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EP0536233B1 - Device for driving a longitudinally reciprocating tool - Google Patents

Device for driving a longitudinally reciprocating tool Download PDF

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Publication number
EP0536233B1
EP0536233B1 EP91912127A EP91912127A EP0536233B1 EP 0536233 B1 EP0536233 B1 EP 0536233B1 EP 91912127 A EP91912127 A EP 91912127A EP 91912127 A EP91912127 A EP 91912127A EP 0536233 B1 EP0536233 B1 EP 0536233B1
Authority
EP
European Patent Office
Prior art keywords
piston
cylinder
working
master cylinder
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91912127A
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German (de)
French (fr)
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EP0536233A1 (en
Inventor
Hans-Werner Meixner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pi-Patente (gmbh) Entwicklung und Verwertung GmbH
Pi Patente GmbH
Original Assignee
Pi-Patente (gmbh) Entwicklung und Verwertung GmbH
Pi Patente GmbH
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Publication of EP0536233A1 publication Critical patent/EP0536233A1/en
Application granted granted Critical
Publication of EP0536233B1 publication Critical patent/EP0536233B1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B7/00Systems in which the movement produced is definitely related to the output of a volumetric pump; Telemotors
    • F15B7/02Systems with continuously-operating input and output apparatus

Definitions

  • the invention relates to a device for driving a tool that can be moved back and forth in the axial direction.
  • Such tools and drives are known, for example as pneumatic hammers, pneumatic knives and the like, which operate according to this principle. These drives make a lot of noise even when idling, even if you only want a small amount of power for the drive. In the known drives, the weight and volume of the tool in relation to the power also leaves something to be desired, and the tool therefore requires a large amount of manual effort to operate.
  • a telemotor system in which a drive unit moves a piston in a cylinder, which acts on an oil column which acts on a piston acts in a cylinder of an implement and, for example, moves the cutting edge of a hedge trimmer.
  • the return of the master cylinder piston against the force-exerting cam disc is done by the springs acting on the piston. Since springs work too slowly, such drives can only be used for tools with a low stroke frequency. Otherwise, lifting and knocking occur between the piston and the cam disk. At a faster stroke frequency, for example greater than 12 Hz, there is also outgassing in the oil. As a result, the efficiency of the power transmission between the driving motor and the driven tool is greatly impaired.
  • an eccentric disc acts via a ball bearing ring on a piston which actuates an oil column against the pressure of a spring in the working cylinder, or two counter-rotating drive devices are acted upon by the eccentric disc in accordance with FIG. 5 such that two oil columns on the opposite sides of the drive piston for the Tool work.
  • Such a drive has the disadvantage that the oil column or the oil columns are briefly subjected to an undesired negative pressure with each work cycle, in particular if a rapid oscillation of the working cylinder piston is desired, so that cavitation phenomena occur.
  • the object of the invention is to provide a drive with a rapidly oscillating stroke frequency and high efficiency between drive (motor) and output (tool), which is designed such that the tool is advantageous to handle as a light, small in volume, but very powerful handheld device.
  • Sub-task a) is a prerequisite for an economically and economically sensible drive that can be designed so that it works with the greatest possible efficiency.
  • the drive according to the invention is supposed to have the reverse effect that the handling of the tool is made considerably easier.
  • the solution to sub-task d) has the effect that cavitations are to be avoided in every hydraulic transmission system and because cavitations, in particular in the drive according to the invention, would have a performance-reducing effect on the handheld device, so that these phenomena do not occur.
  • the solution to sub-task h) is expedient because, for example, a knife, including the drive, must be cleaned and such cleaning is expediently carried out by immersing it in the cleaning liquid (water) during the run.
  • the drive is the prerequisite for creating a rapidly oscillating handheld device with high efficiency, which is of significant economic importance and which is particularly user-friendly.
  • an electric motor for driving the piston of the master cylinder, this advantageously acts on the at least one eccentric disk in order to set it in rotation.
  • the eccentric disk then expediently carries the ball bearing on its circumference, the inner shell of which is connected to the eccentric disk, is advantageously shrunk onto the circumference of the disk, that is to say it rotates with the eccentric disk, and the outer shell of which is non-rotatable but can carry out a linear movement, such that the piston of the master cylinder articulated on it executes a reciprocating as well as a forced movement by the eccentric disk.
  • the piston of the master cylinder can also be articulated laterally with its piston rod on the eccentric disk.
  • the drive according to the invention has the advantage that both the force and the frequency and the stroke of the piston of the working cylinder can be easily regulated.
  • the frequency is determined by the speed of the drive motor.
  • the maximum stroke is predetermined by the design of the eccentric disc. Precise regulation and lowering of the stroke is possible through the measures described on the basis of the drawing.
  • the force primarily determines the pressure of the displaced liquid. This force can be regulated by a pressure relief valve. This makes the drive extremely versatile. Details on this can be found in the subclaims and the description of exemplary embodiments.
  • the master cylinder can not only drive the piston of a working cylinder, but can also act on a plurality of pistons, each of which drives a tool, by branching the transmission lines.
  • an automatic oil refill device with a venting device is provided between the master cylinder and the working cylinder or connected to the working cylinder itself.
  • the connecting hoses between master cylinder and working cylinder are useful with easily detachable plug-in couplings for the desired connection provided so that a tool without oil loss with its special drive is easily interchangeable with another.
  • each working piston has at least one counter-pressure spring, which counteracts the oil pressure when the piston is displaced in the master cylinder.
  • the outside air pressure continues to act on the piston of the working cylinder and increases the effect of the counter pressure spring.
  • the oil column is thus moved back and forth between the piston of the master cylinder and the piston of the working cylinder, without the oil ever falling below a predetermined minimum pressure during a work cycle and thereby causing cavitation phenomena. This measure makes a significant contribution to enabling a rapidly oscillating frequency of the oil column.
  • the counter-pressure spring can also be used, for example, to couple the tool to the working cylinder piston, which makes it easy to replace the tool.
  • an electric motor 1 which drives a shaft 2 which runs in ball bearings 3, 4.
  • an eccentric 5 is fixed, which rotates about the drive axis A-A of the shaft.
  • the eccentric 5 carries a ball bearing 6, the inner shell 6a of which is advantageously shrunk onto the eccentric disk 5.
  • the balls run between the shell 6a and an outer shell 7, which is not rotatable. However, the shell 7 can be moved back and forth in the direction of the line B-B. It is articulated to a piston rod 7a.
  • the piston rod 7a carries a piston 8 and moves it back and forth in a master cylinder 9.
  • the oil refill device 11 has a ventilation device 12 in its cover.
  • the working space 10 also has an outlet opening 12a for the oil.
  • a media pre-pressure screw 40 acts on the cylinder volume to compensate for a minimal pressure loss due to expansion of the hose.
  • the transmission medium oil is fed to a working cylinder 20 when the piston 8 moves forward.
  • a quick coupling 15 is provided in the line 14 in order to be able to produce different connections to different work tools.
  • the quick coupling is sensitive to pressure and prevents oil loss when changing the connection of another tool.
  • the working cylinder 20 has a piston 22, on which the oil acts when the piston 8 advances, in such a way that the piston 22 moves in the direction of the arrow 24. If the piston 8 moves back in the master cylinder 9, that is towards the eccentric, the oil pressure in the line 14 is reduced. A negative pressure is created in the working space 23 of the cylinder 20 so that it moves back, that is to the right in FIG. 1.
  • the tool to be moved (not shown) is fastened to the piston 22 with the aid of a spring 25.
  • the spring simultaneously acts as a counter-pressure spring on the working piston 22.
  • the force of the spring is such that it does not hinder the forward movement of the piston and thus the tool, but on the other hand ensures that the piston 22 is returned sufficiently quickly.
  • the volume of the compressed oil is changed at the same time, so that a greater or lesser amount of oil is pressed into the line 14 with each forward movement of the piston 8 and stroke control is thus possible.
  • the reciprocable piston 8 in FIG. 1 is replaced by a piston 41 which has an inclined surface 42.
  • the piston 41 closes the inlet opening 43 for the refill device 11, depending on the inclination of the inclined surface sooner or later.
  • the set screw 40a is additionally connected to the piston 41 in such a way that the piston can be rotated about its axis B-B, so that the inclination of the inclined surface 42 to the oil inlet opening 43 changes. That is, when the piston is reciprocated, the inlet opening 43 is opened or closed depending on the inclination of the inclined surface.
  • the adjusting screw 40a for adjusting the inclination of the inclined surface has two cams 50, 51 which lie in corresponding recesses in the piston and which rotate the screw 40a about the axis B-B. The set screw is locked in the desired position.
  • a plurality of inlet openings 43a, 43b, 43c can be provided one behind the other, which the piston closes one after the other as it moves. This allows the Liquid displacement and thus the stroke movement of the working piston 22 can also be regulated by the adjusting screw now successively closing one or more of the inlet openings.
  • the inclined surface of the piston need not be provided for this. In any case, one of the inlet openings provided must always be open.
  • the system is designed simultaneously for several working cylinders, for example for working cylinders 31 to 36, as shown schematically by branching the connecting lines at points 52 to 57.
  • the mode of action is the same.
  • Fig. 5 shows an embodiment in which two master cylinders 9 and 65 are provided.
  • the piston 8 of the master cylinder 9 is in turn moved back and forth by the eccentric disc 5.
  • the piston 66 of the master cylinder 65 is driven accordingly by an eccentric disk 64.
  • the disk 5, like the disk 64, is connected to an associated piston 8, 66.
  • the eccentric discs 5 and 66 are arranged on the shaft 2 of the electric motor 1 offset by 180 °, so that when the piston 8 is in the right position in the cylinder, the piston 66 is in the left position of the cylinder 65, that is , Pistons 8 and 66 work in opposite directions.
  • the piston 8 presses oil through the line 14 into the working space 23 of the cylinder 27.
  • the piston 66 presses oil via the line 67 into the space 68 in front of the piston 22 (complementary working space).
  • the opposing oil pressure in rooms 23 and 68 now pushes the piston 22 back and forth.
  • the spring for returning the piston can thus be omitted.
  • Fig. 7 shows a modified embodiment.
  • the master cylinders 9 and 65 of FIG. 5 are connected to two working cylinders 20 and 70 via lines 14 and 67.
  • One line 14, 67 is assigned to one of the working cylinders 20, 70.
  • the pistons 22, 71 of the working cylinders 20, 70 act on a plate 72 or a lever which can be moved back and forth about an axis 73 in the direction of the arrow 76.
  • the plate 72 acts on the tool so that it executes the oscillating movement again. 5, which has the same effect that the oil supply lines on the side facing away from the tool open into the working cylinder.
  • the master cylinder 9 acts via the line 14 on the working cylinder 20 with the interposition of a pressure-sensitive changeover valve 75.
  • a line 74 leads from the valve 75, which leads into the refill device 11. This device works as follows: If the piston of the cylinder 9 moves to the right, it presses the oil flowing in from the refill container 11 via the line 14, the now open valve 75 into the cylinder 20 and also moves its piston to the right. If the piston in cylinder 9 moves to the left, a negative pressure is created in line 14. The valve 75 now connects the cylinder 20 to a line 74 which opens into the oil refill container 11.
  • the training according to the invention shows the further advantages: Due to the selected drive, the weight and volume can be in an extremely favorable ratio to the transmitted force. If the weight of the working cylinder with piston is around 40 grams with a stroke length of 12 to 13 millimeters and the piston is moved at a frequency of ten Hertz, a force of 100 kilograms is generated per stroke, by driving an electric motor of 750 Watt.
  • the drive works with an extraordinarily high degree of efficiency. This is due to the fact that the power output of the drive motor is transmitted almost uniformly as both forward and backward movement to the piston of the master cylinder by the non-positive transmission of the rotary movement of the motor shaft during an entire revolution.
  • the drive works almost silently.
  • the coupling of a work unit is easily possible through the quick coupling 15 in the transmission line 14.
  • the connection is subject to virtually no wear.
  • the coupling enables the implement to be quickly replaced with another implement.
  • the vibration in the oscillating implement which is normally transmitted to the implement in conventional systems, for example in the case of a drive with compressed air, is derived here from the work unit by the oil pressure column as the drive means.
  • the implement itself is almost vibration-free.
  • the actual drive that is, the master cylinder unit and the working cylinder unit is not rigid, but is connected to one another by a flexible hose, so that the loads and in particular the weight of the transmitter unit are not transferred to the working unit.
  • Even for the highest power transmission only small hose cross-sections are necessary for the transmission line.
  • a hose with an outer diameter of five millimeters is required. Due to the low weight and the thin, flexible supply hose, excellent handling of each work unit is possible, as already mentioned above.
  • the drive unit is sealed, it can also be used with devices that run under water or at least can be cleaned with liquid.
  • the entire system is almost maintenance-free and has a very long life expectancy.
  • the system is easy to manufacture. The manufacturing costs are low, and much cheaper than a compressed air system or the like in the same performance size.
  • the work unit is not directly connected to electrical power, so that underwater operation is also possible. Even with high power transmission, the working cylinder, which is directly connected to the tool, is still very small. Another advantage is that the stroke frequency, the stroke height and the force of the tool unit can be regulated continuously and independently of one another, even during operation. Any liquid can be used as a transfer medium for simple applications.

