EP0217202B1 - Storage stable paper size composition containing ethoxylated castor oil - Google Patents
Storage stable paper size composition containing ethoxylated castor oil Download PDFInfo
- Publication number
- EP0217202B1 EP0217202B1 EP86112650A EP86112650A EP0217202B1 EP 0217202 B1 EP0217202 B1 EP 0217202B1 EP 86112650 A EP86112650 A EP 86112650A EP 86112650 A EP86112650 A EP 86112650A EP 0217202 B1 EP0217202 B1 EP 0217202B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- castor oil
- paper
- sizing
- weight
- dicarboxylic acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 58
- 239000004359 castor oil Substances 0.000 title claims abstract description 49
- 235000019438 castor oil Nutrition 0.000 title claims abstract description 44
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 title claims abstract description 44
- 238000003860 storage Methods 0.000 title description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 26
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 26
- 239000000123 paper Substances 0.000 claims description 51
- 238000004513 sizing Methods 0.000 claims description 49
- 239000000839 emulsion Substances 0.000 claims description 35
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 19
- 239000003995 emulsifying agent Substances 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 125000002091 cationic group Chemical group 0.000 claims description 13
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 230000002209 hydrophobic effect Effects 0.000 claims description 7
- 238000006467 substitution reaction Methods 0.000 claims description 7
- 230000014759 maintenance of location Effects 0.000 claims description 6
- 239000011087 paperboard Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000002947 alkylene group Chemical group 0.000 claims description 5
- 238000011065 in-situ storage Methods 0.000 claims description 5
- 125000003342 alkenyl group Chemical group 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000010008 shearing Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- GXGJIOMUZAGVEH-UHFFFAOYSA-N Chamazulene Chemical group CCC1=CC=C(C)C2=CC=C(C)C2=C1 GXGJIOMUZAGVEH-UHFFFAOYSA-N 0.000 claims description 2
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 claims description 2
- 125000001165 hydrophobic group Chemical group 0.000 claims description 2
- -1 alkenyl succinic anhydride Chemical compound 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 11
- 230000032683 aging Effects 0.000 description 9
- 238000004945 emulsification Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 229920002472 Starch Polymers 0.000 description 6
- 235000019698 starch Nutrition 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 229920000881 Modified starch Polymers 0.000 description 4
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 235000019426 modified starch Nutrition 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 238000013019 agitation Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- ALLHOOZJEFGTPW-UHFFFAOYSA-N 7-methylidenepentadecane Chemical compound CCCCCCCCC(=C)CCCCCC ALLHOOZJEFGTPW-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 229940037003 alum Drugs 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001804 emulsifying effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000416 hydrocolloid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000013055 pulp slurry Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- RINCXYDBBGOEEQ-UHFFFAOYSA-N succinic anhydride Chemical compound O=C1CCC(=O)O1 RINCXYDBBGOEEQ-UHFFFAOYSA-N 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- STCGDIFOKYOODD-UHFFFAOYSA-N 3-(14-methylpentadec-1-enyl)oxolane-2,5-dione Chemical compound CC(C)CCCCCCCCCCCC=CC1CC(=O)OC1=O STCGDIFOKYOODD-UHFFFAOYSA-N 0.000 description 1
- GPFVWKXABQQNEM-UHFFFAOYSA-N 3-(16-methylheptadec-1-enyl)oxolane-2,5-dione Chemical compound CC(C)CCCCCCCCCCCCCC=CC1CC(=O)OC1=O GPFVWKXABQQNEM-UHFFFAOYSA-N 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 description 1
- UWERUIGPWOVNGG-UHFFFAOYSA-N 3-dec-1-enyloxolane-2,5-dione Chemical compound CCCCCCCCC=CC1CC(=O)OC1=O UWERUIGPWOVNGG-UHFFFAOYSA-N 0.000 description 1
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical compound CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 1
- KSESVFXLMTZCOE-UHFFFAOYSA-N 3-octadec-10-en-9-yloxolane-2,5-dione Chemical compound CCCCCCCC=CC(CCCCCCCC)C1CC(=O)OC1=O KSESVFXLMTZCOE-UHFFFAOYSA-N 0.000 description 1
- PITZCQFWOYZWEN-UHFFFAOYSA-N 3-tetradec-8-en-7-yloxolane-2,5-dione Chemical compound CCCCCC=CC(CCCCCC)C1CC(=O)OC1=O PITZCQFWOYZWEN-UHFFFAOYSA-N 0.000 description 1
- CVAILVCOUXVCRZ-UHFFFAOYSA-N 7-methylidenenonadecane Chemical compound CCCCCCCCCCCCC(=C)CCCCCC CVAILVCOUXVCRZ-UHFFFAOYSA-N 0.000 description 1
- HOFDYAZWCKQUSA-UHFFFAOYSA-N 7-methylidenetetradecane Chemical compound CCCCCCCC(=C)CCCCCC HOFDYAZWCKQUSA-UHFFFAOYSA-N 0.000 description 1
- QDOYJBSJTHIWKH-UHFFFAOYSA-N 7-methylidenetridecane Chemical compound CCCCCCC(=C)CCCCCC QDOYJBSJTHIWKH-UHFFFAOYSA-N 0.000 description 1
- UMIBFIUCAJSFCJ-UHFFFAOYSA-N 8-methylidenehexadecane Chemical compound CCCCCCCCC(=C)CCCCCCC UMIBFIUCAJSFCJ-UHFFFAOYSA-N 0.000 description 1
- WSUZLUMBCPVHKX-UHFFFAOYSA-N 9-methylideneheptadecane Chemical compound CCCCCCCCC(=C)CCCCCCCC WSUZLUMBCPVHKX-UHFFFAOYSA-N 0.000 description 1
- NEAFLGWVOVUKRO-UHFFFAOYSA-N 9-methylidenenonadecane Chemical compound CCCCCCCCCCC(=C)CCCCCCCC NEAFLGWVOVUKRO-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920006317 cationic polymer Polymers 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000007046 ethoxylation reaction Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical class O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- KCYQMQGPYWZZNJ-BQYQJAHWSA-N hydron;2-[(e)-oct-1-enyl]butanedioate Chemical compound CCCCCC\C=C\C(C(O)=O)CC(O)=O KCYQMQGPYWZZNJ-BQYQJAHWSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 150000002561 ketenes Chemical class 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 229920001206 natural gum Polymers 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000011417 postcuring Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/14—Carboxylic acids; Derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/14—Carboxylic acids; Derivatives thereof
- D21H17/15—Polycarboxylic acids, e.g. maleic acid
- D21H17/16—Addition products thereof with hydrocarbons
Definitions
- This invention relates to a paper size comprising a self-emulsifiable mixture of 85 to 99 parts by weight of a cyclic dicarboxylic acid anhydride having hydrophobic substitution and as emulsifier 1 to 15 parts by weight of an alkoxylated castor oil containing at least 5 moles alkylene oxide per mole castor oil, an improved method for sizing paper and paperboard produced therewith.
