EP0537640B1 - Polymers derived from a conjugated diolefin, a vinyl-substituted aromatic compound, and olefinically unsaturated nitrile - Google Patents
Polymers derived from a conjugated diolefin, a vinyl-substituted aromatic compound, and olefinically unsaturated nitrile Download PDFInfo
- Publication number
- EP0537640B1 EP0537640B1 EP92117285A EP92117285A EP0537640B1 EP 0537640 B1 EP0537640 B1 EP 0537640B1 EP 92117285 A EP92117285 A EP 92117285A EP 92117285 A EP92117285 A EP 92117285A EP 0537640 B1 EP0537640 B1 EP 0537640B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rubber
- butadiene
- polymer
- derived
- weight percent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000642 polymer Polymers 0.000 title claims description 40
- 150000001993 dienes Chemical class 0.000 title claims description 17
- 150000001491 aromatic compounds Chemical class 0.000 title claims description 11
- 150000002825 nitriles Chemical class 0.000 title claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 58
- 239000005060 rubber Substances 0.000 claims description 57
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 46
- 239000000203 mixture Substances 0.000 claims description 36
- 239000004816 latex Substances 0.000 claims description 25
- 229920000126 latex Polymers 0.000 claims description 25
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 20
- 239000000178 monomer Substances 0.000 claims description 18
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 14
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 13
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 229910052717 sulfur Inorganic materials 0.000 claims description 12
- 239000011593 sulfur Substances 0.000 claims description 12
- 229920002857 polybutadiene Polymers 0.000 claims description 11
- -1 4-tert.butylstyrene Chemical compound 0.000 claims description 9
- 239000005062 Polybutadiene Substances 0.000 claims description 9
- 244000043261 Hevea brasiliensis Species 0.000 claims description 5
- 229920003052 natural elastomer Polymers 0.000 claims description 5
- 229920001194 natural rubber Polymers 0.000 claims description 5
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 claims description 4
- RCJMVGJKROQDCB-UHFFFAOYSA-N 2-methylpenta-1,3-diene Chemical compound CC=CC(C)=C RCJMVGJKROQDCB-UHFFFAOYSA-N 0.000 claims description 4
- CJSBUWDGPXGFGA-UHFFFAOYSA-N 4-methylpenta-1,3-diene Chemical compound CC(C)=CC=C CJSBUWDGPXGFGA-UHFFFAOYSA-N 0.000 claims description 4
- 229920000459 Nitrile rubber Polymers 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000007334 copolymerization reaction Methods 0.000 claims description 3
- BOGRNZQRTNVZCZ-AATRIKPKSA-N (3e)-3-methylpenta-1,3-diene Chemical compound C\C=C(/C)C=C BOGRNZQRTNVZCZ-AATRIKPKSA-N 0.000 claims description 2
- OGQVROWWFUXRST-FNORWQNLSA-N (3e)-hepta-1,3-diene Chemical compound CCC\C=C\C=C OGQVROWWFUXRST-FNORWQNLSA-N 0.000 claims description 2
- AHAREKHAZNPPMI-AATRIKPKSA-N (3e)-hexa-1,3-diene Chemical compound CC\C=C\C=C AHAREKHAZNPPMI-AATRIKPKSA-N 0.000 claims description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 claims description 2
- BOGRNZQRTNVZCZ-UHFFFAOYSA-N 1,2-dimethyl-butadiene Natural products CC=C(C)C=C BOGRNZQRTNVZCZ-UHFFFAOYSA-N 0.000 claims description 2
- QTYUSOHYEPOHLV-FNORWQNLSA-N 1,3-Octadiene Chemical compound CCCC\C=C\C=C QTYUSOHYEPOHLV-FNORWQNLSA-N 0.000 claims description 2
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 claims description 2
- VDNSZPNSUQRUMS-UHFFFAOYSA-N 1-cyclohexyl-4-ethenylbenzene Chemical compound C1=CC(C=C)=CC=C1C1CCCCC1 VDNSZPNSUQRUMS-UHFFFAOYSA-N 0.000 claims description 2
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 claims description 2
- RRRXUCMQOPNVAT-UHFFFAOYSA-N 1-ethenyl-4-(4-methylphenyl)benzene Chemical compound C1=CC(C)=CC=C1C1=CC=C(C=C)C=C1 RRRXUCMQOPNVAT-UHFFFAOYSA-N 0.000 claims description 2
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 claims description 2
- TVONJMOVBKMLOM-UHFFFAOYSA-N 2-methylidenebutanenitrile Chemical compound CCC(=C)C#N TVONJMOVBKMLOM-UHFFFAOYSA-N 0.000 claims description 2
- KXYAVSFOJVUIHT-UHFFFAOYSA-N 2-vinylnaphthalene Chemical compound C1=CC=CC2=CC(C=C)=CC=C21 KXYAVSFOJVUIHT-UHFFFAOYSA-N 0.000 claims description 2
- IGLWCQMNTGCUBB-UHFFFAOYSA-N 3-methylidenepent-1-ene Chemical compound CCC(=C)C=C IGLWCQMNTGCUBB-UHFFFAOYSA-N 0.000 claims description 2
- OCTVDLUSQOJZEK-UHFFFAOYSA-N 4,5-diethylocta-1,3-diene Chemical compound CCCC(CC)C(CC)=CC=C OCTVDLUSQOJZEK-UHFFFAOYSA-N 0.000 claims description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 2
- 229920002943 EPDM rubber Polymers 0.000 claims description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 2
- IMJGQTCMUZMLRZ-UHFFFAOYSA-N buta-1,3-dien-2-ylbenzene Chemical compound C=CC(=C)C1=CC=CC=C1 IMJGQTCMUZMLRZ-UHFFFAOYSA-N 0.000 claims description 2
- VLLYOYVKQDKAHN-UHFFFAOYSA-N buta-1,3-diene;2-methylbuta-1,3-diene Chemical compound C=CC=C.CC(=C)C=C VLLYOYVKQDKAHN-UHFFFAOYSA-N 0.000 claims description 2
- RTACIUYXLGWTAE-UHFFFAOYSA-N buta-1,3-diene;2-methylbuta-1,3-diene;styrene Chemical compound C=CC=C.CC(=C)C=C.C=CC1=CC=CC=C1 RTACIUYXLGWTAE-UHFFFAOYSA-N 0.000 claims description 2
- NKKMVIVFRUYPLQ-NSCUHMNNSA-N crotononitrile Chemical compound C\C=C\C#N NKKMVIVFRUYPLQ-NSCUHMNNSA-N 0.000 claims description 2
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 claims description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 2
- 229920003051 synthetic elastomer Polymers 0.000 claims description 2
- QTTAWIGVQMSWMV-UHFFFAOYSA-N 3,4-dimethylhexa-1,3-diene Chemical compound CCC(C)=C(C)C=C QTTAWIGVQMSWMV-UHFFFAOYSA-N 0.000 claims 1
- 229920003244 diene elastomer Polymers 0.000 claims 1
- 238000000034 method Methods 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 239000003921 oil Substances 0.000 description 14
- 235000019198 oils Nutrition 0.000 description 14
- 238000005299 abrasion Methods 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 10
- 239000002174 Styrene-butadiene Substances 0.000 description 9
- 239000000839 emulsion Substances 0.000 description 9
- 239000003963 antioxidant agent Substances 0.000 description 8
- 239000003995 emulsifying agent Substances 0.000 description 8
- 238000007720 emulsion polymerization reaction Methods 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- LWIHDJKSTIGBAC-UHFFFAOYSA-K potassium phosphate Substances [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000009477 glass transition Effects 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 229910052700 potassium Inorganic materials 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 159000000000 sodium salts Chemical class 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical class C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 4
- 235000007686 potassium Nutrition 0.000 description 4
- 239000011591 potassium Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 3
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 3
- RSWGJHLUYNHPMX-ONCXSQPRSA-N abietic acid Chemical class C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(O)=O RSWGJHLUYNHPMX-ONCXSQPRSA-N 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 239000010692 aromatic oil Substances 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000002738 chelating agent Substances 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- SURQXAFEQWPFPV-UHFFFAOYSA-L iron(2+) sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O SURQXAFEQWPFPV-UHFFFAOYSA-L 0.000 description 3
- 239000003607 modifier Substances 0.000 description 3
- QUPCNWFFTANZPX-UHFFFAOYSA-M paramenthane hydroperoxide Chemical compound [O-]O.CC(C)C1CCC(C)CC1 QUPCNWFFTANZPX-UHFFFAOYSA-M 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 3
