 µm zugesetzt.
- A base layer:
- 10% by weight isotactic polypropylene,
8% by weight hydrogenated cyclopentadiene resin with a softening temperature of 120 ° C.,
81.6% by weight of ethylene-propylene random copolymer with an ethylene content of 4.5% by weight (T M = 136 ° C, Δh M = 70 J / g)
0.2% by weight of N, N-bis-ethoxyalkylamine and
0.2% by weight erucic acid amide. - B top layer:
- 1: 1 mixture of
- 1.) statistical ethylene-propylene-butene-1 copolymers with a C₂ content of 1.4 wt .-%, a C₃ content of 95.8 wt .-% and a C₄ content of 2.8 wt. -% and
- 2.) a statistical propylene-butene-1 copolymer with a C₄ content of 66.8% by weight
The melt index of the mixture at 230 ° C and 2.16 kp load is 8 g / 10 min. As an anti-blocking agent, 0.2% by weight calcium carbonate with an average particle size of 2 μm was added to the top layer raw material.
Diese BAB-Folie wird über die Verfahrensschritte Coextrusion, Abkühlen, Längsstreckung, Querstreckung, Fixierung hergestellt. Die Gesamtdicke der Folie beträgt 40 µm, die Dicke der Deckschichten 0,7 µm. Die Herstellungsbedingungen in den einzelnen Verfahrensschritten sind:
- Extrusion:
- Temperatur der Schmelzen 240 °C
Temperatur der Abzugswalze 30 °C - Längsstreckung:
- Temperatur T = 122 °C
Längsstreckverhältnis λ = 1,8 - Querstreckung:
- Temperatur T = 110 °C
Querstreckverhältnis λ = 10 - Fixierung:
- Temperatur T = 80 °C
Zeitdauer t = 1 s
- Extrusion:
- Melt temperature 240 ° C
Take-off roller temperature 30 ° C - Longitudinal stretch:
- Temperature T = 122 ° C
Longitudinal stretch ratio λ = 1.8 - Transverse stretching:
- Temperature T = 110 ° C
Transverse stretching ratio λ = 10 - Fixation:
- Temperature T = 80 ° C
Duration t = 1 s
In der Tabelle wurden der erfindungsgemäßen Folie eine PVC-Folie, Folien gemäß zweier angegebener japanischer Vorveröffentlichungen sowie eine unter ähnlichen wie den erfindungsgemäßen Bedingungen hergestellte Polypropylenfolie ohne Harzzusatz und ohne Deckschichten gegenübergestellt. Ein Vergleich der ausgewiesenen Eigenschaften zeigt, daß sich die erfindungsgemäße Folie insbesondere im Hinblick auf die aufgabengemäß angestrebte Eigenschaftskombination allen bekannten Folien als überlegen erweist.
Claims (11)
5 bis 40 Gew.-% eines Propylenhomopolymeren,
bis 30 Gew.-% eines hydrierten Kohlenwasserstoffharzes mit einem Erweichungspunkt im Bereich von 80 bis 125 °C und mindestens
30 Gew.-% eines statistischen Ethylen-Propylen-Copolymeren,
wobei die Prozentangaben bezogen sind auf das Gesamtgewicht der Mischung, und daß beidseitig auf der Basisschicht Deckschichten angeordnet sind und daß die Folie ein Schrumpfvermögen von mehr als 15 % bei 90 °C und von mehr als 40 % bei 120 °C in Querrichtung und gleichzeitig ein Schrumpfvermögen von weniger als 5 % bei 90 °C und von weniger als 10 % bei 120 °C in Längsrichtung besitz, wobei die Prozentangaben jeweils bezogen sind auf die jeweilige Längenausdehnung der Folie vor dem Schrumpfprozeß.Transparent shrinkable film comprising a base layer made of propylene-containing polymers and hydrocarbon resin, characterized in that the base layer contains as essential components:
5 to 40% by weight of a propylene homopolymer,
up to 30 wt .-% of a hydrogenated hydrocarbon resin with a softening point in the range of 80 to 125 ° C and at least
30% by weight of a statistical ethylene-propylene copolymer,
