A conduit system
BACKGROUND OF THE INVENTION
The present invention relates to a conduit system comprising a plurality of large diamemeter conduit elements wherein adjacent conduit elements may be connected together by a coupling means in flexible yet fluid tight fashion. This coupling system may provide a fluid-tight joint despite variations of temperature to which the conduit elements may be subjected. The conduit system may, for
example, be conveniently used for joining conduit elements used for feeding water to the turbines of hydro-electric plants.
In industrial applications where large diameter conduit systems are involved, (such as for the delivery and/or removal of water with respect to hydro-electric power plants), the known practice for connecting and sealing pipe or conduit element ends to each other has been to weld the elements together. The welding technique for joining adjacent ends of large diameter conduit elements has a number of drawbacks. Welding is a labour intensive process requiring the attention of a skilled artisan and is thus inherently relatively expensive to carry out. A large diamenter conduit system for a hydroelectric installation is normally assembled in the field, where welding may not be an easy task; welding may, for example, pose a fire hazard during installation. Conduit elements which are connected together by joints which consist solely of a "weld", cannot be easily dimantled for replacement and/or repair. Additionally, welded joints are more or less rigid such that relatively complicated means (e.g.
a plurality of expansion joints) must be provided to allow for stress relief in the conduit system due to expansion/ contraction of the conduit material in response to temperature changes, due to shifting of the conduit support, etc...
Accordingly, it would be advantageous to have a coupling means whereby large diameter conduit elements may be connected or interlocked in a simple, economical maimer, which interlocking may be carried out by relatively
unskilled workmen with relatively simple tools.
It would further be advantageous to have coupling means which may provide a pipe coupling or joint which will provide a flexible yet fluid-tight seal between two adjacent ends of pipe or conduit elements. It would, thus, in particular, be advantageous to have a conduit system comprising large diameter conduit elements wherein provision is made for expansion and contraction of the pipe materials while maintaining a fluid tight seal between coupled conduit elements.
It would be particulary advantageous to have a large diameter conduit system of the above sort for directing water to and/or from turbine(s) of a hydroelectric generating plant.
SUMMARY OF THE INVENTION
As mentioned above, the present invention relates to a coupling means suitable for joining conduit elements for a conduit system which may be used for
feeding water to turbines in hydro-electric plants; such systems may be very long (e.g. many kilometeres in length). The coupling means is parti culary suitable for joining length of conduits or pipes which are subject to significant
temperature variations.
More particularly in accordance with an aspect, the present invention relates to a coupling means for connecting together adjacent large diameter conduit elements , characterized in that said coupling means comprises two peripheral flanges, each peripheral flange being fixed to a respective conduit element and extending radially therefrom, and ring clamp means, each flange having a first side member, a second side member axially remote from the end of the conduit section relative to the first side member and a peripheral ring member disposed between the first and second side members, the ring clamp means comprising a plurality of clamp elements which together surround the said flanges, and each said clamp element having a groove for receiving said flanges, said groove being defined by a base member disposed between opposed side wall members, said groove and said flanges being configured to co¬ operate such that when the clamp element is in an operative position,
the groove is sized larger than the combined size of the flanges received in the groove so as to provide the ends of the connected conduit elements with a predetermined degree of longitudinal movement, and wherein the coupling means includes sealing means for disposition between the peripheral ring members and the base members, and means for connecting the clamp elements together about the flanges in an operative position such that the sealing means is sandwiched between said peripheral ring members and said base members for fluid tight sealing of said coupling means and the ends of the conduit elements have a predetermined degree of longitudinal freedom of movement.
Thus, for example:
A coupling means, in accordance with the present invention may comprise annular rings or flanges fixed on the periphery of each of the adjacent ends of adjacent conduit elements to be joined together, the annular rings having upwardly and inwardly extending side walls. A gasket formed of a resilient material may be positioned around the periphery of said rings (e.g. in a bridging relation with same), the
annular gasket being positioned in a substantially co-axial alignment with the longitudinal axis of the condiuits. The coupling means may also comprise ring clamp means having at least two clamp elements positionable around the annular rings. The clamp elements are provided with a flange receiving channel or groove; the groove may have a complimentary shape with respect to the side walls of the annular rings to matingly engaging same so that the ends of the conduits may be drawn toward one another when the clamp elements are secured together. The gasket may be of an annular type (i.e. of single element construction) or may comprise a plurality of gasket elements; if the gasket comprises a plurality of elements these elements may if desired be associated with a respective clamp element (e.g. fixed thereto). With the clamp elements secured about the flanges the gasket or sealing member may be radially compressed betweeen the flanges and the clamp means. In a particular embodiment, the annular rings may have a trapezoidal-like shape when viewed in cross section.
