EP0003694A1 - Method for preparing highly based detergents-dispersants for lubricating oils, and product thus obtained - Google Patents
Method for preparing highly based detergents-dispersants for lubricating oils, and product thus obtained Download PDFInfo
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- EP0003694A1 EP0003694A1 EP79400045A EP79400045A EP0003694A1 EP 0003694 A1 EP0003694 A1 EP 0003694A1 EP 79400045 A EP79400045 A EP 79400045A EP 79400045 A EP79400045 A EP 79400045A EP 0003694 A1 EP0003694 A1 EP 0003694A1
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- alkylphenol
- alkylbenzene sulfonate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/20—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
- C10M159/24—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing sulfonic radicals
Definitions
- the present invention relates to new detergent-dispersants of high alkalinity for lubricating oils.
- the Applicant has found a process which does not have these drawbacks and which makes it possible to prepare detergent-dispersants based on alkylbenzene sulfonates and metal alkylphenates from T.B.N. (Total Basic Number - Norm A.S.T.M. D 2896) greater than 250.
- alkylbenzene sulfonate denotes any solution containing from 40 to 90% by weight, preferably 55 to 80% by weight. weight of an alkylbenzene sulfonate in a dilution oil which may or may not be the same as that used to carry out the process which is the subject of the invention.
- the over-alkalization-carbonation stage is preferably carried out in two stages.
- alkylphenols which can be used to carry out the process which is the subject of the invention, mention may preferably be made of those carrying one or more C9-C15 alkyl substituents, and very particularly nonyl, decyl, dodecyl or tetradecylphenols.
- alkylbenzene sulfonates which can be used, mention may be made of the salts of sulfonic acids obtained by sulfonation of alkylbenzenes derived from olefins or from C15-C30 olefin polymers, and from alkaline earth metals such as calcium, barium, magnesium ...
- the amount of dilution oil that can be used is such that the amount of oil contained in the final product (including that from the starting alkylbenzene sulfonate) represents from 20 to 60% by weight of said product, from preferably from 25 to 55% and very particularly from 30 to 40% by weight of the said product.
- alkylene glycols which can be used, mention may very particularly be made of glycol.
- a monoalcohol such as ethylhexanol, tridecyl alcohol, oxo alcohols in CS-C14 and generally an alcohol having a boiling point higher than 120 ° C and preferably higher than 150 ° C.
- One of the advantages of the process of the invention is that the presence of a monoalcohol in the sulfurization stage is not essential.
- One of the characteristics of said process is that the addition of alkylene glycol both at the sulfurization stage and at the over-alkalinization-carbonation stage is essential.
- Another characteristic of said process is that the weight of alkylphenol used relative to the weight of solution of the detergent-dispersant obtained is between approximately 8 and 18%.
- the present invention also relates to detergents-dispersants of high alkalinity obtained by the process described above.
- These can be added to lubricating oils in amounts depending on the TBN of said detergent-dispersants, and depending on the future use of said oils; thus for a petrol engine oil, the amount of detergent-dispersant of TBN 300 for example to be added is generally between 1 and 2.5%; for a diesel engine oil it is generally between 1.8 and 4%; for marine engine oil this can be up to 25%.
- the lubricating oils which can thus be improved can be chosen from a wide variety of lubricating oils, such as naphthenic, paraffinic and mixed base lubricating oils, other hydrocarbon lubricants, for example lubricating oils derived from products.
- coal, and synthetic oils for example alkylene polymers, alkylene oxide type polymers and their derivatives, including alkylene oxide polymers prepared by polymerizing alkylene oxide to presence of water or alcohols, for example ethyl alcohol, esters of dicarboxylic acids, liquid esters of liquid acids of phosphorus acids, alkylbenzenes and dial- kyl benzenes, polyphenyls, alkyl biphenyl ethers, silicon polymers.
- Additional additives may also be present in said lubricating oils alongside the detergent-dispersants obtained according to the process of the invention; include, for example, anti-oxidant, anti-corrosion additives, ashless dispersant additives, etc.
- the superalkalinized and carbonated medium is brought to a temperature of 184 ° C under 300 mm of mercury; glycol distills; it is filtered to remove the sediments and a solution in 100 N oil of overbased detergent-dispersant, the characteristics of which are given in Table 1, is recovered.
- Examples 1 to 3 are carried out under the same conditions from a 60% solution in 100 N oil of a calcium alkylbenzene sulfonate, with a molecular weight of approximately 470, solution containing 3, 4% calcium and having a TBN about 45.
- Examples 1 to 3 are carried out under the same conditions from a 60% solution in 100 N oil of a calcium alkylbenzene sulfonate with a molecular weight of approximately 470, solution containing 1.8% calcium and having a TBN no .
- Examples 1 to 3 are carried out under the same conditions from an 80% solution in 100 N oil of a calcium alkylbenzene sulfonate, with a molecular mass of approximately 470, solution containing 3.37 % calcium and having a TBN of 33.
- Example 1 The operation described in Example 1 is carried out by replacing the solution of calcium sulfonate with a solution of approximately 60% in 100 N oil of a magnesium alkylbenzene sulfonate (sulfonate Mg for short) of molecular weight of Approximately 470, solution containing 1.5% magnesium and having a TBN about 20, in order to obtain a detergent-dispersant containing calcium and magnesium.
