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EP0279950B1 - Upholstered belt - Google Patents

Upholstered belt Download PDF

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Publication number
EP0279950B1
EP0279950B1 EP87119268A EP87119268A EP0279950B1 EP 0279950 B1 EP0279950 B1 EP 0279950B1 EP 87119268 A EP87119268 A EP 87119268A EP 87119268 A EP87119268 A EP 87119268A EP 0279950 B1 EP0279950 B1 EP 0279950B1
Authority
EP
European Patent Office
Prior art keywords
yarn
fabric tube
fabric
interior
fabric layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP87119268A
Other languages
German (de)
French (fr)
Other versions
EP0279950A2 (en
EP0279950A3 (en
Inventor
Rudolf Leutert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AROVA-MAMMUT AG
Original Assignee
AROVA-MAMMUT AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AROVA-MAMMUT AG filed Critical AROVA-MAMMUT AG
Priority to AT87119268T priority Critical patent/ATE86830T1/en
Publication of EP0279950A2 publication Critical patent/EP0279950A2/en
Publication of EP0279950A3 publication Critical patent/EP0279950A3/en
Application granted granted Critical
Publication of EP0279950B1 publication Critical patent/EP0279950B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D3/00—Woven fabrics characterised by their shape
    • D03D3/02—Tubular fabrics
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45C—PURSES; LUGGAGE; HAND CARRIED BAGS
    • A45C13/00—Details; Accessories
    • A45C13/30—Straps; Bands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68C—SADDLES; STIRRUPS
    • B68C1/00—Saddling equipment for riding- or pack-animals
    • B68C1/14—Belts or straps for saddles; Tighteners therefor
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/573—Tensile strength
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/04—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
    • D10B2321/041—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polyvinyl chloride or polyvinylidene chloride
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Definitions