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  • Engineering & Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
  • Actuator (AREA)
  • Sawing (AREA)
  • Measurement Of Resistance Or Impedance (AREA)
  • Vehicle Body Suspensions (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Percussive Tools And Related Accessories (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Turning (AREA)

Abstract

A device for driving a tool in axial direction in the course of a vibration-like forward and reverse movement, which operates at high efficiency with a rapidly oscillating stroke frequency and can be used as an easily handled hand-held appliance because, due to the drive, an especially advantageous ratio of the weight and volume to the power exerted at output is feasible. This drive consists of a piston (8) movable non-positively to and fro, which feeds oil to a working piston (22) and moves the latter correspondingly to and fro against the pressure of a spring (25) acting on the working piston (22) and against the external air pressure. The tool to be drive is preferably connected with the working piston (22) by means of the counterpressure spring (25). Working cylinder (20) and master cylinder (9) are connected with each other by a flexible hose (14) to prevent any weight transmission to the hand-held appliance. (FIG.

Description

Die Erfindung betrifft eine Vorrichtung zum Antrieb eines in axialer Richtung hin- und herbewegbaren Werkzeuges.The invention relates to a device for driving a tool that can be moved back and forth in the axial direction.

Derartige Werkzeuge und Antriebe sind bekannt, beispielsweise als Preßlufthämmer, Preßluftmesser und dergleichen mehr, welche nach diesem Prinzip arbeiten. Diese Antriebe verursachen selbst im Leerlauf sehr viel Geräusch, auch wenn man nur eine geringfügige Kraft für den Antrieb wünscht. Bei den bekannten Antrieben läßt ferner das Gewicht und das Volumen des Werkzeuges im Verhältnis zur Leistung zu wünschen übrig, und das Werkzeug erfordert deshalb zu seiner Bedienung einen großen manuellen Kraftaufwand.Such tools and drives are known, for example as pneumatic hammers, pneumatic knives and the like, which operate according to this principle. These drives make a lot of noise even when idling, even if you only want a small amount of power for the drive. In the known drives, the weight and volume of the tool in relation to the power also leaves something to be desired, and the tool therefore requires a large amount of manual effort to operate.

Aus der FR-A 2 402 127 ist ein Telemotorsystem bekannt, bei dem ein Antriebsaggregat einen Kolben in einem Zylinder bewegt, der auf eine Ölsäule wirkt, welche auf einen Kolben in einem Zylinder eines Arbeitsgerätes wirkt und zum Beispiel die Schneide einer Heckenschere bewegt. Die Rückführung des Geberzylinderkolbens mit Anlage an die kraftausübende Kurvenscheibe erfolgt durch die auf die Kolben wirkenden Federn. Da Federn zu träge arbeiten, lassen sich derartige Antriebe nur für Werkzeuge mit geringer Hubfrequenz verwenden. Andernfalls treten Abhebungen und Schläge zwischen Kolben und Nockenscheibe auf. Bei schneller Hubfrequenz, zum Beispiel größer als 12 Hz, kommt es ferner zu Ausgasungen im Öl. Hierdurch wird der Wirkungsgrad der Kraftübertragung zwischen antreibendem Motor und angetriebenem Werkzeug stark beeinträchtigt. Außerdem besteht bei derartigen Ausgasungen die Gefahr des Auftretens von Kavitationserscheinungen. Der Wirkungsgrad zwischen dem An- und Abtrieb einer solchen Anlage ist verhältnismäßig schlecht, da die gesamte Arbeitsleistung des Antriebes während eines Arbeitszyklusses in der ersten Hälfte des vollen Zyklusses erbracht werden muß. Außerdem ist in dieser ersten Hälfte des Arbeitszyklusses die abzugebende Motorleistung nicht linear verteilt. Vielmehr steigt sie proportional bis zum Ende des ersten halben Arbeitszyklusses an, um dann nach Überwindung dieses Punktes auf fast Null zurückzufallen. In der zweiten Hälfte des vollen Zyklusses wird deshalb fast keine Motorleistung übertragen.From FR-A 2 402 127 a telemotor system is known in which a drive unit moves a piston in a cylinder, which acts on an oil column which acts on a piston acts in a cylinder of an implement and, for example, moves the cutting edge of a hedge trimmer. The return of the master cylinder piston against the force-exerting cam disc is done by the springs acting on the piston. Since springs work too slowly, such drives can only be used for tools with a low stroke frequency. Otherwise, lifting and knocking occur between the piston and the cam disk. At a faster stroke frequency, for example greater than 12 Hz, there is also outgassing in the oil. As a result, the efficiency of the power transmission between the driving motor and the driven tool is greatly impaired. In addition, there is a risk of cavitation phenomena with such outgassing. The efficiency between the input and output of such a system is relatively poor, since the entire work done by the drive during a work cycle must be performed in the first half of the full cycle. In addition, the engine output to be delivered is not distributed linearly in this first half of the working cycle. Rather, it increases proportionally up to the end of the first half of the working cycle and then falls back to almost zero after this point has been overcome. Therefore, almost no engine power is transmitted in the second half of the full cycle.