- sulfonate Mg for short magnesium alkylbenzene sulfonate
- Example 4 The operation described in Example 4 is carried out by carrying out the sulfurization step at 165 ° C. at atmospheric pressure for 1 hour; the subsequent stage of dehydration is then superfluous.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Detergent Compositions (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
Abstract
Nouveau procédé de préparation de détergents-dispersants de haute alcalinité pour huiles lubrifiantes. Nouveau procédé de préparation de détergents dispersants consistant: - à sulfuriser un alkylphénol en présence d'un alkylbenzène sulfonate de T.B.N. faible ou nul, d'une base alcalinoterreuse et d'un alkylène glycol, - à précarbonater le mélange ainsi obtenu, - à suralcaliniser et carbonater le mélange précarbonaté obtenu, à l'aide d'une base alcalino-terreuse, de CO2 et d'un alkylèneglycol, - et à éliminer l'alkylèneglycol en excès. Ces détergents-dispersants obtenus peuvent être utilisés pour améliorer le pouvoir détergent-dispersant des huiles lubrifiantes.New process for preparing high alkalinity detergent-dispersants for lubricating oils. New process for the preparation of dispersing detergents consisting of: - sulfurizing an alkylphenol in the presence of a T.B.N.alkylbenzene sulfonate weak or zero, of an alkaline-earth base and of an alkylene glycol, - to precarbonate the mixture thus obtained, - to over-alkalinize and carbonate the precarbonated mixture obtained, using an alkaline-earth base, of CO2 and d 'an alkylene glycol, - and to remove excess alkylene glycol. These detergent-dispersants obtained can be used to improve the detergent-dispersant power of lubricating oils.
Description
La présente invention a pour objet de nouveaux détergents-dispersants de haute alcalinité pour huiles lubrifiantes.The present invention relates to new detergent-dispersants of high alkalinity for lubricating oils.
Il est connu, d'après le brevet anglais n° 1.015.759, de préparer des détergents-dispersants de haute alcalinité par :
- - sulfurisation d'un mélange contenant un alkylphénol, un alkylbenzène sulfonate métallique, selon un rapport molaire sulfonate/alkylphénol compris entre 0,01 et 1 , de préférence entre 0,01 et 0,05 , un monoalcool en C8-C18 , un oxyde ou hydroxyde de métal alcalino-terreux et du glycol,
- - précarbonatation du mélange sulfurisé,
- - addition d'oxyde ou d'hydroxyde de métal alcalino-terreux ,
- - carbonatation du mélange obtenu,
- - puis élimination du glycol et récupération du détergent-dispersant obtenu.
- sulfurization of a mixture containing an alkylphenol, a metallic alkylbenzene sulfonate, according to a sulfonate / alkylphenol molar ratio of between 0.01 and 1, preferably between 0.01 and 0.05, a C 8 -C 18 monoalcohol, an alkaline earth metal oxide or hydroxide and glycol,
- - precarbonation of the sulfurized mixture,
- - addition of alkaline earth metal oxide or hydroxide,
- - carbonation of the mixture obtained,
- - then elimination of the glycol and recovery of the detergent-dispersant obtained.
Il a été constaté que si un tel procédé permettait de préparer d'une manière satisfaisante des détergents-dispersants contenant de forts pourcentages en poids d'alkylphénates de métaux alcalino-terreux, il ne permettait pas de préparer des détergents-dispersants contenant de forts pourcentages en poids d'alkylbenzène sylfonates de métaux alcalino-terreux. En effet, si une quantité importante d'alkylbenzène sulfonate de départ par rapport à celle d'alkylphénol était mise en oeuvre, le mélange à sulfuriser et carbonater présenterait une telle viscosité que toute opération de sulfurisation et de carbonatation serait impossible ; ce problème aurait pu éventuellement être résolu en ajoutant de grandes quantités de monoalcool en C8-c1., ce qui aurait présenté alors de graves inconvénients sur le plan industriel quant au recyclage de ce monoalcool sous forme pratiquement anhydre.It has been found that if such a method makes it possible to prepare detergent-dispersants containing high percentages by weight of alkaline earth metal alkylates in a satisfactory manner, it did not make it possible to prepare detergent-dispersants containing high percentages by weight of alkaline earth metal alkylbenzene sylfonates. In fact, if a large quantity of starting alkylbenzene sulfonate relative to that of alkylphenol was used, the mixture to be sulfurized and carbonated would have such a viscosity that any sulfurization operation and carbonation would be impossible; this problem could possibly have been resolved by adding large amounts of C 8 -c 1 monoalcohol, which would then have presented serious drawbacks on the industrial level as regards the recycling of this monoalcohol in practically anhydrous form.
La demanderesse a trouvé un procédé ne présentant pas ces inconvénients et permettant de préparer des détergents-dispersants à base d'alkylbenzène sulfonates et d'alkylphénates métalliques de T.B.N. (Total Basic Number - Norme A.S.T.M. D 2896) supérieur à 250.The Applicant has found a process which does not have these drawbacks and which makes it possible to prepare detergent-dispersants based on alkylbenzene sulfonates and metal alkylphenates from T.B.N. (Total Basic Number - Norm A.S.T.M. D 2896) greater than 250.
