EP0448572A1 - Hard metal composite body and process for producing it. - Google Patents
Hard metal composite body and process for producing it.Info
- Publication number
- EP0448572A1 EP0448572A1 EP89913058A EP89913058A EP0448572A1 EP 0448572 A1 EP0448572 A1 EP 0448572A1 EP 89913058 A EP89913058 A EP 89913058A EP 89913058 A EP89913058 A EP 89913058A EP 0448572 A1 EP0448572 A1 EP 0448572A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite body
- reinforcing material
- sintering
- hard
- body according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000002905 metal composite material Substances 0.000 title claims abstract description 17
- 239000012779 reinforcing material Substances 0.000 claims abstract description 17
- 238000005245 sintering Methods 0.000 claims abstract description 17
- 239000011230 binding agent Substances 0.000 claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 150000001247 metal acetylides Chemical class 0.000 claims abstract description 7
- 150000004767 nitrides Chemical class 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000004663 powder metallurgy Methods 0.000 claims abstract description 5
- 239000013078 crystal Substances 0.000 claims description 19
- 239000002131 composite material Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 11
- 238000007731 hot pressing Methods 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 2
- 238000005229 chemical vapour deposition Methods 0.000 claims 3
- 238000001816 cooling Methods 0.000 claims 3
- 238000005240 physical vapour deposition Methods 0.000 claims 3
- 229910052735 hafnium Inorganic materials 0.000 claims 2
- 229910052719 titanium Inorganic materials 0.000 claims 2
- 229910052726 zirconium Inorganic materials 0.000 claims 2
- 229910052758 niobium Inorganic materials 0.000 claims 1
- 229910052715 tantalum Inorganic materials 0.000 claims 1
- 229910052720 vanadium Inorganic materials 0.000 claims 1
- 238000007906 compression Methods 0.000 abstract description 5
- 229910010271 silicon carbide Inorganic materials 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 4
- 229910052581 Si3N4 Inorganic materials 0.000 abstract description 2
- 230000006835 compression Effects 0.000 abstract 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 abstract 2
- 229910017083 AlN Inorganic materials 0.000 abstract 1
- 229910002790 Si2N2O Inorganic materials 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 230000008021 deposition Effects 0.000 abstract 1
- 229910003465 moissanite Inorganic materials 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000001513 hot isostatic pressing Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000001238 wet grinding Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 239000011226 reinforced ceramic Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/05—Mixtures of metal powder with non-metallic powder
- C22C1/051—Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/02—Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
- C22C49/08—Iron group metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/14—Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
Definitions
- the invention relates to a hard metal composite body consisting of hard material phases such as tungsten carbide and / or carbides or nitrides or elements of the IVa or Va group of the periodic table, of reinforcing materials and of a binder metal phase such as cobalt and / or iron and / or nickel . Furthermore, the invention relates to a method for producing a hard metal composite material by powder metallurgy.
- the single crystals known in principle from the prior art have excellent mechanical properties, such as great tensile and shear strength.
- DE-PS 259249 describes a sintered hard metal consisting of hard materials and binders, which hard materials in the form of needle-shaped single crystals in an amount of at least 0.1%, preferably 0.5 to 1.5% of the contains total hard material.
- WC in the form of acicular single crystals is added to the hard material before grinding, after the addition of a binding metal to the iron group, the hard metal batch is pressed and sintered to form a liquid phase.
- the monocrystalline WC portion largely dissolves in the binding phase (cf. DE-Z "Metall", July 1974, issue 7).
- the proposed hard single crystals do not suffice to obtain a noticeable improvement in the wear properties, in particular also not because only as many hard single crystals should be added until the hard grain fraction (grains with an average diameter below 2 ⁇ m) is replaced. It is an object of the present invention to provide a hard metal composite body which, compared to the previously known hard metal composite bodies, has a higher toughness resistance, greater hardness, even when the hard metal composite body is subjected to high thermal loads, and less susceptibility to breakage. It is also an object of the present invention to provide a method for producing such a hard metal composite body.
