EP0241962B1 - Granular non-phosphorus detergent bleach compositions - Google Patents
Granular non-phosphorus detergent bleach compositions Download PDFInfo
- Publication number
- EP0241962B1 EP0241962B1 EP87200469A EP87200469A EP0241962B1 EP 0241962 B1 EP0241962 B1 EP 0241962B1 EP 87200469 A EP87200469 A EP 87200469A EP 87200469 A EP87200469 A EP 87200469A EP 0241962 B1 EP0241962 B1 EP 0241962B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- water
- carbonate
- bleach activator
- soluble
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000007844 bleaching agent Substances 0.000 title claims description 71
- 239000000203 mixture Substances 0.000 title claims description 69
- 239000003599 detergent Substances 0.000 title claims description 38
- 229910052698 phosphorus Inorganic materials 0.000 title claims description 27
- 239000011574 phosphorus Substances 0.000 title claims description 27
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims description 26
- 239000012190 activator Substances 0.000 claims description 55
- 239000000463 material Substances 0.000 claims description 41
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 26
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 26
- 229910021532 Calcite Inorganic materials 0.000 claims description 22
- 239000008187 granular material Substances 0.000 claims description 20
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical group [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 12
- 229910019142 PO4 Inorganic materials 0.000 claims description 10
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 8
- 239000010452 phosphate Substances 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 8
- 239000011149 active material Substances 0.000 claims description 6
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 6
- 235000011152 sodium sulphate Nutrition 0.000 claims description 6
- 239000013078 crystal Substances 0.000 claims description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- 229960003563 calcium carbonate Drugs 0.000 claims 1
- 235000010216 calcium carbonate Nutrition 0.000 claims 1
- -1 alpha-acetoxy-(N Chemical class 0.000 description 15
- 125000004432 carbon atom Chemical group C* 0.000 description 14
- 229910052757 nitrogen Inorganic materials 0.000 description 14
- 150000001875 compounds Chemical class 0.000 description 11
- 235000002639 sodium chloride Nutrition 0.000 description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 9
- BGRWYDHXPHLNKA-UHFFFAOYSA-N Tetraacetylethylenediamine Chemical compound CC(=O)N(C(C)=O)CCN(C(C)=O)C(C)=O BGRWYDHXPHLNKA-UHFFFAOYSA-N 0.000 description 9
- 235000021317 phosphate Nutrition 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 150000007942 carboxylates Chemical class 0.000 description 7
- 239000004615 ingredient Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 7
- 239000004744 fabric Substances 0.000 description 6
- 239000008202 granule composition Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 4
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 4
- 150000008041 alkali metal carbonates Chemical class 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 239000002736 nonionic surfactant Substances 0.000 description 4
- 231100000572 poisoning Toxicity 0.000 description 4
- 230000000607 poisoning effect Effects 0.000 description 4
- 235000019832 sodium triphosphate Nutrition 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 239000003945 anionic surfactant Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 238000004061 bleaching Methods 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 235000014633 carbohydrates Nutrition 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000003979 granulating agent Substances 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 3
- 239000002574 poison Substances 0.000 description 3
- 231100000614 poison Toxicity 0.000 description 3
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 3
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 3
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 150000005323 carbonate salts Chemical class 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- YDSWCNNOKPMOTP-UHFFFAOYSA-N mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 150000004965 peroxy acids Chemical class 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- XTHRMVQDBJOEPD-UHFFFAOYSA-N prop-1-ene;urea Chemical compound CC=C.NC(N)=O.NC(N)=O XTHRMVQDBJOEPD-UHFFFAOYSA-N 0.000 description 2
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical class CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- RKHMZKDESOMZLE-UHFFFAOYSA-N (1,3-diacetyl-5-acetyloxyimidazolidin-4-yl) acetate Chemical compound CC(=O)OC1C(OC(C)=O)N(C(C)=O)CN1C(C)=O RKHMZKDESOMZLE-UHFFFAOYSA-N 0.000 description 1
- MSELUFTVMYHJGR-UHFFFAOYSA-N (1,3-diacetyl-5-propanoyloxyimidazolidin-4-yl) propanoate Chemical compound CCC(=O)OC1C(OC(=O)CC)N(C(C)=O)CN1C(C)=O MSELUFTVMYHJGR-UHFFFAOYSA-N 0.000 description 1
- BVUOEDOMUOJKOY-UHFFFAOYSA-N (2,5-dioxopyrrolidin-1-yl) benzoate Chemical compound C=1C=CC=CC=1C(=O)ON1C(=O)CCC1=O BVUOEDOMUOJKOY-UHFFFAOYSA-N 0.000 description 1
- NIHKFGMYMWGERR-UHFFFAOYSA-N (3-chlorobenzoyl) 3-chlorobenzoate Chemical compound ClC1=CC=CC(C(=O)OC(=O)C=2C=C(Cl)C=CC=2)=C1 NIHKFGMYMWGERR-UHFFFAOYSA-N 0.000 description 1
- WBBAZMPYEDKGEU-UHFFFAOYSA-N (5-acetyloxy-1,3-diformylimidazolidin-4-yl) acetate Chemical compound CC(=O)OC1C(OC(C)=O)N(C=O)CN1C=O WBBAZMPYEDKGEU-UHFFFAOYSA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical group C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- VAVZXZURPCYUHS-RQOWECAXSA-N (z)-3-(hydrazinecarbonyl)-4-oxopent-2-enoic acid Chemical compound OC(=O)/C=C(C(=O)C)\C(=O)NN VAVZXZURPCYUHS-RQOWECAXSA-N 0.000 description 1
- HUPQMDDKEZELTH-UHFFFAOYSA-N 1,3-diacetyl-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC(=O)N1C(=O)N(C(C)=O)C(C)(C)C1=O HUPQMDDKEZELTH-UHFFFAOYSA-N 0.000 description 1
- GJBQPJPEBXKJSF-UHFFFAOYSA-N 1,4-di(propanoyl)piperazine-2,5-dione Chemical compound CCC(=O)N1CC(=O)N(C(=O)CC)CC1=O GJBQPJPEBXKJSF-UHFFFAOYSA-N 0.000 description 1
- CBBKKVPJPRZOCM-UHFFFAOYSA-N 1,4-diacetylpiperazine-2,5-dione Chemical compound CC(=O)N1CC(=O)N(C(C)=O)CC1=O CBBKKVPJPRZOCM-UHFFFAOYSA-N 0.000 description 1
- NOGFHTGYPKWWRX-UHFFFAOYSA-N 2,2,6,6-tetramethyloxan-4-one Chemical compound CC1(C)CC(=O)CC(C)(C)O1 NOGFHTGYPKWWRX-UHFFFAOYSA-N 0.000 description 1
- 125000004825 2,2-dimethylpropylene group Chemical group [H]C([H])([H])C(C([H])([H])[H])(C([H])([H])[*:1])C([H])([H])[*:2] 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- WFXJWACFHGTNEH-UHFFFAOYSA-N 3,6-dimethyl-1,4-di(propanoyl)piperazine-2,5-dione Chemical compound CCC(=O)N1C(C)C(=O)N(C(=O)CC)C(C)C1=O WFXJWACFHGTNEH-UHFFFAOYSA-N 0.000 description 1
- YNSJJJCTNXHMEW-UHFFFAOYSA-N 4-methoxy-n-methyl-n-methylsulfonylbenzamide Chemical compound COC1=CC=C(C(=O)N(C)S(C)(=O)=O)C=C1 YNSJJJCTNXHMEW-UHFFFAOYSA-N 0.000 description 1
- BUJPYXOTTZPZGS-UHFFFAOYSA-N 4-propoxycarbonyloxybenzenesulfonic acid Chemical compound CCCOC(=O)OC1=CC=C(S(O)(=O)=O)C=C1 BUJPYXOTTZPZGS-UHFFFAOYSA-N 0.000 description 1
- XSVSPKKXQGNHMD-UHFFFAOYSA-N 5-bromo-3-methyl-1,2-thiazole Chemical compound CC=1C=C(Br)SN=1 XSVSPKKXQGNHMD-UHFFFAOYSA-N 0.000 description 1
- 208000032484 Accidental exposure to product Diseases 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 102000013142 Amylases Human genes 0.000 description 1
- 108010065511 Amylases Proteins 0.000 description 1
- ZYUIGKFFTYKJHB-UHFFFAOYSA-L C(CCC(=O)[O-])(=O)OC(=O)O.C(CCC(=O)[O-])(=O)OOC.[Na+].[Na+] Chemical class C(CCC(=O)[O-])(=O)OC(=O)O.C(CCC(=O)[O-])(=O)OOC.[Na+].[Na+] ZYUIGKFFTYKJHB-UHFFFAOYSA-L 0.000 description 1
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N N-phenyl amine Natural products NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 1
- QECVIPBZOPUTRD-UHFFFAOYSA-N N=S(=O)=O Chemical class N=S(=O)=O QECVIPBZOPUTRD-UHFFFAOYSA-N 0.000 description 1
- 102000035195 Peptidases Human genes 0.000 description 1
- 108091005804 Peptidases Proteins 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004365 Protease Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 239000001083 [(2R,3R,4S,5R)-1,2,4,5-tetraacetyloxy-6-oxohexan-3-yl] acetate Substances 0.000 description 1