Le procédé de préparation de détergents-dispersants à partir d'alkylbenzène sulfonates de métaux alcalino-terreux, d'alkylène glycol, de soufre et de gaz carbonique, faisant l'objet de l'invention, est caractérisé :
- - en ce que l'on fait réagir, à une température comprise entre 100 et 190°C, du soufre sur un alkylphénol portant un ou plusieurs substituants alkyls en C6-C60 en présence d'une huile de dilution, d'un alkylbenzène sulfonate de métal alcalino-terreux de masse moléculaire supérieure à 300 et de T.B.N. inférieur ou égal à 170, d'une base dérivée de métaux alcalino-terreux et d'un alkylène glycol, la quantité d'alkylphénol mise en oeuvre étant comprise entre 5 et 35 parties en poids pour 100 parties en poids de mélange alkylphénol-alkylbenzène sulfonate, et la quantité d'alkylbenzène sulfonate étant comprise entre 95 et 65 parties en poids pour 100 parties en poids de mélange alkylphénol-alkylbenzène sulfonate ;
- - en ce que l'on précarbonate le mélange obtenu à une température comprise entre 100 et 250°C à l'aide de gaz carbonique ;
- - en ce que l'on suralcalinise et carbonate le mélange précarbonaté obtenu à l'aide d'une base choisie parmi les oxydes et les hydroxydes de métaux alcalino-terreux et de gaz carbonique en présence d'un alkylène glycol à une température comprise entre 100 et 250°C;
- - en ce que l'on élimine l'alkylène glycol en excès et en ce que l'on récupère le détergent-dispersant de haute alcalinité ainsi obtenu.
- - in that one reacts, at a temperature between 100 and 190 ° C, sulfur on an alkylphenol carrying one or more substituents alk y ls C 6 -C 60 in the presence of a dilution oil, d '' an alkaline earth metal alkylbenzene sulfonate with a molecular mass greater than 300 and a TBN less than or equal to 170, of a base derived from alkaline earth metals and an alkylene glycol, the amount of alkylphenol used being between 5 and 35 parts by weight per 100 parts by weight of the alkylphenol-alkylbenzene sulfonate mixture, and the amount of alkylbenzene sulfonate being between 95 and 65 parts by weight per 100 parts by weight of the alkylphenol-alkylbenzene sulfonate mixture;
- - in that the mixture obtained is precarbonate at a temperature between 100 and 250 ° C using carbon dioxide;
- - in that the precarbonated mixture obtained is over-alkalinized and carbonated using a base chosen from the oxides and hydroxides of alkaline earth metals and carbon dioxide in the presence of an alkylene glycol at a temperature between 100 and 250 ° C;
- - in that the excess alkylene glycol is removed and in that the detergent-dispersant of high alkalinity thus obtained is recovered.
On désigne par "alkylbenzène sulfonate" toute solution contenant de 40 à 90 % en poids, de préférence 55 à 80 % en poids d'un alkylbenzène sulfonate dans une huile de dilution qui peut être ou peut ne pas être la même que celle mise en oeuvre pour réaliser le procédé objet de l'invention.The term “alkylbenzene sulfonate” denotes any solution containing from 40 to 90% by weight, preferably 55 to 80% by weight. weight of an alkylbenzene sulfonate in a dilution oil which may or may not be the same as that used to carry out the process which is the subject of the invention.
D'une manière préférentielle, on réalisera :
- - l'étape de sulfurisation à partir d'un alkylbenzène sulfonate de T.B.N. inférieur ou égal à 50 à une température comprise entre 120 et 180°C, à une pression inférieure ou égale à la pression atmosphérique ; cette étape peut éventuellement être suivie d'un stade de déshydratation à une température supérieure comprise entre 130 et 185°C, de préférence entre 150 et 185°C, à une pression inférieure ou égale à la pression atmosphérique,
- - l'étape de précarbonatation à pression atmosphérique, à une température comprise entre 160 et 185°C,
- - l'étape de suralcalinisation-carbonatation au moins en une fois à une température comprise entre 120 et 180°C à une pression inférieure ou égale à la pression atmosphérique.
- - The sulfurization step from an alkylbenzene sulfonate of TBN less than or equal to 50 at a temperature between 120 and 180 ° C, at a pressure less than or equal to atmospheric pressure; this step may optionally be followed by a dehydration stage at a higher temperature of between 130 and 185 ° C, preferably between 150 and 185 ° C, at a pressure less than or equal to atmospheric pressure,
- the precarbonation step at atmospheric pressure, at a temperature between 160 and 185 ° C,
- - The step of over-alkalinization-carbonation at least once at a temperature between 120 and 180 ° C at a pressure less than or equal to atmospheric pressure.
Les quantités de réactifs pouvant être mises en oeuvre pour réaliser le procédé de l'invention sont les suivantes :
- - pour l'étape de sulfurisation :
- . de préférence de 10 à 30 parties d'alkylphénol pour 100 parties de mélange alkylphénol-alkylbenzène sulfonate,
- . de préférence de 70 à 90 parties d'alkylbenzène sulfonate pour 100 parties de mélange alkylphénol-alkylbenzène sulfonate,
- . de 1 à 8 parties, de préférence de 2 à 5 parties de soufre pour 100 parties de mélange alkylphénol-alkylbenzène sulfonate,
- . de 7 à 20 parties, de préférence de 10 à 15 parties de base alcalino-terreuse pour 100 parties de mélange alkylphénol-alkylbenzène sulfonate,
- . de 7 à 20 parties, de préférence de 7 à 17 parties d'alkylène glycol pour 100 parties de mélange alkylphénol-alkylbenzène sulfonate ;
- - pour l'étape de carbonatation
- . la quantité de C02 correspond, à plus ou moins 30 %, en poids près, à celle qui peut être complètement absorbée par le mélange sulfurisé ; de préférence cette quantité de C02 correspondra sensiblement à celle pouvant être complètement absorbée;
- - pour l'étape de suralcalinisation-carbonatation :
- . de 5 à 15 parties, de préférence de 8 à 12 parties de base alcalino-terreuse pour 100 parties de mélange précarbonaté,
- . de 5 à 50 parties, de préférence de 20 à 40 parties d'alkylène-glycol pour 100 parties de mélange précarbonaté,
- . la quantité de C02 peut varier entre la quantité pouvant être complètement absorbée et un excès de 40 % en poids de cette quantité ; de préférence la quantité de C02 correspondra sensiblement à celle pouvant être absorbée.