  • the invention relates to a padded belt for load absorption on the human or animal body, consisting of a textile fabric hose for load absorption and a cushioning material accommodated in the interior of the fabric hose.
  • Padded straps of this type are used, for example, in the manufacture of climbing belts for mountaineers or of carrying belts for backpacks or the like.
  • the straps are used to transmit a load to the human body, taking particular care that the load is introduced into the human body without local load peaks. This applies in particular to climbing belts to prevent injuries in the event of a fall. But even with backpack risers, a flat load transfer is required to avoid pressure or chafing and to ensure a high level of comfort.
  • Another example use of such padded straps can be found in the manufacture of saddle straps for pack animals, such as horses.
  • Conventional padded straps of this type consist of a one-piece woven tubular fabric which is cut into corresponding pieces for the production of carrying straps for backpacks or climbing belts, into which a cushioning material in the form of foam strips of rectangular cross section is drawn. In practice, this pulling-in is carried out either by hand or using mechanical auxiliary devices. After inserting the foam pieces, the ends of the pieces of tubular fabric are in the sewn in the desired way to carry straps or climbing belts. Regardless of whether the filling material is drawn in by hand or with the help of a machine, the production is therefore labor-intensive and costly.
  • the foam inserts are rectangular in cross section. Since they may not be made of too soft material to develop the desired cushioning effect, the edges of the rectangular cross-section tend to cause chafing despite the elasticity of the material.
  • the foams that are suitable for use are not very resistant to aging and crumble quickly in long-term use. In particular, this undesirable phenomenon occurs due to the influence of the skin sweat of the user, whereby it must be taken into account that, in the intended applications, the straps are often worn on bare skin or on only thin clothing and during athletic exertion with appropriate perspiration. The influence of ultraviolet radiation from the sun also appears to accelerate this aging process.
  • the object on which the invention is based is therefore to create a padded belt of the type mentioned at the outset, which ensures increased wearing comfort with simple, inexpensive manufacture.
  • this object is achieved in a padded belt of the type mentioned in that the cushioning material consists of crimped yarn arranged in the longitudinal direction in the direction of the warp threads of the fabric tube, which is loosely accommodated inside the fabric tube without connection to the fabric tube.
  • This configuration ensures that the belt adapts optimally to the anatomical conditions of the human body without pressure points. It is particularly advantageous that the load to be transmitted is taken up exclusively by the outer fabric hose, which has little expansion in relation to the filler material, so that the filler material is not subjected to loads in the longitudinal direction, and therefore is not stretched in the longitudinal direction, so that the individual strands of the crimped yarn are not are stretched and their voluminous bulk is retained even under load. Because of the crimping of the individual strands of the filling material, they strut each other in the transverse direction, so that they cannot slip inside the fabric tube and the flat cushioning effect is retained even in long-term use.
  • a protective cover for a seat belt webbing which is formed by a tubular hollow fabric, which is provided on both sides with an edge bead extending over the entire longitudinal extent of the protective cover.
  • the sheathing of the two edge beads forms an integral part of the tubular hollow fabric.
  • the inside of the edge beads is filled with a bundle of crimped, non-flattenable yarns to achieve a cushioning effect.
  • a flat pillow-shaped area is arranged under the edges of the protective cover, which consists of bundles of crimped non-flattenable yarns which run parallel to the longitudinal direction of the protective cover and which are interwoven with the weft threads of the hollow fabric.
  • This known protective cover differs from the padded straps according to the invention already in terms of the type in that it is neither intended nor suitable for a load bearing in its longitudinal direction. Rather, it is freely displaceable in the longitudinal direction on the seat belt webbing which actually serves to carry the load, and is only intended to cushion the side edges and lower surface of this belt webbing.
  • the measures according to claim 1 to achieve the object on which the invention is based are neither anticipated nor suggested by DE-A1-3 202 247, since instead of the connection-free, loose reception of the crimped yarns inside a fabric hose, the opposite is the strongest possible connection of these different Teaches components against longitudinal displacement.
  • the crimped yarn is a textured synthetic fiber yarn with voluminous bulk like a textured polyester continuous yarn.
  • a material is not only very dimensionally stable in terms of bulk, but is also distinguished by sweat resistance and aging resistance.
  • the fabric hose consists of an upper fabric layer and a lower fabric layer of different material properties.
  • the upper fabric layer preferably consists of a weather-resistant material with high tensile strength and elongation at break, such as a polyamide yarn.
  • This upper fabric layer is primarily responsible for the load absorption. In use, it is arranged on the side away from the body and also ensures the necessary weather resistance and insensitivity to UV radiation.
  • the lower fabric layer is preferably made of a breathable, skin-friendly material, such as polyester spun yarn, Cotton-polyester mixed yarn, PVC or polypropylene yarn.
  • the underside is intended to rest on the human body.
  • the preferred materials have wearing properties that are very close to or even exceed those of natural fibers such as cotton in terms of skin friendliness and breathability.
  • the fabric tube is woven in one piece in a weaving machine, for example a ribbon loom, and that a multitude of yarn strands of the crimped yarn are fed as warp threads and without interweaving with the weft - And warp threads of the fabric tube is loosely drawn into the interior.
  • a padded belt made of fabric hose and cushioning material is produced in a single operation.
  • the belt emerging from the weaving machine according to the invention can be cut into pieces for further processing and assembly, for example to form climbing belts or carrying belts for backpacks. To sew the ends of these pieces, if necessary, either part of the filler material can be cut out or simply pushed back into the interior of the belt so that the ends can be sewn in the desired manner without a cushioning intermediate layer. It is therefore not necessary to subsequently cut and pull in additional elements.
  • the illustrated embodiment of the padded belt comprises a cross-sectionally oval-shaped fabric tube made of an upper fabric layer 2 and a lower fabric layer 3, which can consist of different materials.
  • the upper fabric layer 2 can be monochrome or patterned several times, for example woven with colored longitudinal stripes or provided with woven-in or printed symbols.
  • the material of the upper fabric layer 2 consists, for example, of a weather-resistant polyamide yarn with high tensile strength and elongation at break.
  • the lower fabric layer 3, which is intended to rest on the body of the user consists for example of a polyester spun yarn, a cotton-polyester blend yarn or a PVC or polypropylene yarn.
  • the upper fabric layer 2 and the lower fabric layer 3 are woven together in one piece in the manufacture of the fabric hose using the different materials as warp and weft threads.
  • the interior of the fabric tube 1 is filled with crimped yarn 10, the individual strands 11 of which extend in the direction 20 of the warp threads of the fabric tube in the longitudinal direction thereof.
  • the individual strands 11 of the crimped yarn are neither connected to one another nor to the warp or weft threads of the fabric tube. They are loosely accommodated in the interior of the fabric hose 1, but cannot move relative to one another because of their voluminous bulk, so that the cushion shape of the belt is maintained during use.
  • the crimped yarn 10 is a textured synthetic fiber yarn with voluminous bulk, for example a textured polyester continuous yarn.
  • the padded belt is manufactured on a belt loom or a belt weaving machine.
  • the yarns for the upper fabric layer 2, the lower fabric layer 3 and the crimped yarn 10 are simultaneously fed into the weaving machine as warp threads.
  • the warp threads of the upper and lower fabric layers 2, 3 are woven with their respective weft threads to form the one-piece fabric tube, while the yarn strands 11 of the crimped yarn 10 are loosely drawn into the interior of the fabric tube 1 without interweaving.
  • the entire production is therefore carried out cost-effectively in a single operation on a single machine.
  • corresponding pieces are cut off.
  • parts of the crimp yarn can either be cut out of the ends of these pieces or the crimp yarn can be pushed back at these ends into the interior of the fabric tube so that these ends can be sewn to the corresponding ends of other pieces without the interposition of cushioning material to form the desired articles .