- UAOKXEHOENRFMP-ZJIFWQFVSA-N [(2r,3r,4s,5r)-2,3,4,5-tetraacetyloxy-6-oxohexyl] acetate Chemical compound CC(=O)OC[C@@H](OC(C)=O)[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](OC(C)=O)C=O UAOKXEHOENRFMP-ZJIFWQFVSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000010933 acylation Effects 0.000 description 1
- 238000005917 acylation reaction Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 235000019418 amylase Nutrition 0.000 description 1
- 229940025131 amylases Drugs 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- KXDAEFPNCMNJSK-UHFFFAOYSA-N benzene carboxamide Natural products NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 235000011148 calcium chloride Nutrition 0.000 description 1
- 239000001175 calcium sulphate Substances 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 125000005521 carbonamide group Chemical group 0.000 description 1
- 150000004651 carbonic acid esters Chemical class 0.000 description 1
- MMCOUVMKNAHQOY-UHFFFAOYSA-N carbonoperoxoic acid Chemical compound OOC(O)=O MMCOUVMKNAHQOY-UHFFFAOYSA-N 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
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- 239000007859 condensation product Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 150000007973 cyanuric acids Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- PSLWZOIUBRXAQW-UHFFFAOYSA-M dimethyl(dioctadecyl)azanium;bromide Chemical compound [Br-].CCCCCCCCCCCCCCCCCC[N+](C)(C)CCCCCCCCCCCCCCCCCC PSLWZOIUBRXAQW-UHFFFAOYSA-M 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229940088598 enzyme Drugs 0.000 description 1
- 229940052303 ethers for general anesthesia Drugs 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007850 fluorescent dye Substances 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229940091173 hydantoin Drugs 0.000 description 1
- 150000001469 hydantoins Chemical class 0.000 description 1
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 150000002443 hydroxylamines Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- WRIRWRKPLXCTFD-UHFFFAOYSA-N malonamide Chemical class NC(=O)CC(N)=O WRIRWRKPLXCTFD-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- RTWNYYOXLSILQN-UHFFFAOYSA-N methanediamine Chemical compound NCN RTWNYYOXLSILQN-UHFFFAOYSA-N 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 150000004682 monohydrates Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- QGILZBNKDUVXNM-UHFFFAOYSA-N n-methyl-n-methylsulfonyl-4-nitrobenzamide Chemical compound CS(=O)(=O)N(C)C(=O)C1=CC=C([N+]([O-])=O)C=C1 QGILZBNKDUVXNM-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000004967 organic peroxy acids Chemical class 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- ATGAWOHQWWULNK-UHFFFAOYSA-I pentapotassium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [K+].[K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O ATGAWOHQWWULNK-UHFFFAOYSA-I 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 125000005342 perphosphate group Chemical group 0.000 description 1
- 235000020030 perry Nutrition 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- BXRNXXXXHLBUKK-UHFFFAOYSA-N piperazine-2,5-dione Chemical class O=C1CNC(=O)CN1 BXRNXXXXHLBUKK-UHFFFAOYSA-N 0.000 description 1
- 229920001983 poloxamer Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 229920003124 powdered cellulose Polymers 0.000 description 1
- 235000019814 powdered cellulose Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- DJFSSKAXFAGDFE-UHFFFAOYSA-N prop-2-ene-1,2-diamine Chemical compound NCC(N)=C DJFSSKAXFAGDFE-UHFFFAOYSA-N 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229940071207 sesquicarbonate Drugs 0.000 description 1
- 238000005029 sieve analysis Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 235000011083 sodium citrates Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- DIORMHZUUKOISG-UHFFFAOYSA-N sulfoformic acid Chemical class OC(=O)S(O)(=O)=O DIORMHZUUKOISG-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000004685 tetrahydrates Chemical class 0.000 description 1
- DLFVBJFMPXGRIB-UHFFFAOYSA-N thioacetamide Natural products CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- AQLJVWUFPCUVLO-UHFFFAOYSA-N urea hydrogen peroxide Chemical compound OO.NC(N)=O AQLJVWUFPCUVLO-UHFFFAOYSA-N 0.000 description 1
- 229940117958 vinyl acetate Drugs 0.000 description 1
- 239000002888 zwitterionic surfactant Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/39—Organic or inorganic per-compounds
- C11D3/3902—Organic or inorganic per-compounds combined with specific additives
- C11D3/3905—Bleach activators or bleach catalysts
- C11D3/3907—Organic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/10—Carbonates ; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/1233—Carbonates, e.g. calcite or dolomite
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/128—Aluminium silicates, e.g. zeolites
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/26—Organic compounds containing nitrogen
- C11D3/33—Amino carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3753—Polyvinylalcohol; Ethers or esters thereof
Definitions
- This invention relates to granular non-phosphorus bleach activator containing detergent bleach compositions. Particularly it pertains to granular compositions containing activators for peroxygen bleaching agents in the form of organic peroxyacid bleach precursors usable in phosphorus-free granular detergent bleach compositions.
- Granular detergent compositions which contain organic bleach activators in addition to the usual detergent substances having a cleaning action, builders and peroxygen bleaching agents are known in the art.
- the peroxygen bleaching agents commonly used are those which release hydrogen peroxide in aqueous solution, such as alkali metal perborates, persilicates, percarbonates, perphosphates and urea peroxide. These peroxygen bleaching agents will hereinafter also be referred to as "persalts".
- the most commonly used persalt in detergent compositions is alkali metal perborate, particularly sodium perborate, tetrahydrate or monohydrate.
- the organic bleach activators referred to herein are generally organic N-acyl or O-acyl compounds, or carbonic or pyrocarbonic esters, which react with hydrogen peroxide (e.g. from the persalts) in solution forming a peroxy acid or percarbonic acid, a bleaching species which, unlike the persalts, is effective in bleaching at lower temperatures, e.g. from ambient to 60 ° C.
- bleach activators are amply described in literature, for example in a series of articles by Allan H. Gilbert in Detergent Age, June 1967, pages 18-20, July 1967, pages 30-33, and August 1967, pages 26, 27 and 67, andfurther in British Patent Specifications 836,988; 855,735; 907,356; 907,358; 970,950; 1,003,310 and 1,246,339; US Patent Specifications 3,332,882, 3,277,750, 4,128,494 and 4,412,934.
- bleach activator compounds are generally hydrolysable materials, they need to be protected from the surrounding media when incorporated in detergent compositions.
- any proper method of protecting the bleach activator from the environment must allow a relatively quick release or dissolution of the activator in the wash liquor. Release of the activator must be achieved at a period well before the end of the wash cycle so as to give time for the activator to react with the persalt forming the peroxyacid. Preferably this should occur as early as possible in the wash cycle for maximum bleaching to occur.
- bleach activator granules Various compositions and forms of bleach activator granules have been proposed in the art, most of them using a phosphate, particularly sodium triphosphate, as an essential component of the granulating agent because of its typical property of imparting good structure combined with quick dispersion to the granule.
- a representative example of such bleach activator granule compositions having good storage stability and satisfactory release is that which comprises a mixture of sodium triphosphate and potassium triphosphate as the granulating agent, currently used in the majority of commercial detergent powder formulations.