- Paper and paperboard are often sized with various hydrophobic materials including, for example, rosin, wax emulsions, mixtures of rosin waxes, ketene dimers, isocyanate derivatives, fatty acid complexes, fluorocarbons, certain styrene-maleic anhydride copolymers, as well as the substituted cyclic dicarboxylic acid anhydrides more particularly described hereinafter.
- hydrophobic materials including, for example, rosin, wax emulsions, mixtures of rosin waxes, ketene dimers, isocyanate derivatives, fatty acid complexes, fluorocarbons, certain styrene-maleic anhydride copolymers, as well as the substituted cyclic dicarboxylic acid anhydrides more particularly described hereinafter.
- These sizes may be introduced during the actual paper making operation wherein the process is known as internal or engine sizing, or they may be applied to the surface of the finished web or sheet in
- a primary deficiency concerned the necessity of utilizing relatively complex, expensive and heavy equipment capable of exerting high homogenizing shear and/or pressures, together with rigid procedures regarding emulsifying proportions and temperatures, etc., for producing a satisfactory stable emulsion of the particular size. Additionally, the use of many surfactants in conjunction with protective colloids was found to create operational problems in the paper making process such as severe foaming of the stock and/or loss in sizing.
- a shelf stable paper sizing composition can be provided utilizing alkenyl succinic anhydride (ASA) together with an emulsifier component comprising at least one emulsifier selected from the group consisting of blocked polyoxyalkylenes or sulfur containing anionic surfactants. It is shown that the compositions containing ASA in conjunction with specific blocked polyoxyalkylene compounds provide satisfactory results. According to some examples only unblocked polyoxyalkylene compounds are utilized which provide unsatisfactory emulsification and sizing. Further examples show that sizing compositions can be obtained using the ASA compounds together with unblocked polyoxyalkylene compounds, but only in the presence of further emulsifiers. One example for comparative purposes illustrates that the unblocked compound does not give adequate sizing if the additional sulfur containing surfactant is not employed.
- ASA alkenyl succinic anhydride
- a paper size comprising a self-emulsifiable mixture of 85 to 99 parts by weight of a cyclic dicarboxylic acid anhydride having hydrophobic substitution and as emulsifier 1 to 15 parts by weight of an alkoxylated castor oil containing at least 5 moles alkylene oxide per mole castor oil which is characterized in that the alkoxylated castor oil is an unblocked ethoxylated or propoxylated castor oil and that further emulsifiers are excluded.
- the method for sizing paper products according to the invention comprises the steps of
- the mixture according to the invention is storage stable for extended periods of time, i.e., for at least six months of natural aging, and exhibits excellent sizing properties when emulsified prior to addition to the paper making stock or when added directly to the system and emulsified in-situ.
- the sizing compounds contemplated for use herein are the cyclic dicarboxylic acid anhydrides containing hydrophobic substitution.
- Those substituted cyclic dicarboxylic acid anhydrides most commonly employed as paper sizes are represented by the following formula: wherein R represents a dimethylene or trimethylene radical and wherein R' is a hydrophobic group containing more than 4 carbon atoms which may be selected from the class consisting of alkyl, alkenyl, aralkyl or aralkenyl groups.
- Sizing compounds in which R' contains more than twelve carbon atoms are preferred.
- the substituted cyclic dicarboxylic acid anhydrides may be the substituted succinic and glutaric acid anhydrides of the above described formula including, for example, iso-octadecenyl succinic acid anhydride, n- or iso-hexadecenyl succinic acid anhydride, dodecenyl succinic acid anhydride, dodecyl succinic acid anhydride, decenyl succinic acid anhydride, octenyl succinic acid anhydride, triisobutenyl succinic acid anhydride, etc.
- the sizing agents may also be those of the above described formula which are prepared employing an internal olefin corresponding to the following general structure: wherein R x is an alkyl radical containing at least four carbon atoms and Ry is an alkyl radical containing at least four carbon atoms, and which correspond to the more specific formula: wherein R x is an alkyl radical containing at least 4 carbon atoms and Ry is an alkyl radical containing at least 4 carbon atoms and R x and Ry are interchangeable.
- Specific examples of the latter sizing compounds include (1-octyl-2-decenyl) succinic acid anhydride and (1-hexyl-2-octenyl) succinic acid anhydride.
- the sizing agents may also be prepared employing a vinylidene olefin corresponding to the following general structure .
- R x and Ry are alkyl radicals containing at least 4 carbon atoms in each radical. These compounds correspond to the specific formula: wherein R x is an alkyl radical containing at least 4 carbon atoms and Ry is an alkyl radical containing at least 4 carbon atoms and R x and Ry are interchangeable and are represented by 2-n-hexyl-1-octene, 2-n-octyl-1-dodecene, 2-n-octyl-1-decene, 2-n-dodecyl-1-octene, 2-n-octyl-1-octene, 2-n-octyl-1-- nonene, 2-n-hexyl-decene and 2-n-heptyl-1-octene.