Ähnliche Systeme mit denselben Nachteilen zeigen die AU-A-490,039 und CH-A-267 482.Similar systems with the same disadvantages are shown in AU-A-490,039 and CH-A-267 482.

Gemäß der AU-A-490,039, die eine Vorrichtung mit den in den Oberbegriffen der unabhängigen Ausprüche 1 und 2 definierten Merkmalen zeigt, wirkt eine Exzenterscheibe über einen Kugellagerring auf einen Kolben, welcher eine Ölsäule gegen den Druck einer Feder im Arbeitszylinder betätigt, oder es werden gemäß Fig. 5 zwei gegenläufig arbeitende Antriebseinrichtungen von der Exzenterscheibe derart beaufschlagt, daß zwei Ölsäulen auf die entgegengesetzten Seiten des Antriebskolbens für das Werkzeug wirken. Ein derartiger Antrieb hat den Nachteil, daß die Ölsäule oder die Ölsäulen kurzzeitig bei jedem Arbeitstakt einem ungewollten Unterdruck unterworfen werden, insbesondere, wenn eine schnelle Oszillation des Arbeitszylinderkolbens gewünscht wird, so daß Kavitationserscheinungen auftreten. Sind zwei gegenläufig arbeitende Ölsäulen vorgesehen, arbeiten diese, da sie nicht vollkommen inkompressibel sind und darüber hinaus durch die Druckschwankungen in den Leitungen Querschnittsänderungen in den Leitungen bewirken mit einer zeitlichen Verzögerung, welche für die Erzeugung einer schnellen Oszillationsbewegung nicht tragbar ist, weil bei schneller Oszillation in dem Antrieb Schläge auftreten und/oder wieder der vorgenannte Effekt der Kaviation, welches beides zu einer vorzeitigen Zerstörung der Anlage führt.According to AU-A-490,039, which shows a device with the features defined in the preambles of independent claims 1 and 2, an eccentric disc acts via a ball bearing ring on a piston which actuates an oil column against the pressure of a spring in the working cylinder, or two counter-rotating drive devices are acted upon by the eccentric disc in accordance with FIG. 5 such that two oil columns on the opposite sides of the drive piston for the Tool work. Such a drive has the disadvantage that the oil column or the oil columns are briefly subjected to an undesired negative pressure with each work cycle, in particular if a rapid oscillation of the working cylinder piston is desired, so that cavitation phenomena occur. If two oil columns working in opposite directions are provided, they work because they are not completely incompressible and, moreover, due to the pressure fluctuations in the lines, cause cross-sectional changes in the lines with a time delay which is not acceptable for the generation of a fast oscillating movement, because with rapid oscillation Shocks occur in the drive and / or the aforementioned effect of the Cavitation, both of which lead to premature destruction of the system.

Aufgabe der Erfindung ist es, einen Antrieb mit schnell oszillierender Hubfrequenz und hohem Wirkungsgrad zwischen Antrieb (Motor) und Abtrieb (Werkzeug) anzugeben, der so ausgestaltet ist, daß das Werkzeug als leichtes, volumenmäßig kleines, jedoch sehr kraftvolles Handgerät vorteilhaft zu handhaben ist.The object of the invention is to provide a drive with a rapidly oscillating stroke frequency and high efficiency between drive (motor) and output (tool), which is designed such that the tool is advantageous to handle as a light, small in volume, but very powerful handheld device.

Diese Aufgabe wird durch die Merkmale der Ansprüche 1 oder 2 gelöst.This object is solved by the features of claims 1 or 2.

Die Ansprüche 1 und 2 lösen gleichzeitig folgende Unteraufgaben:

  • a) eine hohe Antriebskraft mit hohem Wirkungsgrad zu schaffen in Form einer axial oszillierenden schnellen Hubfrequenz,
  • b) die Antriebskraft auf ein Handgerät zu übertragen ohne Übertragung des Gewichtes des Antriebes auf das Handgerät,
  • c) beim Abtrieb ein besonders gutes Verhältnis zwischen Gewicht und Volumen und der freizusetzenden Kraft zu schaffen,
  • d) die Kraftübertragung hindernden Kavitationen (Ausgasungen aus dem Medium) weitgehendst zu vermeiden. Darüber hinaus ermöglichen die Lösungen gemäß den Ansprüchen 1 und 2 auch
  • e) ein leichtes Auswechseln des Werkzeuges,
  • f) ein nahezu geräuschloses Arbeiten des Antriebes und auch
  • g) ein erschütterungsfreies Arbeiten. Ferner ist der Antrieb
  • h) leicht zu reinigen, und er kann
  • i) auch unter Wasser benutzbar sein.
Claims 1 and 2 simultaneously solve the following subtasks:
  • a) to create a high driving force with high efficiency in the form of an axially oscillating fast stroke frequency,
  • b) to transfer the driving force to a handheld device without transferring the weight of the drive to the handheld device,
  • c) to create a particularly good ratio between weight and volume and the force to be released during downforce,
  • d) avoid cavitation (outgassing from the medium) as much as possible to prevent the transmission of force. In addition, the solutions according to claims 1 and 2 also enable
  • e) easy replacement of the tool,
  • f) an almost silent operation of the drive and also
  • g) vibration-free work. Furthermore, the drive
  • h) easy to clean and it can
  • i) can also be used under water.

Die Unteraufgabe a) ist Voraussetzung für einen wirtschaftlich und ökonomisch sinnvollen Antrieb, der so ausgestaltet werden kann, daß er mit größtmöglichstem Wirkungsgrad arbeitet.Sub-task a) is a prerequisite for an economically and economically sensible drive that can be designed so that it works with the greatest possible efficiency.

Die Unteraufgabe b) dient dazu, ein Handgerät antreiben zu können, bei dem das Gewicht des Antriebes auf das Handgerät nicht übertragen wird, so daß das Handgerät bei der gewünschten Leistung nicht übermäßig schwer wird, und in Verbindung mit

  • c) das Werkzeug auch berufsmäßig, beispielsweise als Entbeinmesser benutzen zu können, und zwar über einen längeren, ununterbrochenen Arbeitszeitraum, ohne daß der Benutzer (Metzger) durch das Gewicht oder eine schlechte Griffigkeit eines solchen Werkzeuges (Messers) ermüdet.
Sub-task b) serves to be able to drive a hand-held device in which the weight of the drive is not transferred to the hand-held device, so that the hand-held device does not become excessively heavy with the desired performance, and in connection with
  • c) the tool can also be used professionally, for example as a boning knife, over a longer, uninterrupted working period, without the user (butcher) being tired by the weight or poor grip of such a tool (knife).

Der erfindungsgemäße Antrieb soll gerade umgekehrt bewirken, daß die Handhabung des Werkzeuges wesentlich erleichtert wird.The drive according to the invention is supposed to have the reverse effect that the handling of the tool is made considerably easier.

Die Lösung der Unteraufgabe d) bewirkt, weil einmal in jedem hydraulischen Übertragungssystem Kavitationen vermieden werden sollen und weil sich besonders bei dem erfindungsgemäßen Antrieb Kavitationen leistungsmindernd auf das Handgerät auswirken würden, daß diese Erscheinungen nicht auftreten.The solution to sub-task d) has the effect that cavitations are to be avoided in every hydraulic transmission system and because cavitations, in particular in the drive according to the invention, would have a performance-reducing effect on the handheld device, so that these phenomena do not occur.

Die Lösung der Unteraufgabe e) bewirkt ein schnelles und leichtes Wechseln, beispielsweise der Schneidklinge eines Metzgermessers, weil derartige Messer häufig nachgeschliffen werden müssen und das Messer mit dem eigentlichen Messerantrieb während dieser Zeit nicht dem Arbeitsgang entzogen werden soll.The solution to sub-task e) results in a quick and easy change, for example the cutting blade of a butcher knife, because such knives often have to be sharpened and the knife with the actual knife drive should not be removed from the working step during this time.

Die Lösung der Unteraufgabe f) dient dazu, eine Lärmbelästigung, welche für den Benutzer störend und insbesondere gesundheitsschädlich ist, zu vermeiden, und die Lösung der Unteraufgabe

  • g) bewirkt, eine Ermüdung verursachende Vibrationen, welche darüber hinaus als unangenehm empfunden werden, auf ein Mindestmaß herabzusenken.
The solution to sub-task f) is to avoid noise pollution, which is annoying to the user and in particular harmful to health, and to solve the sub-task
  • g) causes vibrations causing fatigue, which are also perceived as unpleasant, to be reduced to a minimum.

Die Lösung der Unteraufgabe h) ist zweckmäßig, weil beispielsweise ein Messer einschließlich des Antriebes gereinigt werden muß und eine solche Reinigung zweckmäßig durch Eintauchen in die Reinigungsflüssigkeit (Wasser) während des Laufes vorgenommen wird.The solution to sub-task h) is expedient because, for example, a knife, including the drive, must be cleaned and such cleaning is expediently carried out by immersing it in the cleaning liquid (water) during the run.