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 3
- GSFSVEDCYBDIGW-UHFFFAOYSA-N 2-(1,3-benzothiazol-2-yl)-6-chlorophenol Chemical compound OC1=C(Cl)C=CC=C1C1=NC2=CC=CC=C2S1 GSFSVEDCYBDIGW-UHFFFAOYSA-N 0.000 description 2
- FRQQKWGDKVGLFI-UHFFFAOYSA-N 2-methylundecane-2-thiol Chemical compound CCCCCCCCCC(C)(C)S FRQQKWGDKVGLFI-UHFFFAOYSA-N 0.000 description 2
- 229920001174 Diethylhydroxylamine Polymers 0.000 description 2
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 150000005215 alkyl ethers Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- DIKBFYAXUHHXCS-UHFFFAOYSA-N bromoform Chemical compound BrC(Br)Br DIKBFYAXUHHXCS-UHFFFAOYSA-N 0.000 description 2
- 239000012986 chain transfer agent Substances 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- FVCOIAYSJZGECG-UHFFFAOYSA-N diethylhydroxylamine Chemical compound CCN(O)CC FVCOIAYSJZGECG-UHFFFAOYSA-N 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 239000012990 dithiocarbamate Substances 0.000 description 2
- 229940071106 ethylenediaminetetraacetate Drugs 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 150000002432 hydroperoxides Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 235000011009 potassium phosphates Nutrition 0.000 description 2
- 159000000001 potassium salts Chemical class 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- HJUGFYREWKUQJT-UHFFFAOYSA-N tetrabromomethane Chemical compound BrC(Br)(Br)Br HJUGFYREWKUQJT-UHFFFAOYSA-N 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical class [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 description 2
- 235000019798 tripotassium phosphate Nutrition 0.000 description 2
- 229910000404 tripotassium phosphate Inorganic materials 0.000 description 2
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 2
- 235000019801 trisodium phosphate Nutrition 0.000 description 2
- SOBHUZYZLFQYFK-UHFFFAOYSA-K trisodium;hydroxy-[[phosphonatomethyl(phosphonomethyl)amino]methyl]phosphinate Chemical compound [Na+].[Na+].[Na+].OP(O)(=O)CN(CP(O)([O-])=O)CP([O-])([O-])=O SOBHUZYZLFQYFK-UHFFFAOYSA-K 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- ZDXJANSCJILDSA-UHFFFAOYSA-N (4-anilinophenyl) 2-methylprop-2-enoate Chemical compound C1=CC(OC(=O)C(=C)C)=CC=C1NC1=CC=CC=C1 ZDXJANSCJILDSA-UHFFFAOYSA-N 0.000 description 1
- LDJCDKGEPCWUSZ-UHFFFAOYSA-N (4-anilinophenyl) prop-2-enoate Chemical compound C1=CC(OC(=O)C=C)=CC=C1NC1=CC=CC=C1 LDJCDKGEPCWUSZ-UHFFFAOYSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- CONUWNSQWHQJCU-UHFFFAOYSA-N 1,4-dioxo-1,4-di(tridecoxy)butane-2-sulfonic acid;sodium Chemical compound [Na].[Na].CCCCCCCCCCCCCOC(=O)CC(S(O)(=O)=O)C(=O)OCCCCCCCCCCCCC CONUWNSQWHQJCU-UHFFFAOYSA-N 0.000 description 1
- PMQQCWHQMHTHJO-UHFFFAOYSA-N 1-(4-anilinophenyl)-3-methylidenepyrrolidine-2,5-dione Chemical compound O=C1C(=C)CC(=O)N1C(C=C1)=CC=C1NC1=CC=CC=C1 PMQQCWHQMHTHJO-UHFFFAOYSA-N 0.000 description 1
- KPNYFXUDBVQRNK-UHFFFAOYSA-N 1-(4-anilinophenyl)pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1NC1=CC=CC=C1 KPNYFXUDBVQRNK-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- LIZVXGBYTGTTTI-UHFFFAOYSA-N 2-[(4-methylphenyl)sulfonylamino]-2-phenylacetic acid Chemical compound C1=CC(C)=CC=C1S(=O)(=O)NC(C(O)=O)C1=CC=CC=C1 LIZVXGBYTGTTTI-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- MHKLKWCYGIBEQF-UHFFFAOYSA-N 4-(1,3-benzothiazol-2-ylsulfanyl)morpholine Chemical compound C1COCCN1SC1=NC2=CC=CC=C2S1 MHKLKWCYGIBEQF-UHFFFAOYSA-N 0.000 description 1
- JSFATNQSLKRBCI-NLORQXDXSA-N 73945-47-8 Chemical compound CCCCCC(O)\C=C\C=C\C\C=C\C\C=C\CCCC(O)=O JSFATNQSLKRBCI-NLORQXDXSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- PRKQVKDSMLBJBJ-UHFFFAOYSA-N ammonium carbonate Chemical class N.N.OC(O)=O PRKQVKDSMLBJBJ-UHFFFAOYSA-N 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000011162 ammonium carbonates Nutrition 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 229940111121 antirheumatic drug quinolines Drugs 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- PLUHAVSIMCXBEX-UHFFFAOYSA-N azane;dodecyl benzenesulfonate Chemical class N.CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 PLUHAVSIMCXBEX-UHFFFAOYSA-N 0.000 description 1
- 229940077388 benzenesulfonate Drugs 0.000 description 1
- 229950005228 bromoform Drugs 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000010538 cationic polymerization reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- VTXVGVNLYGSIAR-UHFFFAOYSA-N decane-1-thiol Chemical compound CCCCCCCCCCS VTXVGVNLYGSIAR-UHFFFAOYSA-N 0.000 description 1
- 125000005266 diarylamine group Chemical group 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- KCIDZIIHRGYJAE-YGFYJFDDSA-L dipotassium;[(2r,3r,4s,5r,6r)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl] phosphate Chemical compound [K+].[K+].OC[C@H]1O[C@H](OP([O-])([O-])=O)[C@H](O)[C@@H](O)[C@H]1O KCIDZIIHRGYJAE-YGFYJFDDSA-L 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical class [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- SMVRDGHCVNAOIN-UHFFFAOYSA-L disodium;1-dodecoxydodecane;sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O.CCCCCCCCCCCCOCCCCCCCCCCCC SMVRDGHCVNAOIN-UHFFFAOYSA-L 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- UROXMPKAGAWKPP-UHFFFAOYSA-N dodecane-2-thiol Chemical compound CCCCCCCCCCC(C)S UROXMPKAGAWKPP-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002357 guanidines Chemical class 0.000 description 1
- ORTRWBYBJVGVQC-UHFFFAOYSA-N hexadecane-1-thiol Chemical compound CCCCCCCCCCCCCCCCS ORTRWBYBJVGVQC-UHFFFAOYSA-N 0.000 description 1
- 125000000687 hydroquinonyl group Chemical class C1(O)=C(C=C(O)C=C1)* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- GFSJJVJWCAMZEV-UHFFFAOYSA-N n-(4-anilinophenyl)-2-methylprop-2-enamide Chemical compound C1=CC(NC(=O)C(=C)C)=CC=C1NC1=CC=CC=C1 GFSJJVJWCAMZEV-UHFFFAOYSA-N 0.000 description 1
- HKLPOBRVSAUJSG-UHFFFAOYSA-N n-(4-anilinophenyl)prop-2-enamide Chemical compound C1=CC(NC(=O)C=C)=CC=C1NC1=CC=CC=C1 HKLPOBRVSAUJSG-UHFFFAOYSA-N 0.000 description 1
- 150000005002 naphthylamines Chemical class 0.000 description 1
- ZVEZMVFBMOOHAT-UHFFFAOYSA-N nonane-1-thiol Chemical compound CCCCCCCCCS ZVEZMVFBMOOHAT-UHFFFAOYSA-N 0.000 description 1
- 229920000847 nonoxynol Polymers 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 150000004978 peroxycarbonates Chemical class 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011297 pine tar Substances 0.000 description 1
- 229940068124 pine tar Drugs 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- NTWXWSVUSTYPJH-UHFFFAOYSA-M sodium;1,4-bis(2-methylpropoxy)-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].CC(C)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(C)C NTWXWSVUSTYPJH-UHFFFAOYSA-M 0.000 description 1
- UELAIMNOXLAYRW-UHFFFAOYSA-M sodium;1,4-dicyclohexyloxy-1,4-dioxobutane-2-sulfonate Chemical compound [Na+].C1CCCCC1OC(=O)C(S(=O)(=O)[O-])CC(=O)OC1CCCCC1 UELAIMNOXLAYRW-UHFFFAOYSA-M 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 150000007970 thio esters Chemical class 0.000 description 1
- 150000003585 thioureas Chemical class 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000012991 xanthate Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/10—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F236/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F236/02—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F236/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
- C08F236/12—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated with nitriles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
- C08L9/08—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
- C08L7/02—Latex
Definitions
- EP-A-0,438,966 discloses a terpolymer of styrene, isoprene and butadiene for use in a tread of a pneumatic tire.
