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EP0432485A2 - Process and apparatus for the production of light alloy tubing of larger diameter starting from tubing of smaller diameter - Google Patents

Process and apparatus for the production of light alloy tubing of larger diameter starting from tubing of smaller diameter Download PDF

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Publication number
EP0432485A2
EP0432485A2 EP90121705A EP90121705A EP0432485A2 EP 0432485 A2 EP0432485 A2 EP 0432485A2 EP 90121705 A EP90121705 A EP 90121705A EP 90121705 A EP90121705 A EP 90121705A EP 0432485 A2 EP0432485 A2 EP 0432485A2
Authority
EP
European Patent Office
Prior art keywords
tubing
mandrel
pressing roller
tube
diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90121705A
Other languages
German (de)
French (fr)
Other versions
EP0432485B1 (en
EP0432485A3 (en
Inventor
Orlando Zaffaroni
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
VIS Srl
Original Assignee
VIS Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by VIS Srl filed Critical VIS Srl
Publication of EP0432485A2 publication Critical patent/EP0432485A2/en
Publication of EP0432485A3 publication Critical patent/EP0432485A3/en
Application granted granted Critical
Publication of EP0432485B1 publication Critical patent/EP0432485B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00—Application of procedures in order to alter the diameter of tube ends
    • B21D41/02—Enlarging

Definitions

  • Said apparatus comprises a mandrel (1) which is rotated by the motor (6) and a pressing roller (2) whose rotating motion is idling and which begins to rotate when between it and the mandrel (1) there is placed the tube to be processed (12) and the mandrel (1) begins to rotate.
  • the tube decreases in thickness and increases in diameter and length and there can be produced tubing having a diameter from 300mm to 1000mm starting from tubing having a diameter from 100mm to 400mm.
  • the apparatus consists basically of a mandrel (1) and a pressing roller (2).
  • the mandrel (1) is mounted on ball bearings and rotated by a pair of gears (4) integral with the pulley shaft (5) which is integral in turn with the motor (6) through a clutch.
  • the pressing roller (2) is mounted on large ball bearings and its motion is idling. It begins to rotate when it rests on the tube (12) to be processed and said tube rests in turn on the rotating mandrel.
  • the thrust of the pressing roller (2) against the tube (12) is exerted by rotating the pair of gears (7).
  • the pressing roller (2) is mounted on a misaligned axle and hence the rotation results in approach to and in withdrawal from the roller of the tube to be processed.
  • a lever system (10) with its fulcrum (11) on the supporting structure and driven by the cylinder (3) makes the pressing roller unit (2) more rigid and eliminates bending almost entirely.
  • the process for production of tubing in accordance with the present invention is accomplished by means of the following operations.
  • the cylinder (3) holds the lever (10) in an oblique position as shown in FIG. 4 in broken lines while in the mandrel (1) is introduced the tube (12) to be processed.
  • the lever (10) is thrust by the cylinder (3) and moves to a vertical position engaging the terminal part of the shaft of the pressing roller (2).
  • the mandrel (1) is made to begin rotating and the shaft (14) of the pressing roller (2) is also made to begin operating and the misaligned rotation thereof permits approach of the pressing roller to the internal wall of the mandrel.
  • tubing with a diameter from 100mm to 400mm and thickness from 5mm to 40mm can be processed to produce tubing having a diameter from 300mm to 1000mm and thickness from 1mm to 20mm.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)
  • Forging (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Heat Treatment Of Articles (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

Production of light alloy tubing of larger diameter starting from tubing of smaller diameter comprising the following operations:
  • a) A tube having a diameter from 100mm to 400mm is introduced in a mandrel (1),
  • b) the mandrel (1) is rotated, and
  • c) the tube (12) is compressed by a pressing roller (2) against the inner part of the mandrel (1).