Die Lösung der Unteraufgabe i) bewirkt schließlich, daß das Werkzeug (Messer) auch unter Wasser benutzt werden kann, ohne daß der Benutzer befürchten muß, einen elektrischen Stromschlag zu erhalten.Finally, solving sub-task i) means that the tool (knife) can also be used under water can be subjected to electric shock without fear of the user.

Weitere den Unteransprüchen zu entnehmende Merkmale zeigen vorteilhafte Ausgestaltungen zur Lösung von Nebenaufgaben, wie die Hubfrequenz, die Hubhöhe und die Kraft auch während des Betriebes des Werkzeuges (Messers) einstellen zu können.Further features to be extracted from the subclaims show advantageous configurations for solving secondary tasks, such as being able to set the stroke frequency, the stroke height and the force even during operation of the tool (knife).

Insgesamt ist der Antrieb die Voraussetzung dafür, daß ein schnell oszillierendes Handgerät mit hohem Wirkungsgrad von wesentlicher wirtschaftlicher Bedeutung und besonderer Benutzerfreundlichkeit geschaffen werden kann.Overall, the drive is the prerequisite for creating a rapidly oscillating handheld device with high efficiency, which is of significant economic importance and which is particularly user-friendly.

Ist für den Antrieb des Kolbens des Geberzylinders ein Elektromotor vorgesehen, so wirkt dieser vorteilhaft auf die wenigstens eine Exzenterscheibe, um diese in Drehung zu versetzen. Die Exzenterscheibe trägt dann auf ihrem Umfang zweckmäßig das Kugellager, dessen innere Schale mit der Exzenterscheibe verbunden ist, vorteilhaft auf den Umfang der Scheibe aufgeschrumpft ist, sich also mit der Exzenterscheibe dreht, und dessen äußere Schale drehfest ist, aber eine lineare Bewegung ausführen kann, derart, daß der an ihr angelenkte Kolben des Geberzylinders eine von der Exzenterscheibe erzwungene sowohl Hin- als auch Herbewegung ausführt.
Der Kolben des Geberzylinders kann aber auch mit seiner Kolbenstange seitlich an der Exzenterscheibe angelenkt sein.
If an electric motor is provided for driving the piston of the master cylinder, this advantageously acts on the at least one eccentric disk in order to set it in rotation. The eccentric disk then expediently carries the ball bearing on its circumference, the inner shell of which is connected to the eccentric disk, is advantageously shrunk onto the circumference of the disk, that is to say it rotates with the eccentric disk, and the outer shell of which is non-rotatable but can carry out a linear movement, such that the piston of the master cylinder articulated on it executes a reciprocating as well as a forced movement by the eccentric disk.
The piston of the master cylinder can also be articulated laterally with its piston rod on the eccentric disk.

Der erfindungsgemäße Antrieb hat den Vorteil, daß sowohl die Kraft als auch die Frequenz und der Hub des Kolbens des Arbeitszylinders leicht regelbar ist. Die Frequenz wird durch die Drehzahl des Antriebsmotors bestimmt. Der maximale Hub wird durch die Ausbildung der Exzenterscheibe vorbestimmt. Eine genaue Regulierung und Absenkung des Hubes ist durch die anhand der Zeichnung beschriebenen Maßnahmen möglich. Die Kraft bestimmt vornehmlich der Druck der verdrängten Flüssigkeit. Diese Kraft ist durch ein Überdruckventil regelbar. Damit ist der Antrieb äußerst vielseitig verwendbar. Einzelheiten hierzu können den Unteransprüchen und der Beschreibung von Ausführungsbeispielen entnommen werden.The drive according to the invention has the advantage that both the force and the frequency and the stroke of the piston of the working cylinder can be easily regulated. The frequency is determined by the speed of the drive motor. The maximum stroke is predetermined by the design of the eccentric disc. Precise regulation and lowering of the stroke is possible through the measures described on the basis of the drawing. The force primarily determines the pressure of the displaced liquid. This force can be regulated by a pressure relief valve. This makes the drive extremely versatile. Details on this can be found in the subclaims and the description of exemplary embodiments.

Ein weiterer Vorteil ist, daß der Geberzylinder nicht nur den Kolben eines Arbeitszylinders antreiben kann, sondern durch Verzweigung der Übertragungsleitungen gleichzeitig auch auf eine Vielzahl von Kolben wirken kann, welche je ein Werkzeug antreiben.Another advantage is that the master cylinder can not only drive the piston of a working cylinder, but can also act on a plurality of pistons, each of which drives a tool, by branching the transmission lines.

Da bei hydraulischen Antrieben häufig ein Verlust des Übertragungsmittels, nachfolgend der Einfachheit halber als Öl bezeichnet, eintritt, ist zwischen Geberzylinder und Arbeitszylinder oder mit dem Arbeitszylinder selbst verbunden eine automatische Ölnachfülleinrichtung mit einer Entlüftungseinrichtung vorgesehen.Since hydraulic drives often lose the transmission medium, hereinafter referred to simply as oil for the sake of simplicity, an automatic oil refill device with a venting device is provided between the master cylinder and the working cylinder or connected to the working cylinder itself.

Die Verbindungsschläuche zwischen Geberzylinder und Arbeitszylinder sind zweckmäßig mit leicht lösbaren Steckkupplungen für den jeweiligen gewünschten Anschluß versehen, so daß ein Werkzeug ohne Ölverlust mit seinem speziellen Antrieb leicht gegen ein anderes austauschbar ist.The connecting hoses between master cylinder and working cylinder are useful with easily detachable plug-in couplings for the desired connection provided so that a tool without oil loss with its special drive is easily interchangeable with another.

Jeder Arbeitskolben weist darüber hinaus wenigstens eine Gegendruckfeder auf, welche dem Öldruck beim Verschieben des Kolbens im Geberzylinder entgegenwirkt. Darüber hinaus wirkt auf den Kolben des Arbeitszylinders weiterhin der äußere Luftdruck und verstärkt die Wirkung der Gegendruckfeder. Damit wird die Ölsäule zwischen dem Kolben des Geberzylinders und dem Kolben des Arbeitszylinders, ohne daß jemals während eines Arbeitstaktes das Öl einen vorbestimmten Mindestdruck unterschreitet und dadurch Kavitationserscheinungen auftreten, hin- und hergeschoben. Diese Maßnahme trägt wesentlich dazu bei, eine schnell oszillierende Frequenz der Ölsäule zu ermöglichen.In addition, each working piston has at least one counter-pressure spring, which counteracts the oil pressure when the piston is displaced in the master cylinder. In addition, the outside air pressure continues to act on the piston of the working cylinder and increases the effect of the counter pressure spring. The oil column is thus moved back and forth between the piston of the master cylinder and the piston of the working cylinder, without the oil ever falling below a predetermined minimum pressure during a work cycle and thereby causing cavitation phenomena. This measure makes a significant contribution to enabling a rapidly oscillating frequency of the oil column.

Bei einstellbarem Öldruck (Kraft) und einstellbarer Hubhöhe und Hubfrequenz läßt sich darüber hinaus eine äußerst genaue Feineinstellung für die Hin- und Herbewegung des angeschlossenen Werkzeuges gewährleisten. Die Gegendruckfeder läßt sich darüber hinaus dazu benutzen, beispielsweise das Werkzeug am Arbeitszylinderkolben anzukuppeln, wodurch ein einfaches Auswechseln des Werkzeuges ermöglicht wird.With adjustable oil pressure (force) and adjustable stroke height and stroke frequency, an extremely precise fine adjustment for the back and forth movement of the connected tool can also be guaranteed. The counter-pressure spring can also be used, for example, to couple the tool to the working cylinder piston, which makes it easy to replace the tool.

Auf der Zeichnung sind Ausführungsbeispiele der Erfindung dargestellt, und zwar zeigen:

Fig. 1
den schematischen Aufbau der Anlage;
Fig. 2
ein geändertes Ausführungsbeispiel;
Fig. 3
einen Schnitt nach der Linie III-III der Fig. 2;
Fig. 4
ein geändertes Ausführungsbeispiel;
Fig. 5
ein geändertes Ausführungsbeispiel;
Fig. 6
ein geändertes Ausführungsbeispiel;
Fig. 7
ein geändertes Ausführungsbeispiel;
Fig. 8
ein geändertes Ausführungsbeispiel.
Exemplary embodiments of the invention are shown in the drawing, namely:
Fig. 1
the schematic structure of the system;
Fig. 2
a modified embodiment;
Fig. 3
a section along the line III-III of Fig. 2;
Fig. 4
a modified embodiment;
Fig. 5
a modified embodiment;
Fig. 6
a modified embodiment;
Fig. 7
a modified embodiment;
Fig. 8
a modified embodiment.