- the present invention relates to a polymeric composition resulting from the copolymerization of at least three monomers.
- the unique polymeric composition is derived from 40 to 84 weight percent of a conjugated diolefin, from 15 to 50 weight percent of a vinyl-substituted aromatic compound, and from 1 to 8 weight percent of an olefinically unsaturated nitrile and a sulfur vulcanising agent.
- These novel polymeric compositions may be added to conventional tread stock recipes for improved wet traction and improved abrasion resistance.
- the glass transition temperature of the polymer will vary. Generally speaking, the glass transition temperature of the polymer will range from to -60°C to 0°C. Preferably, the glass transition temperature will range from -45 to -15°C.
- the polymeric composition is derived from 40 to 84 weight percent of a conjugated diolefin.
- a conjugated diolefin Preferably, from 50 to 70 weight percent of the polymer is derived from the conjugated diolefin.
- the preferred conjugated diolefin is 1,3-butadiene.
- From 15 to 50 weight percent of the polymer is derived from a vinyl-substituted aromatic compound containing from 8 to 16 carbon atoms.
- Representative of the vinyl-substituted aromatic compounds which may be used to prepare the composition of the present invention includes styrene, alphamethylstyrene, vinyl toluene, 3-methylstyrene, 4-methylstyrene, 4-cyclohexylstyrene, 4-paratolylstyrene, para-chlorostyrene, 4-tert-butyl styrene, 1-vinylnaphthalene, 2-vinylnaphthalene or mixtures thereof.
- Preferably, from about 30 to 45 weight percent of the polymer is derived from the vinyl-substituted aromatic compound.
- the preferred vinyl-substituted aromatic compound is styrene.
- From 1 to 8 weight percent of the polymer is derived from an olefinically unsaturated nitrile.
- Preferably, from 2 to 6 weight percent of the polymer is derived from the olefinically unsaturated nitrile.
- the preferred olefinically unsaturated nitrile is acrylonitrile.
- the polymeric compositions of the present invention can be prepared by any of the known general techniques of polymerization, including free radical solution polymerization, emulsion or suspension polymerization techniques by batch, continuous or intermittent addition of the monomers and other components.
- the preferred method of preparation is an emulsion polymerization.
- the polymerization is preferably carried out in an aqueous medium in the presence of emulsifiers and a free-radical generating polymerization initiator at a temperature of from about 0°C to 100°C, in a substantial absence of molecular oxygen.
- the olefinically unsaturated nitrile is continuously or incrementally added to the reactor depending if the process is continuous or batch.
- emulsion polymerization other ingredients such as acids, electrolytes, chain transfer agents, chelating agents, and similar ingredients known in the art to be useful in emulsion polymerization may be employed in any of the feed streams.
- a representative chelating agent useful in preparing the composition of the present invention is the tetrasodium salt of ethylenediaminetetracetic acid. Conventional amounts of the chelating agents may be used.
- the electrolytes traditionally used in the latex industry may be used to prepare the composition of the present invention.
- Typical of these electrolytes are tetra sodium and potassium pyrophosphates, tri sodium and potassium phosphates, dipotassium and disodium hydrogen phosphates, potassium and ammonium carbonates, bicarbonates and sulfites. More specifically, tetra sodium and potassium pyrophosphates and tri sodium and potassium phosphates are preferred.
- the concentrations of the electrolytes are those minimum amounts necessary for achieving the desired effect.
- chain transfer agents may be used to prepare the elastomers of the present invention.
- chain transfer agents include mercaptans, bromoform, carbon tetrabromide, and carbon tetrachloride. The most preferred are mercaptans.
- Suitable mercaptans are n-octyl mercaptan, n-nonyl mercaptan, tertiary-nonyl mercaptan, n-decyl mercaptan, n-dodecyl mercaptan, sec-dodecyl mercaptan, tertiary-dodecyl mercaptan, tertiary-tetradecyl mercaptan, tertiary-hexadecyl mercaptan, secondary-hexadecyl mercaptan, n-hexadecyl mercaptan, or mixtures of mercaptans.
- modifiers are possible to employ any of such modifiers, individually or in combination contingent to achieving desired polymer properties.
- a modifier be present.
- Tertiary-dodecyl mercaptan is a preferred chain transfer agent. Chain transfer agents are conventionally used at a level of 0.05 to 0.8 phm (parts per one hundred parts of monomers). The chain transfer agent may be either premixed with the primary monomers or charged separately.
- Suitable free radical polymerization initiators used to prepare the compositions of the present invention are those which are traditionally utilized in emulsion polymerization.
- Typical initiators or catalysts are persulfates, water soluble peroxides, and hydroperoxides.
- Typical examples of these initiators are ammonium, potassium and sodium persulfate, hydrogen peroxide, tertiary-butyl hydroperoxide, cumene hydroperoxide, para-menthane hydroperoxide, pinane hydroperoxide, and peroxy carbonates.
- the hydroperoxides are used.
- redox catalysts such as redox catalysts may be employed.
- One such redox system consists of ferrous sulfate heptahydrate, and sodium formaldehyde sulfoxylate.
- the advantages of the redox catalyst are well known in the art and usually allow lower polymerization temperatures.
- the initiators or catalysts are used in amounts sufficient to cause polymerization.
- emulsifiers and detergents A listing of various emulsifiers and detergents which may be used to prepare the composition of the present invention is given in the book "McCutcheon's Emulsifiers and Detergents, 1981 Annuals.
- the emulsifiers useful in this invention may be a combination of one or more emulsifiers of the anionic, cationic, non-ionic, or amphoteric class of surfactants.
- Suitable anionic emulsifying agents are alkyl sulfonate, alkyl aryl sulfonates, condensed naphthalene sulfonates, alkyl sulfates, ethoxylated sulfates, phosphate esters, and esters of sulfosuccinic acid.
- emulsifiers are sodium-alpha-olefin (C 14 -C 16 ) sulfonates, alkali metal or ammonium dodecylbenzene sulfonates, disodium dodecyl diphenyloxide disulfonate, disodium palmityl diphenyloxide disulfonate, sodium, potassium or ammonium linear alkyl benzene sulfonate, sodium lauryl sulfate, ammonium alkyl phenolethoxylate sulfate, ammonium or sodium lauryl ether sulfate, ammonium alkyl ether sulfate, sodium alkyl ether sulfate, sodium dihexyl sulfosuccinate, sodium dicyclohexylsulfosuccinate, sodium diamyl sulfosuccinate, sodium diisobutylsulfosuccinate, disodium ethoxy
- the sodium or potassium salts of rosin acid and sodium and potassium salts of mixed fatty acids and mixtures thereof may be used.
- the amount of emulsifying agents (surfactants) may vary. Conventionally, the concentration of the emulsifying system is normally in the range of from 0.3 to 8.0 phm in the polymerization system.