- - for the sulfurization stage:
- . preferably from 10 to 30 parts of alkylphenol per 100 parts of alkylphenol-alkylbenzene sulfonate mixture,
- . preferably from 70 to 90 parts of alkylbenzene sulfonate per 100 parts of alkylphenol-alkylbenzene sulfonate mixture,
- . from 1 to 8 parts, preferably from 2 to 5 parts of sulfur per 100 parts of alkylphenol-alkylbenzene sulfonate mixture,
- . from 7 to 20 parts, preferably from 10 to 15 parts of alkaline earth base per 100 parts of alkylphenol-alkylbenzene sulfonate mixture,
- . from 7 to 20 parts, preferably from 7 to 17 parts of alkylene glycol per 100 parts of alkylphenol-alkylbenzene sulfonate mixture;
- - for the carbonation stage
- . the quantity of C0 2 corresponds, to more or less 30%, by weight, to that which can be completely absorbed by the sulfurized mixture; preferably this amount of C0 2 will correspond substantially to that which can be completely absorbed;
- - for the over-alkalization-carbonation stage:
- . from 5 to 15 parts, preferably from 8 to 12 parts of alkaline earth base per 100 parts of precarbonated mixture,
- . from 5 to 50 parts, preferably from 20 to 40 parts of alkylene glycol per 100 parts of precarbonated mixture,
- . the amount of CO 2 can vary between the amount which can be completely absorbed and an excess of 40% by weight of this amount; preferably the amount of C0 2 will correspond substantially to that which can be absorbed.
L'étape de suralcalinisation-carbonatation est de préférence réalisée en deux stades.The over-alkalization-carbonation stage is preferably carried out in two stages.
Parmi les alkylphénols pouvant être mis en oeuvre pour réaliser le procédé objet de l'invention, on peut citer de préférence ceux portant un ou plusieurs substituants alkyls en C9-C15, et tout particulièrement les nonyl, décyl, dodécyl ou tétradécylphénols.Among the alkylphenols which can be used to carry out the process which is the subject of the invention, mention may preferably be made of those carrying one or more C9-C15 alkyl substituents, and very particularly nonyl, decyl, dodecyl or tetradecylphenols.
Parmi les alkylbenzène sulfonates pouvant être mis en oeuvre, on peut citer les sels d'acides sulfoniques obtenus par sulfonation d'alkylbenzènes dérivant d'oléfines ou de polymères d'oléfines en C15-C30, et de métaux alcalino-terreux tels que calcium, baryum, magnésium ...Among the alkylbenzene sulfonates which can be used, mention may be made of the salts of sulfonic acids obtained by sulfonation of alkylbenzenes derived from olefins or from C15-C30 olefin polymers, and from alkaline earth metals such as calcium, barium, magnesium ...
Parmi les bases alcalino-terreuses pouvant être mises en oeuvre, on peut citer les oxydes ou hydroxydes de calcium, baryum,magnésium ... ; le métal alcalino-terreux dont dérive la base alcalino-terreuse peut être ou peut ne pas être le même que celui dont dérive l'alkylbenzène sulfonate alcalino-terreux mis en oeuvre.Among the alkaline earth bases which can be used, mention may be made of calcium, barium, magnesium oxides or hydroxides; the alkaline earth metal from which the alkaline earth base is derived may or may not be the same as that from which the alkaline earth alkylbenzene sulfonate derived is used.
Parmi les huiles de dilution pouvant être mises en oeuvre, on peut citer de préférence les huiles paraffiniques telles que l'huile 100 Neutral ... : les huiles naphténiques ou mixtes peuvent également convenir. La quantité d'huile de dilution pouvant être mise en oeuvre est telle que la quantité d'huile contenue dans le produit final (y compris celle provenant de l'alkylbenzène sulfonate de départ) représente de 20 à 60 % en poids dudit produit, de préférence de 25 à 55 % et tout particulièrement de 30 à 40 % en poids dudit produit.Among the dilution oils which can be used, mention may preferably be made of paraffinic oils such as 100 Neutral oil, etc.: naphthenic or mixed oils may also be suitable. The amount of dilution oil that can be used is such that the amount of oil contained in the final product (including that from the starting alkylbenzene sulfonate) represents from 20 to 60% by weight of said product, from preferably from 25 to 55% and very particularly from 30 to 40% by weight of the said product.
Parmi les alkylèneglycols pouvant être mis en oeuvre, on peut citer tout particulièrement le glycol. On peut éventuellement ajouter à l'étape de sulfurisation jusqu'à 15 parties en poids pour 100 parties en poids de mélange alkylphénol-alkylbenzène sulfonate, d'un monoalcool tel que l'éthylhexanol, l'alcool tridécylique, les alcools oxo en CS-C14 et d'une manière générale d'un alcool ayant un point d'ébullition supérieur à 120°C et de préférence supérieur à 150°C.Among the alkylene glycols which can be used, mention may very particularly be made of glycol. We can even in the sulfurization step, add up to 15 parts by weight per 100 parts by weight of the alkylphenol-alkylbenzene sulfonate mixture, of a monoalcohol such as ethylhexanol, tridecyl alcohol, oxo alcohols in CS-C14 and generally an alcohol having a boiling point higher than 120 ° C and preferably higher than 150 ° C.