Gemäß Fig. 1 ist ein Elektromotor 1 vorgesehen, der eine Welle 2 antreibt, welche in Kugellagern 3, 4 läuft. Auf der Welle 2 ist eine Exzenterscheibe 5 fest angeordnet, welche sich um die Antriebsachse A-A der Welle dreht. Der Exzenter 5 trägt ein Kugellager 6, dessen innere Schale 6a vorteilhaft auf die Exzenterscheibe 5 aufgeschrumpft ist. Die Kugeln laufen zwischen der Schale 6a und einer äußeren Schale 7, welche nicht drehbar ist. Die Schale 7 ist jedoch in Richtung der Linie B-B hin- und herbewegbar. Sie ist mit einer Kolbenstange 7a gelenkig verbunden. Die Kolbenstange 7a trägt einen Kolben 8 und bewegt diesen in einem Geberzylinder 9 hin und her.1, an electric motor 1 is provided which drives a shaft 2 which runs in ball bearings 3, 4. On the shaft 2 an eccentric 5 is fixed, which rotates about the drive axis A-A of the shaft. The eccentric 5 carries a ball bearing 6, the inner shell 6a of which is advantageously shrunk onto the eccentric disk 5. The balls run between the shell 6a and an outer shell 7, which is not rotatable. However, the shell 7 can be moved back and forth in the direction of the line B-B. It is articulated to a piston rod 7a. The piston rod 7a carries a piston 8 and moves it back and forth in a master cylinder 9.

Im Arbeitsraum 10 hinter dem Kolben 8 befindet sich als Übertragungsmittel Öl, das mit Hilfe einer automatischen Ölnachfülleinrichtung 11 dem Arbeitsraum 10 zugeführt worden ist und bei einem Ölverlust selbsttätig nachfüllt. Außerdem weist die Ölnachfülleinrichtung 11 in ihrem Deckel eine Be- und Entlüftungseinrichtung 12 auf. Der Arbeitsraum 10 weist ferner eine Austrittsöffnung 12a für das Öl auf. Bei Vorwärtsbewegung des Kolbens 8 (in Fig. 1 nach rechts) wird das Öl über die Austrittsöffnung 12a in eine Schlauchleitung 14 gedrückt. Die Schlauchleitung 14 ist biegsam, aber in ihrem Querschnitt und ihrer Längsausdehnung fast unbeeinflußbar. Eine Medienvordruckschraube 40 wirkt auf das Zylindervolumen, um einen minimalen Druckverlust durch Dehnung des Schlauches auszugleichen. Das Übertragungsmittel Öl wird bei Vorwärtsbewegung des Kolbens 8 einem Arbeitszylinder 20 zugeführt. In der Leitung 14 ist eine Schnellkupplung 15 vorgesehen, um unterschiedliche Verbindungen zu unterschiedlichen Arbeitswerkzeugen herstellen zu können. Die Schnellkupplung ist druckempfindlich und verhindert beim Auswechseln des Anschlusses eines anderen Werkzeuges einen Ölverlust. Der Arbeitszylinder 20 weist einen Kolben 22 auf, auf den das Öl beim Vorlaufen des Kolbens 8 wirkt, derart, daß der Kolben 22 sich in Richtung des Pfeiles 24 bewegt. Bewegt sich der Kolben 8 im Geberzylinder 9 zurück, daß heißt in Richtung auf den Exzenter zu, wird der Öldruck in der Leitung 14 gemindert. Es entsteht ein Unterdruck im Arbeitsraum 23 des Zylinders 20, so daß sich dieser zurückbewegt, das heißt in Fig. 1 nach rechts. Am Kolben 22 ist das zu bewegende Werkzeug (nicht dargestellt unter Zuhilfenahme einer Feder 25 befestigt. Damit die Bewegung des Werkzeuges und damit des Kolbens 22 mit der gewünschten Schnelligkeit erfolgt, wirkt die Feder gleichzeitig als Gegendruckfeder auf den Arbeitskolben 22. Durch Einstellen des Druckes in der Ölleitung 14, zum Beispiel mit Hilfe eines Überdruckventiles, kann eine äußerst genaue Regelung der Kraft des Werkzeuges bewirkt werden. Die Kraft der Feder ist so bemessen, daß sie die Vorwärtsbewegung des Kolbens und damit des Werkzeuges nicht behindert, andererseits aber eine genügend schnelle Rückführung des Kolbens 22 gewährleistet.In the working space 10 behind the piston 8 there is oil as the transmission medium, which is produced with the help of an automatic oil refill device 11 has been supplied to the work area 10 and automatically refills if there is an oil loss. In addition, the oil refill device 11 has a ventilation device 12 in its cover. The working space 10 also has an outlet opening 12a for the oil. When the piston 8 moves forward (to the right in FIG. 1), the oil is pressed into a hose line 14 via the outlet opening 12a. The hose line 14 is flexible, but its cross section and its longitudinal extent are almost uninfluenced. A media pre-pressure screw 40 acts on the cylinder volume to compensate for a minimal pressure loss due to expansion of the hose. The transmission medium oil is fed to a working cylinder 20 when the piston 8 moves forward. A quick coupling 15 is provided in the line 14 in order to be able to produce different connections to different work tools. The quick coupling is sensitive to pressure and prevents oil loss when changing the connection of another tool. The working cylinder 20 has a piston 22, on which the oil acts when the piston 8 advances, in such a way that the piston 22 moves in the direction of the arrow 24. If the piston 8 moves back in the master cylinder 9, that is towards the eccentric, the oil pressure in the line 14 is reduced. A negative pressure is created in the working space 23 of the cylinder 20 so that it moves back, that is to the right in FIG. 1. The tool to be moved (not shown) is fastened to the piston 22 with the aid of a spring 25. In order that the movement of the tool and thus the piston 22 takes place with the desired speed, the spring simultaneously acts as a counter-pressure spring on the working piston 22. By adjusting the pressure in The oil line 14, for example with the help of a pressure relief valve, can be an extremely precise control the power of the tool. The force of the spring is such that it does not hinder the forward movement of the piston and thus the tool, but on the other hand ensures that the piston 22 is returned sufficiently quickly.

Mit Hilfe der Stellschraube 40 wird gleichzeitig das Volumen des komprimierten Öles verändert, so daß eine größere oder geringere Menge an Öl in die Leitung 14 bei jeder Vorwärtsbewegung des Kolbens 8 gedrückt wird und damit eine Hubregelung möglich ist.With the help of the adjusting screw 40, the volume of the compressed oil is changed at the same time, so that a greater or lesser amount of oil is pressed into the line 14 with each forward movement of the piston 8 and stroke control is thus possible.

Gemäß Fig. 2 ist der hin- und herbewegbare Kolben 8 in Fig. 1 durch einen Kolben 41 ersetzt, welcher eine Schrägfläche 42 aufweist. Bei dieser Ausbildung verschließt der Kolben 41 die Einlaßöffnung 43 für die Nachfülleinrichtung 11, je nach Neigung der Schrägfläche früher oder später. Die Stellschraube 40a ist zusätzlich mit dem Kolben 41 verbunden, derart, daß der Kolben um seine Achse B-B gedreht werden kann, so daß sich die Neigung der Schrägfläche 42 zur Öleinlaßöffnung 43 ändert. Das heißt, bei einer Hin- und Herbewegung des Kolbens wird die Einlaßöffnung 43 in Abhängigkeit von der Neigung der Schrägfläche geöffnet oder geschlossen. Gemäß Fig. 3 weist die Stellschraube 40a für die Einstellung der Neigung der Schrägfläche zwei Nocken 50, 51 auf, welche in entsprechenden Ausnehmungen des Kolbens liegen und diesen beim Drehen der Schraube 40a um die Achse B-B verdrehen. In gewünschter Position wird die Stellschraube arretiert.According to FIG. 2, the reciprocable piston 8 in FIG. 1 is replaced by a piston 41 which has an inclined surface 42. In this embodiment, the piston 41 closes the inlet opening 43 for the refill device 11, depending on the inclination of the inclined surface sooner or later. The set screw 40a is additionally connected to the piston 41 in such a way that the piston can be rotated about its axis B-B, so that the inclination of the inclined surface 42 to the oil inlet opening 43 changes. That is, when the piston is reciprocated, the inlet opening 43 is opened or closed depending on the inclination of the inclined surface. 3, the adjusting screw 40a for adjusting the inclination of the inclined surface has two cams 50, 51 which lie in corresponding recesses in the piston and which rotate the screw 40a about the axis B-B. The set screw is locked in the desired position.

In geänderter Ausführung können gemäß Fig. 6 mehrere Einlaßöffnungen 43a, 43b, 43c hintereinanderliegend vorgesehen sein, welche der Kolben bei seiner Bewegung nacheinander verschließt. Hierdurch kann die Flüssigkeitsverdrängung und damit die Hubbewegung des Arbeitskolbens 22 ebenfalls geregelt werden, indem die Stellschraube nunmehr nacheinander eine oder mehrere der Einlaßöffnungen verschließt. Die Schrägfläche des Kolbens braucht hierzu nicht vorgesehen zu sein. In jedem Fall muß aber eine der vorgesehenen Einlaßöffnungen stets geöffnet sein.6, a plurality of inlet openings 43a, 43b, 43c can be provided one behind the other, which the piston closes one after the other as it moves. This allows the Liquid displacement and thus the stroke movement of the working piston 22 can also be regulated by the adjusting screw now successively closing one or more of the inlet openings. The inclined surface of the piston need not be provided for this. In any case, one of the inlet openings provided must always be open.