- the sizing agents may also include those as described above prepared employing an olefin having an alkyl branch on one of the unsaturated carbon atoms or on the carbon atoms contiguous to the unsaturated carbon atoms.
- Representative of the latter agents are n-octene-1; n-dodecene-1; n-octadecene-9; n-hexene-1; 7,8-dimethyl tetradecene-6; 2,2,4,6,6,8,8-heptamethylnone-4; 2,2,4,6,6,8,8-heptamethylnone-3; 2,4,9,11-tetramethyl-5-ethyldodecene-5; 6,7-dimethyldodecene-6; 5-ethyl-6-methylun- decene-5; 5,6-diethyidecene-5; 8-methyltridecene-6; 5-ethyldodecene-6; and 6,7-dimethyldode
- the unblocked ethoxylated castor oils used herein are those containing at least about 5 moles ethylene oxide per mole castor oil. Preferred are those containing 25 to 200 moles ethylene oxide.
- the castor oil base may be hydrogenated or non-hydrogenated.
- the alkoxylation of such castor oils with ethylene oxide is well known in the art and the oils useful herein are not limited by their method of preparation. Generally the alkoxylation is carried out at 120-180 ° C and 0-4 atmospheres using alkaline catalysts. Unblocked ethoxylated castor oils containing up to about 200 moles ethylene oxide are available commercially. It is contemplated that the alkoxylation may also be performed using similar levels of propylene oxide however these adducts are not as readily available and are more expensive.
- the size mixture is formed by mixing 85 to 99 parts by weight of the aforementioned subtituted cyclic dicarboxylic acid anhydride with 1 to 15 parts, preferably less than 10 parts, of the unblocked ethoxylated castor oil.
- the use of the latter component in excess of about 15 parts becomes uneconomical in terms of cost and may be detrimental in terms of the papermaking operation.
- the use of the lower levels of the ethoxylated castor oil may require greater degrees of emulsification as with a turbine.
- the mixture of the appropriate amount of the substituted cyclic dicarboxylic acid and the ethoxylated castor oil may be prepared and held in this form for an extended period of time. Testing results obtained under accelerated aging conditions indicate, to date, the mixture is still stable and effective as a sizing agent after six months at 50 ° C. When use of the mixture is required, it may be readily emulsified either by pre-emulsifying with water before addition to the paper stock or it may be emulsified in-situ at any point in the manufacturing operation where adequate agitation is present.
- pre-emulsification of the size mixture it may be readily accomplished by adding the sizing components to water in sufficient quantity so as to yield an emulsion containing the substituted cyclic dicarboxylic acid anhydride in a concentration of from about 0.1 to 20% by weight.
- the aqueous mixture is thereafter sufficently emulsified merely by stirring with moderate speed agitation or by passing it through a mixing valve, aspirator or orifice so that the average particle size of the resultant emulsion will be less than about 3 wm.
- Emulsification of the mixture readily occurs at ambient temperatures. Thus, the emulsification will occur directly in cold water and heating of the water prior to addition of the sizing mixture is unnecessary.
- the thus-prepared emulsion is simply added to the wet end of the paper making machine or to the stock preparation system so as to provide a concentration of the substituted cyclic dicarboxylic acid anhydride of from about 0.01 to about 2.0% based on dry fiber weight.
- concentration of the substituted cyclic dicarboxylic acid anhydride of from about 0.01 to about 2.0% based on dry fiber weight.
- the precise amount of size which is to be used will depend for the most part upon the type of pulp which is being treated, the specific operating conditions, as well as the particular end use for which the paper product is destined. For example, paper which will require good water resistance or ink holdout will necessitate the use of a higher concentration of size than paper which will be used in applications where these properties are not critical.
- the size emulsion may be sprayed onto the surface of the formed web at any point prior to the drying step in the concentrations as prepared so as to provide the required size concentration.
- the ingredients of the size mixture may also be premixed without water and added to the paper making stock system causing the substituted cyclic dicarboxylic acid anhydride to emulsify in situ in the stock preparation system without the need for prior emulsification in water.
- the amount of size employed will vary depending on conditions, however, it will generally be within the range of about 0.01 to 2.0% substituted cyclic dicarboxylic acid anhydride based on dry fiber weight.
- the size mixtures are used in conjunction with a material which is either cationic or is capable of ionizing or dissociating in such a manner as to produce one or more cations or other positively charged moieties.
- materials which may be employed as cationic agents are long chain fatty amines, amine-containing synthetic polymers (primary, secondary, tertiary or quaternary amine), substituted polyacrylamide, animal glue, cationic thermosetting resins and polyamide-epichlorohydrin polymers.
- cationic starch derivatives including primary, secondary, tertiary or quarternary amine starch derivatives and other cationic nitrogen substituted starch derivatives as well as cationic sulfonium and phosphonium starch derivatives.
- Such derivatives may be prepared from all types of starches including corn, tapioca, potato, waxy maize, wheat and rice. Moreover, they may be in their original granule form or they may be converted to pregelatinized, cold water soluble products. Amphoteric natural and synthetic polymers containing both anionic and cationic groups may also be used effectively to deposit and retain the sizing agent on the fiber.
- any of the above noted cationic retention agents may be added to the stock, i.e. the pulp slurry, either prior to, along with or after the addition of the size mixture or size emulsion in conventional amounts of at least about 0.01%, preferably 0.025 to 3.0%, based on dry fiber weight. While amounts in excess of about 3% may be used, the benefits of using increased amounts of retention aid for sizing purposes are usually not economically justified.
- the size mixtures are not limited to any particular pH range and may be used in the treatment of neutral and alkaline pulp, as well as acidic pulp.
- the size mixtures may thus be used in combination with alum, which is very commonly used in making paper, as well as other acid materials. Conversely, they may also be used with calcium carbonate or other alkaline materials in the stock.
- the web is formed and dried on the paper making machine in the usual manner.
- full sizing is generally achieved immediately off the paper machine.