In accordance with a particular aspect, the present invention provides a water conduit system, for a hydroelectric generating plant, comprising a plurality of large diameter conduit elements wherein adjacent conduit elements are connected together by a coupling means, characterized in that said coupling means comprises two peripheral flanges, each peripheral flange being fixed to a respective
conduit element and extending radially therefrom,
and
ring clamp means, each flange having a first side member, a second side member axially remote from the end of the conduit section relative to the first side member and a peripheral ring member disposed between the first and second side members, the ring clamp means comprising a plurality of clamp elements which together surround the said flanges, and each said clamp element having a groove for receiving said flanges, said groove being defined by a base member disposed between opposed side wall members, said groove and said flanges being configured to co¬ operate such that when the clamp element is in an operative position, the groove is sized larger than the combined size of the flanges received in the groove so as to provide the ends of the connected conduit elements with a predetermined degree of longitudinal movement, and wherein the coupling means includes sealing means disposed between the peripheral ring members and the base members, and the clamp elements are connected together about the flanges in an operative position such that the sealing means is sandwiched between said peripheral ring
members and said base members for fluid tight sealing of said coupling means and the ends of the conduit elements have a predetermined degree of longitudinal freedom of movement.
In accordance with the present invention, it shall be understood the the expression "a second side member axially remote from the end of the conduit element relative to the first side member" characterizes the second side member as being farther away from the repective end of the conduit element to be joined than the related first side member of the same flange.
In accordance with the present invention, the opposed side wall members of the groove of a clamp element may each have flat wall surfaces, the wall surfaces sloping away from each other and each flange may have a second side member having a flat surface of complimentary slope to that of a respective side wall member for sliding abutting engagement therewith for urging the ends of the conduit elements towards each other when a clamp element passes from a non- operative position to an operative position.
The groove of a clamp element may have any desired shape or configuration keeping in mind the function thereof, i.e. to limit movement of the conduit elements in co-operation with the flanges and to (sealingly) sandwich the sealing means between it and the flanges.
In accordance with the present invention, the characterization of the groove
and flanges received therein as being sized such as to provide "a predetermined degree of longitudinal freedom of movement" shall be understood as characterizing the coupling means as allowing for a certain predetermined amount of longitudinally oriented movement between the pipe ends, i.e. the coupling means provides for a certain amount of play between the conduit ends
(e.g. in the form of a small space between the conduit element ends). The degree of movement allowed by any coupling means (e.g. the size of gap between the conduit element ends) will depend on the system characteristics and the desires of the skilled artisan. The degree of movement should not for example be such as to break the (longitudinal) sealing effect of the sandwiched sealing means.
In accordance with the present invention, the opposed side wall members of the clamp elements may, when the clamp elements are in an operative position, touch or abut respective conduit elements. In such case, however, a radial deformation of the condiut elements may be transfered to the side wall members of the clamp elements causing the base members to radially separate from the peripheral ring members such that the fluid tight seal may be broken and result in a leak. This may be dealt with by providing sealing means of appropriate (over) thickness and appropriate resiliency and compressing the sealing means (in the operative position) to a degree whereby a fluid tight seal may be maintained over a predetermined range of displacement of the base member relative to the peripheral ring members due to (radial) deformation
of the clamp means. Alternatively (or in addition to the above technique), in order to inhibit such possible deformation of the clamp elements, the opposed side wall members thereof may be sized such that, when the clamp elements are in an operative position, the opposed side wall members of the clamp elements are spaced apart from respective conduit elements a predetermined distance; the distance, for example, depending, inter alia, upon the estimated or anticipated degree of conduit element deformation in light of anticipated environmental conditions, the materials of construction of the conduit elements, etc...
