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EP0091279A1 - Ni-base alloy member and method of producing the same - Google Patents

Ni-base alloy member and method of producing the same Download PDF

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Publication number
EP0091279A1
EP0091279A1 EP83301811A EP83301811A EP0091279A1 EP 0091279 A1 EP0091279 A1 EP 0091279A1 EP 83301811 A EP83301811 A EP 83301811A EP 83301811 A EP83301811 A EP 83301811A EP 0091279 A1 EP0091279 A1 EP 0091279A1
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Prior art keywords
alloy
plastic working
corrosion cracking
subjecting
cold plastic
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EP83301811A
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German (de)
French (fr)
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EP0091279B1 (en
Inventor
Yoshinao Urayama
Shigeo Hattori
Isao Masaoka
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Hitachi Ltd
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Hitachi Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/058Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/10Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon

Definitions

  • the springs particularly springs for nuclear reactors such as expansion spring incorporated in the control rod drives of a boiling water reactor (BWR), are often used in places where crevices exist under application of high level of stress.
  • the countermeasure against SCC therefore, is essential for such springs.
  • the spring blank formed from this material is subjected to a cold working at working ratio of 30 to 40% after having been subjected to a solution heat treatment, and then subjected to a direct aging treatment.
  • the cold working after the solution heat treatment is conducted for giving a final shape to the spring.
  • the aging treatment following the cold working contributes to the improvement in the spring property and strength at high temperature essential for the springs used in nuclear reactors.
  • Japanese Patent Application Laid-Open No. 69517/79 mentions about the intergranular corrosion in solid solution hardening alloy but does not mention at all about the SCC resistance of precipitation hardening alloy. Unlike the solid solution hardening alloy, the- precipitation hardening alloy does not exhibit any specific relationship between the crevice SCC suscep- . tibility and the intergranular corrosion susceptibility.
  • an object of the invention is to provide an Ni-base alloy member having a superior SCC resistance, as well as a method of producing the same, thereby to overcome the above-described problems of the prior art.
  • the crevice SCC resistance is increased when the cold plastic working is conducted at a working ratio of 40%. It proved also that this alloy has precipitate of discontinuous and granular Cr carbide in the grain boundary.
  • the conventional process increases the SCC susceptibility due to continuous precipitate of Cr carbide in the grain boundary. Therefore, the cold working ratio should be not smaller than 40% in terms of reduction of cross-sectional area.
  • an Ni-base alloy member superior in stress corrosion cracking resistance made of an alloy consisting essentially of, by weight, 14 to 25% of Cr, not greater than 30% of Fe, 0.2 to 2% of Al, 0.5 to 3% of Ti, 0.7 to 4.5% of Nb and the balance substantially Ni, characterized in that the alloy exhibits stress corrosion cracking depth of not greater than 200pm when subjected to pure water of 288°C under a pressure of 86 K g/cm 2 and having a dissolved oxygen content of 8 ppm, for 500 hours at a strain of 1%.
  • an Ni-base alloy member made of an alloy consisting essentially of, by weight, 14 to 25% of Cr, not greater than 30% of Fe, 0.2 to 2% of Al, 0.5 to 3% of Ti, 0.7 to 4.5% of Nb and the balance substantially Ni, wherein said alloy has a structure containing discontinuous granular precipitate of Cr carbide along the grain boundary or an apparent primary recrystallization structure which precipitates in Eta phase Widman Maschinenn form or in dendritic form.
  • the Ni-base alloy member of the invention is produced by a process having the steps of subjecting the alloy of above-mentioned composition to a solution heat treatment, effecting a cold plastic working on the alloy at a reduction of cross-sectional area of not smaller than 40% and effecting a direct aging treatment on the alloy at a temperature of between 650 and 750°C.