Description

    Prior art
  • Light alloy tubing of average outside diameter up to 250mm and thickness of 10-15mm is normally manufactured on extruding press. However the case where tubing of larger diameter up to 1000mm is needed is not rare.
  • Plants for manufacture of this tubing, always based on the extruding press, are few because too costly for limited production. In addition this tubing is often used at a considerable distance from the factories so that transportation costs are very high. This situation makes necessary the installation of plants based on new processes which permit economical installations and production in any geographical area requiring larger diameter light alloy tubing.
    • Summary of the invention
  • We have now found a new process and new apparatus which permit to overcome the problems of the known art.
  • Said apparatus comprises a mandrel (1) which is rotated by the motor (6) and a pressing roller (2) whose rotating motion is idling and which begins to rotate when between it and the mandrel (1) there is placed the tube to be processed (12) and the mandrel (1) begins to rotate.
  • Said process is characterized in that -
    • a) a light alloy tube (12) of average diameter is introduced in said mandrel (1),
    • b) the mandrel (1) begins to rotate, and
    • c) the tube (12) is compressed by the pressing roller (2) against the inner wall of the mandrel (1).
  • By this process the tube decreases in thickness and increases in diameter and length and there can be produced tubing having a diameter from 300mm to 1000mm starting from tubing having a diameter from 100mm to 400mm.
    • Detailed description of the invention
  • The characteristics and advantages of the process and apparatus for production of light alloy tubing of increased diameter starting from tubing of smaller diameter in accordance with the present invention are more fully explained in the following detailed description.
  • The equipment is illustrated in FIGS. 1, 2, 3 and 4.
    • FIG. 1 shows the mandrel, the pressing roller and the tube in its initial state,
    • FIG. 2 shows the mandrel, the pressing roller and the tube in the final stage,
    • FIG. 3 shows the complete plant, and
    • FIG. 4 shows the apparatus with the supporting structure.
  • With reference to the reference numbers of the various figures the apparatus consists basically of a mandrel (1) and a pressing roller (2).
  • The mandrel (1) is mounted on ball bearings and rotated by a pair of gears (4) integral with the pulley shaft (5) which is integral in turn with the motor (6) through a clutch.
  • The pressing roller (2) is mounted on large ball bearings and its motion is idling. It begins to rotate when it rests on the tube (12) to be processed and said tube rests in turn on the rotating mandrel.
  • The thrust of the pressing roller (2) against the tube (12) is exerted by rotating the pair of gears (7).
  • The pressing roller (2) is mounted on a misaligned axle and hence the rotation results in approach to and in withdrawal from the roller of the tube to be processed.
  • This arrangement makes it possible to secure high thrust on the roller with low torques at the shaft thereof. Engagement and disengagement of the pressing roller (2) is provided by friction.
  • A lever system (10) with its fulcrum (11) on the supporting structure and driven by the cylinder (3) makes the pressing roller unit (2) more rigid and eliminates bending almost entirely.
  • The process for production of tubing in accordance with the present invention is accomplished by means of the following operations. The cylinder (3) holds the lever (10) in an oblique position as shown in FIG. 4 in broken lines while in the mandrel (1) is introduced the tube (12) to be processed.
  • After introduction of the tube (12) the lever (10) is thrust by the cylinder (3) and moves to a vertical position engaging the terminal part of the shaft of the pressing roller (2). At this point the mandrel (1) is made to begin rotating and the shaft (14) of the pressing roller (2) is also made to begin operating and the misaligned rotation thereof permits approach of the pressing roller to the internal wall of the mandrel.
  • The thrust on the tube placed between the pressing roller (2) and the mandrel (1) results in decrease of the thickness of the tube and increase of its diameter and, even if moderately, its length. After rotation through 360 degrees of the shaft (14) of the pressing roller there is obtained the tube (13) of increased diameter.
  • At this point the clutch (8) is disengaged and rotation of the mandrel (1) is also stopped with disengagement of the clutch (5). When the mandrel (1) is completely stopped the cylinder (3) brings the lever (10) to the oblique position allowing extraction of the tube (13) with increased diameter.
  • By the described process tubing with a diameter from 100mm to 400mm and thickness from 5mm to 40mm can be processed to produce tubing having a diameter from 300mm to 1000mm and thickness from 1mm to 20mm.

Claims (11)

  1. Process for the production of light alloy tubing with increased diameter characterized in that it expands tube of smaller diameter.
  2. Process in accordance with claim 1, characterized in that -
    a) a light alloy tube (12) having a diameter from 100mm to 400mm and thickness from 5mm to 40mm is introduced in a mandrel (1),
    b) the mandrel (1) is rotated, and
    c) the tube (12) is compressed by the pressing roller (2) against the inner wall of the mandrel (1).
  3. Process in accordance with claim 2, characterized in that the thrust on the tube placed between the pressing roller (2) and the mandrel (1) results in decrease of the thickness of the tube and increase in the diameter thereof.
  4. Process in accordance with claim 2, characterized in that the tube (13) with increased diameter is produced after a 360-degree rotation of the shaft (14) of the pressing roller.
  5. Process in accordance with claim 2, characterized in that from tubing having a diameter from 100mm to 400mm and thickness from 5mm to 40mm tubing is obtained having diameter from 300mm to 1000mm and thickness from 1mm to 20mm.
  6. Apparatus for the production of light alloy tubing of increased diameter starting from tubing of smaller diameter characterized in that it comprises a mandrel (1) which is rotated by the motor (6) and a pressing roller (2) whose rotating motion is idling and begins to rotate when between it and the mandrel (1) there is placed the tube (12) to be processed and the mandrel (1) begins to rotate.
  7. Apparatus in accordance with claim 6, characterized in that said mandrel (1) is mounted on ball bearings and rotated through a pair of gears (4) integral with the pulley shaft (5) which is integral in turn with the motor (6) through a clutch.
  8. Apparatus in accordance with claim 6, characterized in that said pressing roller (2) exerts thrust on the tubing (12) provided by rotating the pair of gears (7).
  9. Apparatus in accordance with claim 6, characterized in that said pressing roller (2) is mounted on a misaligned axle.
  10. Apparatus in accordance with claim 6, characterized in that the engagement and disengagement of the pressing roller (2) are provided by a clutch.
  11. Apparatus in accordance with claim 6, characterized in that a lever system (10) with its fulcrum (11) on the support structure stiffens the pressing roller assembly (2).
EP90121705A 1989-11-15 1990-11-13 Process and apparatus for the production of light alloy tubing of larger diameter starting from tubing of smaller diameter Expired - Lifetime EP0432485B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT02238689A IT1236712B (en) 1989-11-15 1989-11-15 PROCESS AND EQUIPMENT FOR THE PRODUCTION OF LIGHT ALLOY DIAMETER ALLOY TUBES STARTING FROM LOWER DIAMETER TUBES.
IT2238689 1989-11-15