- phosphates such as sodium triphosphate
- non-phosphorus builders especially a mixture of an alkali metal carbonate, such as sodium carbonate, with a water-insoluble calcium carbonate seed material, such as calcite, as disclosed for example in GB Patent Specifications 1,437,950 (Unilever), 1,481,516 (Unilever) and 1,481,685 (Unilever), and it is for use in compositions containing such builders that the present non-phosphorus bleach activator granule composition is particularly designed.
- Non-phosphorus-containing bleach activator granule compositions are known in the art and various methods of preparing such granules and their use in detergent compositions have been proposed.
- an organic compound or a mixture of organic compounds were proposed as the binding or coating agent, such as for example nonionic compounds, fatty acids, fatty alcohols, waxes and polymeric materials with or without the optional use of inorganic salts.
- German DE-OS 2,657,042 discloses a detergent composition comprising tetraacetyl ethylene diamine (TAED) in the form of granules, which consist of said TAED activator and a nonionic surfactant having a melting point of at least 35 ° C as the binding agent.
- TAED tetraacetyl ethylene diamine
- European EP-B-0051987 discloses bleach activator granule compositions comprising a bleach activator and a nonionic surfactant having a melting point of not more than 40 ° C as binding agent.
- nonionics tend to bleed and cause stickiness, giving rise to caking problems, especially urider hot summer temperature conditions.
- Migration pf nonionics in the formulation would also tend to aid decomposition of bleach-sensitive ingredients owing to interaction with the oxidising bleach system.
- Higher melting nonionics will have poor dispersing ability, resulting in a poor release of the bleach activator, with the deleterious consequence of the granules sedimenting and being lost in the dead spaces of the washing machines, known as mechanical loss.
- EP-0070474 and EP-0037026 disclose methods of using water-soluble cellulose ether, starch or starch ether as granulation binder for preparing bleach activator granules having a bleach activator content of from 90-99% by weight. The methods as described here are only viable if coarse particle size bleach activators are used.
- European Patent Application EP-0075818 discloses water-free activator granules comprising a) 70-99.5% bleach activator and b) 0.5-30% of a swelling agent, prepared by compacting the compounds a) and b) without the addition of water, optionally followed by breaking into smaller particles.
- swelling agents are mentioned high molecular weight carbohydrates, such as starch, powdered cellulose, wood pulp; cross-linked polyvinyl pyrrolidone (PVP) and also starch ether and carboxymethyl cellulose.
- PVP polyvinyl pyrrolidone
- non-phosphorus-containing bleach activator composition which can be used in non-phosphorus granular detergent bleach compositions containing as builders a mixture of an alkali metal carbonate with a water-insoluble particulate carbonate material, which is capable of acting as a seed crystal for the precipitate resulting from the reaction between the calcium hardness ions of the water and the water-soluble carbonate, e.g. a mixture of sodium carbonate and calcite without poisoning the water-insoluble carbonate material, especially calcite, whereby its seed activity is reduced.
- a finely divided particulate bleach activator is granulated to a size of from about 0.2-2.0 mm, using an inert non-alkaline, non-phosphate inorganic or organic salt and a water-soluble, low- to non- carboxylate containing film-forming polymeric material having average molecular weight of from 500-1, 000, 000, as granulating agent.
- the granular bleach activator composition of the invention is essentially free of phosphorus materials and comprises:
- Preferred bleach activators are the N-diacylated and N,N'-tetraacylated amines mentioned under a) above, particularly N,N,N',N'-tetraacetyl ethylene diamine, the esters of carbonic or pyrocarbonic acids mentioned under m) and the reactive phenol esters as described in US Patent Specification 4,412,934 and GB Patent Specifications 836,988 and 864,798.
- the inert non-alkaline, non-phosphate inorganic or organic salts which can be used in the invention are, for example, sodium sulphate, sodium nitrate, sodium chloride, sodium citrate, calcium sulphate and calcium chloride.
- a preferred salt is sodium sulphate.
- the low- to non-carboxylate film-forming polymeric material usable in the invention will be any polymer, both homo- and co-polymers, which have a carboxyl group to polymer weight ratio of less than 1:5. They may be composed of monomers such as vinyl acetate, vinyl pyrrolidone, methyl vinylether, styrene and styrene sulphonate, alkyl acrylates, etc.
- suitable polymeric materials include polyvinylpyrrolidone, polyvinyl alcohol, co-polymers of polyvinyl alcohol/polyvinyl acetate, carbohydrates and carbohydrate ethers such as carboxymethyl cellulose, and dextrin-modified vinylacetate polymers. Polymers having average molecular weight of less than 500,000, particularly less than 100,000, are preferred.
- the granular bleach activator composition will comprise:
- Water may be present in an amount of up to about 5%, preferably up to 4%.
- the granular bleach activator composition has particular applicability to non-phosphorus detergent compositions containing as builders a mixture of an alkali metal carbonate, such as sodium carbonate, with a water-insoluble carbonate seed material, such as calcium carbonate, e.g. calcite.
- an alkali metal carbonate such as sodium carbonate
- a water-insoluble carbonate seed material such as calcium carbonate, e.g. calcite.
- the invention provides a granular detergent bleach composition which is substantially free of phosphorus-containing material, comprising:
- the detergent-active material can be anionic, nonionic, cationic or zwitterionic or a mixture of such agents.
- Nonionic surfactants suitable for use in the present invention include water-soluble compounds produced by the condensation of ethylene oxide with a hydrophobic compound such as an alcohol, alkyl phenol, polypropoxy glycol or polypropoxy ethylene diamine. Also suitable are alkyl amine oxides, alkyl polyglucosides and alkyl methylsulphoxides.
- Preferred nonionic surfactants are polyethoxy alcohols formed as the condensation products of 1 to 30 moles of ethylene oxide with 1 mole of ethylene oxide with 1 mole of branched- or straight-chain, primary or secondary aliphatic alcohols having from about 8 to about 22 carbon atoms; more especially, 6 to 15 moles of ethylene oxide are condensed with 1 mole of straight- or branched-chain, primary or secondary aliphatic alcohol having from about 10 to about 16 carbon atoms.
- Certain polyethoxy alcohols are commercially available under the trade-names "Neodol", “Synperonic” and "Tergitol”.
- Anionic surfactants suitable for use in formulating the detergent bleach compositions of the invention include water-soluble alkali metal alkylbenzenesulphonates, alkyl sulphates, alkylpolyethoxyether sulphates, paraffin sulphonates, alpha-olefin sulphonates, alpha sulphocarboxylates and their esters, alkylglycerylether sulphonates, fatty acid monoglyceride sulphates and sulphonates, alkylphenolpoly- ethoxy ethersulphates, 2-acyloxyalkane-1-sulphonates and beta-alkyloxyalkane sulphonates. Soaps can also be used as anionic surfactants.
- Preferred anionic surfactants are alkylbenzenesulphonates with about 9 to about 15 carbon atoms in a linear or branched alkyl chain, more especially about 11 to about 13 carbon atoms; alkylsulphates with about 8 to about 22 carbon atoms in the alkyl chain, more especially from about 12 to about 18 carbon atoms; alkylpolyethoxy ethersulphates with about 10 to about 18 carbon atoms in the alkyl chain and an average of about 1 to about 12 -CH z CH 2 0-groups per molecule; linear paraffin sulphonates with about 8 to about 24 carbon atoms, more especially from about 14 to about 18 carbon atoms and alpha-olefin sulphonates with about 10 to about 24 carbon atoms, more especially about 14 to about 16 carbon atoms; and soaps having from 8 to 24, especially 12 to 18 carbon atoms.
- Cationic surface-active agents suitable for use in the invention include the quaternary ammonium compounds, e.g. cetyltrimethylammonium bromide or chloride and distearyldimethylammonium bromide or chloride, and the fatty alkyl amines.
- Zwitterionic surfactants that can be used in the present invention include water-soluble derivatives of aliphatic quaternary ammonium, phosphonium and sulphonium cationic compounds in which the aliphatic moieties can be straight or branched, and wherein one of the aliphatic substituents contains from about 8 to 18 carbon atoms and one contains an anionic water-solubilizing group, especially alkyldimethylammoni- um propanesulphonates and carboxylates (betaines) and alkyldimethylammoniohydroxy propanesulphonates and carboxylates wherein the alkyl group in both types contains from about 8 to 18 carbon atoms.