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

An upholstered belt whereby a human body can carry a weight, which consists of a textile fabric tube (1) as weight-bearing component and a padding material on the inside of the fabric tube, is simpler to manufacture and gives improved wear comfort when the padding material consists of crimped yarn (10) arranged in the direction (20) of the warp threads of the fabric tube (1) in the longitudinal direction and on the inside thereof. <IMAGE>

Description

Die Erfindung betrifft einen gepolsterten Gurt zur Lastaufnahme am menschlichen oder tierischen Körper, bestehend aus einem textilen Gewebeschlauch zur Lastaufnahme und einem im Inneren des Gewebeschlauchs aufgenommenen Polstermaterial.The invention relates to a padded belt for load absorption on the human or animal body, consisting of a textile fabric hose for load absorption and a cushioning material accommodated in the interior of the fabric hose.

Derartige gepolsterte Gurte werden beispielsweise bei der Anfertigung von Klettergürteln für Bergsteiger oder von Tragegurten für Rucksäcke oder ähnliches eingesetzt. Die Gurte dienen dabei zur Übertragung einer Last auf den menschlichen Körper, wobei vor allem darauf zu achten ist, daß die Lasteinleitung in den menschlichen Körper ohne lokale Lastspitzen erfolgt. In besonderem Maße gilt dies bei Klettergürteln, um Verletzungen bei Seilstürzen zu verhindern. Aber auch bei Rucksack-Tragegurten ist eine flächige Lasteinleitung gefordert, um Druck- oder Scheuerstellen zu vermeiden und einen hohen Tragekomfort sicherzustellen. Eine weitere beispielsweise Verwendung derartiger gepolsterter Gurte findet sich bei der Anfertigung von Sattelgurten für Lasttiere, wie beispielsweise Pferde.Padded straps of this type are used, for example, in the manufacture of climbing belts for mountaineers or of carrying belts for backpacks or the like. The straps are used to transmit a load to the human body, taking particular care that the load is introduced into the human body without local load peaks. This applies in particular to climbing belts to prevent injuries in the event of a fall. But even with backpack risers, a flat load transfer is required to avoid pressure or chafing and to ensure a high level of comfort. Another example use of such padded straps can be found in the manufacture of saddle straps for pack animals, such as horses.

Herkömmliche gepolsterte Gurte dieser Art bestehen aus einem einstückig gewebten Schlauchgewebe, das zur Herstellung von Tragegurten für Rucksäcke oder von Klettergürteln in entsprechende Stücke geschnitten wird, in die ein Polstermaterial in Gestalt von im Querschnitt rechteckigen Schaumstoffstreifen eingezogen wird. Dieses Einziehen wird in der Praxis entweder von Hand oder aber unter Verwendung maschineller Hilfsvorrichtungen durchgeführt. Nach dem Einsetzen der Schaumstoff-Stücke werden die Enden der Stücke aus Schlauchgewebe in der gewünschten Weise zu Tragegurten oder Klettergürteln vernäht. Unabhängig davon, ob das Einziehen des Füllmaterials von Hand oder mit maschineller Hilfe geschieht, ist daher die Herstellung arbeitsaufwendig und kostspielig.Conventional padded straps of this type consist of a one-piece woven tubular fabric which is cut into corresponding pieces for the production of carrying straps for backpacks or climbing belts, into which a cushioning material in the form of foam strips of rectangular cross section is drawn. In practice, this pulling-in is carried out either by hand or using mechanical auxiliary devices. After inserting the foam pieces, the ends of the pieces of tubular fabric are in the sewn in the desired way to carry straps or climbing belts. Regardless of whether the filling material is drawn in by hand or with the help of a machine, the production is therefore labor-intensive and costly.