- the polymers of the present invention contemplates the incorporation of polymerizable antioxidants. These antioxidants have shown great potential in the stabilization of oxidizable organic materials due to their nonextractability and nonvolatility. These antioxidants as monomers are polymerized with one or more comonomers so as to have the antioxidant moiety chemically attached to the polymer structure.
- the following list is representative of polymerizable antioxidants that can be used in the process of this invention:
- Such polymerizable antioxidants are incorporated into the polymers in useful amounts. These polymerizable antioxidants can be considered functional or specialty monomers and may be used accordingly.
- the polymers of the present invention have particular application as a component to a rubber stock.
- the polymers of the present invention have particular utility when subsequently blended with natural rubber or a rubber derived from a diene monomer to form a tread rubber stock.
- the weight ratio of the polymeric compositions of the present invention with the rubber may vary. For example, from 1 to 99 parts by weight of the polymeric composition may be combined with from 99 to 1 parts by weight of natural rubber or the rubber derived from a diene monomer. Preferably, from 25 to 85 parts by weight of the polymeric composition of the present invention is combined with from 75 to 15 parts of the natural rubber or rubber derived from a diene monomer.
- the rubber derived from a diene monomer may be polybutadiene, styrene-butadiene rubber (SBR), synthetic polyisoprene rubber, isoprene-butadiene rubber, isoprene-butadiene-styrene rubber, nitrile rubber, carboxylated nitrile rubber and EPDM.
- SBR styrene-butadiene rubber
- synthetic polyisoprene rubber isoprene-butadiene rubber
- isoprene-butadiene-styrene rubber nitrile rubber
- carboxylated nitrile rubber and EPDM nitrile rubber
- EPDM styrene-butadiene rubber
- These rubbers as known to those skilled in the art, may be made by various polymerization processes. For example, free radical emulsion polymerization, free radical solution polymerization, anionic or cationic polymerization or Ziegler-Natta polymerization may
- the rubber or rubber derived from a diene monomer when combined with the polymers of the present invention, may be in a latex or dried form.
- the rubber is preferably in a latex form especially when the polymers of the present invention are made by emulsion polymerization techniques and are in the form of a latex. Blending of the latex permits an easier blending technique versus dry blending in a Banbury; however, dry blending may be used.
- the rubber stock may contain conventional additives including fillers, pigments, zinc oxide, stearic acid, accelerators, sulfur vulcanizing agents, stabilizers, antidegradants, processing oils, tackifiers, plasticizers, waxes, prevulcanization inhibitors and, extender oils.
- suitable fillers include carbon black, silica, titanium dioxide and clay which are typically added in amounts ranging from 25 to 125 phr depending on the application of the stock.
- sulfur vulcanizing agents include elemental sulfur (free sulfur), or sulfur donating vulcanizing agents, for example, dithiocarbamate, polymeric polysulfide or sulfur olefin adducts.
- the amount of the sulfur vulcanizing agent will vary depending upon the type of rubber and particular type of sulfur vulcanizing agent but generally from 0.1 phr to 5 phr with a range of from 0.5 to 2 being preferred.
- antidegradants which may be used in the rubber stock include monophenols, bisphenols, thiobisphenols, polyphenols, hydroquinone derivatives, phosphites, phosphate blends, thioesters, naphthylamines, diphenylamines as well as other diarylamines derivatives, para-phenylene diamines, quinolines and blended amines.
- Antidegradants are generally used in an amount ranging from 0.10 phr to 10 phr.
- processing oils which may be used in the rubber stock include highly aromatic oils, aliphatic-naphthenic aromatic resins, polyethylene glycol, petroleum oils, ester plasticizer, vulcanized vegetable oils, pine tar, phenolic resins, petroleum resins, polymeric esters and rosins. These processing oils may be used in conventional amounts ranging from 0 to 45 phr.
- a rubber stock containing the polymer of the present invention may be used to form a number of composites including tires, belts, shoe soles, or hoses.
- the composite is a tire.
- the remaining acrylonitrile was incremented into the polymerization mixture as follows: 136.5 grams at 20% conversion, 91 grams at 38% conversion, and 91 grams at 53% conversion. The mixture was agitated at 250 rpm. The polymerization was shortstopped with a solution containing 386 grams of water, 144 grams of sodium dimethyldithiocarbamate (40% active), and 5.4 grams of N,N-diethylhydroxylamine at 68% conversion. The residual 1,3-butadiene was degassed, and the residual styrene and acrylonitrile were removed by steam stripping for 3 hours at 50°C.
- the resulting latex had a pH of 11.2, % solids of 19.1%, residual styrene of 0.05%, and residual acrylonitrile content of 0% (by GLC method).
- To 750 grams of the stripped latex 2.5 grams of Wingstay® 29 and 1.25 grams of PolygardTM [tris(nonylphenyl)phosphite] antioxidants were added.
- the latex was then coagulated by pouring slowly into a hot (75-80°C) solution of 3,000 grams of water, 15 grams of sodium chloride and 2.4 grams of a polyamine at a pH of 3 to 4.
- the resulting wet rubber crumb was dried in a forced air oven at 65°C.
- the dry rubber had a Mooney viscosity (100°C) of 138, a bound acrylonitrile content of 6.4 weight percent (by Carlo Erba nitrogen analysis), a bound styrene content of 36.4 weight percent (by FTIR analysis), and a glass transition temperature of -28.5°C (by DSC, Differential Scanning Calorimetry).
- Example 1 The procedure of Example 1 was repeated except a total of 273 grams of acrylonitrile was used instead of the total of 546 grams as per Example 1. In this example, the incremental addition was repeated except only one half of each amount of acrylonitrile was used. A portion of the latex was isolated for subsequent blending and the remaining latex coagulated as per Example 1.
- the dry rubber had a Mooney viscosity (100°C) of 127, a bound acrylonitrile content of 3.8 weight percent (by Carlo Erba nitrogen analysis), a bound styrene content of 40.4 weight percent (by FTIR analysis) and a glass transition temperature of -28°C (by DSC, Differential Scanning Calorimetry).
- the polymerization mixture was shortstopped with a solution of 114 grams of sodium dimethyldithiocarbamate (40% active), 5.35 grams of N,N-diethylhydroxylamine (85% active), and 386 grams of water.
- the resulting latex was steam stripped for 2 hours at 50°C. The final solids were 18.7%.
- Example 4 The procedure of Example 4 was repeated except a 50 weight percent/50 weight percent blend was prepared.
- the Mooney viscosity of the dried oil-extended rubber was 52.
- Example 3 The procedure of Example 3 was repeated except the SBR-3AN latex of Example 2 was used in place of the SBR-6AN latex of Example 1.
- the Mooney viscosity of the dried oil extended rubber was 58.5.
- Example 2 The same general 10-gallon batch procedure and amounts of materials used in Example 1 were utilized with the following exceptions. No acrylonitrile was used and 2.63 kg of styrene and 6.36 kg of 1,3-butadiene were added in place of the amounts specified in Example 1. The final latex solids content was 19.0%. The latex was oil extended and coagulated as per the latex in Example 3. The Mooney viscosity of the oil extended rubber was 64. The raw rubber had a glass transition temperature of -53°C and a 21.6% bound styrene content (FTIR Analysis).
- Example 2 The same general 10-gallon batch procedure and amounts of materials used in Example 1 were utilized with the following exceptions. No acrylonitrile was used and 4.63 kg of styrene, 4.36 kg of 1,3-butadiene, and 7.28 grams of tert-dodecyl mercaptan were added in place of the amounts specified in Example 1. The final latex solids content after stripping was 18.0%. The latex was oil extended and coagulated as per the latex in Example 3. The Mooney viscosity of the oil extended rubber was 56, and the raw rubber had a bound styrene content of 40.0%.
- the rubbers from Examples 4-8 were compounded in a Brabender using the compounding ingredients shown in Table I.
- the Amax, methyl tuads, and sulfur were added to the black stocks on a mill.
- the compounded stocks were cured in a 2" x 2" x 0.020" cure cavity mold at 150°C for 25 minutes to obtain samples for testing on the Autovibron Dynamic Viscoelastometer (Inmass, Inc.) at 0°C, 11 Hz.
- the Goodyear-Healy Rebound test was carried out according to the ASTM D1054-87 procedure.