Un des avantages du procédé de l'invention est que la présence d'un monoalcool à l'étape de sulfurisation n'est pas indispensable.One of the advantages of the process of the invention is that the presence of a monoalcohol in the sulfurization stage is not essential.
Une des caractéristiques dudit procédé est que l'addition d'alkylène glycol à la fois à l'étape de sulfurisation et à l'étape de suralcalinisation-carbonatation est essentielle.One of the characteristics of said process is that the addition of alkylene glycol both at the sulfurization stage and at the over-alkalinization-carbonation stage is essential.
Une autre caractéristique dudit procédé est que le poids d'alkylphénol mis en oeuvre par rapport au poids de solution du détergent-dispersant obtenu est compris entre environ 8 et 18 %.Another characteristic of said process is that the weight of alkylphenol used relative to the weight of solution of the detergent-dispersant obtained is between approximately 8 and 18%.
La présente invention a également pour objet les détergents-dispersants de haute alcalinité obtenus par le procédé décrit ci-dessus. Ceux-ci peuvent être ajoutés à des huiles lubrifiantes selon des quantités fonction du TBN desdits détergents-dispersants, et fonction de l'utilisation future desdites huiles ; ainsi pour une huile pour moteur à essence, la quantité de détergent-dispersant de TBN 300 par exemple à ajouter est généralement comprise entre 1 et 2,5 % ; pour une huile pour moteur diesel elle est généralement comprise entre 1,8 et 4 %; pour une huile pour moteur marin celle-ci peut aller jusqu'à 25 % .The present invention also relates to detergents-dispersants of high alkalinity obtained by the process described above. These can be added to lubricating oils in amounts depending on the TBN of said detergent-dispersants, and depending on the future use of said oils; thus for a petrol engine oil, the amount of detergent-dispersant of TBN 300 for example to be added is generally between 1 and 2.5%; for a diesel engine oil it is generally between 1.8 and 4%; for marine engine oil this can be up to 25%.
Les huiles lubrifiantes que l'on peut ainsi améliorer peuvent être choisies parmi des huiles lubrifiantes très variées, comme les huiles lubrifiantes de base naphténique, de base paraffinique et de base mixte, d'autres lubrifiants hydrocarbonés, par exemple des huiles lubrifiantes dérivées de produits de la houille, et des huiles synthétiques, par exemple des polymères d'alkylène, des polymères du type oxyde d'alkylène et leurs dérivés, y compris les polymères d'oxyde d'alkylène préparés en polymérisant de l'oxyde d'alkylène en présence d'eau ou d'alcools, par exemple d'alcool éthylique, les esters d'acides dicarboxyliques, des esters liquides d'acides liquides d'acides du phosphore, des alkylbenzènes et des dial- kyl benzènes, des polyphényles, des alkyl biphényl éthers, des polymères du silicium.The lubricating oils which can thus be improved can be chosen from a wide variety of lubricating oils, such as naphthenic, paraffinic and mixed base lubricating oils, other hydrocarbon lubricants, for example lubricating oils derived from products. coal, and synthetic oils, for example alkylene polymers, alkylene oxide type polymers and their derivatives, including alkylene oxide polymers prepared by polymerizing alkylene oxide to presence of water or alcohols, for example ethyl alcohol, esters of dicarboxylic acids, liquid esters of liquid acids of phosphorus acids, alkylbenzenes and dial- kyl benzenes, polyphenyls, alkyl biphenyl ethers, silicon polymers.
Des additifs supplémentaires peuvent également être présents dans lesdites huiles lubrifiantes à côté des détergents-dispersants obtenus selon le procédé de l'invention ; on peut citer par exemple des additifs anti-oxydants, anti-corrosion, des additifs dispersants sans cendres ...Additional additives may also be present in said lubricating oils alongside the detergent-dispersants obtained according to the process of the invention; include, for example, anti-oxidant, anti-corrosion additives, ashless dispersant additives, etc.
Les exemples suivants sont donnés à titre indicatif et ne peuvent être considérés comme une limite du domaine et de l'exprit de l'invention.The following examples are given for information only and cannot be considered as limiting the scope and the spirit of the invention.
On donne ci-après le mode général de préparation (cinq phases) des détergents-dispersants suralcalinisés faisant l'objet des exemples 1 à 3, et dans le Tableau 1, les quantités de réactifs nécessaires à leur préparation. - 1ère-phase (sulfurisation) : On introduit dans un réacteur tétracol de 4 litres muni d'un système d'agitation et d'un dispositif de chauffage :
- - du dodécylphénol (DDP),
- - de l'huile 100 N,
- - une solution à environ 60 % dans de l'huile de dilution 100 N d'un alkylbenzène sulfonate de calcium (sulfonate Ca en abréviation) de masse moléculaire 470 environ (masse du sel de sodium), solution contenant 2,7 % de calcium et présentant un T.B.N. de 25 environ,
- - un antimousse commercialisé par Rhône-Poulenc sous la dénomination SI 200.