In der Praxis ergeben sich überdies einige problematische Eigenschaften derartiger bekannter gepolsterterGurte. Zum einen sind die Schaumstoffeinlagen im Querschnitt rechteckig. Da sie zur Entfaltung der gewünschten Polsterwirkung aus nicht allzu weichem Material bestehen dürfen, neigen die Kanten des rechteckigen Querschnitts trotz der Elastizität des Materials zur Herbeiführung von Scheuerstellen. Darüber hinaus zeigt es sich, daß die für den Einsatz in Frage kommenden Schaumstoffe wenig alterungsbeständig sind und im Dauergebrauch alsbald krümelig zerfallen. Insbesondere tritt diese unerwünschte Erscheinung durch den Einfluß des Hautschweißes der Benutzer auf, wobei zu berücksichtigen ist, daß bei den vorgesehenen Anwendungsfällen die Gurte häufig auf bloßer Haut oder auf nur dünner Kleidung und bei sportlicher Anstrengung mit entsprechender Transpiration getragen werden. Auch der Einfluß der Ultraviolettstrahlung der Sonne scheint diesen Alterungsprozeß zu beschleunigen.In practice there are also some problematic properties of such known padded straps. On the one hand, the foam inserts are rectangular in cross section. Since they may not be made of too soft material to develop the desired cushioning effect, the edges of the rectangular cross-section tend to cause chafing despite the elasticity of the material. In addition, it is shown that the foams that are suitable for use are not very resistant to aging and crumble quickly in long-term use. In particular, this undesirable phenomenon occurs due to the influence of the skin sweat of the user, whereby it must be taken into account that, in the intended applications, the straps are often worn on bare skin or on only thin clothing and during athletic exertion with appropriate perspiration. The influence of ultraviolet radiation from the sun also appears to accelerate this aging process.

Die der Erfindung zugrundeliegende Aufgabe besteht somit darin, einen gepolsterten Gurt der eingangs genannten Gattung zu schaffen, der bei einfacher kostengünstiger Herstellung einen erhöhten Tragekomfort gewährleistet.The object on which the invention is based is therefore to create a padded belt of the type mentioned at the outset, which ensures increased wearing comfort with simple, inexpensive manufacture.

Gemäß der Erfindung wird diese Aufgabe bei einem gepolsterten Gurt der eingangs genannten Gattung dadurch gelöst, daß das Polstermaterial aus in Richtung der Kettfäden des Gewebeschlauchs in Längsrichtung in dessen Innerem angeordnetem Kräuselgarn besteht, das ohne Verbindung mit dem Gewebeschlauch lose in dessen Innerem aufgenommen ist.According to the invention, this object is achieved in a padded belt of the type mentioned in that the cushioning material consists of crimped yarn arranged in the longitudinal direction in the direction of the warp threads of the fabric tube, which is loosely accommodated inside the fabric tube without connection to the fabric tube.

Durch diese erfindungsgemäße Ausgestaltung wird erreicht, daß sich der Gurt in optimaler Weise an die anatomischen Gegebenheiten des menschlichen Körpers ohne Druckstellen anpaßt. Besonders vorteilhaft ist es dabei, daß die zu übertragende Last ausschließlich von dem äußeren im Verhältnis zum Füllmaterial dehnungsarmen Gewebeschlauch aufgenommen wird, so daß das Füllmaterial in Langsrichtung keinen Belastungen unterliegt, daher in Längsrichtung auch nicht gedehnt wird, so daß die einzelnen Stränge des Kräuselgarns nicht verstreckt werden und ihre voluminöse Bauschigkeit auch bei Belastung erhalten bleibt. Wegen der Kräuselung der einzelnen Stränge des Füllmaterials verstreben sich diese in Querrichtung gegenseitig, so daß sie im Inneren des Gewebeschlauches nicht verrutschen können und der flächige Polsterungseffekt auch im Dauergebrauch erhalten bleibt.This configuration according to the invention ensures that the belt adapts optimally to the anatomical conditions of the human body without pressure points. It is particularly advantageous that the load to be transmitted is taken up exclusively by the outer fabric hose, which has little expansion in relation to the filler material, so that the filler material is not subjected to loads in the longitudinal direction, and therefore is not stretched in the longitudinal direction, so that the individual strands of the crimped yarn are not are stretched and their voluminous bulk is retained even under load. Because of the crimping of the individual strands of the filling material, they strut each other in the transverse direction, so that they cannot slip inside the fabric tube and the flat cushioning effect is retained even in long-term use.