Gemäß Fig. 4 ist die Anlage gleichzeitig für mehrere Arbeitszylinder ausgelegt, beispielsweise für Arbeitszylinder 31 bis 36, wie schematisch dargestellt, indem die Verbindungsleitungen in den Punkten 52 bis 57 verzweigt worden sind. Die Wirkungsweise ist dieselbe.4, the system is designed simultaneously for several working cylinders, for example for working cylinders 31 to 36, as shown schematically by branching the connecting lines at points 52 to 57. The mode of action is the same.

Fig. 5 zeigt ein Ausführungsbeispiel, bei dem zwei Geberzylinder 9 und 65 vorgesehen sind. Der Kolben 8 des Geberzylinders 9 wird wiederum durch die Exzenterscheibe 5 hin- und herbewegt. Der Kolben 66 des Geberzylinders 65 wird von einer Exzenterscheibe 64 entsprechend angetrieben. Die Scheibe 5 ist ebenso wie die Scheibe 64 mit einem zugeordneten Kolben 8, 66 verbunden. Die Exzenterscheiben 5 und 66 sind auf der Welle 2 des Elektromotors 1 um 180° versetzt angeordnet, so daß dann, wenn der Kolben 8 sich in der rechten Stellung im Zylinder befindet, der Kolben 66 in der linken Stellung des Zylinders 65 liegt, das heißt, die Kolben 8 und 66 arbeiten gegenläufig. Der Kolben 8 drückt Öl durch die Leitung 14 in den Arbeitsraum 23 des Zylinders 27. Der Kolben 66 drückt Öl über die Leitung 67 in den Raum 68 vor dem Kolben 22 (komplementärer Arbeitsraum). Der gegenläufige Öldruck in den Räumen 23 und 68 drückt jetzt den Kolben 22 hin und zurück. Die Feder für die Rückführung des Kolbens kann damit entfallen.Fig. 5 shows an embodiment in which two master cylinders 9 and 65 are provided. The piston 8 of the master cylinder 9 is in turn moved back and forth by the eccentric disc 5. The piston 66 of the master cylinder 65 is driven accordingly by an eccentric disk 64. The disk 5, like the disk 64, is connected to an associated piston 8, 66. The eccentric discs 5 and 66 are arranged on the shaft 2 of the electric motor 1 offset by 180 °, so that when the piston 8 is in the right position in the cylinder, the piston 66 is in the left position of the cylinder 65, that is , Pistons 8 and 66 work in opposite directions. The piston 8 presses oil through the line 14 into the working space 23 of the cylinder 27. The piston 66 presses oil via the line 67 into the space 68 in front of the piston 22 (complementary working space). The opposing oil pressure in rooms 23 and 68 now pushes the piston 22 back and forth. The spring for returning the piston can thus be omitted.

Fig. 7 zeigt ein geändertes Ausführungsbeispiel. Die Geberzylinder 9 und 65 der Fig. 5 sind über die Leitungen 14 und 67 mit zwei Arbeitszylindern 20 und 70 verbunden. Je eine Leitung 14, 67 ist einem der Arbeitszylinder 20, 70 zugeordnet. Die Kolben 22, 71 der Arbeitszylinder 20, 70 wirken auf eine Platte 72 oder einen Hebel, welcher um eine Achse 73 in Richtung des Pfeiles 76 hin- und herbewegbar ist. Die Platte 72 wirkt auf das Werkzeug, so daß dieses wieder die oszillierende Bewegung ausführt. Diese Ausbildung hat den Vorteil gegenüber der Ausbildung nach Fig. 5, welche dasselbe bewirkt, daß die Ölzuleitungen auf der dem Werkzeug abgewandten Seite in die Arbeitszylinder münden.Fig. 7 shows a modified embodiment. The master cylinders 9 and 65 of FIG. 5 are connected to two working cylinders 20 and 70 via lines 14 and 67. One line 14, 67 is assigned to one of the working cylinders 20, 70. The pistons 22, 71 of the working cylinders 20, 70 act on a plate 72 or a lever which can be moved back and forth about an axis 73 in the direction of the arrow 76. The plate 72 acts on the tool so that it executes the oscillating movement again. 5, which has the same effect that the oil supply lines on the side facing away from the tool open into the working cylinder.

Gemäß Fig. 8 wirkt der Geberzylinder 9 über die Leitung 14 auf den Arbeitszylinder 20 unter Zwischenschaltung eines druckempfindlichen Umschaltventiles 75. Vom Ventil 75 geht als zweiter Weg eine Leitung 74 ab, welche in die Nachfülleinrichtung 11 mündet. Die Wirkungsweise dieser Einrichtung ist folgende:
Bewegt sich der Kolben des Zylinders 9 nach rechts, dann drückt er das aus dem Nachfüllbehälter 11 zugeströmte Öl über die Leitung 14, das jetzt offene Ventil 75 in den Zylinder 20 und bewegt dessen Kolben ebenfalls nach rechts. Bewegt sich der Kolben im Zylinder 9 nach links, entsteht in der Leitung 14 ein Unterdruck. Das Ventil 75 verbindet jetzt den Zylinder 20 mit einer Leitung 74, welche in den Ölnachfüllbehälter 11 mündet. Da der Kolben des Zylinders 9 die Öffnung des Ölnachfüllbehälters freigibt, saugt der Kolben aus dem Nachfüllbehälter 11 Öl an, welches über die Leitung 74 nachströmt, und zwar aus dem Arbeitsraum des Zylinders 20. Bewegt sich der Kolben 9 nach rechts, schaltet das Ventil 75 um, so daß die Verbindung der Leitungen 14 zum Arbeitszylinder wieder gegeben ist. Bei dieser Ausbildung befindet sich das Öl in einem Kreislauf und nicht in einer ausschließlichen oszillierenden Bewegung. Diese Ausbildung hat den Vorteil, daß das Öl beispielsweise gekühlt werden kann, indem es durch eine Kühleinrichtung strömt.
Diese Ausbildung eignet sich ferner für eine genaue Krafteinstellung für die Bewegung des Werkzeuges, wenn man die Druckbeaufschlagung des Ventiles 75 geeignet wählt oder einstellt.
8, the master cylinder 9 acts via the line 14 on the working cylinder 20 with the interposition of a pressure-sensitive changeover valve 75. A line 74 leads from the valve 75, which leads into the refill device 11. This device works as follows:
If the piston of the cylinder 9 moves to the right, it presses the oil flowing in from the refill container 11 via the line 14, the now open valve 75 into the cylinder 20 and also moves its piston to the right. If the piston in cylinder 9 moves to the left, a negative pressure is created in line 14. The valve 75 now connects the cylinder 20 to a line 74 which opens into the oil refill container 11. Since the piston of the cylinder 9 opens the opening of the oil refill container, the piston sucks oil out of the refill container 11, which flows in via line 74, from the working space of the cylinder 20. If the piston 9 moves to the right, the valve 75 switches over, so that the connection the lines 14 to the working cylinder is given again. With this design, the oil is in a cycle and not in an exclusive oscillating movement. This design has the advantage that the oil can be cooled, for example, by flowing through a cooling device.
This design is also suitable for a precise force setting for the movement of the tool if the pressure application of the valve 75 is selected or set appropriately.

Die Vorteile der vorliegenden Erfindung werden in folgenden Merkmalen gesehen:The advantages of the present invention are seen in the following features:

Dadurch, daß der Kolben des Geberzylinders an der Kurvenscheibe 5 kraftschlüssig angelenkt ist, wird er vom Antriebsmotor 1 hin- und herbewegt. Er schiebt demzufolge die Ölsäule in der Leitung 14 entsprechend hin und her und drückt somit einmal auf den Kolben 22 des Arbeitszylinders und saugt zum anderen die Ölsäule wieder zurück und damit den Kolben 22. Diese rückwärtige Bewegung wird durch die auf den Kolben 22 wirkende Feder 25 wesentlich unterstützt, außerdem durch den äußeren Luftdruck, welcher auf den Kolben 22 wirkt.Characterized in that the piston of the master cylinder is articulated on the cam disc 5, it is moved back and forth by the drive motor 1. He accordingly pushes the oil column in line 14 back and forth accordingly and thus presses once on the piston 22 of the working cylinder and on the other hand sucks the oil column back again and thus the piston 22. This backward movement is caused by the spring 25 acting on the piston 22 significantly supported, also by the external air pressure which acts on the piston 22.

Die erfindungsgemäße Ausbildung zeigt die weiteren Vorteile:
   Das Gewicht und das Volumen können aufgrund des gewählten Antriebes in einem überaus günstigen Verhältnis zur übertragenden Kraft stehen. Beträgt das Gewicht des Arbeitszylinders mit Kolben etwa 40 Gramm bei einer Hublänge von 12 bis 13 Millimetern und wird der Kolben mit einer Frequenz von zehn Hertz bewegt, dann wird je Hub eine Kraft von 100 Kilogramm erzeugt, und zwar durch den Antrieb eines Elektromotors von 750 Watt.
The training according to the invention shows the further advantages:
Due to the selected drive, the weight and volume can be in an extremely favorable ratio to the transmitted force. If the weight of the working cylinder with piston is around 40 grams with a stroke length of 12 to 13 millimeters and the piston is moved at a frequency of ten Hertz, a force of 100 kilograms is generated per stroke, by driving an electric motor of 750 Watt.