- the Din abrasion was determined using a Zwick abrasion tester according to the ISO (International Standards Organization) procedure of ISO 4649-1985 (E), Annex B, Standard Rubbers.
- the rubbers of Examples 4-6 show the good abrasion resistance of Control 7 and the good wet traction of Control 8 at the same time.
- SBR rubbers in tread stocks As the level of styrene in the SBR rubber is increased, an improvement in wet traction can be achieved only at the expense of a large corresponding decrease in abrasion resistance.
- This trade-off in properties is noted by comparison of the data in Table II for control 7 (23% styrene SBR) and Control 8 (40% styrene SBR).
- the good wet traction of Control 8 is reflected by the high tan delta value at 0°C and the low Goodyear-Healy rebound value but correspondingly, the poor abrasion resistance is reflected by the high Din abrasion value.
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Description
- It is generally desirable to improve the wet traction of a tire tread. For example, it is common to compound high styrene SBR polymers in tread stock recipes with a concomitant improvement in wet traction. Unfortunately, along with the improvement in the wet traction there is a corresponding decrease in the abrasion resistance of the tire resulting in increased tire wear. For these reasons, it is very desirable to improve the wet traction of the tire without sacrificing the abrasion resistance.
- EP-A-0,438,966 discloses a terpolymer of styrene, isoprene and butadiene for use in a tread of a pneumatic tire.
- The present invention relates to a polymeric composition resulting from the copolymerization of at least three monomers. The unique polymeric composition is derived from 40 to 84 weight percent of a conjugated diolefin, from 15 to 50 weight percent of a vinyl-substituted aromatic compound, and from 1 to 8 weight percent of an olefinically unsaturated nitrile and a sulfur vulcanising agent. These novel polymeric compositions may be added to conventional tread stock recipes for improved wet traction and improved abrasion resistance.
- There is disclosed a polymer resulting from the copolymerization of at least three monomers comprising:
- (1) from about 40 to about 84 weight percent of the polymer being derived from a conjugated diolefin selected from the group consisting of 1,3-butadiene, 2,3-dimethyl-1,3-butadiene, 2-methyl-1-3-butadiene, 2-ethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, 2-phenyl-1,3-butadiene, 3-4-dimethyl-1,3-hexadiene, 1,3-heptadiene, 1,3-octadiene, 4,5-diethyl-1,3-octadiene, 3-methyl-1,3-pentadiene, 4-methyl-1,3-pentadiene or mixtures thereof;
- (2) from 15 to 50 weight percent of the polymer being derived from a vinyl-substituted aromatic compound containing from 8 to 16 carbon atoms; and
- (3) from 1 to 8 weight percent of the polymer being derived from an olefinically unsaturated nitrile selected from the group consisting of acrylonitrile, methacrylonitrile, ethacrylonitrile, crotononitrile, or mixtures thereof; and (b) a sulfur vulcanising agent.
- Depending on the relative ratio of the monomers, the glass transition temperature of the polymer will vary. Generally speaking, the glass transition temperature of the polymer will range from to -60°C to 0°C. Preferably, the glass transition temperature will range from -45 to -15°C.
- As mentioned above, the polymeric composition is derived from 40 to 84 weight percent of a conjugated diolefin. Preferably, from 50 to 70 weight percent of the polymer is derived from the conjugated diolefin. The preferred conjugated diolefin is 1,3-butadiene.
- From 15 to 50 weight percent of the polymer is derived from a vinyl-substituted aromatic compound containing from 8 to 16 carbon atoms. Representative of the vinyl-substituted aromatic compounds which may be used to prepare the composition of the present invention includes styrene, alphamethylstyrene, vinyl toluene, 3-methylstyrene, 4-methylstyrene, 4-cyclohexylstyrene, 4-paratolylstyrene, para-chlorostyrene, 4-tert-butyl styrene, 1-vinylnaphthalene, 2-vinylnaphthalene or mixtures thereof. Preferably, from about 30 to 45 weight percent of the polymer is derived from the vinyl-substituted aromatic compound. The preferred vinyl-substituted aromatic compound is styrene.
- From 1 to 8 weight percent of the polymer is derived from an olefinically unsaturated nitrile. Preferably, from 2 to 6 weight percent of the polymer is derived from the olefinically unsaturated nitrile. The preferred olefinically unsaturated nitrile is acrylonitrile.
- The polymeric compositions of the present invention can be prepared by any of the known general techniques of polymerization, including free radical solution polymerization, emulsion or suspension polymerization techniques by batch, continuous or intermittent addition of the monomers and other components. The preferred method of preparation is an emulsion polymerization. The polymerization is preferably carried out in an aqueous medium in the presence of emulsifiers and a free-radical generating polymerization initiator at a temperature of from about 0°C to 100°C, in a substantial absence of molecular oxygen. Preferably, the olefinically unsaturated nitrile is continuously or incrementally added to the reactor depending if the process is continuous or batch.
- In the emulsion polymerization, other ingredients such as acids, electrolytes, chain transfer agents, chelating agents, and similar ingredients known in the art to be useful in emulsion polymerization may be employed in any of the feed streams.
- A representative chelating agent useful in preparing the composition of the present invention is the tetrasodium salt of ethylenediaminetetracetic acid. Conventional amounts of the chelating agents may be used.
- The electrolytes traditionally used in the latex industry may be used to prepare the composition of the present invention. Typical of these electrolytes are tetra sodium and potassium pyrophosphates, tri sodium and potassium phosphates, dipotassium and disodium hydrogen phosphates, potassium and ammonium carbonates, bicarbonates and sulfites. More specifically, tetra sodium and potassium pyrophosphates and tri sodium and potassium phosphates are preferred. The concentrations of the electrolytes are those minimum amounts necessary for achieving the desired effect.
- Conventional modifiers or chain transfer agents may be used to prepare the elastomers of the present invention. Examples of these chain transfer agents include mercaptans, bromoform, carbon tetrabromide, and carbon tetrachloride. The most preferred are mercaptans. Examples of suitable mercaptans are n-octyl mercaptan, n-nonyl mercaptan, tertiary-nonyl mercaptan, n-decyl mercaptan, n-dodecyl mercaptan, sec-dodecyl mercaptan, tertiary-dodecyl mercaptan, tertiary-tetradecyl mercaptan, tertiary-hexadecyl mercaptan, secondary-hexadecyl mercaptan, n-hexadecyl mercaptan, or mixtures of mercaptans. It is possible to employ any of such modifiers, individually or in combination contingent to achieving desired polymer properties. With the monomers which are used to prepare the composition of the present invention, it is preferable that a modifier be present. Tertiary-dodecyl mercaptan is a preferred chain transfer agent. Chain transfer agents are conventionally used at a level of 0.05 to 0.8 phm (parts per one hundred parts of monomers). The chain transfer agent may be either premixed with the primary monomers or charged separately.
- Suitable free radical polymerization initiators used to prepare the compositions of the present invention are those which are traditionally utilized in emulsion polymerization. Typical initiators or catalysts are persulfates, water soluble peroxides, and hydroperoxides. Typical examples of these initiators are ammonium, potassium and sodium persulfate, hydrogen peroxide, tertiary-butyl hydroperoxide, cumene hydroperoxide, para-menthane hydroperoxide, pinane hydroperoxide, and peroxy carbonates. Preferably, the hydroperoxides are used.
- Other catalysts such as redox catalysts may be employed. One such redox system consists of ferrous sulfate heptahydrate, and sodium formaldehyde sulfoxylate. The advantages of the redox catalyst are well known in the art and usually allow lower polymerization temperatures. The initiators or catalysts are used in amounts sufficient to cause polymerization.