In accordance with the present invention, the clamp elements may be connected together by any suitable or desired connection means including welding. If a weld is desired, the ends of the clamp elements may be provided with connection pads or webs (as hereinafter described) but wherein only the pads are welded together to connect the clamp elements in an operative position, the clamp elements being removable in such case by cuting off the pads. However, the connection means is preferably some sort of releasable connection means. A releasable connection means, may for example, include nuts and bolts; any other known type of releasable means may of course be used.
In accordance with the present invention, each flange of the coupling means may be disposed such that the first member of the flange is adjacent to the end of a respective conduit element.
In accordance with the present invention, a large diameter conduit element may have an inner diameter of 90 cm or more, e.g. an inner diameter of from about
90 cm to about 500 cm or more. Other dimensions and other physical characteristics of the various elements and members may also vary in relation to such factors as (water) pressure (which may range for example from 50 to
300 psi), conduit element length, materials of construction, etc.. The coupling means will of course be sized and so constructed as to take such factors into
account.
In accordance with the present invention, the coupling means may, if desired, include adjustment means for adjusting the predetermined degree of movement; the adjustment means may take any form. The adjustment means may, for example, comprise an adjustment screw having an abutment end extending through a side wall member of a clamp element groove for abutting contact with a respective side member of the flange. A plurality of such screws may for example be disposed symetrically about the coupling means.
Various coupling clamps mechanisms, techniques, sealing means, etc, are known which may be incorporated into a system or coupling means of the present invention. The ring clamp means may have any desired number of clamp elements. The ring clamp elements may, for example, comprise two identical ring halfs which have inner sides with surfaces for abutting contact with complementary shaped surfaces on the second side members of the flanges; see for example U.S. patent no 2,720,079 and no. 3,398,978 (the entire contents of
both of which are herein incorported by reference) for an example configuration for the grooves and flanges keeping in mind the requirement of the present invention that the requisite play be present between the conduit ends. Insofar as the radially compressable sealing means is concerned these may take on a flat cross sectional structure, a C-type cross-sectional structure, an E-type cross sectional structure, etc... See for example U.S. patent nos
3,351,352, 3,851,901 and 4,561,678 (the entire contents of all of which are herein incorporated by reference); although these latter references show a single sealing means which bridges the gap between the flanges the annular sealing means in the context of the present invention may if desired comprise two or more spaced apart gaskets each gasket individually sandwiched between a respective flange peripheral ring member and the base of the groove of the clamp elements. Example releasable type bolt and nut connections for joining the clamp elements together are for example shown in U.S. patent nos. 2,720,079 and 3,398,987; U.S. patent no.4,561,678 shows an alternate releasable connection mechanism. U.S. patent no. 2,878,041 (the entire contents of which are herein incorporated by reference) illustrates a possible screw adjustement means which may be adapted for use in the context of the present invention for adjusting the play between the conduit element ends.
DESCRIPTION OF DRAWINGS
One exemplary embodiment of the invention is described in more detail below with reference to the drawings in which:
Figure 1 is a perspective view of portions of conduit elements
connected together by an example coupling means in accordance with the present invention;
Figure 2A is a cross section of the coupling means shown in figure 1;
Figure 2B is a cross section view of a second example embodiment of acoupling means in accordance with the present invention;
Figure 2C is a cross section view of a second example embodiment of flange;
Figure 3 is a sectional view taken through the pipe coupling system in accord with the invention along 3-3 of figure 1 ;
Figure 4 is a perspective view of portions of conduit elements shown in figure 1 with the clamp means removed;
Figure 5A is an elevational view of a further example of a clamp means in accordance with the prewsent invention which includes four equal clamp elements releasably together by bolt and nut combinations with the conduit elements removed;
Figure 5B is a sectional view of an example cross-section of a clamp element taken through the clamp means shown in figure
5A along 5-5;
Figure 5C is a sectional view of an alternate example of a cross- section of a clamp element taken through the clamp means along 5-5 of figure 5 A;
Figure 5D is a partial side view of the clamp means shown in figure 5A showing webs of the clamp connection means with holes therethrough for the engagement of bot and nut combinations;
Figure 6 is a sectional view along 6-6 taken through the clamp element of figure 5D ;
Figure 7 is a cross sectional of another example of a coupling means view showing screw adjustment means;
Figure 8A, 8B, 8C, 8D, 8E and 8F are cross-sectional views of elements of a coupling means sequentially showing the steps of the process of engaging a coupling system of the present invention in an operative position;
SUBSTITUTE SHEET ISA/EP
Referring now to the drawings and more particularly to figures 1 to 4, there is shown a coupling means 5 in accordance with the present invention coupling together the adjacent ends of two large diameter conduit elements designated
by the reference numeral 7. Each of the conduit elements 7 have generally the same tubular configuration of circular cross-section; however it will be appreciated that the conduit elements in accordance with the present invention can be of different configuration, the coupling means being configured or shaped accordingly.