- - dodecylphenol (DDP),
- - 100 N oil,
- - a solution of about 60% in 100 N dilution oil of a calcium alkylbenzene sulfonate (sulfonate Ca for short) of molecular weight about 470 (mass of the sodium salt), solution containing 2.7% of calcium and having a TBN of around 25,
- - an antifoam sold by Rhône-Poulenc under the name SI 200.
On introduit alors sous agitation de la chaux et du soufre ; on porte le milieu à 145°C sous 260 mm de mercure, puis on ajoute du glycol en 1 heure ; on chauffe à 165°C et on maintient cette température pendant 1 heure sous 260 mm de mercure pour éliminer complètement l'eau de réaction provenant de la neutralisation de la chaux.Then introduced with stirring lime and sulfur; the medium is brought to 145 ° C. under 260 mm of mercury, then glycol is added over 1 hour; it is heated to 165 ° C. and this temperature is maintained for 1 hour under 260 mm of mercury in order to completely eliminate the reaction water originating from the neutralization of the lime.
L'eau éliminée entraîne toujours avec elle un peu de glycol.
- - 2ème-phase (précarbonatation) :
- - 2nd phase (precarbonation):
Après avoir cassé le vide et chauffé à 180°C, on réalise une opération de précarbonatation à 180"C à l'aide de gaz carbonique à pression atmosphérique jusqu'à la fin de l'absorption de C02 (cette phase dure environ 2 heures) . De l'eau s'élimine en entrainant comme ci-dessus une faible quantité de glycol. Le mélange précarbonaté ainsi obtenu est analysé ; le résultat de cette analyse figure au Tableau 1. - 3ème-phase (suralcalinisation-carbonatation) :After breaking the vacuum and heating to 180 ° C, a precarbonation operation is carried out at 180 "C using gas because bonique at atmospheric pressure until the end of absorption of C0 2 (this phase lasts approximately 2 hours). Water is removed by entraining as above a small amount of glycol. The precarbonated mixture thus obtained is analyzed; the result of this analysis is shown in Table 1. - 3 rd phase (over-alkalinization-carbonation):
Le mélange précarbonaté est mis sous une pression de 260 mm de mercure ; on introduit un mélange de chaux et de glycol. Le milieu est déshydraté pendant 10 minutes à 145°C sous 260 mm de mercure, puis carbonaté à 145°C à l'aide de gaz carbonique pendant 25 minutes sous 260 mm de mercure puis 35 minutes sous pression atmosphérique.
- - 4éme-phase (suralcalinisation-carbonatation) : L'opération de la 3ème phase est réalisée une seconde fois.
- - 5ème Phase (séparation) :
- - 4 th -phase (superalkalisation-carbonation): The operation of the 3rd stage is performed a second time.
- - 5th phase (separation):
On porte le milieu suralcalinisé et carbonaté à une température de 184°C sous 300 mm de mercure ; le glycol distille; on filtre pour éliminer les sédiments et on récupère une solution dans de l'huile 100 N de détergent-dispersant suralcalinisé dont les caractéristiques figurent au Tableau l' .The superalkalinized and carbonated medium is brought to a temperature of 184 ° C under 300 mm of mercury; glycol distills; it is filtered to remove the sediments and a solution in 100 N oil of overbased detergent-dispersant, the characteristics of which are given in Table 1, is recovered.
Les opérations décrites aux Exemples 1 à 3, sont réalisées dans les mêmes conditions à partir d'une solution à 60 % dans de l'huile 100 N d'un alkylbenzène sulfonate de calcium, de masse moléculaire de 470 environ, solution contenant 3,4 % de de calcium et présentant un T.B.N. de 45 environ.The operations described in Examples 1 to 3 are carried out under the same conditions from a 60% solution in 100 N oil of a calcium alkylbenzene sulfonate, with a molecular weight of approximately 470, solution containing 3, 4% calcium and having a TBN about 45.
Les quantités de réactifs mises en oeuvre figurent au Tableau II, les caractéristiques du produit obtenu figurent au Tableau II' .The amounts of reagents used are shown in Table II, the characteristics of the product obtained are shown in Table II '.
Les opérations décrites aux Exemples 1 à 3 sont réalisées dans les mêmes conditions à partir d'une solution à 60 % dans de l'huile 100 N d'un alkylbenzène sulfonate de calcium de masse moléculaire de 470 environ, solution contenant 1,8 % de calcium et présentant un T.B.N. nul .The operations described in Examples 1 to 3 are carried out under the same conditions from a 60% solution in 100 N oil of a calcium alkylbenzene sulfonate with a molecular weight of approximately 470, solution containing 1.8% calcium and having a TBN no .
Les quantités de réactifs mises en oeuvre figurent au Tableau III ; les caractéristiques du produit obtenu figurent au Tableau III' .The amounts of reagents used are shown in Table III; the characteristics of the product obtained are shown in Table III '.
Les opérations décrites aux exemples 1 à 3 sont réalisées dans les mêmes conditions à partir d'une solution à 80 % dans de l'huile 100 N d'un alkylbenzène sulfonate de calcium, de masse moléculaire de 470 environ, solution contenant 3,37 % de calcium et présentant un T.B.N. de 33 .The operations described in Examples 1 to 3 are carried out under the same conditions from an 80% solution in 100 N oil of a calcium alkylbenzene sulfonate, with a molecular mass of approximately 470, solution containing 3.37 % calcium and having a TBN of 33.