- A listing of various emulsifiers and detergents which may be used to prepare the composition of the present invention is given in the book "McCutcheon's Emulsifiers and Detergents, 1981 Annuals. The emulsifiers useful in this invention may be a combination of one or more emulsifiers of the anionic, cationic, non-ionic, or amphoteric class of surfactants. Suitable anionic emulsifying agents are alkyl sulfonate, alkyl aryl sulfonates, condensed naphthalene sulfonates, alkyl sulfates, ethoxylated sulfates, phosphate esters, and esters of sulfosuccinic acid. Representative of these emulsifiers are sodium-alpha-olefin (C14-C16) sulfonates, alkali metal or ammonium dodecylbenzene sulfonates, disodium dodecyl diphenyloxide disulfonate, disodium palmityl diphenyloxide disulfonate, sodium, potassium or ammonium linear alkyl benzene sulfonate, sodium lauryl sulfate, ammonium alkyl phenolethoxylate sulfate, ammonium or sodium lauryl ether sulfate, ammonium alkyl ether sulfate, sodium alkyl ether sulfate, sodium dihexyl sulfosuccinate, sodium dicyclohexylsulfosuccinate, sodium diamyl sulfosuccinate, sodium diisobutylsulfosuccinate, disodium ethoxylated nonyl phenol half ester of sulfosuccinic acid, tetrasodium N-(1,2-dicarboxyethyl)-N-octadecyl sulfosuccinate, disodium bistridecyl sulfosuccinate, sodium salt of alkyl aryl polyether sulfate, lauryl alcohol ether sulfate, sodium salt of condensed naphthalene sulfonic acid, complex phosphate ester of ethylene oxide adduct and mixtures thereof. Also, the sodium or potassium salts of rosin acid and sodium and potassium salts of mixed fatty acids and mixtures thereof may be used. The amount of emulsifying agents (surfactants) may vary. Conventionally, the concentration of the emulsifying system is normally in the range of from 0.3 to 8.0 phm in the polymerization system.
- The polymers of the present invention contemplates the incorporation of polymerizable antioxidants. These antioxidants have shown great potential in the stabilization of oxidizable organic materials due to their nonextractability and nonvolatility. These antioxidants as monomers are polymerized with one or more comonomers so as to have the antioxidant moiety chemically attached to the polymer structure. The following list is representative of polymerizable antioxidants that can be used in the process of this invention:
- N-(4-anilinophenyl)acrylamide
- N-(4-anilinophenyl)methacrylamide
- N-(4-anilinophenyl)maleimide
- N-(4-anilinophenyl)itaconimide
- 4-anilinophenyl acrylate
- 4-anilinophenyl methacrylate
- 3-N-(4'-anilinophenyl)amino-2-hydroxy-propyl methacrylate
- Such polymerizable antioxidants are incorporated into the polymers in useful amounts. These polymerizable antioxidants can be considered functional or specialty monomers and may be used accordingly.
- The polymers of the present invention have particular application as a component to a rubber stock. In particular, the polymers of the present invention have particular utility when subsequently blended with natural rubber or a rubber derived from a diene monomer to form a tread rubber stock. The weight ratio of the polymeric compositions of the present invention with the rubber may vary. For example, from 1 to 99 parts by weight of the polymeric composition may be combined with from 99 to 1 parts by weight of natural rubber or the rubber derived from a diene monomer. Preferably, from 25 to 85 parts by weight of the polymeric composition of the present invention is combined with from 75 to 15 parts of the natural rubber or rubber derived from a diene monomer. The rubber derived from a diene monomer may be polybutadiene, styrene-butadiene rubber (SBR), synthetic polyisoprene rubber, isoprene-butadiene rubber, isoprene-butadiene-styrene rubber, nitrile rubber, carboxylated nitrile rubber and EPDM. These rubbers, as known to those skilled in the art, may be made by various polymerization processes. For example, free radical emulsion polymerization, free radical solution polymerization, anionic or cationic polymerization or Ziegler-Natta polymerization may be used. Preferably, the rubber is polybutadiene rubber.
- The rubber or rubber derived from a diene monomer, when combined with the polymers of the present invention, may be in a latex or dried form. For ease of blending, the rubber is preferably in a latex form especially when the polymers of the present invention are made by emulsion polymerization techniques and are in the form of a latex. Blending of the latex permits an easier blending technique versus dry blending in a Banbury; however, dry blending may be used.
- In addition to the polymers of the present invention, the rubber stock may contain conventional additives including fillers, pigments, zinc oxide, stearic acid, accelerators, sulfur vulcanizing agents, stabilizers, antidegradants, processing oils, tackifiers, plasticizers, waxes, prevulcanization inhibitors and, extender oils. Representative of suitable fillers include carbon black, silica, titanium dioxide and clay which are typically added in amounts ranging from 25 to 125 phr depending on the application of the stock. Representative of conventional accelerators are amines, guanidines, thioureas, thiazoles, thiurams, sulfenamides, dithiocarbamates and xanthates which are typically added in amounts from 0.2 to 5 phr. Representative of sulfur vulcanizing agents include elemental sulfur (free sulfur), or sulfur donating vulcanizing agents, for example, dithiocarbamate, polymeric polysulfide or sulfur olefin adducts. The amount of the sulfur vulcanizing agent will vary depending upon the type of rubber and particular type of sulfur vulcanizing agent but generally from 0.1 phr to 5 phr with a range of from 0.5 to 2 being preferred. Representative of the antidegradants which may be used in the rubber stock include monophenols, bisphenols, thiobisphenols, polyphenols, hydroquinone derivatives, phosphites, phosphate blends, thioesters, naphthylamines, diphenylamines as well as other diarylamines derivatives, para-phenylene diamines, quinolines and blended amines. Antidegradants are generally used in an amount ranging from 0.10 phr to 10 phr. Representative of processing oils which may be used in the rubber stock include highly aromatic oils, aliphatic-naphthenic aromatic resins, polyethylene glycol, petroleum oils, ester plasticizer, vulcanized vegetable oils, pine tar, phenolic resins, petroleum resins, polymeric esters and rosins. These processing oils may be used in conventional amounts ranging from 0 to 45 phr.
- A rubber stock containing the polymer of the present invention may be used to form a number of composites including tires, belts, shoe soles, or hoses. Preferably, the composite is a tire.
- The following examples are used to illustrate the present invention. All parts are by weight unless specifically stated otherwise.
- To a ten gallon reactor which had been evacuated under reduced pressure, a solution of 17.62 kg of water, 16.1 grams of the sodium salt of condensed naphthalene sulfonic acid (85% active), 40 grams of tripotassium phosphate, 400 grams of a mixture of the potassium soap of disproportionated rosin acid and the sodium salt of hydrogenated mixed fatty acids was added, and the pH of the solution was adjusted to 10-11 with 10 weight percent sodium hydroxide solution. Next, a solution of 475 grams of water, 2.9 grams of the tetrasodium salt of ethylenediaminetetraacetate (40%), 0.73 grams of ferrous sulfate heptahydrate, and 4.0 grams of sodium formaldehyde sulfoxylate was added. Then 3.9 kg of styrene, 227.5 grams of acrylonitrile, 9.1 grams of tert-dodecyl mercaptan and 4.54 kg of 1,3-butadiene were added. The reaction mixture was cooled to 10°C and a solution of 8.3 grams of para-menthane hydroperoxide (55% active) and 91 grams of styrene was added. The remaining acrylonitrile was incremented into the polymerization mixture as follows: 136.5 grams at 20% conversion, 91 grams at 38% conversion, and 91 grams at 53% conversion. The mixture was agitated at 250 rpm. The polymerization was shortstopped with a solution containing 386 grams of water, 144 grams of sodium dimethyldithiocarbamate (40% active), and 5.4 grams of N,N-diethylhydroxylamine at 68% conversion. The residual 1,3-butadiene was degassed, and the residual styrene and acrylonitrile were removed by steam stripping for 3 hours at 50°C. The resulting latex had a pH of 11.2, % solids of 19.1%, residual styrene of 0.05%, and residual acrylonitrile content of 0% (by GLC method). To 750 grams of the stripped latex, 2.5 grams of Wingstay® 29 and 1.25 grams of Polygard™ [tris(nonylphenyl)phosphite] antioxidants were added. The latex was then coagulated by pouring slowly into a hot (75-80°C) solution of 3,000 grams of water, 15 grams of sodium chloride and 2.4 grams of a polyamine at a pH of 3 to 4. The resulting wet rubber crumb was dried in a forced air oven at 65°C. The dry rubber had a Mooney viscosity (100°C) of 138, a bound acrylonitrile content of 6.4 weight percent (by Carlo Erba nitrogen analysis), a bound styrene content of 36.4 weight percent (by FTIR analysis), and a glass transition temperature of -28.5°C (by DSC, Differential Scanning Calorimetry).