Aus der DE-A1-3 202 247 ist zwar ein Schutzüberzug für ein Sicherheitsgurtband bekannt, der von einem schlauchförmigen Hohlgewebe gebildet ist, das an beiden Seiten mit je einem über die gesamte Längsausdehnung des Schutzuberzuges verlaufenden Randwulst versehen ist. Die Umhüllung der beiden Randwülste bildet einen integralen Bestandteil des schlauchförmigen Hohlgewebes. Das Innere der Randwülste ist zur Erzielung einer Polsterwirkung jeweils mit einem Bündel aus gekräuselten nicht plattdrückbaren Garnen prall gefüllt. Darüber hinaus sind unter den Rändern des Schutzüberzuges je ein flaches kissenförmiges Gebiet angeordnet, das aus parallel zur Längsrichtung des Schutzüberzuges verlaufenden Bündeln aus gekräuselten nicht plattdrückbaren Garnen besteht, die mit den Schußfäden des Hohlgewebes verwebt sind.From DE-A1-3 202 247, a protective cover for a seat belt webbing is known, which is formed by a tubular hollow fabric, which is provided on both sides with an edge bead extending over the entire longitudinal extent of the protective cover. The sheathing of the two edge beads forms an integral part of the tubular hollow fabric. The inside of the edge beads is filled with a bundle of crimped, non-flattenable yarns to achieve a cushioning effect. In addition, a flat pillow-shaped area is arranged under the edges of the protective cover, which consists of bundles of crimped non-flattenable yarns which run parallel to the longitudinal direction of the protective cover and which are interwoven with the weft threads of the hollow fabric.

Dieser bekannte Schutzüberzug unterscheidet sich von den erfindungsgemäßen gepolsterten Gurten schon hinsichtlich der Gattung dadurch, daß er für eine in seiner Längsrichtung erfolgende Lastaufnahme weder gedacht noch geeignet ist. Er ist vielmehr auf dem der eigentlichen Lastaufnahme dienenden Sicherheitsgurtband in dessen Längsrichtung frei verschieblich angeordnet und soll lediglich zur Abpolsterung der Seitenkanten und Unterfläche dieses Gurtbandes dienen. Die nach Anspruch 1 zur Lösung der der Erfindung zugrundeliegenden Aufgabe dienenden Maßnahmen werden durch die DE-A1-3 202 247 weder vorweggenommen noch nahegelegt, da diese statt der verbindungsfreien, losen Aufnahme der Kräuselgarne im Inneren eines Gewebeschlauches gerade entgegengesetzt eine möglichst feste Verbindung dieser verschiedenen Bestandteile gegen eine Längsverschiebung lehrt.This known protective cover differs from the padded straps according to the invention already in terms of the type in that it is neither intended nor suitable for a load bearing in its longitudinal direction. Rather, it is freely displaceable in the longitudinal direction on the seat belt webbing which actually serves to carry the load, and is only intended to cushion the side edges and lower surface of this belt webbing. The measures according to claim 1 to achieve the object on which the invention is based are neither anticipated nor suggested by DE-A1-3 202 247, since instead of the connection-free, loose reception of the crimped yarns inside a fabric hose, the opposite is the strongest possible connection of these different Teaches components against longitudinal displacement.

Bevorzugt ist es, daß das Kräuselgarn ein texturiertes Chemiefasergarn mit voluminöser Bauschigkeit ist wie ein texturiertes Polyester-Endlosgarn. Ein derartiges Material ist nicht nur hinsichtlich der Bauschigkeit sehr formstabil, sondern zeichnet sich auch durch Schweißfestigkeit und Alterungsbeständigkeit aus.It is preferred that the crimped yarn is a textured synthetic fiber yarn with voluminous bulk like a textured polyester continuous yarn. Such a material is not only very dimensionally stable in terms of bulk, but is also distinguished by sweat resistance and aging resistance.

Bei einer bevorzugten Ausführungsform des erfindungsgemäßen Polstergurts ist vorgesehen, daß der Gewebeschlauch aus einer oberen Gewebelage und einer unteren Gewebelage unterschiedlicher Materialbeschaffenheit besteht.In a preferred embodiment of the upholstery belt according to the invention it is provided that the fabric hose consists of an upper fabric layer and a lower fabric layer of different material properties.