Les quantités de réactifs mises en oeuvre figurent au Tableau IV ; les caractéristiques du produit obtenu figurent au Tableau IV' .The quantities of reagents used are shown in Table IV; the characteristics of the product obtained are shown in Table IV '.
L'opération décrite à l'Exemple 1 est réalisée en remplaçant la solution de sulfonate de calcium par une solution à environ 60 % dans de l'huile 100 N d'un alkylbenzène sulfonate de magnésium (sulfonate Mg en abréviation) de masse moléculaire de 470 environ, solution contenant 1,5 % de magnésium et présentant un T.B.N. de 20 environ, afin d'obtenir un détergent-dispersant contenant du calcium et du magnésium.The operation described in Example 1 is carried out by replacing the solution of calcium sulfonate with a solution of approximately 60% in 100 N oil of a magnesium alkylbenzene sulfonate (sulfonate Mg for short) of molecular weight of Approximately 470, solution containing 1.5% magnesium and having a TBN about 20, in order to obtain a detergent-dispersant containing calcium and magnesium.
Les quantités de réactifs mises en oeuvre figurent au Tableau V ; les caractéristiques du produit figurent au Tableau V' .The amounts of reagents used are shown in Table V; the characteristics of the product are shown in Table V '.
On réalise l'opération décrite à l'Exemple 4 en effectuant l'étape de sulfurisation à 165°C à pression atmosphérique pendant 1 heure ; le stade subséquent de déshydratation est alors superflu.The operation described in Example 4 is carried out by carrying out the sulfurization step at 165 ° C. at atmospheric pressure for 1 hour; the subsequent stage of dehydration is then superfluous.
Les caractéristiques du produit obtenu sont semblables à celles de celui de l'Exemple 4 .The characteristics of the product obtained are similar to that of Example 4.
L'opération décrite à l'exemple 1 est réalisée en réduh- sant :
- - la quantité de glycol mise en oeuvre à l'étape de sulfurisation à 7,5 % ,
- - et celle mise en oeuvre à l'ensemble des étapes de suralcalinisation-carbonatation à 10 % ,
- - et en augmentant la quantité de CO2 de 20 % en poids à l'étape de suralcalinisation-carbonatation.
- - the amount of glycol used in the 7.5% sulfurization step,
- - and that used in all of the 10% over-alkalinization-carbonation stages,
- - and by increasing the amount of CO 2 by 20% by weight in the over-alkalinization-carbonation stage.
Les caractéristiques du produit obtenu figurent aux Tableaux VI et VI' .
Claims (26)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR7803464 | 1978-02-08 | ||
FR7803464A FR2416942A1 (en) | 1978-02-08 | 1978-02-08 | PROCESS FOR PREPARING DETERGENT-DISPERSANTS OF HIGH ALKALINITY FOR LUBRICATING OILS |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0003694A1 true EP0003694A1 (en) | 1979-08-22 |
EP0003694B1 EP0003694B1 (en) | 1982-02-24 |
Family
ID=9204324
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP79400045A Expired EP0003694B1 (en) | 1978-02-08 | 1979-01-24 | Method for preparing highly based detergents-dispersants for lubricating oils, and product thus obtained |
Country Status (12)
Country | Link |
---|---|
US (1) | US4251379A (en) |
EP (1) | EP0003694B1 (en) |
JP (1) | JPS6018714B2 (en) |
AT (1) | AT369354B (en) |
BR (1) | BR7900759A (en) |
CA (1) | CA1122962A (en) |
DE (1) | DE2962163D1 (en) |
ES (1) | ES477477A1 (en) |
FR (1) | FR2416942A1 (en) |
IT (1) | IT1114549B (en) |
MX (1) | MX5771E (en) |
ZA (1) | ZA79532B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0006796A1 (en) * | 1978-06-26 | 1980-01-09 | Orogil | Process for the preparation of overbased metalliferous detergent-dispersant agents for lubricating oils and product obtained |
EP0007257A1 (en) * | 1978-06-26 | 1980-01-23 | Orogil | Process for the preparation of detergent-dispersant agents of high alkali content for lubricating oils and product obtained |
FR2529224A1 (en) * | 1982-06-24 | 1983-12-30 | Orogil | NEW DETERGENT-DISPERSANT ADDITIVE SURALALIZED FOR LUBRICATING OILS |
EP0312312A1 (en) * | 1987-10-12 | 1989-04-19 | Exxon Chemical Patents Inc. | Lubricant oil additive |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2529226B1 (en) * | 1982-06-24 | 1987-01-16 | Orogil | PROCESS FOR THE PREPARATION OF SULFURIZED ALKYLPHENATES OF ALKALINE EARTH METALS FOR USE AS ADDITIVES FOR LUBRICATING OILS |
FR2529225B1 (en) * | 1982-06-24 | 1986-04-25 | Orogil | NEW HIGH ALKALINITY METAL DETERGENT-DISPERSANT ADDITIVE FOR LUBRICATING OILS |
FR2549080B1 (en) * | 1983-07-11 | 1986-04-04 | Orogil | PROCESS FOR THE PREPARATION OF VERY HIGH ALKALINITY DETERGENT-DISPERSANT ADDITIVES BASED ON CALCIUM AND DETERGENT-DISPERSANT ADDITIVES FOR LUBRICATING OILS THUS OBTAINED |