- the effective amount of the detergent active compound or compounds used in the composition is generally in the range from 5 to 40% by weight, preferably not more than 30% by weight of the composition.
- a second essential ingredient of the composition is a water-soluble carbonate material as a builder.
- This is preferably sodium or potassium carbonate or a mixture thereof, for reasons of cost and efficiency.
- the carbonate salt is preferably fully neutralised but it may be partially neutralised, for example a sesquicarbonate may be used in partial replacement of the normal carbonate salt; the partial salts tend to be less alkaline and therefore less efficient.
- the amount of water-soluble carbonate material in the detergent composition can be varied widely, but the amount should be at least 5% by weight, such as from 10% to 40%, preferably 10% to 30% by weight, though an amount of up to 75% could possibly be used, if desired, in special products.
- the amount of the water-soluble carbonate material is determined on an anhydrous basis, though the salts may be hydrated either before or when incorporated in the detergent composition. It should be mentioned that within the preferred range the higher levels tend to be required under conditions of use at low product concentrations, as is commonly the practice in North America, and the converse applies under conditions of use at higher product concentrations, as tends to occur in Europe. It should be noted that it may also be desirable to limit the carbonate content to a lower level within the range mentioned, so as to decrease the risk of internal damage following any accidental ingestion, for example by children.
- water-soluble carbonate material it is possible to include minor amounts of other non-phosphorus detergency builders, provided that the total amount of the detergency builders does not exceed 85% by weight, so as to leave room in the detergent composition for other desirable ingredients.
- a soap is used as a detergent active material, it may be present in such a quantity that it will al - so contribute as an additional builder.
- the composition further necessarily contains a water-insoluble particulate carbonate material.
- This material must be capable of acting as a seed crystal for the precipitate which results from the reaction between the calcium hardness ions of the water and the water-soluble carbonate.
- this water-insoiu- ble particulate material is a seed crystal for calcium carbonate, such as calcium carbonate itself.
- the water-insoluble particulate carbonate material should be finely divided and should have a surface area of at least 10 0 m2/g, and preferably at least 15 m 2 /g.
- the particularly preferred material has a surface area from 30-100 m2/g. Insoluble carbonate material with surface areas in excess of 100 m 2 /g may be used if such materials are economically available.
- the high surface area material be prepared in the absence of poisons, so as to retain its seed activity.
- the insoluble carbonate material will usually have an average particle size of less than 10 microns, as measured by sieve analysis.
- any crystalline form thereof may be used or a mixture thereof, but calcite is preferred as aragonite and vaterite are less readily available commercially, and calcite is a little less soluble than aragonite or vaterite at most usual wash temperatures.
- any aragonite or vaterite is used, it is generally in admixture with calcite.
- the term 'calcite' is used to mean either calcite itself or any other suitable water-insoluble calcium carbonate seed material.
- the selected level of calcite in the overall composition depends on the specific surface area as described above.
- the amount of calcite used in the compositions should be from 5% to 60%, more preferably from 5% to 30%.
- non-phosphorus detergency builders known in the art and described in a number of patent publications, such as the sodium carboxy methyloxy disuccinates, citric acid, mellitic acid, benzene polycarboxylic acids, and the polyacetalcarboxylates as disclosed in US Patent Specification 4 144 226 may be incorporated in minor amounts to the carbonate system.
- the amount of peroxygen bleaching agent used in the compositions of the invention will generally be from 5% to 30% by weight, preferably from 7% to 25% by weight.
- the amount of non-phosphorus bleach activator granules incorporated in the compositions will depend on the bleach activator content of the granule composition and may be from 0.5% to 15% by weight, more preferably from 1.5% to 10% by weight, calculated as pure bleach activator.
- the bleach activator as used in preparing the granular bleach activator compositions, it is preferred that its particle size should be less than 200 micrometre, more preferably up to 150 micrometre.
- Suitable bleach activators are those having a major proportion of particle size of between 50 micrometre and 150 micrometre. Particle size distribution as described in US Patent Specification 4 283 302 are especially suitable.
- the detergent compositions in which the granular non-phosphorus bleach activator compositions are incorporated can optionally contain any of the conventional ingredients in the amounts in which such ingredients are normally employed in fabric washing detergent compositions.
- One such optional ingredient is an alkali metal silicate, particularly sodium, neutral, alkaline, meta- or orthosilicate.
- a low level of silicate for example from about 2-10% by weight, is usually advantageous in decreasing the corrosion of metal parts in fabric washing machines and it may give processing benefits. If higher levels of silicate are used up to a practical maximum of 30%, for example from 10% to 20% by weight, there can be a more noticeable improvement in detergency, which may permit some decrease in the water-soluble carbonate material content. This effect appears to be particularly beneficial when the wash liquor is used in water with appreciable levels of magnesium hardness.
- the amount of silicate can also be used to some extent to control the equilibrium pH of the wash liquor, which is generally within the range of 9-11, preferably 10-11, for an aqueous solution of the composition at the recommended concentration. It should be noted that a higher pH (i.e. over pH 10.5) tends to be more efficient as regards detergency, but it may be less desirable for domestic safety.
- Sodium silicate is commonly supplied in concentrated aqueous solution or in concentrated powder form, but the amounts are calculated on an anhydrous basis.
- Examples of other optional ingredients include the lather boosters, such as alkanolamides, particularly the monoethanolamides derived from palmkernel fatty acids and coconut fatty acids, lather depressants, fabric softening agents, inorganic salts, such as sodium sulphate, and, usually present in very minor amounts, fluorescent agents, perfumes, enzymes, such as proteases and amylases, germicides and colourants.
- lather boosters such as alkanolamides, particularly the monoethanolamides derived from palmkernel fatty acids and coconut fatty acids
- lather depressants such as the lather depressants
- fabric softening agents such as sodium sulphate
- fluorescent agents such as sodium sulphate
- perfumes such as acetylases
- germicides and colourants particularly when the composition does not contain an anionic detergent active material, it can be beneficial to include an anti-ashing material to reduce the deposition of calcium carbonate on to fabrics.
- the detergent compositions may be produced by any of the techniques commonly employed in the manufacture of fabric washing detergent compositions, including particularly slurry-making and spray-drying processes for the manufacture of detergent powders.
- a solid feed consisting of a mixture of 90% TAED (average particle size of 50-150 micrometre) and 10% sodium sulphate was sprayed in a Schugi@ Flexomix 160 apparatus with the proper amount of an aqueous solution consisting of 15% polymer and 85% water.
- the product was aerated to dry and obtain a product of the above composition with the following properties:
- TAED granular non-phosphorus bleach activator
- the product was dried in a fluid bed to yield a product of the above composition with the following properties:
- the granule made according to the invention has no effect on water softening, whereas a granule containing a poison causes a drastic reduction in the water softening achieved.
- the two compositions were used to wash 2.5 kg of a soiled fabric load in washing machines having a capacity of 18 litres, the load including a number of bleach-sensitive test cloths. The reflectance of these cloths was measured both before and after the wash and the difference ( ⁇ R 460 *) calculated.
- the wash conditions were a pre-wash followed by a 35 minute wash cycle heating up from 15 ° C to 60 ° C.
- the water hardness was 40 ° FH (Ca:Mg molar ratio 4:1).
- 80 g each composition was used in the pre-wash, 100 g for the main wash.
- the pH of the wash liquor was measured both before and after the wash. The results were as follows, being averaged over 6 washes:
- the granular bleach activator granules were used in carbonate/calcite base powder compositions. No poisoning of calcite was observed.
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- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
Description
- This invention relates to granular non-phosphorus bleach activator containing detergent bleach compositions. Particularly it pertains to granular compositions containing activators for peroxygen bleaching agents in the form of organic peroxyacid bleach precursors usable in phosphorus-free granular detergent bleach compositions.
- Granular detergent compositions which contain organic bleach activators in addition to the usual detergent substances having a cleaning action, builders and peroxygen bleaching agents are known in the art. The peroxygen bleaching agents commonly used are those which release hydrogen peroxide in aqueous solution, such as alkali metal perborates, persilicates, percarbonates, perphosphates and urea peroxide. These peroxygen bleaching agents will hereinafter also be referred to as "persalts". The most commonly used persalt in detergent compositions is alkali metal perborate, particularly sodium perborate, tetrahydrate or monohydrate.