Bevorzugt besteht die obere Gewebelage aus einem witterungsbeständigen Material hoher Reißfestigkeit und Bruchdehnung, wie einem Polyamidgarn. Diese obere Gewebelage ist dann in erster Linie für die Lastaufnahme verantwortlich. Sie wird im Gebrauch auf der körperfernen Seite angeordnet und gewährleistet zudem die erforderliche Witterungsbeständigkeit und Unempfindlichkeit gegen UV-Bestrahlung.The upper fabric layer preferably consists of a weather-resistant material with high tensile strength and elongation at break, such as a polyamide yarn. This upper fabric layer is primarily responsible for the load absorption. In use, it is arranged on the side away from the body and also ensures the necessary weather resistance and insensitivity to UV radiation.

Die untere Gewebelage besteht vorzugsweise aus einem atmungsfähigen, hautfreundlichen Material, wie Polyester-Spinnfasergarn, Baumwoll-Polyester-Mischgarn, PVC- oder Polypropylen-Garn. Die Unterseite ist dabei zur Auflage auf dem menschlichen Körper vorgesehen. Die bevorzugten Materialien weisen Trageeigenschaften auf, die jenen aus Naturfasern, wie beispielsweise Baumwolle hinsichtlich Hautfreundlichkeit und Atmungsfähigkeit sehr nahekommen oder diese gar übertreffen.The lower fabric layer is preferably made of a breathable, skin-friendly material, such as polyester spun yarn, Cotton-polyester mixed yarn, PVC or polypropylene yarn. The underside is intended to rest on the human body. The preferred materials have wearing properties that are very close to or even exceed those of natural fibers such as cotton in terms of skin friendliness and breathability.

Bei einem bevorzugten Verfahren zur Herstellung eines erfindungsgemäßen gepolsterten Gurtes ist vorgesehen, daß der Gewebeschlauch in einer Webmaschine, beispielsweise einem Bandwebstuhl, einstückig in einem Arbeitsgang gewebt wird und daß dabei als Polstermaterial eine Vielzahl von Garnsträngen des Kräuselgarns als Kettfäden zugeführt und ohne Verwebung mit den Schuß- und Kettfäden des Gewebeschlauchs in dessen Innenraum lose eingezogen wird.In a preferred method for producing an upholstered belt according to the invention, it is provided that the fabric tube is woven in one piece in a weaving machine, for example a ribbon loom, and that a multitude of yarn strands of the crimped yarn are fed as warp threads and without interweaving with the weft - And warp threads of the fabric tube is loosely drawn into the interior.

Es wird dabei also in einem einzigen Arbeitsgang ein gepolsteter Gurt aus Gewebeschlauch und Polstermaterial hergestellt. Die Arbeitsgänge des mühsamen Einziehens von Stücken des Polstermaterials wie beim Stand der Technik entfallen. Der aus der Webmaschine erfindungsgemäß austretende Gurt kann zur Weiterverarbeitung und Konfektionierung beispielsweise zu Klettergürteln oder Tragegurten für Rucksäcke in Stücke geschnitten werden. Zum Vernähen der Enden dieser Stücke kann im Bedarfsfall auch entweder ein Teil des Füllmaterials herausgeschnitten oder einfach in das Innere des Gurtes zurückgeschoben werden, so daß die Enden in der gewünschten Weise ohne polsternde Zwischenlage vernäht werden können. Es ist somit kein nachträgliches Zuschneiden und Einziehen von zusätzlichen Elementen erforderlich.In this way, a padded belt made of fabric hose and cushioning material is produced in a single operation. The work steps of laboriously pulling in pieces of the upholstery material, as in the prior art, are eliminated. The belt emerging from the weaving machine according to the invention can be cut into pieces for further processing and assembly, for example to form climbing belts or carrying belts for backpacks. To sew the ends of these pieces, if necessary, either part of the filler material can be cut out or simply pushed back into the interior of the belt so that the ends can be sewn in the desired manner without a cushioning intermediate layer. It is therefore not necessary to subsequently cut and pull in additional elements.

Die Erfindung wird im folgenden beispielsweise unter Bezugnahme auf die Zeichnung näher erläutert; die einzige Figur der Zeichnung zeigt eine schematische Darstellung eines Stücks des gepolsterten Gurts in perspektivischer Ansicht mit einem unregelmäßig ausgeschnittenen Ende zur Darstellung von Einzelheiten.The invention is explained in more detail below, for example with reference to the drawing; the only figure of the drawing shows a schematic representation of a piece of the padded belt in a perspective view with an irregularly cut end to show details.