  • the cold plastic working ratio ranges between 60 and 70% in terms of reduction of cross-sectional area.
  • the Ni-base alloy member of the invention can be produced also through a process having the steps of subjecting the alloy of the above-mentioned composition to a solution heat treatment, effecting a cold plastic working on the alloy at a reduction of cross-sectional area of not smaller than 25% and subjecting the alloy to « a two-stepped aging treatment consisting of an aging at 800 to 950°C and another aging at 600 to 750°C.
  • the cold plastic working ratio preferably ranges between 40 and 70% in terms of reduction of cross-sectional area. This process affords an advantage in that the working ratio can be made smaller than that in the first- mentioned process.
  • the Cr content should be 14% at the smallest, but any Cr content exceeding 25% degrades the hot workability and, in addition, a noxious phase known as TCP phase is formed to deteriorate the cold workability, mechanical properties and corrosion resistance. From these points of view, the Cr content preferably ranges between 14 and 25%, more preferably 14 and 20% and most preferably 14 and 17%.
  • the Si content and Mn content are selected to range between 0.02 and 0.5% and 0.1 and 1%, respectively.
  • the balance of the composition consists substantially of Ni.
  • the Ni content is preferably not smaller than 65%, and more preferably not smaller than 70%.
  • the direct aging treatment is preferably conducted at a temperature ranging between 650 and 750°C.
  • the two-stepped aging treatment is conducted preferably by heating the material to and maintaining the same at 800 to 900°C for 1 to 30 hours, cooling the material and then heating to and maintaining at 600 to 750°C for 1 to 30 hours. It is also preferred that the solution heat treatment is conducted at a temperature ranging between 950 and 1150°C.
  • Ni-base alloy member of the invention is suitable for use particularly as springs and bolts which are subjected to pure water of high pressure and tmpera- ture in nuclear reactors.
  • Figs. lc and ld illustrates a grater spring 22 for securing graphite seal segments 21 to a piston tube 20.
  • the garter spring 22 is a coiled spring having a coil length of 166 mm and formed from a wire of 0.36 mm dia. This garter spring is produced by a process which has the steps of preparation of molten alloy material, solidification, solution heat treatment, drawing, coiling at a working ratio of 25% or higher and two-stepped aging treatment.
  • Inconel x750 (commercial name) consisting essentially of, by weight, 72.92% of Ni, 15.48% of Cr, 6.91% of Fe, 0.57% of Al, 2.60% of Ti, 0.95% of Nb+Ta, 0.04% of C, 0.20% of Si and 0.23% of Mn was used as the blank.
  • Table 1 shows the result of a crevice constant strain test conducted in pure water of high temperature and pressure under the following condition.
  • test temperature 288°C pressure: 86 K g/cm 2 dissolved oxygen content: 8 ppm crevice forming material: graphite fiber wool strain: about 1.0% test time: 500 hours
  • Figs. 2 (a) to (d) show the metallographies as obtained through a direct aging treatment when the cold working ratio is 10%, 20%, 30% and 60%, respectively, while Figs.
  • Fig. 4 shows microscopic photos of metallographies of inconel x750 alloy subjected to direct aging treatment and two-stepped aging treatment, after cold plastic working at working ratio of 0%, 30% and 60%, respectively.
  • the direct aging treatment continuous precipitate of Cr carbide is observed along the grain boundary when the cold plastic working ratio is 0% and 30%. It is, therefore, understood that the low crevice SCC resistance in the alloy cold-worked at such low working ratio is attributable to the continuous precipitate of Cr carbide in the grain boundary.
  • the cold working at a working ratio not smaller than 40% is effective in the production of springs and bolts having superior crevice SCC resistance suitable for use in nuclear reactors, when the aging is conducted through a direct aging treatment, whereas, when the aging is conducted through two-stepped aging treatment, the cold working at a working ratio not smaller than 25% is effective.
  • the crevice SCC resistance can easily be evaluated through the observation of the metallography, i.e. the state of precipitate of Cr carbide and the existence of the apparent primary recrystallization structure.