- further improvements in the water resistance of the paper prepared with the size mixtures of this invention may be obtained by curing the resulting webs, sheets, or molded products.
- This post-curing process generally involves heating the paper at temperatures in the range of from 80 ° to 150 ° C for a period of from 1 to 60 minutes.
- the size mixtures of the present invention may be successfully utilized for the sizing of paper and paperboard prepared from all types of both cellulosic and combinations of cellulosic with non-cellulosic fiber. Also included are sheet- like masses and molded products prepared from combinations of cellulosic and non-cellulosic materials derived from synthetics such as polyamide, polyester and polyacrylic resin fibers as well as from mineral fibers such as asbestos and glass.
- the hardwood or softwood cellulosic fibers which may be used include bleached and unbleached sulfate (Kraft) bleached and unbleached sulfite, bleached and unbleached soda, neutral sulfite semi-chemical, groundwood, chemi-groundwood, and any combination of these fibers.
- synthetic cellulosic fibers of the viscose rayon or regenerated cellulose type can also be used, as well as recycled waste papers from various sources.
- pigments and fillers may be added in the usual manner to the paper product which is to be sized.
- Such materials include clay, talc, titanium dioxide, calcium carbonate, calcium sulfate and diatomaceous earths.
- Stock additives such as defoamers, pitch dispersants, slimicides, etc. as well as other sizing compounds, can also be used with the size mixtures described herein.
- the size mixtures described herein exhibit extended shelf life, and, when emulsified and used in the paper stock system, yield paper products having superior sizing properties, even after these extended storage periods.
- This example illustrates the use of a size mixture representative of the size mixtures of this invention utilized in the form of an aqueous emulsion.
- This emulsion is compared, in terms of particle size and water resistance of the resulting sized paper, with a conventional emulsion made with a mixture of substituted cyclic dicarboxylic acid anhydride and a polyoxyalkylene alkyl-aryl ether.
- a size mixture was prepared by combining 7 parts of unblocked ethoxylated castor oil containing 40 moles ethylene oxide per mole castor oil and 93 parts of alkenyl substituted succinic acid anhydride wherein the alkenyl groups contained 15 to 20 carbon atoms (hereinafter referred to as ASA).
- the mixture was aged for varying lengths of time at 50°C.
- the emulsion was formed by agitating 2 parts of the mixture with 98 parts of a cooked aqueous dispersion of cationic corn starch (containing sufficient starch to provide 0.05% based on dry fiber weight) using a propeller-type agitator at moderate speed (500 rpm) for 10 seconds (Emulsion No. 1).
- a control was prepared in accordance with U.S. Reissue Patent 29 960 using 93 parts of the same ASA and 7 parts of polyoxyalkylene alkyl-aryl ether wherein the alkyl group contained 9 carbon atoms, the aryl radical was phenol, and the polyoxyalkylene moiety was formed with 9.5 moles of ethylene oxide.
- the Hercules Size Performance Test was employed to compare the ink resistance of the sheets prepared.
- the test comprises applying an amount of acid ink (pH 2.3) to the upper paper surface.
- pH 2.3 an amount of acid ink
- the underside of the paper is monitored for reflectance.
- the time it takes for the ink to cause a decrease in reflectance from 100% to 80% is the paper's HST time.
- the HST of the paper is a measure of the sizing performance of a given size. The longer the HST time, the better the size is.
- the average particle size (APS) was measured by optical microscopic observation using a calibrated graduated eye piece under 400-600x magnification.
- Table I presents the aberage particle size (APS in 11m) and internal sizing data (HST in seconds) for the above-described emulsions. Both the emulsion quality (shown by particle size) and sizing performance (shown by the HST results) indicate that there is no loss in performance with the use of the size employing the ethoxylated castor oil, whereas after only one month accelerated aging, the control made a poor emulsion with no sizing.
- This example shows the effect of varying the level of the ethoxylated castor oil in size mixtures prepared as in Example I from 4% to 7%. All four levels showed excellent performance both freshly made and after 2.5 months aging. After 3.5 months aging there was a slight drop in performance using this accelerated aging procedure at 50 ° C.
- ASA and ethoxylated castor oil were prepared as in Example I with unblocked ethoxylated castor oil of varying levels of ethylene oxide (E.O.) substitution. These mixtures were evaluated (fresh) for emulsification and sizing performance. Five moles of ethylene oxide provided minimally acceptable performance. With 25,40, and 80 moles of ethylene oxide excellent results were obtained. The maximum commercially available level of 200 moles of ethylene oxide provided acceptable sizing; however the emulsion was of poorer quality.
- E.O. ethylene oxide
- This example shows a comparison of direct (un-emulsified) addition and pre-emulsified addition to the stock with both freshly made and three month (accelerated) aged sizing mixtures.
- the pre-emulsified product was prepared using the procedure of Emulsion 1 in Example I. With direct addition of the ASA/unblocked ethoxylated castor oil mixtures the emulsification occurs in-situ due to the shear inherent to the system. In this case, the mixture of Example I was added directly to a slurry of bleached sulfate pulp at 1.5% consistency in a laboratory beater (supplied by Allis Chalmers) and beaten very lightly for a few minutes.
- Example 1 The pulp was then diluted to 0.5% consistency, and 0.4% on dry fiber weight of the cationic starch described in Example I was added separately to the slurry to act as a retention aid during sheet formation. Sheers were then formed, conditioned and tested in the HST test as described in Example 1. The results show that the ethoxylated castor oil/ASA mixtures provided better sizing and equivalent particle size compared to the control as described in Example I by both pre-emulsion and direct addition and that three months accelerated aging had no adverse effect on the performance of the mixtures.
- the ethoxylated castor oil was evaluated as an emulsifier for four different cyclical dicar- bolic acid anhydrides prepared as in Example I using 7 parts of the unblocked ethoxylated castor oil and 93 parts of the anhydride. The results show that good performance could be achieved with all four anhydride structures.