Das gezeigte Ausführungsbeispiel des gepolsterten Gurts umfaßt einen im Querschnitt spitz-ovalen Gewebeschlauch aus einer oberen Gewebelage 2 und einer unteren Gewebelage 3, die aus unterschiedlichen Materialien bestehen können. Die obere Gewebelage 2 kann einfarbig oder mehrfach gemustert, beispielsweise mit farbigen Längsstreifen gewebt oder mit eingewebten oder aufgedruckten Symbolen versehen sein. Das Material der oberen Gewebelage 2 besteht beispielsweise aus einem witterungsbeständigen Polyamidgarn hoher Reißfestigkeit und Bruchdehnung.
Die untere Gewebelage 3, die zur Auflage auf dem Körper des Benutzers bestimmt ist, besteht beispielsweise aus einem Polyester-Spinnfasergarn, einem Baumwoll-Polyester-Mischgarn oder einem PVC- oder Polypropylen-Garn. Diese Materialien zeichnen sich durch hohe Atmungsfähigkeit und Hautfreundlichkeit aus und kommen in ihren Eigenschaften Naturfasern nahe, so daß sich ein hoher Tragekomfort gewährleisten läßt. Die obere Gewebelage 2 und die untere Gewebelage 3 werden bei der Herstellung des Gewebeschlauchs unter Verwendung der unterschiedlichen Materialien als Kett- und Schußfäden einstückig zusammengewebt.The illustrated embodiment of the padded belt comprises a cross-sectionally oval-shaped fabric tube made of an upper fabric layer 2 and a lower fabric layer 3, which can consist of different materials. The upper fabric layer 2 can be monochrome or patterned several times, for example woven with colored longitudinal stripes or provided with woven-in or printed symbols. The material of the upper fabric layer 2 consists, for example, of a weather-resistant polyamide yarn with high tensile strength and elongation at break.
The lower fabric layer 3, which is intended to rest on the body of the user, consists for example of a polyester spun yarn, a cotton-polyester blend yarn or a PVC or polypropylene yarn. These materials are characterized by high breathability and skin friendliness and come close to natural fiber in their properties, so that a high wearing comfort can be guaranteed. The upper fabric layer 2 and the lower fabric layer 3 are woven together in one piece in the manufacture of the fabric hose using the different materials as warp and weft threads.

Wie dargestellt, ist der Innenraum des Gewebeschlauchs 1 mit Kräuselgarn 10 gefüllt, dessen einzelne Garnstränge 11 sich in Richtung 20 der Kettfäden des Gewebeschlauchs in dessen Längsrichtung erstrecken. Die einzelnen Garnstränge 11 des Kräuselgarns sind weder miteinander noch mit den Kett- oder Schußfäden des Gewebeschlauchs verbunden. Sie sind lose im Innenraum des Gewebeschlauchs 1 aufgenommen, können sich jedoch wegen ihrer voluminösen Bauschigkeit gegeneinander nicht verschieben, so daß die Polstergestalt des Gurtes im Gebrauch aufrechterhalten bleibt.As shown, the interior of the fabric tube 1 is filled with crimped yarn 10, the individual strands 11 of which extend in the direction 20 of the warp threads of the fabric tube in the longitudinal direction thereof. The individual strands 11 of the crimped yarn are neither connected to one another nor to the warp or weft threads of the fabric tube. They are loosely accommodated in the interior of the fabric hose 1, but cannot move relative to one another because of their voluminous bulk, so that the cushion shape of the belt is maintained during use.

Das Kräuselgarn 10 ist ein texturiertes Chemiefasergarn mit voluminöser Bauschigkeit, beispielsweise ein texturiertes Polyester-Enlosgarn.The crimped yarn 10 is a textured synthetic fiber yarn with voluminous bulk, for example a textured polyester continuous yarn.