Publications (3)

Publication Number Publication Date
EP0432485A2 true EP0432485A2 (en) 1991-06-19
EP0432485A3 EP0432485A3 (en) 1991-07-03
EP0432485B1 EP0432485B1 (en) 1994-06-22

Family

ID=11195577

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90121705A Expired - Lifetime EP0432485B1 (en) 1989-11-15 1990-11-13 Process and apparatus for the production of light alloy tubing of larger diameter starting from tubing of smaller diameter

Country Status (6)

Country Link
EP (1) EP0432485B1 (en)
AT (1) ATE107550T1 (en)
DE (1) DE69010163T2 (en)
DK (1) DK0432485T3 (en)
ES (1) ES2055851T3 (en)
IT (1) IT1236712B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9010164B2 (en) 2010-12-02 2015-04-21 Victaulic Company Methods for manufacture of pipe element having shoulder, groove and bead
US9038428B2 (en) 2011-09-02 2015-05-26 Victaulic Company Spin forming method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1570221A (en) * 1967-06-29 1969-06-06
FR2195491A1 (en) * 1972-08-09 1974-03-08 Roulements Soc Nouvelle
GB2007134A (en) * 1977-11-04 1979-05-16 Honda Motor Co Ltd Apparatus for roll-forming seamless annular products
GB2025818A (en) * 1978-07-19 1980-01-30 Doncaster & Sons Ltd D Method of Producing Rings from Aluminium-based Alloys
DE3237295A1 (en) * 1982-10-08 1984-04-12 Stahlwerke Plate GmbH & Co KG, 5880 Lüdenscheid Ring rolling mill
EP0286587A2 (en) * 1987-04-07 1988-10-12 ROHRKALIBRIER- UND BOGENAUTOMATEN RoKaBo AG Profiling method for ring-shaped objects, and apparatus for carrying out this method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1570221A (en) * 1967-06-29 1969-06-06
FR2195491A1 (en) * 1972-08-09 1974-03-08 Roulements Soc Nouvelle
GB2007134A (en) * 1977-11-04 1979-05-16 Honda Motor Co Ltd Apparatus for roll-forming seamless annular products
GB2025818A (en) * 1978-07-19 1980-01-30 Doncaster & Sons Ltd D Method of Producing Rings from Aluminium-based Alloys
DE3237295A1 (en) * 1982-10-08 1984-04-12 Stahlwerke Plate GmbH & Co KG, 5880 Lüdenscheid Ring rolling mill
EP0286587A2 (en) * 1987-04-07 1988-10-12 ROHRKALIBRIER- UND BOGENAUTOMATEN RoKaBo AG Profiling method for ring-shaped objects, and apparatus for carrying out this method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9010164B2 (en) 2010-12-02 2015-04-21 Victaulic Company Methods for manufacture of pipe element having shoulder, groove and bead
US9333543B2 (en) 2010-12-02 2016-05-10 Victaulic Company Pipe element having shoulder, groove and bead
US9038428B2 (en) 2011-09-02 2015-05-26 Victaulic Company Spin forming method

Also Published As

Publication number Publication date
IT8922386A1 (en) 1991-05-15
DE69010163T2 (en) 1994-10-06
DK0432485T3 (en) 1994-07-25
IT1236712B (en) 1993-03-26
IT8922386A0 (en) 1989-11-15
ATE107550T1 (en) 1994-07-15
DE69010163D1 (en) 1994-07-28
ES2055851T3 (en) 1994-09-01
EP0432485B1 (en) 1994-06-22
EP0432485A3 (en) 1991-07-03

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