- EP-0067584 B1 describes a process for producing a composite material from a metallic, ceramic glass or plastic base material and therein substantially homogeneously and uniformly distributed deagglomerated silicon carbide whiskers for reinforcing the base material, in which silicon carbide whiskers are used in a polar solvent stirring to form a slurry and then grinding the slurry to form a slurry of deagglomerated silicon carbide whiskers, mixing the slurry therefrom with a base material to form a homogeneous mixture, then drying and shaping into a blank.
- composite materials are known from EP-0213615 A2, in which silicon carbide and silicon nitride whiskers are contained in a metal matrix.
- a particular advantage of an inert whisker coating is, however, that a targeted strength of the bond with the matrix can be set.
- the storage of coated whiskers leads to an increase in hardness with a simultaneous increase in toughness, even under high-temperature loads, such as those e.g. take place at Schneidtechnik ⁇ . This is advantageously also achieved in the case of hard metals which have a low binder content (less than 8% by volume).
- the inert coating has a certain protective function for the coated single crystals, i.e. the single crystals cannot be dissolved in the binder; in particular, WC single crystals can be used for the first time in a proportion which is effective in relation to the hard metal composition.
- the part of the task relating to the method known from the prior art is achieved by the features specified in claim 11, in particular with contents of up to 20 volume -3.
- the normal sintering process, the combined sintering / HIP process or the sintering with a subsequent hot isostatic pressing in a separate plant and, in the case of higher reinforcing material contents, the hot pressing is preferred.
- the production of whisker hard metal composites is basically based on known powder metallurgical process steps.
- the reinforcing materials whiskers, platelets
- the reinforcing materials are first prepared, deagglomerated and classified and preferably coated using a CVD or PVD process before they are subjected to the further process steps.
- the hard metal composite material according to the invention has greater hardness and higher strength values than composite materials known from the prior art.
- the toughness resilience is higher with a reduced risk of breakage, without having to set higher binding contents.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Powder Metallurgy (AREA)
Abstract
Corps composite de métal dur consistant en une substance dure, un liant et un matériau de renforcement intercalé, et procédé pour produire un corps composite de métal dur par métallurgie des poudres. Pour obtenir un corps composite de métal dur, qui supporte de fortes contraintes d'endurance en étant à la fois très dur et peu sujet à la rupture, on y intercale des matériaux de renforcement monocristallins cristallisés en aiguilles et/ou en lamelles, dotés de préférence d'un revêtement inerte par rapport à la phase de métal liant, et composés de borures et/ou carbures et/ou nitrures et/ou carbonitrures, éléments de la colonne IVa ou Va, ou de mélanges de ces derniers, et/ou un matériau de renforcement monocristallin en SiC, Si3N4, Si2N2O, Al2O3, ZrO2, AlN et/ou BN. Ce corps composite de métal dur est obtenu par des procédés de métallurgie des poudres, le matériau de renforcement, doté par dépôt en phase gazeuse par procédé chimique ou physique (CVD ou PVD) d'un revêtement inerte par rapport à la phase de métal liant, étant mélangé, sous forme désagglomérée et classifiée, avec le mélange broyé de substances dures et de liants, puis séché, granulé, pressé par compression uniaxiale et isostatique à basse température, et soumis à une opération de frittage ou à un procédé combiné ou séparé de frittage/compression isostatique à température élevée ou à une compression axiale à chaud. On optera de préférence pour la compression axiale à chaud lorsque la teneur en matériau de renforcement est supérieure à 20 % en volume, sinon il est préférable de recourir aux autres modes de traitement.Hard metal composite body consisting of a hard substance, a binder and an interleaved reinforcing material, and method for producing a hard metal composite body by powder metallurgy. To obtain a hard metal composite body, which withstands high endurance constraints while being both very hard and not very subject to breakage, there are interposed monocrystalline reinforcing materials crystallized in needles and / or in lamellae, provided with preferably an inert coating with respect to the binder metal phase, and compounds of borides and / or carbides and / or nitrides and / or carbonitrides, elements of column IVa or Va, or mixtures of the latter, and / or a monocrystalline reinforcing material in SiC, Si3N4, Si2N2O, Al2O3, ZrO2, AlN and / or BN. This hard metal composite body is obtained by powder metallurgy processes, the reinforcing material, provided by deposition in the gas phase by chemical or physical process (CVD or PVD) of an inert coating with respect to the binder metal phase. , being mixed, in disaggregated and classified form, with the crushed mixture of hard substances and binders, then dried, granulated, pressed by uniaxial and isostatic compression at low temperature, and subjected to a sintering operation or to a combined or separate process isostatic sintering / compression at high temperature or hot axial compression. Preferably, hot axial compression will be used when the content of reinforcing material is greater than 20% by volume, otherwise it is preferable to use other treatment methods.