- The procedure of Example 1 was repeated except a total of 273 grams of acrylonitrile was used instead of the total of 546 grams as per Example 1. In this example, the incremental addition was repeated except only one half of each amount of acrylonitrile was used. A portion of the latex was isolated for subsequent blending and the remaining latex coagulated as per Example 1. The dry rubber had a Mooney viscosity (100°C) of 127, a bound acrylonitrile content of 3.8 weight percent (by Carlo Erba nitrogen analysis), a bound styrene content of 40.4 weight percent (by FTIR analysis) and a glass transition temperature of -28°C (by DSC, Differential Scanning Calorimetry).
- To a ten-gallon reactor which had been evacuated under vacuum, 17.52 kg of water, 16.05 grams of the sodium salt of condensed naphthalene sulfonic acid (85% active), 40 grams of tripotassium phosphate, 400 grams of a mixture of the potassium soap of rosin acid and the sodium salt of hydrogenated mixed fatty acids, and 18.2 grams of tert-dodecyl mercaptan were added, and the pH of the solution was adjusted to 10-11 with 10 weight percent sodium hydroxide. Next, a solution of 475 grams of water, 2.9 grams of tetrasodium salt of ethylenediaminetetraacetate, 0.73 grams of ferrous sulfate heptahydrate and 4.0 grams of sodium formaldehyde sulfoxylate were added. Then 9.08 kg of 1,3-butadiene was added. The reaction mixture was cooled to 10°C and 8.27 grams of para-menthane hydroperoxide (55% active) in 91 grams of water was added. The emulsion polymerization was allowed to proceed, and the percent solids of the latex solution was taken at intervals to follow the polymer conversion. At 59% conversion, the polymerization mixture was shortstopped with a solution of 114 grams of sodium dimethyldithiocarbamate (40% active), 5.35 grams of N,N-diethylhydroxylamine (85% active), and 386 grams of water. The resulting latex was steam stripped for 2 hours at 50°C. The final solids were 18.7%.
- To a blend of 2175 grams of styrene-butadiene-acrylonitrile latex of Example 1 prepared in accordance with Example 1 and 740 grams of emulsion polybutadiene latex prepared in accordance with Example 3, 6.0 grams of tris(nonylphenyl)phosphite (Polygard™, Uniroyal Chemical Company) and 420 grams of highly aromatic extending oil emulsion (containing 50 weight percent oil) were added with stirring. The 50 weight percent oil emulsion was prepared as follows. A mixture of 840 grams of a highly aromatic extending oil, 34 grams of oleic acid, and 34 grams of Wingstay® 100 (The Goodyear Tire & Rubber Company) were mixed and heated to 60°C to dissolve the Wingstay® 100. While stirring, a solution of 6.4 grams of potassium hydroxide in 768 grams of water at 60°C was added slowly. After the addition of the potassium hydroxide solution was completed, the emulsion was mixed at high speed for 10 minutes. A coagulation solution was prepared by mixing water, sodium chloride, and Perchem® 503 (a polyamine). The pH was adjusted to 3 to 4. The latex was slowly added to the coagulation solution with mixing. The resulting rubber crumb was removed from the solution and washed three times with water. The wet rubber crumb was dried in a forced air oven at 65°C. The Mooney viscosity of the dried oil-extended rubber was 64.
- The procedure of Example 4 was repeated except a 50 weight percent/50 weight percent blend was prepared. The Mooney viscosity of the dried oil-extended rubber was 52.
- The procedure of Example 3 was repeated except the SBR-3AN latex of Example 2 was used in place of the SBR-6AN latex of Example 1. The Mooney viscosity of the dried oil extended rubber was 58.5.
- The same general 10-gallon batch procedure and amounts of materials used in Example 1 were utilized with the following exceptions. No acrylonitrile was used and 2.63 kg of styrene and 6.36 kg of 1,3-butadiene were added in place of the amounts specified in Example 1. The final latex solids content was 19.0%. The latex was oil extended and coagulated as per the latex in Example 3. The Mooney viscosity of the oil extended rubber was 64. The raw rubber had a glass transition temperature of -53°C and a 21.6% bound styrene content (FTIR Analysis).
- The same general 10-gallon batch procedure and amounts of materials used in Example 1 were utilized with the following exceptions. No acrylonitrile was used and 4.63 kg of styrene, 4.36 kg of 1,3-butadiene, and 7.28 grams of tert-dodecyl mercaptan were added in place of the amounts specified in Example 1. The final latex solids content after stripping was 18.0%. The latex was oil extended and coagulated as per the latex in Example 3. The Mooney viscosity of the oil extended rubber was 56, and the raw rubber had a bound styrene content of 40.0%.
- The rubbers from Examples 4-8 were compounded in a Brabender using the compounding ingredients shown in Table I. The Amax, methyl tuads, and sulfur were added to the black stocks on a mill. The compounded stocks were cured in a 2" x 2" x 0.020" cure cavity mold at 150°C for 25 minutes to obtain samples for testing on the Autovibron Dynamic Viscoelastometer (Inmass, Inc.) at 0°C, 11 Hz. The Goodyear-Healy Rebound test was carried out according to the ASTM D1054-87 procedure. The Din abrasion was determined using a Zwick abrasion tester according to the ISO (International Standards Organization) procedure of ISO 4649-1985 (E), Annex B, Standard Rubbers.
Table I Compounding Ingredients Polymer (a) 137.50 Zinc Oxide 3.00 Stearic Acid 2.00 Wingstay® 29 1.00 Wingstay® 100 1.25 Sunolite 240 Wax 2.00 N-299 Black 75.00 Highly Aromatic Oil 12.50 Amax (b) 1.30 Methyl Tuads (c) 0.30 Sulfur 1.60 237.45 (a) Contains 37.5 weight parts per hundred weight parts polymer of highly aromatic oil (b) N-oxydiethylene benzothiazole-2-sulfenamide, R. T. Vanderbilt (c) Tetramethylthiuram disulfide, R. T. Vanderbilt -
- As can be seen above, an improvement in wet traction over Control 7 (23% styrene SBR) is noted in the low Goodyear-Healy rebound values and the high tan delta values at 0°C of the rubbers of Examples 4-6 which are comparable to the corresponding values for Contro∞ 8 (40% styrene SBR). The good abrasion resistance of Control 7 (23% styrene SBR) as noted by the low Din abrasion value is exhibited by the rubbers of Examples 4-6 as compared to the high Din abrasion value which represents poor abrasion resistance for Control 8 (40% styrene SBR).
- Thereby, the rubbers of Examples 4-6 show the good abrasion resistance of Control 7 and the good wet traction of Control 8 at the same time. Normally, with SBR rubbers in tread stocks, as the level of styrene in the SBR rubber is increased, an improvement in wet traction can be achieved only at the expense of a large corresponding decrease in abrasion resistance. This trade-off in properties is noted by comparison of the data in Table II for control 7 (23% styrene SBR) and Control 8 (40% styrene SBR). The good wet traction of Control 8 is reflected by the high tan delta value at 0°C and the low Goodyear-Healy rebound value but correspondingly, the poor abrasion resistance is reflected by the high Din abrasion value.
Claims (13)
- A rubber stock characterized by:(a) a polymer resulting from the copolymerization of at least three monomers wherein:(1) from 40 to 84 weight percent of the polymer being derived from a conjugated diolefin selected from the group consisting of 1,3-butadiene, 2,3-dimethyl-1,3-butadiene, 2-methyl-1-3-butadiene, 2-ethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, 2-phenyl-1,3-butadiene, 3,4-dimethyl-1,3-hexadiene, 1,3-heptadiene, 1,3-octadiene, 4,5-diethyl-1,3-octadiene, 3-methyl-1,3-pentadiene, 4-methyl-1,3-pentadiene or mixtures thereof;(2) from 15 to 50 weight percent of the polymer being derived from a vinyl-substituted aromatic compound containing from 8 to 16 carbon atoms; and(3) from 1 to 8 weight percent of the polymer being derived from an olefinically unsaturated nitrile selected from the group consisting of acrylonitrile, methacrylonitrile, ethacrylonitrile, crotononitrile or mixtures thereof; and(b) a sulfur vulcanizing agent.