Die Herstellung des gepolsterten Gurtes erfolgt auf einem Bandwebstuhl bzw. einer Gurt-Webmaschine. Dabei werden in die Webmaschine als Kettfäden gleichzeitig die Garne für die obere Gewebelage 2, die untere Gewebelage 3 und das Kräuselgarn 10 zugeführt. Während des Webvorgangs werden die Kettfäden der oberen und unteren Gewebelagen 2, 3 mit ihren jeweiligen Schußfäden zu dem einstückigen Gewebeschlauch verwebt, während die Garnstränge 11 des Kräuselgarns 10 ohne Verwebung mit dem Gewebeschlauch 1 in dessen Innenraum lose eingezogen werden. Die gesamte Herstellung erfolgt also in kostengünstiger Weise in einem einzigen Arbeitsgang auf einer einzigen Maschine.The padded belt is manufactured on a belt loom or a belt weaving machine. The yarns for the upper fabric layer 2, the lower fabric layer 3 and the crimped yarn 10 are simultaneously fed into the weaving machine as warp threads. During the weaving process, the warp threads of the upper and lower fabric layers 2, 3 are woven with their respective weft threads to form the one-piece fabric tube, while the yarn strands 11 of the crimped yarn 10 are loosely drawn into the interior of the fabric tube 1 without interweaving. The entire production is therefore carried out cost-effectively in a single operation on a single machine.

Zur Konfektionierung des Gurtes, d.h. zur Herstellung von beispielsweise Tragegurten für Rucksäcke oder Klettergürtel, werden entsprechende Stücke abgeschnitten. Je nach Bedarf können entweder aus den Enden dieser Stücke Teile des Kräuselgarns herausgeschnitten oder das Kräuselgarn an diesen Enden in das Innere des Gewebeschlauches zurückgeschoben werden, so daß diese Enden ohne Zwischenlage von Polstermaterial mit den entsprechenden Enden anderer Stücke zur Bildung der gewünschten Artikel vernäht werden können.For assembly of the belt, i.e. For the production of, for example, carrying straps for backpacks or climbing belts, corresponding pieces are cut off. Depending on requirements, parts of the crimp yarn can either be cut out of the ends of these pieces or the crimp yarn can be pushed back at these ends into the interior of the fabric tube so that these ends can be sewn to the corresponding ends of other pieces without the interposition of cushioning material to form the desired articles .

Claims (6)

  1. A padded strap for carrying a load on the human or animal body, comprising a textile fabric tube for carrying the load and a padding material which is accommodated in the interior of the fabric tube, characterised in that the padding material comprises crimp yarn (10) which is arranged in the direction (20) of the warp threads of the fabric tube (1) in the longitudinal direction in the interior thereof and which is loosely accommodated in the interior of the fabric tube (1) without being joined thereto
  2. A padded strap according to claim 1 characterised in that the crimp yarn (10) is a textured chemical fibre yarn with voluminous bulk such as a textured polyester endless yarn.
  3. A padded strap according to one of claims 1 and 2 characterised in that the fabric tube (1) comprises an upper fabric layer (2) and a lower fabric layer (3) of different material compositions.
  4. A padded strap according to claim 3 characterised in that the upper fabric layer (2) comprises a weather-proof material with a high level of tensile strength and elongation at rupture such as a polyamide yarn.
  5. A padded strap according to claim 3 or claim 4 characterised in that the lower fabric layer (3) comprises a breathable material which is kind to the skin such as polyester spun fibre yarn, mixed cotton-polyester yarn, PVC or polypropylene yarn.
  6. A process for the production of a padded strap according to one of the preceding claims characterised in that the fabric tube (1) is woven in one piece in one working operation in a weaving machine and that in that procedure as padding material a plurality of yarn strands (11) of the crimp yarn (10) is supplied as wrap threads and loosely drawn into the interior of the fabric tube (1) without being woven to the weft and warp threads thereof.
EP87119268A 1987-02-24 1987-12-28 Upholstered belt Expired - Lifetime EP0279950B1 (en)

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AT87119268T ATE86830T1 (en) 1987-02-24 1987-12-28 PADDED BELT.

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DE3705908 1987-02-24
DE19873705908 DE3705908A1 (en) 1987-02-24 1987-02-24 PADDED BELT

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EP0279950A2 EP0279950A2 (en) 1988-08-31
EP0279950A3 EP0279950A3 (en) 1989-09-20
EP0279950B1 true EP0279950B1 (en) 1993-03-17

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AT (1) ATE86830T1 (en)
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Also Published As

Publication number Publication date
EP0279950A2 (en) 1988-08-31
DE3705908A1 (en) 1988-09-01
DE3784912D1 (en) 1993-04-22
ATE86830T1 (en) 1993-04-15
EP0279950A3 (en) 1989-09-20

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