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
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  • Metallurgy (AREA)
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  • Heat Treatment Of Nonferrous Metals Or Alloys (AREA)

Abstract

A nickel-base alloy with high stress corrosion cracking resistance and suitable for use as material for springs and bolts used in nuclear reactors consists essentially of, by weight, up to 0,15%C, up to 1%Si, up to 1,5%Mn, 14 to 25%Cr, up to 30%Fe, 0,2 to 2%Al, 0,5 to 3%Ti, 0,7 to 4,5%Nb and the balance substantially Ni, the high stress corrosion cracking resistance of this alloy in high-purity water at high temperatures and pressures (typically 288°C, 86kg(cm2) is obtained by
  • 1) cold plastic working at a ratio of at least 40% between the solution heat treatment and the direct aging treatment or
  • 2) cold plastic working at a ratio of beyond 25% between the solution heat treatment and a two-stepped aging treatment.

Description

    BACKGROUND OF THE INVENTION FIELD OF THE INVENTION
  • The present invention relates to a novel Ni-base alloy member, particularly an Ni-base alloy member suitable for use as material of springs and bolts used in nuclear reactors, as well as a method of producing the same.
  • DESCRIPTION OF THE PRIOR ART
  • Hitherto, springs used in nuclear reactors have been produced by a process which has the steps of forming the spring from a blank, subjecting the formed spring to a solution heat treatment, effecting a cold rolling at a working ratio of 30% and then subjecting the rolled spring to an aging treatment. In this process, sufficiently high mechanical strength at high temperature and a superior spring property, both of which are essential requisites for the springs used in nuclear reactors, are ensured by the steps of cold working and subsequent aging treatment. Unfortunately, however, no specific consideration has been made in this conventional process in regard to the resistance against stress corrosion cracking (referred to as "SCC", hereinunder) at crevice, which is a practical problem encountered when the springs are applied to actual apparatus.
  • The springs, particularly springs for nuclear reactors such as expansion spring incorporated in the control rod drives of a boiling water reactor (BWR), are often used in places where crevices exist under application of high level of stress. The countermeasure against SCC, therefore, is essential for such springs.
  • Currently, a material called "inconel x750" (commercial name) having a superior strength and corrosion resistance is most broadly used as the material of springs intended for use in nuclear reactors. In most cases, the spring blank formed from this material is subjected to a cold working at working ratio of 30 to 40% after having been subjected to a solution heat treatment, and then subjected to a direct aging treatment. The cold working after the solution heat treatment is conducted for giving a final shape to the spring. On the other hand, the aging treatment following the cold working contributes to the improvement in the spring property and strength at high temperature essential for the springs used in nuclear reactors. However, although the cold working at working ratio of 30 to 40% is conducted between the solution heat treatment and the aging treatment, no enough discussion has been made as to whether this cold working at working ratio of 30 to 40% is effective for the improvement in the resistance to crevice SCC which imposes a serious problem when the springs are put into practical use.
  • Japanese Patent Application Laid-Open No. 69517/79 mentions about the intergranular corrosion in solid solution hardening alloy but does not mention at all about the SCC resistance of precipitation hardening alloy. Unlike the solid solution hardening alloy, the- precipitation hardening alloy does not exhibit any specific relationship between the crevice SCC suscep- . tibility and the intergranular corrosion susceptibility.
  • SUMMARY OF THE INVENTION OBJECT OF THE INVENTION
  • Accordingly, an object of the invention is to provide an Ni-base alloy member having a superior SCC resistance, as well as a method of producing the same, thereby to overcome the above-described problems of the prior art.
  • STATEMENT OF THE INVENTION