The coupling means 5 as shown in figure 1 has two identical ring clamp elements 8 provided with webs which are bolted together by nut/bolt combinations 9 (the second web-nut/bolt combination is hidden from view on the other side of the conduit elements). The clamp elements encircle the ends of the conduit elements 8.
Turning to figure 5B each clamp element 8 is provided with a groove 10 defined by opposed sloping side wall surfaces 11 (the side wall members) and a base surface 12 (the base member). The example clamp element embodiment as shown in figures 2A 5B, etc. is made from three separate pieces or sections 13, 14 and 15, sections 14 and 15 being welded to section 13.
In an alternate embodiement of the clamp elements as seen in figures 5C, 7 and 8, (the same reference numerals being used to designate the same elements) sections 13, 14 and 15 are unitary (e.g. the clamp element is a
molded structure).
Turning to figures 2A, 3 and 4 the coupling means 5 comprises two annular rings or flanges 16 fixed on the periphery of each of the conduit or pipe elements 7. The annular rings 16 can be welded to the conduit elements 7 or similarly affixed to same or can be made integral with same; the annular rings may be hollow or solid as desired. As may, for example, be seen from figure
4, the flanges 16 extend radially for the conduit elements 7.
The annular rings 16 each have a first side surface 17 (the first side member), a second side surface 18 (the second side member) and a peripheral ring surface 19 (the peripheral ring member); as shown the annular rings 16 are solid but may be hollow if desired. As may be seen, the first side surfaces 17 are adjacent to the ends of the respective conduit elements 7 whereas the second side surfaces 18 are on the side of the flanges 16 remote from the conduit element ends relative to the first side surfaces 17. The second side surfaces 18 of each of the annular rings 16 slope upwardly, and inwardly converge (towards each other) so as to provide when viewed in cross-section as a whole, a generally trapezoidal shape or configuration as shown in figure 2A. The second side surfaces 18 of the annular rings 16 may matingly engage with the complimentary sloped surfaces of the side wall members of the groove of the clamp elements as it will be appreciated hereinafter.
Turning to figure 2A this figure shows the clamp element 8 in an operative
position wherein the two flanges 16 are received in the groove 10 of the clamp element 8. As may be seen the groove 10 and the flanges 16 are sized to cooperate such that a degree of play is provided between the two conduit elements; in the figure shown the play is highlighted (with the surfaces 18 and 11 in abuting contact) by a space or gap between the first side surfaces 17, the gap being designated by the reference numeral 20.
The coupling means 5 also includes a resilient sealing gasket 21 disposed as may be seen in figure 2A such that in the operative position it is sandwiched in fluid tight fashion between the base surface 12 and the ring surfaces 19 of the flanges 16. Gasket 21, when properly engaged by the base and ring surfaces (i.e. compressed), provides a fluid tight seal at the joint between the conduit elements.
The gasket 21 may be formed of any material specific to this application and typically, it is formed from a relatively hard rubber-like material. In the embodiment shown in figure 2A, the gasket is generally rectangular in cross section.
An alternate embodiment of a coupling means in an operative position is shown in figure 2B. In figure 2B, the resilient sealing gasket 22 has a C-shape type cross section. The gasket 22 has a top portion 23 (abutting the base surface 24), side portions 25 and 26, and foot portions 27 and 28. The gasket 22 is provided with an annular cavity 29 being generally of T-shape cross
section. The sides 25 and 26 have a surface of slope complimentary to that of the respective abutting surface of the side walls of the coupling element 30.
The distance between the feet 27 and 28 is about the gap 31. Any fluid in the conduit elements 32 which may find its way up through the gap 31 and into the gasket cavity 29 will not, due to the compression applied to the gasket in the operative position, be able to leak out past the gasket. However, if desired, a further secondary (annular) gasket 33 may be provided between the first side members 33a of the flanges.