- the level of ethoxylated castor oil varied from 1-20%, as shown in the table to ascertain the effect of high levels in the sizing mixture.
- the mixtures and emulsions were prepared in accordance with Example I but varying the relative amounts of the ethoxylated castor oil and ASA. This data shows that levels as low as 1% work effectively, and that 10% or more, while acceptable, causes reduced sizing results.
- Example II shows that the hydrogenated unblocked ethoxylated castor oil works as well as the non-hydrogenated unblocked ethoxylated castor oil when the sizing mixture is freshly made and after three and one-half months accelerated aging.
- Mixtures and emulsions were prepared and evaluated as in Example I.
- the invention is seen to provide the practitioner with a size mixture useful in the manufacture of sized paper products.
- the size mixture is shelf stable over an extended period of time, and is easily emulsified when desired for use under a wide variety of paper making conditions to provide superior sized paper products.
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Abstract
Description
- This invention relates to a paper size comprising a self-emulsifiable mixture of 85 to 99 parts by weight of a cyclic dicarboxylic acid anhydride having hydrophobic substitution and as emulsifier 1 to 15 parts by weight of an alkoxylated castor oil containing at least 5 moles alkylene oxide per mole castor oil, an improved method for sizing paper and paperboard produced therewith.
- Paper and paperboard are often sized with various hydrophobic materials including, for example, rosin, wax emulsions, mixtures of rosin waxes, ketene dimers, isocyanate derivatives, fatty acid complexes, fluorocarbons, certain styrene-maleic anhydride copolymers, as well as the substituted cyclic dicarboxylic acid anhydrides more particularly described hereinafter. These sizes may be introduced during the actual paper making operation wherein the process is known as internal or engine sizing, or they may be applied to the surface of the finished web or sheet in which case the process is known as external or surface sizing.
- In order to obtain good sizing with any of these sizing compounds, it is desirable that they be uniformly dispersed throughout the fiber slurry in a small particle size. It was general practice therefore, to add the sizes in the form of an aqueous emulsion prepared with the aid of emulsifying agents including, for example, cationic or ordinary starches, carboxymethyl cellulose, natural gums, gelatin, cationic polymers or polyvinyl alcohol, all of which act as protective colloids. The use of such emulsifying agents with or without added surfactants did, however, suffer from several inherent deficiencies in commercial practice. A primary deficiency concerned the necessity of utilizing relatively complex, expensive and heavy equipment capable of exerting high homogenizing shear and/or pressures, together with rigid procedures regarding emulsifying proportions and temperatures, etc., for producing a satisfactory stable emulsion of the particular size. Additionally, the use of many surfactants in conjunction with protective colloids was found to create operational problems in the paper making process such as severe foaming of the stock and/or loss in sizing.
- With particular reference to the procedures of the prior art which utilized substituted cyclic dicarboxylic acid anhydrides as sizing agents, it was necessary in commercial practice to pre-emulsify with cationic starch and/or other hydrocolloids using relatively rigid procedures with elevated temperatures to cook the starch or hydrocolloids and high shearing and/or high pressure homogenizing equipment. Unless these complicated procedures were carefully followed, difficulties such as deposition in the paper system, quality control problems and generally unsatisfactory performance were often encountered.
- Many of these problems were overcome in U.S. Reissue Patent No. 29 960 which disclosed the use of a size mixture of these cyclic dicarboxylic acid anhydrides and specific polyoxyalkylene alkyl or alkyl-aryl ethers or their corresponding mono- or di-esters, which mixture was easily emulsifiable with water in the absence of high shearing forces and under normal pressure by merely stirring, passing through a mixing valve or common aspirator or by the usual agitation present in a stock preparation system. While satisfactory sizing properties for commercial uses were achieved with this method, the shelf stability of the mixture was poor and it was necessary to use the size mixture immediately after preparation thereof. The two components were therefore supplied separately to the paper manufacturer who continued the separate storage of the components until their use was required.
- The issue involved in the US-A 4 529 447 is that a shelf stable paper sizing composition can be provided utilizing alkenyl succinic anhydride (ASA) together with an emulsifier component comprising at least one emulsifier selected from the group consisting of blocked polyoxyalkylenes or sulfur containing anionic surfactants. It is shown that the compositions containing ASA in conjunction with specific blocked polyoxyalkylene compounds provide satisfactory results. According to some examples only unblocked polyoxyalkylene compounds are utilized which provide unsatisfactory emulsification and sizing. Further examples show that sizing compositions can be obtained using the ASA compounds together with unblocked polyoxyalkylene compounds, but only in the presence of further emulsifiers. One example for comparative purposes illustrates that the unblocked compound does not give adequate sizing if the additional sulfur containing surfactant is not employed.
- It would be desirable to be able to prepare a size in the form of a shelf stable mixture which could be stored in warehouses for periods of six months to a year, which would be self-emulsifiable and would exhibit excellent sizing properties with a limited number of emulsifiers and without the need of carrying out blocking reactions.
- This object is solved by a paper size comprising a self-emulsifiable mixture of 85 to 99 parts by weight of a cyclic dicarboxylic acid anhydride having hydrophobic substitution and as emulsifier 1 to 15 parts by weight of an alkoxylated castor oil containing at least 5 moles alkylene oxide per mole castor oil which is characterized in that the alkoxylated castor oil is an unblocked ethoxylated or propoxylated castor oil and that further emulsifiers are excluded.
- The method for sizing paper products according to the invention comprises the steps of
- a) providing a paper stock system;
- b) forming, in the absence of high shearing forces and under normal pressures, a sizing emulsion comprising from 85 to 99 parts by weight of a substituted cyclic dicarboxylic acid anhydride containing hydrophobic substitution; from 1 to 15 parts by weight of an alkoxylated castor oil containing at least 5 moles alkylene oxide per mole castor oil, and water;
- c) forming a web from the paper stock system;
- d) Dispersing said emulsion within the paper stock either before or after formation of said web but prior to passing said web through the drying stage of the paper making operation in an amount sufficient to provide a concentration of the substituted cyclic dicarboxylic acid anhydride from 0.01 to 2.0% based on dry fiber weight, characterized in that the alkoxylated castor oil is an unblocked ethoxylated or propoxylated castor oil and that further emulsifiers are excluded.