wherein the percentages are based on the total weight of the mixture, and that cover layers are arranged on both sides of the base layer and that the film has a shrinkage capacity of more than 15% at 90 ° C and of more than 40% at 120 ° C in the transverse direction and simultaneously Shrinking capacity of less than 5% at 90 ° C and less than 10% at 120 ° C in the longitudinal direction, the percentages are based on the respective linear expansion of the film before the shrinking process.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3917652 | 1989-05-31 | ||
DE3917652A DE3917652A1 (en) | 1989-05-31 | 1989-05-31 | MULTILAYER TRANSPARENT POLYOLEFIN FILM FOR THE SCHRUMPFETIKETTIERANWENDUNG |
EP19900109676 EP0400456B1 (en) | 1989-05-31 | 1990-05-22 | Tranparent multi-layer polyolefin film and use for shrinkable labels |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90109676.8 Division | 1990-05-22 | ||
EP19900109676 Division EP0400456B1 (en) | 1989-05-31 | 1990-05-22 | Tranparent multi-layer polyolefin film and use for shrinkable labels |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0663285A2 true EP0663285A2 (en) | 1995-07-19 |
EP0663285A3 EP0663285A3 (en) | 1996-04-10 |
Family
ID=6381724
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19950105727 Withdrawn EP0663285A3 (en) | 1989-05-31 | 1990-05-22 | Multilayered, transparent polyolefin foil for use as shrinkable label. |
EP19900109676 Expired - Lifetime EP0400456B1 (en) | 1989-05-31 | 1990-05-22 | Tranparent multi-layer polyolefin film and use for shrinkable labels |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19900109676 Expired - Lifetime EP0400456B1 (en) | 1989-05-31 | 1990-05-22 | Tranparent multi-layer polyolefin film and use for shrinkable labels |
Country Status (7)
Country | Link |
---|---|
US (2) | US5212009A (en) |
EP (2) | EP0663285A3 (en) |
JP (1) | JPH0319840A (en) |
AU (1) | AU632128B2 (en) |
DE (2) | DE3917652A1 (en) |
ES (1) | ES2084615T3 (en) |
ZA (1) | ZA903952B (en) |
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- 1990-05-22 EP EP19900109676 patent/EP0400456B1/en not_active Expired - Lifetime
- 1990-05-22 ZA ZA903952A patent/ZA903952B/en unknown
- 1990-05-22 DE DE59010080T patent/DE59010080D1/en not_active Expired - Fee Related
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- 1990-05-31 JP JP2143254A patent/JPH0319840A/en active Pending
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1993
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0763422A1 (en) * | 1995-09-13 | 1997-03-19 | W.R. Grace & Co.-Conn. | Multi-layer shrink film comprising low modulus polypropylene |
WO2004009355A1 (en) * | 2002-07-19 | 2004-01-29 | Ucb, S.A. | Polymeric film |
EP2110239A1 (en) * | 2002-07-19 | 2009-10-21 | Innovia Films Limited | Polymeric film |
US7722960B2 (en) | 2002-07-19 | 2010-05-25 | Innovia Films Limited | Polymeric films |
US7927712B2 (en) | 2002-07-19 | 2011-04-19 | Innovia Films, Ltd. | Polymeric film |
WO2005100019A2 (en) * | 2004-04-15 | 2005-10-27 | Treofan Germany Gmbh & Co. Kg | Biaxially oriented polypropylene film for labels |
WO2005100019A3 (en) * | 2004-04-15 | 2008-03-27 | Treofan Germany Gmbh & Co Kg | Biaxially oriented polypropylene film for labels |
US9637264B2 (en) | 2010-01-28 | 2017-05-02 | Avery Dennison Corporation | Label applicator belt system |
Also Published As
Publication number | Publication date |
---|---|
JPH0319840A (en) | 1991-01-29 |
EP0400456B1 (en) | 1996-01-24 |
EP0400456A3 (en) | 1991-08-14 |
EP0663285A3 (en) | 1996-04-10 |
DE3917652A1 (en) | 1990-12-06 |
US5443895A (en) | 1995-08-22 |
AU632128B2 (en) | 1992-12-17 |
ES2084615T3 (en) | 1996-05-16 |
AU5609690A (en) | 1990-12-06 |
DE59010080D1 (en) | 1996-03-07 |
ZA903952B (en) | 1991-03-27 |
US5212009A (en) | 1993-05-18 |
EP0400456A2 (en) | 1990-12-05 |
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