  • Under this circumstance, the present inventors have conducted extensive experiments in which the working ratio of the cold working executed between the solution heat treatment and the aging treatment was varied to investigate how the crevice SCC resistance is influenced by the cold working ratio, approaching from two aspects: namely, a constant strain test with crevice in pure water of high temperature and pressure and metallographic observation of structure. At the same time, similar investigation was applied also to the condition of aging treatment (direct aging and two-stepped aging). As a result, the following facts were newly found by the inventors through the experiments.
  • (1) A cold plastic working at working ratio of 10 to 30%, executed between the solution heat treatment and the direct aging treatment, exhibits a large crevice SCC susceptibility. However, the crevice SCC resistance is increased when the cold plastic working is conducted at a working ratio of 40%. It proved also that this alloy has precipitate of discontinuous and granular Cr carbide in the grain boundary. In contrast, the conventional process increases the SCC susceptibility due to continuous precipitate of Cr carbide in the grain boundary. Therefore, the cold working ratio should be not smaller than 40% in terms of reduction of cross-sectional area.
  • (2) A cold plastic working executed at a working ratio of 10 to 20% between the solution heat treatment and two-stepped aging treatment exhibits a remarkable crevice SCC susceptibility. The crevice SCC susceptibility, however, is drastically decreased when the working ratio of the cold plastic working is increased beyond 25%. In this case, the relationship between the cold plastic working ratio and the crevice SCC susceptibility can easily be judged through metallography. Namely, while an apparent primary recrystallization is observed in the case of the cold plastic working at high working ratio (25% or higher) in which the crevice SCC susceptibility is extremely small, no primary recrystallization is found in the case of cold plastic working conducted at small working ratio (10 to 20%) in which the crevice SCC susceptibility is large. From this fact, it is assumed that the mechanism of crevice SCC in high temperature water occurring in the material subjected to two-stepped aging treatment is different from that of crevice SCC occurring in the material subjected to a direct aging treatment. More specifically, it is understood that the crevice SCC in high temperature water occurring in material treated by two-stepped aging is closely related to the behaviour of the apparent primary recrystallization, rather than to the depletion of Cr due to the precipitation of Cr carbide. The apparent primary recrystallization is actually a decomposition of the matrix into a Widmanstatten type or a dendritic type structure containing Eta phase (Ni3Ti). Such a structure exhibits a high SCC resistance. In the structure obtained through the conventional process, however, no primary recrystallization grains are observed, and further the Eta phase is precipitated in columnar form along the grain boundary and it is surrounded by precipitate free zone due to depletion of the elements consumed for formation of Eta phase. The structure obtained through the conventional process, therefore, exhibits a low SCC resistance.
  • The present invention has been accomplished on the basis of the newly found facts as explained hereinabove.
  • According to one aspect of the invention, there is provided an Ni-base alloy member superior in stress corrosion cracking resistance made of an alloy consisting essentially of, by weight, 14 to 25% of Cr, not greater than 30% of Fe, 0.2 to 2% of Al, 0.5 to 3% of Ti, 0.7 to 4.5% of Nb and the balance substantially Ni, characterized in that the alloy exhibits stress corrosion cracking depth of not greater than 200pm when subjected to pure water of 288°C under a pressure of 86 Kg/cm2 and having a dissolved oxygen content of 8 ppm, for 500 hours at a strain of 1%.
  • According to another aspect, there is provided an Ni-base alloy member made of an alloy consisting essentially of, by weight, 14 to 25% of Cr, not greater than 30% of Fe, 0.2 to 2% of Al, 0.5 to 3% of Ti, 0.7 to 4.5% of Nb and the balance substantially Ni, wherein said alloy has a structure containing discontinuous granular precipitate of Cr carbide along the grain boundary or an apparent primary recrystallization structure which precipitates in Eta phase Widmanstätten form or in dendritic form.
  • Preferably, the Ni-base alloy member of the invention is made of an alloy consisting seentially of, by weight, 14 to 20% of Cr, not greater than 10% of Fe, 0.4 to 1.0% of Al, 2 to 3% of Ti, 0.7 to 1.5% of Nb and the balance substantially Ni, and having a structure containing discontinuous granular precipitate of Cr carbide along the grain boundary or an apparent primary recrystallization structure which precipitates in Eta phase Widmanstatten form or in dendritic form.