- The mixture according to the invention is storage stable for extended periods of time, i.e., for at least six months of natural aging, and exhibits excellent sizing properties when emulsified prior to addition to the paper making stock or when added directly to the system and emulsified in-situ.
- The sizing compounds contemplated for use herein are the cyclic dicarboxylic acid anhydrides containing hydrophobic substitution. Those substituted cyclic dicarboxylic acid anhydrides most commonly employed as paper sizes are represented by the following formula:
- Representative of those cyclic dicarboxylic acid anhydrides which are broadly included within the above formula are sizing agents exemplified in US-A patent 3 102 064; 3 821 069, and 3 968 005 as well as by Japanese patent No. 959 923 and Sho 59 144 697.
- Thus, the substituted cyclic dicarboxylic acid anhydrides may be the substituted succinic and glutaric acid anhydrides of the above described formula including, for example, iso-octadecenyl succinic acid anhydride, n- or iso-hexadecenyl succinic acid anhydride, dodecenyl succinic acid anhydride, dodecyl succinic acid anhydride, decenyl succinic acid anhydride, octenyl succinic acid anhydride, triisobutenyl succinic acid anhydride, etc.
- The sizing agents may also be those of the above described formula which are prepared employing an internal olefin corresponding to the following general structure:
- The sizing agents may also be prepared employing a vinylidene olefin corresponding to the following general structure .
- The sizing agents may also include those as described above prepared employing an olefin having an alkyl branch on one of the unsaturated carbon atoms or on the carbon atoms contiguous to the unsaturated carbon atoms. Representative of the latter agents are n-octene-1; n-dodecene-1; n-octadecene-9; n-hexene-1; 7,8-dimethyl tetradecene-6; 2,2,4,6,6,8,8-heptamethylnone-4; 2,2,4,6,6,8,8-heptamethylnone-3; 2,4,9,11-tetramethyl-5-ethyldodecene-5; 6,7-dimethyldodecene-6; 5-ethyl-6-methylun- decene-5; 5,6-diethyidecene-5; 8-methyltridecene-6; 5-ethyldodecene-6; and 6,7-dimethyldodecene-4.
- The unblocked ethoxylated castor oils used herein are those containing at least about 5 moles ethylene oxide per mole castor oil. Preferred are those containing 25 to 200 moles ethylene oxide. The castor oil base may be hydrogenated or non-hydrogenated. The alkoxylation of such castor oils with ethylene oxide is well known in the art and the oils useful herein are not limited by their method of preparation. Generally the alkoxylation is carried out at 120-180°C and 0-4 atmospheres using alkaline catalysts. Unblocked ethoxylated castor oils containing up to about 200 moles ethylene oxide are available commercially. It is contemplated that the alkoxylation may also be performed using similar levels of propylene oxide however these adducts are not as readily available and are more expensive.
- In accordance with the method of this invention, the size mixture is formed by mixing 85 to 99 parts by weight of the aforementioned subtituted cyclic dicarboxylic acid anhydride with 1 to 15 parts, preferably less than 10 parts, of the unblocked ethoxylated castor oil. The use of the latter component in excess of about 15 parts becomes uneconomical in terms of cost and may be detrimental in terms of the papermaking operation. The use of the lower levels of the ethoxylated castor oil may require greater degrees of emulsification as with a turbine.
- It is to be recognized that mixtures of various combinations of substituted cyclic dicarboxylic acid anhydrides and/or castor oils of varying levels of ethoxylation may be employed in preparing a particular size mixture, as long as they fall within the scope of this invention.
- The mixture of the appropriate amount of the substituted cyclic dicarboxylic acid and the ethoxylated castor oil may be prepared and held in this form for an extended period of time. Testing results obtained under accelerated aging conditions indicate, to date, the mixture is still stable and effective as a sizing agent after six months at 50°C. When use of the mixture is required, it may be readily emulsified either by pre-emulsifying with water before addition to the paper stock or it may be emulsified in-situ at any point in the manufacturing operation where adequate agitation is present.
- If pre-emulsification of the size mixture is desired, it may be readily accomplished by adding the sizing components to water in sufficient quantity so as to yield an emulsion containing the substituted cyclic dicarboxylic acid anhydride in a concentration of from about 0.1 to 20% by weight. The aqueous mixture is thereafter sufficently emulsified merely by stirring with moderate speed agitation or by passing it through a mixing valve, aspirator or orifice so that the average particle size of the resultant emulsion will be less than about 3 wm. It is to be noted in preparing the emulsion that it is also possible to add the components of the size mixture to the water separately, and that the emulsion may be prepared using continuous or batch methods.
- Emulsification of the mixture readily occurs at ambient temperatures. Thus, the emulsification will occur directly in cold water and heating of the water prior to addition of the sizing mixture is unnecessary.
- As to actual use, no further dilution of the emulsion is generally necessary. The thus-prepared emulsion is simply added to the wet end of the paper making machine or to the stock preparation system so as to provide a concentration of the substituted cyclic dicarboxylic acid anhydride of from about 0.01 to about 2.0% based on dry fiber weight. Within the mentioned range, the precise amount of size which is to be used will depend for the most part upon the type of pulp which is being treated, the specific operating conditions, as well as the particular end use for which the paper product is destined. For example, paper which will require good water resistance or ink holdout will necessitate the use of a higher concentration of size than paper which will be used in applications where these properties are not critical.
- Alternatively, the size emulsion may be sprayed onto the surface of the formed web at any point prior to the drying step in the concentrations as prepared so as to provide the required size concentration.