- The organic bleach activators referred to herein are generally organic N-acyl or O-acyl compounds, or carbonic or pyrocarbonic esters, which react with hydrogen peroxide (e.g. from the persalts) in solution forming a peroxy acid or percarbonic acid, a bleaching species which, unlike the persalts, is effective in bleaching at lower temperatures, e.g. from ambient to 60°C.
- Such bleach activators are amply described in literature, for example in a series of articles by Allan H. Gilbert in Detergent Age, June 1967, pages 18-20, July 1967, pages 30-33, and August 1967, pages 26, 27 and 67, andfurther in British Patent Specifications 836,988; 855,735; 907,356; 907,358; 970,950; 1,003,310 and 1,246,339; US Patent Specifications 3,332,882, 3,277,750, 4,128,494 and 4,412,934.
- A representative, but by no means comprehensive, list of activators which can be used in the present invention is given below:
- (a) N-diacylated and N,N'-tetraacylated amines, such as N,N,N',N'-tetraacetyl methylene diamine or -ethylene diamine, N,N'-diacetyl aniline and N,N'-diacetyl-p-toluidine or 1,3-diacylated hydantoins as, for example, the compounds 1,3-diacetyl-5,5-dimethylhydantoin and 1,3-dipropionyl hydantoin;
- (b) N-alkyl-N-suphonyl carbonamides, for example the compounds N-methyl-N-mesyl acetamide, N-methyl-N-mesyl benzamide, N-methyl-N-mesyl-p-nitrobenzamide, and N-methyl-N-mesyl-p-methoxybenzamide;
- (c) N-acylated cyclic hydrazides, acylated triazoles or urazoles, for example monoacetyl maleic acid hydrazide;
- (d) O,N,N-trisubstituted hydroxylamines, such as O-benzoyl-N,N-succinyl hydroxylamine, O-acetyl-N,N-succinyl hydroxylamine, O-p-methyoxybenzoyl, N,N-succinyl hydroxylamine, O-p-nitrobenzoyl-N,N-succinyl hydroxylamine and O,N,N-triacetyl hydroxylamine;
- (e) N,N'-diacyl sulphurylamides, for example N,N'-dimethyl-N,N'-diacetyl sulphuryl amide and N,N'- diethyl-N,N'-dipropionyl sulphurylamide;
- (f) Triacyl cyanurates, for example triacetyl cyanurate and tribenzoyl cyanurate;
- (g) Carboxylic acid anhydrides, such as benzoic anhydride, m-chlorobenzoic anhydride, phthalic anhydride and 4-chlorophtalic anhydride;
- (h) Sugar esters, for example glucose pentaacetate;
- (i) 1,3-diacyl-4,5-diacyloxy-imidazolines, for example 1,3-diformyl-4,5-diacetoxy imidazoline, 1,3- diacetyl-4,5-diacetoxy imidazoline, 1,3-diacetyl-4,5-dipropionyloxy imidazoline;
- (j) Tetraacetyl glycoluril and tetraproprionyl glycoluril;
- (k) Diacylated 2,5-diketopiperazines, such as 1,4-diacetyl-2,5-diketopiperazine, 1,4-dipropionyl-2,5-diketopiperazine and 1,4-dipropionyl-3,6-dimethyl-2,5-diketopiperazine;
- (I) Acylation products of propylene diurea and 2,2-dimethyl propylene diurea, especially the tetraacetyl or tetrapropionyl propylene diurea and their dimethyl derivatives;
- (m) Carbonic acid esters, for example the sodium salts of p-(ethoxycarbonyloxy) benzonic acid and p-(propoxycarbonyloxy) benzene sulphonic acid;
- (n) Alpha-acyloxy-(N,N')polyacyl malonamides, such as alpha-acetoxy-(N,N')-diacetyl malonamide.
- Since these bleach activator compounds are generally hydrolysable materials, they need to be protected from the surrounding media when incorporated in detergent compositions. On the other hand, any proper method of protecting the bleach activator from the environment must allow a relatively quick release or dissolution of the activator in the wash liquor. Release of the activator must be achieved at a period well before the end of the wash cycle so as to give time for the activator to react with the persalt forming the peroxyacid. Preferably this should occur as early as possible in the wash cycle for maximum bleaching to occur.
- The most common way of protecting bleach activators is by presenting them in the form of granules or agglomerates.
- Various compositions and forms of bleach activator granules have been proposed in the art, most of them using a phosphate, particularly sodium triphosphate, as an essential component of the granulating agent because of its typical property of imparting good structure combined with quick dispersion to the granule. A representative example of such bleach activator granule compositions having good storage stability and satisfactory release is that which comprises a mixture of sodium triphosphate and potassium triphosphate as the granulating agent, currently used in the majority of commercial detergent powder formulations.
- For many years, phosphates, such as sodium triphosphate, have indeed been used as detergency builders.
- With the increasing trend of legislation in a number of countries to ban phosphorus from detergent compositions, because of the general belief that phosphates and phosphorus-containing compounds can lead to environmental problems, it has become desirable and necessary to provide detergent compositions which are free, or essentially free, of phosphorus.
- Consequently, in formulating such phosphorus-free detergent bleach compositions comprising a bleach activator, it has also become necessary to look for a reasonable alternative to bleach activator granule compositions which are free of phosphorus but which should have the physical properties and performance characteristics comparable to phosphorus-containing bleach activator granules when used in detergent compositions under non-phosphorus conditions.
- A number of alternative non-phosphorus builders have been proposed, especially a mixture of an alkali metal carbonate, such as sodium carbonate, with a water-insoluble calcium carbonate seed material, such as calcite, as disclosed for example in GB Patent Specifications 1,437,950 (Unilever), 1,481,516 (Unilever) and 1,481,685 (Unilever), and it is for use in compositions containing such builders that the present non-phosphorus bleach activator granule composition is particularly designed. Non-phosphorus-containing bleach activator granule compositions are known in the art and various methods of preparing such granules and their use in detergent compositions have been proposed.
- In the majority of cases an organic compound or a mixture of organic compounds were proposed as the binding or coating agent, such as for example nonionic compounds, fatty acids, fatty alcohols, waxes and polymeric materials with or without the optional use of inorganic salts.
- German DE-OS 2,657,042 discloses a detergent composition comprising tetraacetyl ethylene diamine (TAED) in the form of granules, which consist of said TAED activator and a nonionic surfactant having a melting point of at least 35°C as the binding agent.
- European EP-B-0051987 (Procter & Gamble) discloses bleach activator granule compositions comprising a bleach activator and a nonionic surfactant having a melting point of not more than 40°C as binding agent.
- A major disadvantage of nonionics is that they tend to bleed and cause stickiness, giving rise to caking problems, especially urider hot summer temperature conditions. Migration pf nonionics in the formulation would also tend to aid decomposition of bleach-sensitive ingredients owing to interaction with the oxidising bleach system. Higher melting nonionics will have poor dispersing ability, resulting in a poor release of the bleach activator, with the deleterious consequence of the granules sedimenting and being lost in the dead spaces of the washing machines, known as mechanical loss. The same applies to fatty acids, fatty alcohols and waxes.
- European Patent Specification EP-0070474 and EP-0037026 (Henkel) disclose methods of using water-soluble cellulose ether, starch or starch ether as granulation binder for preparing bleach activator granules having a bleach activator content of from 90-99% by weight. The methods as described here are only viable if coarse particle size bleach activators are used.
- European Patent Application EP-0075818 (BASF) discloses water-free activator granules comprising a) 70-99.5% bleach activator and b) 0.5-30% of a swelling agent, prepared by compacting the compounds a) and b) without the addition of water, optionally followed by breaking into smaller particles.
- As swelling agents are mentioned high molecular weight carbohydrates, such as starch, powdered cellulose, wood pulp; cross-linked polyvinyl pyrrolidone (PVP) and also starch ether and carboxymethyl cellulose.
- All these proposals have been made without the object of using such bleach activator granules in non-phosphorus detergent formulations, especially in detergent compositions containing an alkali metal carbonate and calcium carbonate seed material as the builder system.