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89913058T ATE90399T1 (en) | 1988-12-16 | 1989-11-27 | CARBIDE COMPOSITE AND PROCESS FOR ITS MANUFACTURE. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19883842439 DE3842439A1 (en) | 1988-12-16 | 1988-12-16 | Hard cemented composite and process for the production thereof |
DE3842439 | 1988-12-16 | ||
DE3843219 | 1988-12-22 | ||
DE19883843219 DE3843219A1 (en) | 1988-12-22 | 1988-12-22 | Hard cemented composite and process for the production thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0448572A1 true EP0448572A1 (en) | 1991-10-02 |
EP0448572B1 EP0448572B1 (en) | 1993-06-09 |
Family
ID=25875237
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89913058A Expired - Lifetime EP0448572B1 (en) | 1988-12-16 | 1989-11-27 | Hard metal composite body and process for producing it |
Country Status (5)
Country | Link |
---|---|
US (1) | US5173107A (en) |
EP (1) | EP0448572B1 (en) |
JP (1) | JPH04502347A (en) |
DE (1) | DE58904666D1 (en) |
WO (1) | WO1990007017A1 (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5436080A (en) * | 1991-09-13 | 1995-07-25 | Tsuyoshi Masumoto | High strength structural member and process for producing the same |
US5376466A (en) * | 1991-10-17 | 1994-12-27 | Mitsubishi Materials Corporation | Cermet blade member |
US5579532A (en) * | 1992-06-16 | 1996-11-26 | Aluminum Company Of America | Rotating ring structure for gas turbine engines and method for its production |
CH686888A5 (en) * | 1993-11-01 | 1996-07-31 | Ufec Universal Fusion Energy C | composite metal-ceramic high tenacity and process for its manufacture. |
US5672435A (en) * | 1994-12-12 | 1997-09-30 | The Dow Chemical Company | Hard disk drive components and methods of making same |
US5580666A (en) * | 1995-01-20 | 1996-12-03 | The Dow Chemical Company | Cemented ceramic article made from ultrafine solid solution powders, method of making same, and the material thereof |
US5842107A (en) * | 1995-08-31 | 1998-11-24 | National Science Council | Sintering process for AIN powder coated with Al film |
EP0966550B1 (en) | 1997-03-10 | 2001-10-04 | Widia GmbH | Hard metal or cermet sintered body and method for the production thereof |
US20040052984A1 (en) | 1997-05-13 | 2004-03-18 | Toth Richard E. | Apparatus and method of treating fine powders |
EP1009545B1 (en) * | 1997-05-13 | 2010-12-15 | Richard Edmund Toth | Tough-coated hard powders and sintered articles thereof |
ATE291645T1 (en) * | 2001-11-13 | 2005-04-15 | Fundacion Inasmet | METHOD FOR PRODUCING PRODUCTS FROM CARBIDE REINFORCED CONSTRUCTION METAL MATERIALS |
WO2006001791A1 (en) * | 2004-06-10 | 2006-01-05 | Allomet Corporation | Method for consolidating tough coated hard powders |
US7682557B2 (en) * | 2006-12-15 | 2010-03-23 | Smith International, Inc. | Multiple processes of high pressures and temperatures for sintered bodies |
CA2640206A1 (en) * | 2008-10-02 | 2010-04-02 | Hydro-Quebec | Composite materials for wettable cathodes and use of same for aluminum production |
US20100104874A1 (en) * | 2008-10-29 | 2010-04-29 | Smith International, Inc. | High pressure sintering with carbon additives |
CN102373357B (en) * | 2010-08-19 | 2013-09-18 | 比亚迪股份有限公司 | Composition composed of metal and ceramic and its preparation method, cermet and Raymond mill |