Turning back to figure 2A, as mentioned above, the predetermined play provided to the conduit elements by the flanges 16 and the clamp element 8 is chosen such that the longitudinal displacement of the conduit elements 7 due, for example, to temperature variations, will not result in a separation of the sandwiched gasket 21 from sealing abutment with the ring surfaces 19 of the flanges 16 and the base surface 12 of the clamp element 8.
The above described embodiments of the coupling means (i.e the sloping engagement of the second side members of the flanges and the side wall members of the clamp means) is particularly useful for coupling pipes of large diameter since perfect alignment of the adjacent pipe sections is not necessary before securing same together.
As shown in figure 2C, the sloped surface 34 of the second side member of an annular flange need not extend over the entire side surface of the flange.
An alternate form for the ring clamp means is shown in figures 5A, 5D and 6.
The clamp means is shown as having four identical clamp elements 35, 36, 37 and 38; these clamp elements need not of course be identical but are preferably so for ease of manufacture. Bolting pads or webs 39 are provided at the end of each of the clamp elements. These bolting pads 39 are used to secure each and every clamp element to one another by bolt(s) (not shown) in threaded engagement with nut(s) (not shown), the body of the bolt passing through aligned holes 40 in adjacent webs 39. Alternatively, as mentioned above , the pads 39 may be welded together in the region of the holes 40; in order to remove the clamp elements from the operative position, however, the pads can be cut at some point between the weld and the body of the clamp elements so as to free the pads from each other. A releasable mechanism is, however, preferable to such a weld, i.e. for simplified installation and removal.
Each of the clamp sections may if desired be provided with external ridges (not shown) for augmeneting the strength thereof so as to withstand high(er) pressure(s). It is to be understood that such ridges can be welded directly onto the clamp elements.
Figures 8A to 8F illustrate sequentially the attachment of the ring clamp means to the flanges. Starting with figures 8A and 8B, the ends of adjacent conduit elements are disposed near to one another, in at least approximate alignment with one anothers' respective longitudinal axes and spaced apart to define a gap therebetween. Each of the clamp elements may if desired have
SUBSTITUTE SHEET
fixed to the base surface thereof a portion of the sealing gasket; the section of gasket fixed thereto may extend beyond the length of the base surface a small amount such that when the clamp elements are in the operative position the ends of adjacent gasket sections are forced into abutting sealing contact. During the alignment process, however, if the clamp elements do not have a gasket section fixed to the base surface, a single annular sealing gasket 21 may be placed about the adjacent ring surfaces of the flanges i.e. the gasket being sufficiently wide so as to cover the gap 31. The clamp elements 8 are then clamped over and about the junction of the flanges by means of nuts and bolts (not shown). When the sides 25 and 26 of the clamp elements abut respective second sides 18 of each of the flanges 16, the generally inwardly radially directed force created by the connecting the clamp elements together (more particularly by the tightening of the bolts and nuts) is transferred into a longitudinally directed force forcing the flanges towards each other until a desired predetermined spacing of the ends of the conduit elements is achieved. During the tightening, gasket 21 will sandwiched into sealing engagement with the flanges and clamp means. The spacing or gap will ensure the possibility of relative movement of one pipe with respect to the other.
As shown more particularly in figure 7 screw adjustment means 41 in the form of a bolt can be used to force the end of one conduit element toward the other as a simply mechanism for adjusting the degree of play (i.e. gap size) available between the ends of conduit elements; any number of such screw adjustment means may be provided. A plurality of such adjustment means may. for
example, be disposed symetrically about the clamp means.
It will be understood further that variations or modifications can be undertaken in the module illustrated and described by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims. For example, the dimensions mentioned above are given for the sake of clarity only and should not be construed as limiting the invention in any way. The clamp elements, the annular rings, the sealing means can have a different shapes than those illustrated in the enclosed drawings. Thus, the clamp elements may comprise radially extending lugs provided with openings to receive securing means in the form of bolts and nuts.
In the foregoing description certain terms have been used for brevity, clearness and understanding, but no necessary limitations are to be implied therefrom beyond the requirements of the prior art, because such words are used for descriptive purposes herein and are intended to be broadly construed.