- Accordingly, it is an object of the present invention to provide an effective and stable granular non-phosphorus-containing bleach activator composition which can be used in non-phosphorus granular detergent bleach compositions containing as builders a mixture of an alkali metal carbonate with a water-insoluble particulate carbonate material, which is capable of acting as a seed crystal for the precipitate resulting from the reaction between the calcium hardness ions of the water and the water-soluble carbonate, e.g. a mixture of sodium carbonate and calcite without poisoning the water-insoluble carbonate material, especially calcite, whereby its seed activity is reduced.
- This and other objects, which will be apparent from the further description of the invention, can be achieved if a finely divided particulate bleach activator is granulated to a size of from about 0.2-2.0 mm, using an inert non-alkaline, non-phosphate inorganic or organic salt and a water-soluble, low- to non- carboxylate containing film-forming polymeric material having average molecular weight of from 500-1, 000, 000, as granulating agent.
- It is know that calcite is sensitive to poisoning, which will result in a marked detrimental effect on calcite precipitation. In this respect the type of polymeric material used in the invention is crucial.
- Thus the granular bleach activator composition of the invention is essentially free of phosphorus materials and comprises:
- (i) a finely divided particulate bleach activator;
- (ii) an inert non-alkaline, non-phosphate, water-soluble inorganic or organic salt; and
- (iii) a water-soluble, low- to non-carboxylate containing film-forming polymeric material of average mo-Jecular weight of from 500-1,000,000.
- Preferred bleach activators are the N-diacylated and N,N'-tetraacylated amines mentioned under a) above, particularly N,N,N',N'-tetraacetyl ethylene diamine, the esters of carbonic or pyrocarbonic acids mentioned under m) and the reactive phenol esters as described in US Patent Specification 4,412,934 and GB Patent Specifications 836,988 and 864,798.
- The inert non-alkaline, non-phosphate inorganic or organic salts which can be used in the invention are, for example, sodium sulphate, sodium nitrate, sodium chloride, sodium citrate, calcium sulphate and calcium chloride. A preferred salt is sodium sulphate.
- The low- to non-carboxylate film-forming polymeric material usable in the invention will be any polymer, both homo- and co-polymers, which have a carboxyl group to polymer weight ratio of less than 1:5. They may be composed of monomers such as vinyl acetate, vinyl pyrrolidone, methyl vinylether, styrene and styrene sulphonate, alkyl acrylates, etc. Examples of suitable polymeric materials include polyvinylpyrrolidone, polyvinyl alcohol, co-polymers of polyvinyl alcohol/polyvinyl acetate, carbohydrates and carbohydrate ethers such as carboxymethyl cellulose, and dextrin-modified vinylacetate polymers. Polymers having average molecular weight of less than 500,000, particularly less than 100,000, are preferred.
- Other polymeric materials outside those as defined in the present invention are not suitable as they tend to cause serious poisoning of calcite.
- Effectively, the granular bleach activator composition will comprise:
- (a) from 50-90%, preferably from 55-85% by weight, of the bleach activator;
- (b) from 5-45%, preferably from 10-35% by weight, of the inorganic or organic salt; and
- (c) from 1-15%, preferably from 5-10% by weight, of of the low- to non-carboxylate polymeric material.
- Water may be present in an amount of up to about 5%, preferably up to 4%.
- As explained hereinbefore, the granular bleach activator composition has particular applicability to non-phosphorus detergent compositions containing as builders a mixture of an alkali metal carbonate, such as sodium carbonate, with a water-insoluble carbonate seed material, such as calcium carbonate, e.g. calcite.
- Accordingly, the invention provides a granular detergent bleach composition which is substantially free of phosphorus-containing material, comprising:
- (i) a detergent active material;
- (ii) a water-soluble carbonate material which is a detergency builder;
- (iii) a water-insoluble particulate carbonate material which is a seed crystal for calcium carbonate;
- (iv) a peroxygen bleaching agent; and
- (v) a bleach activator, characterized in that the bleach activator is present in the form of non-phosphorus granules of a size from 0.2-2.0 mm comprising:
- (a) from 50-90% by weight of a finely divided particulate bleach activator;
- (b) from 5-45% by weight of an insert non-alkaline, non-phosphate, water-soluble inorganic or organic salt; and
- (c) from 1-15% by weight of a water-soluble low- to non-carboxylate containing film-forming polymeric material having a carboxyl group to polymer weight ratio of less than 1:5, of average molecular weight from 500-1-,000,000.
- The detergent-active material can be anionic, nonionic, cationic or zwitterionic or a mixture of such agents.
- Nonionic surfactants suitable for use in the present invention include water-soluble compounds produced by the condensation of ethylene oxide with a hydrophobic compound such as an alcohol, alkyl phenol, polypropoxy glycol or polypropoxy ethylene diamine. Also suitable are alkyl amine oxides, alkyl polyglucosides and alkyl methylsulphoxides. Preferred nonionic surfactants are polyethoxy alcohols formed as the condensation products of 1 to 30 moles of ethylene oxide with 1 mole of ethylene oxide with 1 mole of branched- or straight-chain, primary or secondary aliphatic alcohols having from about 8 to about 22 carbon atoms; more especially, 6 to 15 moles of ethylene oxide are condensed with 1 mole of straight- or branched-chain, primary or secondary aliphatic alcohol having from about 10 to about 16 carbon atoms. Certain polyethoxy alcohols are commercially available under the trade-names "Neodol", "Synperonic" and "Tergitol".
- Anionic surfactants suitable for use in formulating the detergent bleach compositions of the invention include water-soluble alkali metal alkylbenzenesulphonates, alkyl sulphates, alkylpolyethoxyether sulphates, paraffin sulphonates, alpha-olefin sulphonates, alpha sulphocarboxylates and their esters, alkylglycerylether sulphonates, fatty acid monoglyceride sulphates and sulphonates, alkylphenolpoly- ethoxy ethersulphates, 2-acyloxyalkane-1-sulphonates and beta-alkyloxyalkane sulphonates. Soaps can also be used as anionic surfactants. Preferred anionic surfactants are alkylbenzenesulphonates with about 9 to about 15 carbon atoms in a linear or branched alkyl chain, more especially about 11 to about 13 carbon atoms; alkylsulphates with about 8 to about 22 carbon atoms in the alkyl chain, more especially from about 12 to about 18 carbon atoms; alkylpolyethoxy ethersulphates with about 10 to about 18 carbon atoms in the alkyl chain and an average of about 1 to about 12 -CHzCH20-groups per molecule; linear paraffin sulphonates with about 8 to about 24 carbon atoms, more especially from about 14 to about 18 carbon atoms and alpha-olefin sulphonates with about 10 to about 24 carbon atoms, more especially about 14 to about 16 carbon atoms; and soaps having from 8 to 24, especially 12 to 18 carbon atoms.
- Cationic surface-active agents suitable for use in the invention include the quaternary ammonium compounds, e.g. cetyltrimethylammonium bromide or chloride and distearyldimethylammonium bromide or chloride, and the fatty alkyl amines.
- Zwitterionic surfactants that can be used in the present invention include water-soluble derivatives of aliphatic quaternary ammonium, phosphonium and sulphonium cationic compounds in which the aliphatic moieties can be straight or branched, and wherein one of the aliphatic substituents contains from about 8 to 18 carbon atoms and one contains an anionic water-solubilizing group, especially alkyldimethylammoni- um propanesulphonates and carboxylates (betaines) and alkyldimethylammoniohydroxy propanesulphonates and carboxylates wherein the alkyl group in both types contains from about 8 to 18 carbon atoms. Typical listings of the classes and species of surfactants useful in this invention appear in "Surface Active Agents", Vol. 1, by Schwartz & Perry (Interscience 1949) and "Surface Active Agents", Vol. II, by Schwartz, Perry & Berch (Interscience 1958).
- The preferred detergent active compounds are fully described in GB 1,437,950 referred to above.
- The effective amount of the detergent active compound or compounds used in the composition is generally in the range from 5 to 40% by weight, preferably not more than 30% by weight of the composition.