Wie sich ebenfalls aus dem obigen Zahlenbeispiel ergibt, arbeitet der Antrieb mit einem außergewöhnlich hohen Wirkungsgrad. Dies ist dadurch begründet, daß die Arbeitsleistung des Antriebmotors durch die kraftschlüssige Übertragung der Drehbewegung der Motorwelle während einer gesamten Umdrehung fast gleichmäßig sowohl als Vorwärtsals auch als Rückwärtsbewegung auf den Kolben des Geberzylinders übertragen wird.As can also be seen from the numerical example above, the drive works with an extraordinarily high degree of efficiency. This is due to the fact that the power output of the drive motor is transmitted almost uniformly as both forward and backward movement to the piston of the master cylinder by the non-positive transmission of the rotary movement of the motor shaft during an entire revolution.

Der Antrieb arbeitet fast geräuschlos. Die Ankupplung einer Arbeitseinheit ist leicht möglich durch die Schnellkupplung 15 in der Übertragungsleitung 14. Die Verbindung unterliegt so gut wie keiner Abnutzung. Durch die Kupplung wird ermöglicht, das Arbeitsgerät schnell gegen ein anderes Arbeitsgerät auszuwechseln.The drive works almost silently. The coupling of a work unit is easily possible through the quick coupling 15 in the transmission line 14. The connection is subject to virtually no wear. The coupling enables the implement to be quickly replaced with another implement.

Die Vibration in dem oszillierenden Arbeitsgerät, welche sich normalerweise bei herkömmlichen Anlagen, zum Beispiel bei einem Antrieb mit Preßluft stets auf das Arbeitsgerät überträgt, wird hier durch die Öldrucksäule als Antriebsmittel von der Arbeitseinheit abgeleitet. Dadurch ist das Arbeitsgerät selbst fast vibrationsfrei.The vibration in the oscillating implement, which is normally transmitted to the implement in conventional systems, for example in the case of a drive with compressed air, is derived here from the work unit by the oil pressure column as the drive means. As a result, the implement itself is almost vibration-free.

Zu diesen Vorteilen trägt auch bei, daß der eigentliche Antrieb, das heißt die Geberzylindereinheit und die Arbeitszylindereinheit nicht starr, sondern durch einen biegsamen Schlauch miteinander verbunden sind, so daß sich die Belastungen und insbesondere das Gewicht der Gebereinheit nicht auf die Arbeitseinheit überträgt.
Selbst für höchste Kraftübertragungen sind nur kleine Schlauchquerschnitte für die Übertragungsleitung notwendig.
Bei dem oben angegebenen Kraftgewichtsbeispiel ist nur ein Schlauch von fünf Millimetern Außendurchmesser erforderlich. Durch das geringe Gewicht und den dünnen flexiblen Zuleitungsschlauch ist eine hervorragende Handhabung jeder Arbeitseinheit, wie oben bereits erwähnt, möglich.
Da die Antriebseinheit dicht ist, kann sie auch bei Geräten verwendet werden, die unter Wasser laufen oder zumindest mit Flüssigkeit gereinigt werden.
Die gesamte Anlage ist fast wartungsfrei und hat eine sehr hohe Lebenserwartung.
Die Anlage ist leicht herzustellen. Die Herstellungskosten sind gering, und zwar wesentlich billiger als eine Preßluftanlage oder dergleichen in gleicher Leistungsgröße.
To these advantages also contributes that the actual drive, that is, the master cylinder unit and the working cylinder unit is not rigid, but is connected to one another by a flexible hose, so that the loads and in particular the weight of the transmitter unit are not transferred to the working unit.
Even for the highest power transmission, only small hose cross-sections are necessary for the transmission line.
In the above force weight example, only a hose with an outer diameter of five millimeters is required. Due to the low weight and the thin, flexible supply hose, excellent handling of each work unit is possible, as already mentioned above.
Since the drive unit is sealed, it can also be used with devices that run under water or at least can be cleaned with liquid.
The entire system is almost maintenance-free and has a very long life expectancy.
The system is easy to manufacture. The manufacturing costs are low, and much cheaper than a compressed air system or the like in the same performance size.

Die Arbeitseinheit ist nicht direkt mit elektrischem Strom verbunden, so daß auch ein Unterwasserbetrieb möglich ist.
Selbst bei hoher Kraftübertragung ist der Arbeitszylinder, welcher mit dem Werkzeug unmittelbar verbunden ist, immer noch sehr klein.
Ein weiterer Vorteil ist der, daß die Hubfrequenz, die Hubhöhe und die Kraft der Werkzeugeinheit stufenlos und unabhängig voneinander auch während des Betriebes geregelt werden können.
Für einfache Anwendungen kann eine beliebige Flüssigkeit als Übertragungsmittel Verwendung finden.
The work unit is not directly connected to electrical power, so that underwater operation is also possible.
Even with high power transmission, the working cylinder, which is directly connected to the tool, is still very small.
Another advantage is that the stroke frequency, the stroke height and the force of the tool unit can be regulated continuously and independently of one another, even during operation.
Any liquid can be used as a transfer medium for simple applications.

BezugszahlenReference numbers

11
ElektromotorElectric motor
22nd
Wellewave
33rd
Kugellagerball-bearing
44th
Kugellagerball-bearing
55
ExzenterscheibeEccentric disc
66
Kugellagerball-bearing
6a6a
innere Schaleinner shell
77
äußere Schaleouter shell
7a7a
KolbenstangePiston rod
88th
Kolbenpiston
99
GeberzylinderMaster cylinder
1010th
ArbeitszylinderWorking cylinder
1111
ÖlnachfülleinrichtungOil refill device
1212th
Be- und EntlüftungseinrichtungVentilation device
12a12a
Austrittsöffnung für das ÖlOutlet opening for the oil
1414
SchlauchleitungHose line
1515
SchnellkupplungQuick coupling
2020th
ArbeitszylinderWorking cylinder
2222
Kolben im ArbeitszylinderPiston in the working cylinder
2323
Arbeitsraumworking space
2424th
Pfeilarrow
2525th
Federfeather
2626
GegendruckfederCounter pressure spring
2727
Zylindercylinder
2828
GelenkstückJoint piece
2929
SchlauchleitungHose line
3030th
SchraubverbindungScrew connection
3131
ArbeitszylinderWorking cylinder
3232
ArbeitszylinderWorking cylinder
3333
ArbeitszylinderWorking cylinder
3434
ArbeitszylinderWorking cylinder
3535
ArbeitszylinderWorking cylinder
3636
ArbeitszylinderWorking cylinder
4040
StellschraubeSet screw
40a40a
StellschraubeSet screw
4141
Kolben des GeberzylindersPiston of the master cylinder
4242
Schrägfläche (Stirnfläche) des Kolbens 41Oblique surface (end face) of the piston 41
4343
Einlaßöffnung für das Übertragungsmittel (Öl)Inlet port for the transmission medium (oil)
43a43a
Bohrungdrilling
43b43b
Bohrungdrilling
43c43c
Bohrungdrilling
4444
ArretierschraubeLocking screw
5050
Nockencam
5151
Nockencam
5252
Verzweigung der ÖlübertragungsleitungBranch of the oil transmission line
5353
Verzweigung der ÖlübertragungsleitungBranch of the oil transmission line
5454
Verzweigung der ÖlübertragungsleitungBranch of the oil transmission line
5555
Verzweigung der ÖlübertragungsleitungBranch of the oil transmission line
5656
Verzweigung der ÖlübertragungsleitungBranch of the oil transmission line
5757
Verzweigung der ÖlübertragungsleitungBranch of the oil transmission line
6464
zweite Exzenterscheibesecond eccentric disc
6565
Zylindercylinder
6666
Kolbenpiston
6767
Leitungmanagement
6868
komplementärer Arbeitsraumcomplementary work space
7070
zweiter Arbeitszylindersecond working cylinder
7171
Kolben (Verlängerung)Piston (extension)
7272
Platte oder HebelPlate or lever
7373
Achseaxis
7474
zweite Schlauchleitungsecond hose line
7575
UmschaltventilDiverter valve
7676
Pfeilarrow
A-AA-A
Achse des ElektromotorsAxis of the electric motor
B-BB-B
Achse des GeberzylindersAxis of the master cylinder

Claims (34)