US4664246A (en) * | 1984-03-28 | 1987-05-12 | Phillips Petroleum Company | Apparatus for producing and recovering overbased petroleum sulfonate |
US4543194A (en) * | 1984-03-28 | 1985-09-24 | Phillips Petroleum Company | Precarbonation in overbasing calcium petroleum sulfonates |
FR2584414B1 (en) * | 1985-07-08 | 1987-10-30 | Orogil | NEW SULFONATED AND SULFURIZED DETERGENT-DISPERSANT ADDITIVES FOR LUBRICATING OILS |
US5169545A (en) * | 1991-08-30 | 1992-12-08 | Mobil Oil Corporation | Metal phenate sulfides |
US5330663A (en) * | 1992-09-02 | 1994-07-19 | Chevron Research And Technology Company | Neutral and low overbased alkylphenoxy sulfonate additive compositions |
US5330664A (en) * | 1992-09-02 | 1994-07-19 | Chevron Research And Technology Company | Neutral and low overbased alkylphenoxy sulfonate additive compositions derived from alkylphenols prepared by reacting an olefin or an alcohol with phenol in the presence of an acidic alkylation catalyst |
US5318710A (en) * | 1993-03-12 | 1994-06-07 | Chevron Research And Technology Company | Low viscosity Group II metal overbased sulfurized C16 to C22 alkylphenate compositions |
US5320762A (en) * | 1993-03-12 | 1994-06-14 | Chevron Research And Technology Company | Low viscosity Group II metal overbased sulfurized C12 to C22 alkylphenate compositions |
US5320763A (en) * | 1993-03-12 | 1994-06-14 | Chevron Research And Technology Company | Low viscosity group II metal overbased sulfurized C10 to C16 alkylphenate compositions |
US7405185B2 (en) * | 2003-09-26 | 2008-07-29 | Chevron Oronite Company Llc | Process for making Group II metal overbased sulfurized alkylphenols |
US8198225B2 (en) * | 2007-11-29 | 2012-06-12 | Chevron Oronite Company Llc | Sulfurized metal alkyl phenate compositions having a low alkyl phenol content |
US10138438B2 (en) | 2015-02-18 | 2018-11-27 | Chevron Oronite Technology B.V. | Low sulfur marine distillate fuel trunk piston engine oil composition |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1015769A (en) * | 1962-05-15 | 1966-01-05 | California Research Corp | Process for overbased sulfurized metal phenates |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1080531A (en) * | 1952-02-01 | 1954-12-09 | Standard Oil Dev Co | Preparation of compound products containing metal sulphonates and metal salts of aromatic sulphides |
US3424679A (en) * | 1966-08-15 | 1969-01-28 | Chevron Res | Nonvicinal glycols in overbased phenate preparation |
-
1978
- 1978-02-08 FR FR7803464A patent/FR2416942A1/en active Granted
-
1979
- 1979-01-24 EP EP79400045A patent/EP0003694B1/en not_active Expired
- 1979-01-24 DE DE7979400045T patent/DE2962163D1/en not_active Expired
- 1979-01-26 US US06/006,866 patent/US4251379A/en not_active Expired - Lifetime
- 1979-02-06 AT AT0087079A patent/AT369354B/en not_active IP Right Cessation
- 1979-02-06 MX MX797704U patent/MX5771E/en unknown
- 1979-02-06 ES ES477477A patent/ES477477A1/en not_active Expired
- 1979-02-07 IT IT47932/79A patent/IT1114549B/en active
- 1979-02-07 ZA ZA79532A patent/ZA79532B/en unknown
- 1979-02-07 CA CA321,059A patent/CA1122962A/en not_active Expired
- 1979-02-07 BR BR7900759A patent/BR7900759A/en unknown
- 1979-02-08 JP JP54012872A patent/JPS6018714B2/en not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1015769A (en) * | 1962-05-15 | 1966-01-05 | California Research Corp | Process for overbased sulfurized metal phenates |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0006796A1 (en) * | 1978-06-26 | 1980-01-09 | Orogil | Process for the preparation of overbased metalliferous detergent-dispersant agents for lubricating oils and product obtained |
EP0007257A1 (en) * | 1978-06-26 | 1980-01-23 | Orogil | Process for the preparation of detergent-dispersant agents of high alkali content for lubricating oils and product obtained |
FR2529224A1 (en) * | 1982-06-24 | 1983-12-30 | Orogil | NEW DETERGENT-DISPERSANT ADDITIVE SURALALIZED FOR LUBRICATING OILS |
EP0102254A1 (en) * | 1982-06-24 | 1984-03-07 | Orogil | Superalkalised detergent-dispersant additive for lubricating oils |
EP0312312A1 (en) * | 1987-10-12 | 1989-04-19 | Exxon Chemical Patents Inc. | Lubricant oil additive |
Also Published As
Publication number | Publication date |
---|---|
AT369354B (en) | 1982-12-27 |
DE2962163D1 (en) | 1982-03-25 |
US4251379A (en) | 1981-02-17 |
JPS6018714B2 (en) | 1985-05-11 |
ES477477A1 (en) | 1979-07-16 |
BR7900759A (en) | 1979-08-28 |
JPS54132607A (en) | 1979-10-15 |
ZA79532B (en) | 1980-02-27 |
MX5771E (en) | 1984-07-06 |
FR2416942B1 (en) | 1982-04-30 |
FR2416942A1 (en) | 1979-09-07 |
IT1114549B (en) | 1986-01-27 |
ATA87079A (en) | 1982-05-15 |
IT7947932A0 (en) | 1979-02-07 |
CA1122962A (en) | 1982-05-04 |
EP0003694B1 (en) | 1982-02-24 |
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