- A second essential ingredient of the composition is a water-soluble carbonate material as a builder. This is preferably sodium or potassium carbonate or a mixture thereof, for reasons of cost and efficiency. The carbonate salt is preferably fully neutralised but it may be partially neutralised, for example a sesquicarbonate may be used in partial replacement of the normal carbonate salt; the partial salts tend to be less alkaline and therefore less efficient. The amount of water-soluble carbonate material in the detergent composition can be varied widely, but the amount should be at least 5% by weight, such as from 10% to 40%, preferably 10% to 30% by weight, though an amount of up to 75% could possibly be used, if desired, in special products. The amount of the water-soluble carbonate material is determined on an anhydrous basis, though the salts may be hydrated either before or when incorporated in the detergent composition. It should be mentioned that within the preferred range the higher levels tend to be required under conditions of use at low product concentrations, as is commonly the practice in North America, and the converse applies under conditions of use at higher product concentrations, as tends to occur in Europe. It should be noted that it may also be desirable to limit the carbonate content to a lower level within the range mentioned, so as to decrease the risk of internal damage following any accidental ingestion, for example by children.
- In addition to the water-soluble carbonate material it is possible to include minor amounts of other non-phosphorus detergency builders, provided that the total amount of the detergency builders does not exceed 85% by weight, so as to leave room in the detergent composition for other desirable ingredients. Where a soap is used as a detergent active material, it may be present in such a quantity that it will al- so contribute as an additional builder.
- The composition further necessarily contains a water-insoluble particulate carbonate material. This material must be capable of acting as a seed crystal for the precipitate which results from the reaction between the calcium hardness ions of the water and the water-soluble carbonate. Thus this water-insoiu- ble particulate material is a seed crystal for calcium carbonate, such as calcium carbonate itself.
- The water-insoluble particulate carbonate material should be finely divided and should have a surface area of at least 10 0 m2/g, and preferably at least 15 m2/g.
- The particularly preferred material has a surface area from 30-100 m2/g. Insoluble carbonate material with surface areas in excess of 100 m2/g may be used if such materials are economically available.
- Surface area is measured by nitrogen absorption using the standard Bruauer, Emmet & Teller (BET) method. A suitable machine for carrying out this method is a Carlo Erba Sorpty 1750 instrument operated according to the manufacturer's instructions.
- It is most preferred that the high surface area material be prepared in the absence of poisons, so as to retain its seed activity.
- The insoluble carbonate material will usually have an average particle size of less than 10 microns, as measured by sieve analysis.
- When the insoluble carbonate material is calcium carbonate, any crystalline form thereof may be used or a mixture thereof, but calcite is preferred as aragonite and vaterite are less readily available commercially, and calcite is a little less soluble than aragonite or vaterite at most usual wash temperatures. When any aragonite or vaterite is used, it is generally in admixture with calcite. In the following general description, the term 'calcite' is used to mean either calcite itself or any other suitable water-insoluble calcium carbonate seed material.
- The selected level of calcite in the overall composition depends on the specific surface area as described above. The amount of calcite used in the compositions should be from 5% to 60%, more preferably from 5% to 30%.
- In addition thereto, other non-phosphorus detergency builders known in the art and described in a number of patent publications, such as the sodium carboxy methyloxy disuccinates, citric acid, mellitic acid, benzene polycarboxylic acids, and the polyacetalcarboxylates as disclosed in US Patent Specification 4 144 226 may be incorporated in minor amounts to the carbonate system.
- The amount of peroxygen bleaching agent used in the compositions of the invention will generally be from 5% to 30% by weight, preferably from 7% to 25% by weight.
- The amount of non-phosphorus bleach activator granules incorporated in the compositions will depend on the bleach activator content of the granule composition and may be from 0.5% to 15% by weight, more preferably from 1.5% to 10% by weight, calculated as pure bleach activator.
- With regard to the bleach activator as used in preparing the granular bleach activator compositions, it is preferred that its particle size should be less than 200 micrometre, more preferably up to 150 micrometre.
- Suitable bleach activators are those having a major proportion of particle size of between 50 micrometre and 150 micrometre. Particle size distribution as described in US Patent Specification 4 283 302 are especially suitable.
- The detergent compositions in which the granular non-phosphorus bleach activator compositions are incorporated can optionally contain any of the conventional ingredients in the amounts in which such ingredients are normally employed in fabric washing detergent compositions.
- One such optional ingredient is an alkali metal silicate, particularly sodium, neutral, alkaline, meta- or orthosilicate. A low level of silicate, for example from about 2-10% by weight, is usually advantageous in decreasing the corrosion of metal parts in fabric washing machines and it may give processing benefits. If higher levels of silicate are used up to a practical maximum of 30%, for example from 10% to 20% by weight, there can be a more noticeable improvement in detergency, which may permit some decrease in the water-soluble carbonate material content. This effect appears to be particularly beneficial when the wash liquor is used in water with appreciable levels of magnesium hardness. The amount of silicate can also be used to some extent to control the equilibrium pH of the wash liquor, which is generally within the range of 9-11, preferably 10-11, for an aqueous solution of the composition at the recommended concentration. It should be noted that a higher pH (i.e. over pH 10.5) tends to be more efficient as regards detergency, but it may be less desirable for domestic safety. Sodium silicate is commonly supplied in concentrated aqueous solution or in concentrated powder form, but the amounts are calculated on an anhydrous basis.
- Examples of other optional ingredients include the lather boosters, such as alkanolamides, particularly the monoethanolamides derived from palmkernel fatty acids and coconut fatty acids, lather depressants, fabric softening agents, inorganic salts, such as sodium sulphate, and, usually present in very minor amounts, fluorescent agents, perfumes, enzymes, such as proteases and amylases, germicides and colourants. Particularly when the composition does not contain an anionic detergent active material, it can be beneficial to include an anti-ashing material to reduce the deposition of calcium carbonate on to fabrics.
- The detergent compositions may be produced by any of the techniques commonly employed in the manufacture of fabric washing detergent compositions, including particularly slurry-making and spray-drying processes for the manufacture of detergent powders.
- The invention will now be further illustrated by reference to the following non-limiting Examples.
-
- A solid feed consisting of a mixture of 90% TAED (average particle size of 50-150 micrometre) and 10% sodium sulphate was sprayed in a Schugi@ Flexomix 160 apparatus with the proper amount of an aqueous solution consisting of 15% polymer and 85% water. The product was aerated to dry and obtain a product of the above composition with the following properties:
-
- A solid feed consisting of a mixture of 75% TAED (averaqge particle size of 50-150 micrometre) and 25% sodium sulphate was sprayed in a Schugi@ Flexomix 160 apparatus with the proper amount of an aqueous solution of polymer. The product was dried in a fluid bed to yield a product of the above composition with the following properties:
-
- A test procedure was adopted whereby to a solution containing 20°H Ca (as CaCl2) was added 1.5 g/I sodium carbonate and 0.5 g/I calcite (Socal U3) in the presence of 10 ppm STP to simulate poisons occurring in a practical wash liquor. The effect of TAED granules at 0.15 g/I (100% basis) was noted. The experiment was carried out at 25°C using Na2S04 to bring the ionic strength of the medium to 0.1.
- It can be seen that the granule made according to the invention has no effect on water softening, whereas a granule containing a poison causes a drastic reduction in the water softening achieved.
- [The commercially available phosphate powder used was German Omo base powder.]