  1. Device for driving a longitudinally reciprocating tool, wherein:
    - a reciprocating piston (8, 41, 66), which displaces or draws in a fluid medium which actuates a piston (22) in a working cylinder (20, 27, 31-36), is provided in a master cylinder (9, 65),
    - an eccentric disc (5, 64) moves the piston (8, 41, 66) of the master cylinder (9, 65) forward;
    - the master cylinder (9, 65) is separated spatially from the working cylinder (20, 27, 31-36) to prevent any weight transmission;
    - the master cylinder (9, 65) and the working cylinder (20, 27, 31-36) are connected with each other by a flexible hose or pipeline (14, 29);
    - the piston (22) of the working cylinder (20, 27, 31-36) is under the influence of at least one counterpressure spring (25, 26);
    - the external air pressure contributes towards supporting the return of the working-cylinder piston (22);
    - a ball bearing (6) is provided on the external diameter of the eccentric disc (5, 64), whose internal race (6a) revolves with the eccentric disc (5, 64) and whose external race (7) is unrotatable but linearly reciprocable,
    characterized in that the external race (7) is connected flexibly with the piston (8, 41, 66) of the master cylinder (9, 65) and the piston (8, 41, 46) of the master cylinder (9, 65) reciprocates.
  2. Device for driving a longitudinally reciprocating tool, wherein:
    - a reciprocating piston (8, 41, 66), which displaces or draws in a fluid medium which actuates a piston (22) in a working cylinder (20, 27, 31-36), is provided in a master cylinder (9, 65);
    - an eccentric disc (5, 64) moves the piston (8, 41, 66) of the master cylinder (9, 65) forward;
    - the master cylinder (9, 65) is separated spatially from the working cylinder (20, 27, 31-36) to prevent any weight transmission;
    - the master cylinder (9, 65) and the working cylinder (20, 27, 31-36) are connected with each other by a flexible hose or pipeline (14, 29);
    - the piston (22) of the working cylinder (20, 27, 31-36) is under the influence of at least one counterpressure spring (25, 26);
    - the external air pressure contributes towards supporting the return of the working-cylinder piston (22), characterized in that
    - the piston (22) of the master cylinder (9, 65) with its piston rod (7a) is linked laterally to the eccentric disc (5) and the piston (22) of the master cylinder (9, 65) reciprocates.
  3. Device according to claim 1 or claim 2, characterized in that the tool (27) is coupled to the working-cylinder piston (22) with the aid of the counterpressure spring (26).
  4. Device according to claim 1 or claim 2, characterized in that the fluid medium used executes an oscillating reciprocating movement on movement of the tool.
  5. Device according to claim 1 or claim 2, characterized by the configuration as a self-contained system operating with partial vacuum and overpressure.
  6. Device according to claim 1, characterized in that the external race is connected by means of a joint piece (28) with the piston rod (7a) of the piston (8) of the master cylinder (9).
  7. Device according to claim 1, characterized in that the eccentric disc (5) is connected with a driving motor (electric motor (1)) whose speed is regulable.
  8. Device according to claim 1 or claim 2, characterized in that a switch provided on the tool unit (20, 22, 26, 27) induces the switching on and off of the respectively selected drive (motor drive or electromagnetic drive).
  9. Device according to claim 8, characterized in that the switch is connected electrically by a cable with the driving unit (1, 60).
  10. Device according to claim 9, characterized in that the cable is run together with the hose (14) or pipeline.
  11. Device according to claim 1 or claim 2, characterized in that a switch is provided on the tool unit for stroke frequency adjustment (motor speed change).
  12. Device according to claim 11, characterized in that a dimmer is provided as the switch.
  13. Device according to claim 1 or claim 2, characterized in that the device has an automatic refill device (11) for compensating a loss of fluid operating medium and for filling up the system.
  14. Device according to claim 1 or claim 2, characterized in that the device has an automatic bleeding and venting unit (12) for the fluid medium.
  15. Device according to claim 1 or claim 2, characterized in that the master cylinder (9) and/or the working cylinder (20) has an adjusting screw (40) penetrating the working area of the cylinder to compensate pressure losses due to the volume of the hose (29) being changed.
  16. Device according to claim 1 or claim 2, characterized in that the face end of the piston (41) of the master cylinder (9), viewed in the direction of movement of the piston, is designed as an oblique face (42) and the effective inclination of the oblique face (42) of the piston (41) is adjustable round its axle and engagable by turning the piston (41).
  17. Device according to claim 1 or claim 2, characterized in that the intake opening (43) of the automatic refill device (11) for the fluid medium in the master cylinder (9) is designed as a longitudinal slot or in the form of several bores (43a, 43b, 43c) in series in cylinder direction so that, depending on the position of the piston (8, 41), the latter closes one or more of these openings or the longitudinal slot earlier or later along its working path.
  18. Device according to claim 17, characterized in that the intake openings (43a, 43b, 43c) in the cylinder wall of the master cylinder (9) can be shut off in succession except for at least one by means of an engagable adjusting screw.
  19. Device according to claim 1 or claim 2, characterized in that the hose (14) between the master cylinder (9) and the working cylinder (20) is flexible but is almost unexpandable in the cross section and in the length.
  20. Device according to claim 19, characterized in that the hose (14) is of spiral design.
  21. Device according to claim 1 or claim 2, characterized in that the master cylinder (9) acts simultaneously on more than one working cylinder (31 through 36) by means of branched pressure lines (29).
  22. Device according to claim 1 or claim 2, characterized in that the pressure line (14) between the master cylinder (9) and the assigned working cylinder (20) is detachable and connectable by means of an automatically closing rapid-action coupling (15).
  23. Device according to claim 22, characterized in that the coupling is provided in the proximity of the working cylinder (20).
  24. Device according to claim 22, characterized in that one part (29) of the hose (14) is connected with the tool unit (screwed (30)).
  25. Device according to claim 1 or claim 2, characterized in that the driving motor (1) acts on more than one eccentric disc (5, 64) and each eccentric disc is assigned to a master cylinder with at least one working cylinder.
  26. Device according to claim 1 or claim 2, characterized in that the master cylinder (9) is connected via a pressure-sensitive change-over valve (75) with the working piston (22) by means of a first line (14), and a second line (74) leads back from the change-over valve (75) via the oil refill device (11) to the master cylinder (9) in such a way that on the feed movement of the piston (8) of the master cylinder (9) via the line (14) the oil is pressed into the working cylinder (10) and on the reverse movement of the piston (8) of the master cylinder (9) the change-over valve (75) makes the oil flow back to the refill device (11) via the line (74) due to the pressure of the working-cylinder piston (22).
  27. Device according to claim 1 or claim 2, characterized in that the piston (22) in the working cylinder (20) assigned to it is under the influence of at least one spring (25) exerting a counterpressure on the piston (22) depending on size and pressure.
  28. Device according to claim 1 or claim 2, characterized in that the fluid medium used is a hydraulic oil.
  29. Device according to claim 28, characterized in that the fluid medium is a food-compatible hydraulic oil if the device is used in the field of food processing.
  30. Device according to claim 1 or claim 2, characterized in that the fluid medium used is a gas liquefied under pressure and corresponding temperature.
  31. Device according to claim 1 or claim 2, characterized in that the unit (working cylinder (20) with hose (14)) is so impervious to the external environment that it can operate in fluids (under water).
  32. Device according to claim 1 or claim 2, characterized in that an adjustable pressure relief valve, which causes the pressurized fluid medium to overflow from a predetermined pressure onwards into the reservoir of the refill system (11) for power regulation, is provided for regulation of the piston force in the system.
  33. Device according to claim 1 or claim 2, characterized in that the working cylinder is mounted in or on a rubbery lining for the prevention or at least minimization of vibrations in the working device.
  34. Device according to claim 1 or claim 2, characterized in that the natural resonance of the counterpressure spring (26) is tuned to the work of the working cylinder for minimization or for prevention of vibrations.
EP91912127A 1990-06-29 1991-06-20 Device for driving a longitudinally reciprocating tool Expired - Lifetime EP0536233B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE4020776 1990-06-29
DE4020776A DE4020776A1 (en) 1990-06-29 1990-06-29 DEVICE FOR DRIVING A TOOL FOR AN AXIAL MOVEMENT OF THE TOOL
PCT/EP1991/001146 WO1992000460A1 (en) 1990-06-29 1991-06-20 Device for driving a longitudinally reciprocating tool

Publications (2)

Publication Number Publication Date
EP0536233A1 EP0536233A1 (en) 1993-04-14
EP0536233B1 true EP0536233B1 (en) 1995-02-22

Family

ID=6409359

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91912127A Expired - Lifetime EP0536233B1 (en) 1990-06-29 1991-06-20 Device for driving a longitudinally reciprocating tool

Country Status (9)

Country Link
US (1) US5337565A (en)
EP (1) EP0536233B1 (en)
JP (1) JP2534420B2 (en)
AT (1) ATE118860T1 (en)
AU (1) AU8069191A (en)
CA (1) CA2086431C (en)
DE (2) DE4020776A1 (en)
DK (1) DK0536233T3 (en)
WO (1) WO1992000460A1 (en)

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EP3670095A1 (en) * 2018-12-20 2020-06-24 Hilti Aktiengesellschaft Handheld machine tool
EP4239219A1 (en) * 2022-03-03 2023-09-06 FNF Innovation SH.P.K. Power transmission device

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Also Published As

Publication number Publication date
DE4020776A1 (en) 1992-01-09
CA2086431C (en) 1999-02-02
WO1992000460A1 (en) 1992-01-09
DK0536233T3 (en) 1995-06-26
JPH05507428A (en) 1993-10-28
US5337565A (en) 1994-08-16
DE59104721D1 (en) 1995-03-30
EP0536233A1 (en) 1993-04-14
DE4020776C2 (en) 1992-05-21
CA2086431A1 (en) 1991-12-30
JP2534420B2 (en) 1996-09-18
ATE118860T1 (en) 1995-03-15
AU8069191A (en) 1992-01-23

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