- The ingredients of the size mixture may also be premixed without water and added to the paper making stock system causing the substituted cyclic dicarboxylic acid anhydride to emulsify in situ in the stock preparation system without the need for prior emulsification in water. As in the case in which the size is emulsified prior to use, the amount of size employed will vary depending on conditions, however, it will generally be within the range of about 0.01 to 2.0% substituted cyclic dicarboxylic acid anhydride based on dry fiber weight.
- As is conventional in synthetic sizing operations, the size mixtures are used in conjunction with a material which is either cationic or is capable of ionizing or dissociating in such a manner as to produce one or more cations or other positively charged moieties. Among the materials which may be employed as cationic agents are long chain fatty amines, amine-containing synthetic polymers (primary, secondary, tertiary or quaternary amine), substituted polyacrylamide, animal glue, cationic thermosetting resins and polyamide-epichlorohydrin polymers. Of particular use are various cationic starch derivatives including primary, secondary, tertiary or quarternary amine starch derivatives and other cationic nitrogen substituted starch derivatives as well as cationic sulfonium and phosphonium starch derivatives. Such derivatives may be prepared from all types of starches including corn, tapioca, potato, waxy maize, wheat and rice. Moreover, they may be in their original granule form or they may be converted to pregelatinized, cold water soluble products. Amphoteric natural and synthetic polymers containing both anionic and cationic groups may also be used effectively to deposit and retain the sizing agent on the fiber.
- Any of the above noted cationic retention agents may be added to the stock, i.e. the pulp slurry, either prior to, along with or after the addition of the size mixture or size emulsion in conventional amounts of at least about 0.01%, preferably 0.025 to 3.0%, based on dry fiber weight. While amounts in excess of about 3% may be used, the benefits of using increased amounts of retention aid for sizing purposes are usually not economically justified.
- The size mixtures are not limited to any particular pH range and may be used in the treatment of neutral and alkaline pulp, as well as acidic pulp. The size mixtures may thus be used in combination with alum, which is very commonly used in making paper, as well as other acid materials. Conversely, they may also be used with calcium carbonate or other alkaline materials in the stock.
- Subsequent to the addition of the size emulsion and retention aid, the web is formed and dried on the paper making machine in the usual manner. In actual paper machine operations, full sizing is generally achieved immediately off the paper machine. Because of limited drying in laboratory procedures however, further improvements in the water resistance of the paper prepared with the size mixtures of this invention may be obtained by curing the resulting webs, sheets, or molded products. This post-curing process generally involves heating the paper at temperatures in the range of from 80° to 150°C for a period of from 1 to 60 minutes.
- The size mixtures of the present invention may be successfully utilized for the sizing of paper and paperboard prepared from all types of both cellulosic and combinations of cellulosic with non-cellulosic fiber. Also included are sheet- like masses and molded products prepared from combinations of cellulosic and non-cellulosic materials derived from synthetics such as polyamide, polyester and polyacrylic resin fibers as well as from mineral fibers such as asbestos and glass. The hardwood or softwood cellulosic fibers which may be used include bleached and unbleached sulfate (Kraft) bleached and unbleached sulfite, bleached and unbleached soda, neutral sulfite semi-chemical, groundwood, chemi-groundwood, and any combination of these fibers. In addition, synthetic cellulosic fibers of the viscose rayon or regenerated cellulose type can also be used, as well as recycled waste papers from various sources.
- All types of pigments and fillers may be added in the usual manner to the paper product which is to be sized. Such materials include clay, talc, titanium dioxide, calcium carbonate, calcium sulfate and diatomaceous earths. Stock additives, such as defoamers, pitch dispersants, slimicides, etc. as well as other sizing compounds, can also be used with the size mixtures described herein.
- As noted above, the size mixtures described herein exhibit extended shelf life, and, when emulsified and used in the paper stock system, yield paper products having superior sizing properties, even after these extended storage periods.
- In the following examples, all parts given are by weight and all temperatures in degrees Celsius unless otherwise specified.
- This example illustrates the use of a size mixture representative of the size mixtures of this invention utilized in the form of an aqueous emulsion. This emulsion is compared, in terms of particle size and water resistance of the resulting sized paper, with a conventional emulsion made with a mixture of substituted cyclic dicarboxylic acid anhydride and a polyoxyalkylene alkyl-aryl ether.
- A size mixture was prepared by combining 7 parts of unblocked ethoxylated castor oil containing 40 moles ethylene oxide per mole castor oil and 93 parts of alkenyl substituted succinic acid anhydride wherein the alkenyl groups contained 15 to 20 carbon atoms (hereinafter referred to as ASA). The mixture was aged for varying lengths of time at 50°C. When emulsification was desired, the emulsion was formed by agitating 2 parts of the mixture with 98 parts of a cooked aqueous dispersion of cationic corn starch (containing sufficient starch to provide 0.05% based on dry fiber weight) using a propeller-type agitator at moderate speed (500 rpm) for 10 seconds (Emulsion No. 1). A control was prepared in accordance with U.S. Reissue Patent 29 960 using 93 parts of the same ASA and 7 parts of polyoxyalkylene alkyl-aryl ether wherein the alkyl group contained 9 carbon atoms, the aryl radical was phenol, and the polyoxyalkylene moiety was formed with 9.5 moles of ethylene oxide.
- Calculated amounts of the emulsions prepared as described above were added to aquous slurries of bleached sulfate pulp having a Williams freeness of 400, a consistency of 0.5% and a pH of abour 7.6, so as to yield a concentration of ASA on dry fiber weight of 0.25%. Then 0.5% alum based on dry fiber weight, was added to the pulp slurry before addition of the sizing emulsions. Sheets were formed in accordance with TAPPI standards, dryed on a rotary print drier (surface temperature approx. 90°C.) then cured for 1 hour at 105°C and conditioned overnight at 22°C. and 50% R.H. before testing. The basis weight of these sheets was 55 lbs. (24.75 kg)/ream (24 X 36 inch, 61 x 91 cm. - 500 sheets).