- The rubber stock of claim 1 characterized in that said vinyl-substituted aromatic compound is selected from the group consisting of styrene, alphamethylstyrene, vinyl-toluene, 3-methylstyrene, 4-methylstyrene, 4-cyclohexylstyrene, 4-para-tolylstyrene, para-chlorostyrene, 4-tert.butylstyrene, 1-vinylnaphthalene, 2-vinylnaphthalene or mixtures thereof.
- The rubber stock of claim 1 characterized in that said polymer has a Tg ranging from -60°C to 0°C.
- The rubber stock of claim 1 characterized in that:(a) from 50 to 70 weight percent of the polymer is derived from a conjugated diolefin;(b) from 30 to 45 weight percent of the polymer is derived from a vinyl-substituted aromatic compound; and(c) from 2 to 6 weight percent of the polymer is derived from an olefinically unsaturated nitrile.
- The rubber stock of claim 1 characterized in that said conjugated diolefin is 1,3-butadiene.
- The rubber stock of claim 2 characterized in that said vinyl-substituted aromatic compound is styrene.
- The rubber stock of claim 1 characterized in that said olefinically unsaturated nitrile is acrylonitrile.
- The rubber stock of claim 1 in the form of a latex.
- The rubber stock of claim 3 characterized in that the Tg ranges from -45 to -15°C.
- The rubber stock of claim 1 characterized in that from 1 to 99 parts by weight of said polymer is combined with from 99 to 1 parts by weight of natural rubber or a rubber derived from a diene monomer selected from the group consisting of polybutadiene, styrene-butadiene rubber, synthetic polyisoprene rubber, isoprene-butadiene rubber, isoprene-butadiene-styrene rubber, nitrile rubber, carboxylated nitrile rubber and EPDM.
- The rubber stock of claim 10 characterized in that said diene rubber is in the form of a latex.
- The rubber stock of claim 10 characterized in that from 25 to 85 parts by weight of said polymeric composition is combined with from 75 to 15 parts by weight of said natural rubber or rubber derived from a diene monomer.
- The rubber stock of claim 10 characterized in that said rubber derived from a diene monomer is polybutadiene rubber.
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Application Number | Priority Date | Filing Date | Title |
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US777953 | 1991-10-17 | ||
US07/777,953 US5225479A (en) | 1991-10-17 | 1991-10-17 | Polymers derived from a conjugated diolefin, a vinyl-substituted aromatic compound, and olefinically unsaturated nitrile |
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EP0537640A1 EP0537640A1 (en) | 1993-04-21 |
EP0537640B1 true EP0537640B1 (en) | 1996-12-18 |
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EP (1) | EP0537640B1 (en) |
JP (1) | JPH05214167A (en) |
AU (1) | AU646215B2 (en) |
CA (1) | CA2063155A1 (en) |
DE (1) | DE69216041T2 (en) |
Cited By (1)
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CN103483702A (en) * | 2013-10-11 | 2014-01-01 | 昆山纯柏精密五金有限公司 | Rubber composition for shoe soles |
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US5462979A (en) * | 1994-09-28 | 1995-10-31 | The Goodyear Tire & Rubber Company | Sulfur cured rubber composition containing epoxidized natural rubber and carboxylated nitrile rubber |
DE19512543C2 (en) * | 1995-04-06 | 1999-02-25 | Continental Ag | Tread compound for pneumatic tires, process for their manufacture and their use |
US6346579B1 (en) | 1995-08-23 | 2002-02-12 | The Goodyear Tire & Rubber Company | Pneumatic tire having a tread compound derived from latex blend |
DE19643035A1 (en) * | 1996-10-18 | 1998-04-23 | Bayer Ag | Butadiene]-styrene]-acrylonitrile] terpolymer with high nitrile content |
US5969051A (en) * | 1997-08-11 | 1999-10-19 | The Goodyear Tire & Rubber Company | Hydrophilic nitrile rubber |
EP1208142A1 (en) * | 1999-04-22 | 2002-05-29 | Dunlop Tire Corporation | Vulcanizable elastomeric compositions for use as tire treads |
US6852785B1 (en) * | 1999-04-22 | 2005-02-08 | Dunlop Tire Corporation | Vulcanizable elastomeric compositions for use as tire treads |
US6562929B2 (en) * | 2000-08-30 | 2003-05-13 | Jsr Corporation | Conjugated diene-based rubber and method of producing the same, oil extended rubber and rubber composition containing the same |
JP2002145965A (en) * | 2000-08-30 | 2002-05-22 | Jsr Corp | Conjugated diene-based rubber, oil-extended rubber and rubber composition containing the same |
WO2002020632A1 (en) * | 2000-09-08 | 2002-03-14 | Bayer Aktiengesellschaft | Quaternary polymers with functional amine groups |
DE10060222A1 (en) * | 2000-12-04 | 2002-06-13 | Bayer Ag | Quaterpolymers with functional hydroxyl or epoxy groups |
DE10120091A1 (en) * | 2001-04-25 | 2002-11-07 | Continental Ag | Rubber compound for tire treads |
DE10121161A1 (en) * | 2001-04-30 | 2002-10-31 | Bayer Ag | Rubber mixture, useful for the production of tires and molded articles, comprises a non-polar rubber, a terpolymer and a mineral oil having DMSO extract of no greater than 3 wt.%. |
US6716925B2 (en) * | 2001-11-02 | 2004-04-06 | The Goodyear Tire & Rubber Company | Tire with a component made of a rubber composition comprised of a rubber having pendant hydroxyl groups and a rubber containing a nitrile moiety |
DE10221287A1 (en) * | 2002-05-14 | 2003-11-27 | Bayer Ag | Rubber compounds containing terpolymers |
DE10222887A1 (en) * | 2002-05-23 | 2003-12-11 | Bayer Ag | Rubber mixtures containing quaterpolymers and polar plasticizers |
FR2933417B1 (en) | 2008-07-04 | 2011-12-30 | Michelin Soc Tech | TIRE TREAD TIRE |
FR2970256B1 (en) | 2010-11-30 | 2013-01-11 | Michelin Soc Tech | PNEUMATIC COMPRISING A ROLLING BAND UNDERCOAT BASED ON NITRILE RUBBER. |
KR102536743B1 (en) * | 2019-10-11 | 2023-05-26 | 주식회사 엘지화학 | Method for preparing nitrile based rubber, nitrile based rubber produced by the method and rubber composition comprising the rubber |
CN114031889B (en) * | 2021-12-22 | 2022-06-07 | 湖州伟悦高分子材料有限公司 | High-temperature-resistant ABS composite material and preparation method thereof |
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-
1991
- 1991-10-17 US US07/777,953 patent/US5225479A/en not_active Expired - Lifetime
-
1992
- 1992-03-16 CA CA002063155A patent/CA2063155A1/en not_active Abandoned
- 1992-10-09 DE DE69216041T patent/DE69216041T2/en not_active Expired - Fee Related
- 1992-10-09 EP EP92117285A patent/EP0537640B1/en not_active Expired - Lifetime
- 1992-10-16 AU AU27088/92A patent/AU646215B2/en not_active Ceased
- 1992-10-16 JP JP4278414A patent/JPH05214167A/en active Pending
-
1993
- 1993-09-17 US US08/122,169 patent/US5310815A/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103483702A (en) * | 2013-10-11 | 2014-01-01 | 昆山纯柏精密五金有限公司 | Rubber composition for shoe soles |
Also Published As
Publication number | Publication date |
---|---|
DE69216041D1 (en) | 1997-01-30 |
EP0537640A1 (en) | 1993-04-21 |
US5310815A (en) | 1994-05-10 |
JPH05214167A (en) | 1993-08-24 |
DE69216041T2 (en) | 1997-06-05 |
AU2708892A (en) | 1993-04-22 |
US5225479A (en) | 1993-07-06 |
CA2063155A1 (en) | 1993-04-18 |
AU646215B2 (en) | 1994-02-10 |
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