-
- The two compositions were used to wash 2.5 kg of a soiled fabric load in washing machines having a capacity of 18 litres, the load including a number of bleach-sensitive test cloths. The reflectance of these cloths was measured both before and after the wash and the difference (△R460*) calculated. The wash conditions were a pre-wash followed by a 35 minute wash cycle heating up from 15°C to 60°C. The water hardness was 40°FH (Ca:Mg molar ratio 4:1). 80 g each composition was used in the pre-wash, 100 g for the main wash. The pH of the wash liquor was measured both before and after the wash. The results were as follows, being averaged over 6 washes:
-
- The granular bleach activator granules were used in carbonate/calcite base powder compositions. No poisoning of calcite was observed.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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GB8607387 | 1986-03-25 | ||
GB868607387A GB8607387D0 (en) | 1986-03-25 | 1986-03-25 | Activator compositions |
Publications (3)
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EP0241962A2 EP0241962A2 (en) | 1987-10-21 |
EP0241962A3 EP0241962A3 (en) | 1988-06-22 |
EP0241962B1 true EP0241962B1 (en) | 1990-05-16 |
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EP87200469A Expired - Lifetime EP0241962B1 (en) | 1986-03-25 | 1987-03-12 | Granular non-phosphorus detergent bleach compositions |
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EP (1) | EP0241962B1 (en) |
JP (1) | JPH0645799B2 (en) |
AU (1) | AU586326B2 (en) |
CA (1) | CA1288311C (en) |
DE (1) | DE3762753D1 (en) |
ES (1) | ES2016615B3 (en) |
GB (1) | GB8607387D0 (en) |
TR (1) | TR24351A (en) |
ZA (1) | ZA872198B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US7709434B2 (en) | 2007-05-04 | 2010-05-04 | Ecolab Inc. | Compositions including Ca and Mg ions and gluconate and methods employing them to reduce corrosion and etch |
EP3423560A4 (en) * | 2016-03-02 | 2019-10-09 | Harris Research, Inc. | Stain and odor treatment |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
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US5002691A (en) * | 1986-11-06 | 1991-03-26 | The Clorox Company | Oxidant detergent containing stable bleach activator granules |
US5112514A (en) * | 1986-11-06 | 1992-05-12 | The Clorox Company | Oxidant detergent containing stable bleach activator granules |
GB8810630D0 (en) * | 1988-05-05 | 1988-06-08 | Unilever Plc | Process for preparing bodies containing peroxyacid & compositions comprising said bodies |
US5269962A (en) * | 1988-10-14 | 1993-12-14 | The Clorox Company | Oxidant composition containing stable bleach activator granules |
GB8919006D0 (en) * | 1989-08-21 | 1989-10-04 | Unilever Plc | Granulated bleach activator particles |
GB9016504D0 (en) * | 1990-07-27 | 1990-09-12 | Warwick Int Ltd | Granular bleach activator compositions |
DE19605526A1 (en) | 1996-02-15 | 1997-08-21 | Hoechst Ag | Ammonium nitriles and their use as bleach activators |
WO1998040457A1 (en) * | 1997-03-11 | 1998-09-17 | The Procter & Gamble Company | Builder mixture containing crystalline calcium carbonate builder for use in detergent compositions |
DE19719397A1 (en) * | 1997-05-07 | 1998-11-12 | Clariant Gmbh | Bleach-active metal complexes |
DE19728021A1 (en) * | 1997-07-01 | 1999-01-07 | Clariant Gmbh | Metal complexes as bleach activators |
DE19841184A1 (en) | 1998-09-09 | 2000-03-16 | Clariant Gmbh | bleach activator |
DE19943254A1 (en) | 1999-09-10 | 2001-03-15 | Clariant Gmbh | Bleach-active metal complexes |
DE10019877A1 (en) | 2000-04-20 | 2001-10-25 | Clariant Gmbh | Detergents and cleaning agents containing bleach-active dendrimer ligands and their metal complexes |
ES2353470T3 (en) * | 2008-08-14 | 2011-03-02 | Unilever N.V. | COMPOSITION OF ASSISTANT. |
Family Cites Families (12)
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FI763593A (en) * | 1975-12-18 | 1977-06-19 | Unilever Nv | |
DE3011998C2 (en) * | 1980-03-28 | 1982-06-16 | Henkel KGaA, 4000 Düsseldorf | Process for the production of a storage-stable, easily soluble granulate with a content of bleach activators |
ES506859A0 (en) * | 1980-11-06 | 1983-11-01 | Procter & Gamble | A PROCEDURE FOR PREPARING A BLEACHING ACTIVATING GRANULAR COMPOSITION. |
FI822428L (en) * | 1981-07-15 | 1983-01-16 | Unilever Nv | RENGOERINGSBLANDNING |
DE3128336A1 (en) * | 1981-07-17 | 1983-01-27 | Henkel KGaA, 4000 Düsseldorf | "METHOD FOR PRODUCING COATED NUCLEAR BLEACHING ACTIVATORS" |
DE3138551A1 (en) * | 1981-09-28 | 1983-08-11 | Basf Ag, 6700 Ludwigshafen | Granular bleach activator |
DE3268039D1 (en) * | 1981-09-28 | 1986-01-30 | Basf Ag | Granular bleach activator |
US4539131B1 (en) * | 1982-06-25 | 1990-09-04 | Lever Brothers Ltd | Solid detergent composition containing sodium perborate monohydrate having specified surface area |
JPS59135299A (en) * | 1982-10-08 | 1984-08-03 | ザ,プロクタ−,エンド,ギヤンブル,カンパニ− | Body containing bleaching agent activator |
GB8311002D0 (en) * | 1983-04-22 | 1983-05-25 | Unilever Plc | Detergent compositions |
DE3472571D1 (en) * | 1983-08-27 | 1988-08-11 | Procter & Gamble | Detergent compositions |
GB8607388D0 (en) * | 1986-03-25 | 1986-04-30 | Unilever Plc | Activator compositions |
-
1986
- 1986-03-25 GB GB868607387A patent/GB8607387D0/en active Pending
-
1987
- 1987-03-12 EP EP87200469A patent/EP0241962B1/en not_active Expired - Lifetime
- 1987-03-12 ES ES87200469T patent/ES2016615B3/en not_active Expired - Lifetime
- 1987-03-12 DE DE8787200469T patent/DE3762753D1/en not_active Expired - Fee Related
- 1987-03-19 CA CA000532483A patent/CA1288311C/en not_active Expired - Fee Related
- 1987-03-20 AU AU70506/87A patent/AU586326B2/en not_active Ceased
- 1987-03-25 ZA ZA872198A patent/ZA872198B/en unknown
- 1987-03-25 JP JP62071314A patent/JPH0645799B2/en not_active Expired - Lifetime
- 1987-03-25 TR TR87/0201A patent/TR24351A/en unknown
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7709434B2 (en) | 2007-05-04 | 2010-05-04 | Ecolab Inc. | Compositions including Ca and Mg ions and gluconate and methods employing them to reduce corrosion and etch |
US7741262B2 (en) | 2007-05-04 | 2010-06-22 | Ecolab Inc. | Compositions including hardness ions and gluconate and methods employing them to reduce corrosion and etch |
US7749329B2 (en) | 2007-05-04 | 2010-07-06 | Ecolab Inc. | Cleaning compositions containing water soluble magnesium compounds and methods of using them |
US7919448B2 (en) | 2007-05-04 | 2011-04-05 | Ecolab Usa Inc. | Compositions including hardness ions and gluconate and methods employing them to reduce corrosion and etch |
US7922827B2 (en) | 2007-05-04 | 2011-04-12 | Ecolab Usa Inc. | Cleaning compositions containing water soluble magnesium compounds and methods of using them |
US7960329B2 (en) | 2007-05-04 | 2011-06-14 | Ecolab Usa Inc. | Compositions including magnesium ion, calcium ion, and silicate and methods employing them to reduce corrosion and etch |
US8021493B2 (en) | 2007-05-04 | 2011-09-20 | Ecolab Usa Inc. | Method of reducing corrosion using a warewashing composition |
US8071528B2 (en) | 2007-05-04 | 2011-12-06 | Ecolab Usa Inc. | Cleaning compositions with water insoluble conversion agents and methods of making and using them |
US8207102B2 (en) | 2007-05-04 | 2012-06-26 | Ecolab Usa Inc. | Compositions including hardness ion and threshold agent and methods employing them to reduce corrosion and etch |
EP3423560A4 (en) * | 2016-03-02 | 2019-10-09 | Harris Research, Inc. | Stain and odor treatment |
Also Published As
Publication number | Publication date |
---|---|
ES2016615B3 (en) | 1990-11-16 |
EP0241962A2 (en) | 1987-10-21 |
AU586326B2 (en) | 1989-07-06 |
EP0241962A3 (en) | 1988-06-22 |
JPH0645799B2 (en) | 1994-06-15 |
AU7050687A (en) | 1987-10-01 |
CA1288311C (en) | 1991-09-03 |
TR24351A (en) | 1991-09-16 |
GB8607387D0 (en) | 1986-04-30 |
ZA872198B (en) | 1988-11-30 |
DE3762753D1 (en) | 1990-06-21 |
JPS62240394A (en) | 1987-10-21 |
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