- The Hercules Size Performance Test (HST) was employed to compare the ink resistance of the sheets prepared. The test comprises applying an amount of acid ink (pH 2.3) to the upper paper surface. With the use of a photoelectric cell, the underside of the paper is monitored for reflectance. The time it takes for the ink to cause a decrease in reflectance from 100% to 80% is the paper's HST time. The HST of the paper is a measure of the sizing performance of a given size. The longer the HST time, the better the size is.
- The average particle size (APS) was measured by optical microscopic observation using a calibrated graduated eye piece under 400-600x magnification.
- Table I presents the aberage particle size (APS in 11m) and internal sizing data (HST in seconds) for the above-described emulsions.
- This example shows the effect of varying the level of the ethoxylated castor oil in size mixtures prepared as in Example I from 4% to 7%. All four levels showed excellent performance both freshly made and after 2.5 months aging. After 3.5 months aging there was a slight drop in performance using this accelerated aging procedure at 50°C.
- Mixtures of ASA and ethoxylated castor oil were prepared as in Example I with unblocked ethoxylated castor oil of varying levels of ethylene oxide (E.O.) substitution. These mixtures were evaluated (fresh) for emulsification and sizing performance. Five moles of ethylene oxide provided minimally acceptable performance. With 25,40, and 80 moles of ethylene oxide excellent results were obtained. The maximum commercially available level of 200 moles of ethylene oxide provided acceptable sizing; however the emulsion was of poorer quality.
- This example shows a comparison of direct (un-emulsified) addition and pre-emulsified addition to the stock with both freshly made and three month (accelerated) aged sizing mixtures. The pre-emulsified product was prepared using the procedure of Emulsion 1 in Example I. With direct addition of the ASA/unblocked ethoxylated castor oil mixtures the emulsification occurs in-situ due to the shear inherent to the system. In this case, the mixture of Example I was added directly to a slurry of bleached sulfate pulp at 1.5% consistency in a laboratory beater (supplied by Allis Chalmers) and beaten very lightly for a few minutes. The pulp was then diluted to 0.5% consistency, and 0.4% on dry fiber weight of the cationic starch described in Example I was added separately to the slurry to act as a retention aid during sheet formation. Sheers were then formed, conditioned and tested in the HST test as described in Example 1.
- In this example the ethoxylated castor oil was evaluated as an emulsifier for four different cyclical dicar- bolic acid anhydrides prepared as in Example I using 7 parts of the unblocked ethoxylated castor oil and 93 parts of the anhydride. The results show that good performance could be achieved with all four anhydride structures.
- In this example the mixture of ethoxylated castor oil, prepared as in Example I, was compared to four other classes of emulsifiers described in U.S. Reissue Pat. 29 960. Even though these emulsifiers showed improved stability over the polyoxyalkylene alkyl aryl ether emulsifiers, used as a control in Example I, the degree of stability does not approach the level of that achieved by use of the ethoxylated castor oils as described herein.
- In this example the level of ethoxylated castor oil varied from 1-20%, as shown in the table to ascertain the effect of high levels in the sizing mixture. The mixtures and emulsions were prepared in accordance with Example I but varying the relative amounts of the ethoxylated castor oil and ASA.
- This example shows that the hydrogenated unblocked ethoxylated castor oil works as well as the non-hydrogenated unblocked ethoxylated castor oil when the sizing mixture is freshly made and after three and one-half months accelerated aging. Mixtures and emulsions were prepared and evaluated as in Example I.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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AT86112650T ATE40164T1 (en) | 1985-10-03 | 1986-09-12 | STORAGE STABLE PAPER GLUE COMPOSITION CONTAINING ETHOXYLATED CASTOR OIL. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US78390385A | 1985-10-03 | 1985-10-03 | |
US783903 | 1985-10-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0217202A1 EP0217202A1 (en) | 1987-04-08 |
EP0217202B1 true EP0217202B1 (en) | 1989-01-18 |
Family
ID=25130766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86112650A Expired EP0217202B1 (en) | 1985-10-03 | 1986-09-12 | Storage stable paper size composition containing ethoxylated castor oil |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0217202B1 (en) |
JP (1) | JPS6285098A (en) |
AT (1) | ATE40164T1 (en) |
AU (1) | AU566066B2 (en) |
CA (1) | CA1276056C (en) |
DE (1) | DE3661850D1 (en) |
FI (1) | FI864025A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2651535B2 (en) * | 1987-09-08 | 1997-09-10 | 星光化学工業株式会社 | Foam inhibitor for papermaking process and method for suppressing foaming in papermaking process |
KR102240361B1 (en) * | 2013-06-13 | 2021-04-13 | 에코랍 유에스에이 인코퍼레이티드 | Water-free surface sizing composition and method for treating a paper substrate with same |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5930993A (en) * | 1982-08-16 | 1984-02-18 | 三洋化成工業株式会社 | Stable papermaking size agent |
US4529447A (en) * | 1982-06-11 | 1985-07-16 | Sanyo Chemical Industries, Ltd. | Sizing composition |
-
1986
- 1986-09-12 AT AT86112650T patent/ATE40164T1/en not_active IP Right Cessation
- 1986-09-12 DE DE8686112650T patent/DE3661850D1/en not_active Expired
- 1986-09-12 EP EP86112650A patent/EP0217202B1/en not_active Expired
- 1986-09-22 AU AU63023/86A patent/AU566066B2/en not_active Ceased
- 1986-10-01 CA CA000519550A patent/CA1276056C/en not_active Expired - Lifetime
- 1986-10-02 JP JP61233375A patent/JPS6285098A/en active Pending
- 1986-10-03 FI FI864025A patent/FI864025A/en not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
FI864025A0 (en) | 1986-10-03 |
EP0217202A1 (en) | 1987-04-08 |
CA1276056C (en) | 1990-11-13 |
AU566066B2 (en) | 1987-10-08 |
AU6302386A (en) | 1987-04-09 |
FI864025A (en) | 1987-04-04 |
DE3661850D1 (en) | 1989-02-23 |
ATE40164T1 (en) | 1989-02-15 |
JPS6285098A (en) | 1987-04-18 |
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