CN111471942A (en) * | 2020-03-25 | 2020-07-31 | 成都美奢锐新材料有限公司 | Nanocrystalline composite material for 3C product and preparation method thereof |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3139672A (en) * | 1961-02-10 | 1964-07-07 | Bendix Corp | Rocket nozzles and the like |
AT259242B (en) * | 1964-11-23 | 1968-01-10 | Boehler & Co Ag Geb | Sintered carbide consisting of hard materials and binding metal and process for its production |
US4007049A (en) * | 1968-08-06 | 1977-02-08 | The United States Of America As Represented By The Secretary Of The Air Force | Thermal shock resistant ceramic composite |
DE2461801C3 (en) * | 1974-12-30 | 1979-01-04 | Fisitscheskij Institut Imeni P.N. Lebedeva Akademii Nauk Ssr | Refractory material |
US4259112A (en) * | 1979-04-05 | 1981-03-31 | Dwa Composite Specialties, Inc. | Process for manufacture of reinforced composites |
JPS6031799B2 (en) * | 1979-11-30 | 1985-07-24 | 黒崎窯業株式会社 | SiC-Si↓3N↓4-based composite heat-resistant ceramic material and its manufacturing method |
US4268314A (en) * | 1979-12-21 | 1981-05-19 | Union Carbide Corporation | High density refractory composites and method of making |
JPS57205364A (en) * | 1981-06-08 | 1982-12-16 | Ngk Spark Plug Co | Manufacture of cutting tool ceramics |
US4463058A (en) * | 1981-06-16 | 1984-07-31 | Atlantic Richfield Company | Silicon carbide whisker composites |
JPS59121196A (en) * | 1982-12-25 | 1984-07-13 | Tokai Carbon Co Ltd | Preparation of whisker preform for composite material |
SE451581B (en) * | 1984-04-06 | 1987-10-19 | Sandvik Ab | CERAMIC MATERIAL MAINLY BASED ON SILICON NITRIDE, ALUMINUM NITRIDE AND ALUMINUM OXIDE |
US4732779A (en) * | 1985-05-21 | 1988-03-22 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Fibrous material for composite materials, fiber-reinforced metal produced therefrom, and process for producing same |
DE3662782D1 (en) * | 1985-06-10 | 1989-05-18 | Ngk Spark Plug Co | Fiber-reinforced compositie material for tools |
CA1285582C (en) * | 1986-08-04 | 1991-07-02 | Joseph G. Ii Baldoni | Ceramic based composites with improved fracture toughness |
US4756791A (en) * | 1986-08-25 | 1988-07-12 | Gte Laboratories Incorporated | Chemical vapor deposition process for producing metal carbide or nitride whiskers |
DE3706000A1 (en) * | 1987-02-25 | 1988-09-08 | Feldmuehle Ag | Cutting tip (cutting insert, cutting tool) |
SE8701791D0 (en) * | 1987-04-29 | 1987-04-29 | Sandvik Ab | CEMENTED CARBONITRIDE ALLOY WITH IMPROVED TOUGHNESS BEHAVIOUR |
EP0295228B1 (en) * | 1987-06-09 | 1992-03-25 | Sandvik Aktiebolag | Whisker reinforced ceramic cutting tool |
JPH01103205A (en) * | 1987-10-15 | 1989-04-20 | Toshiba Ceramics Co Ltd | Tool for working carbon |
-
1989
- 1989-11-27 DE DE8989913058T patent/DE58904666D1/en not_active Expired - Fee Related
- 1989-11-27 WO PCT/DE1989/000740 patent/WO1990007017A1/en active IP Right Grant
- 1989-11-27 US US07/689,237 patent/US5173107A/en not_active Expired - Fee Related
- 1989-11-27 JP JP2500125A patent/JPH04502347A/en active Pending
- 1989-11-27 EP EP89913058A patent/EP0448572B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9007017A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE58904666D1 (en) | 1993-07-15 |
JPH04502347A (en) | 1992-04-23 |
US5173107A (en) | 1992-12-22 |
EP0448572B1 (en) | 1993-06-09 |
WO1990007017A1 (en) | 1990-06-28 |
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