  • The Ni-base alloy member of the invention is produced by a process having the steps of subjecting the alloy of above-mentioned composition to a solution heat treatment, effecting a cold plastic working on the alloy at a reduction of cross-sectional area of not smaller than 40% and effecting a direct aging treatment on the alloy at a temperature of between 650 and 750°C. Preferably, the cold plastic working ratio ranges between 60 and 70% in terms of reduction of cross-sectional area.
  • The Ni-base alloy member of the invention can be produced also through a process having the steps of subjecting the alloy of the above-mentioned composition to a solution heat treatment, effecting a cold plastic working on the alloy at a reduction of cross-sectional area of not smaller than 25% and subjecting the alloy to « a two-stepped aging treatment consisting of an aging at 800 to 950°C and another aging at 600 to 750°C. The cold plastic working ratio preferably ranges between 40 and 70% in terms of reduction of cross-sectional area. This process affords an advantage in that the working ratio can be made smaller than that in the first- mentioned process.
  • Hereinunder, an explanation will be made as to the reasons of numerical restrictions imposed on the contents of the components.
  • For attaining a sufficiently high SCC resistance, the Cr content should be 14% at the smallest, but any Cr content exceeding 25% degrades the hot workability and, in addition, a noxious phase known as TCP phase is formed to deteriorate the cold workability, mechanical properties and corrosion resistance. From these points of view, the Cr content preferably ranges between 14 and 25%, more preferably 14 and 20% and most preferably 14 and 17%.
  • Fe is an element which is effective in stabilizing the structure of the matrix and improving the corrosion resistance. A too large Fe content, however, permits the production of noxious phase such as Laves phase and, therefore, the Fe content is preferably not greater than 30%, more preferably not greater than 10% and most preferably 5 to 9%.
  • Al, Ti and Nb contribute to the precipitation hardening due to formation of intermetallic compounds through reaction with Ni. In order to obtain an age hardenability, however, at least a combination of not smaller than 0.2% of Al and not smaller than 0.5% of Ti is essential. It is possible to obtain alloys of desired high strength by increasing the Al and Ti contents while adding Nb thereto, but the property is degraded if the Al, Ti and Nb contents are increased excessively. Therefore, Al, Ti and Nb contents are preferably 0.2 to 2%, 0.5 to 3% and 0.7 to 4.5%, respectively. More preferably, the Al, Ti and Nb contents are 0.4 to 1.0%, 2 to 3% and 0.7 to 1.5%, respectively.
  • Nb has greater effect on the precipitation hardening than Al and Ti and, therefore, the addition of Nb is necessary for obtaining high hardenability required especially for the material of aforesaid springs and bolts used in nuclear reactors. However, a too large Nb content will undesirably deteriorate the mechanical properties and reduce the workability due to formation of coarse carbide and intermetallic compounds. Therefore, the Nb content preferably ranges between 0.5 and 1.5%.
  • In order to increase the strength at room temperature it is necessary to add C, but the C content should not exceed 0.15% because C content exceeding 0.15% inconveniently lowers the cold plastic workability. The C content preferably ranges between 0.02 and 0.08%.
  • Not greater than 1% of Si and not greater than 1.5% of Mn are added as deoxidizers in the course of production of the alloy. Addition of more than 1% of Si and more than 1.5% of Mn undesirably lowers the cold plastic workability of the alloy. Preferably, the Si content and Mn content are selected to range between 0.02 and 0.5% and 0.1 and 1%, respectively.
  • In the Ni-base alloy member of the invention, the balance of the composition consists substantially of Ni. The Ni content is preferably not smaller than 65%, and more preferably not smaller than 70%.
  • The direct aging treatment is preferably conducted at a temperature ranging between 650 and 750°C. The two-stepped aging treatment is conducted preferably by heating the material to and maintaining the same at 800 to 900°C for 1 to 30 hours, cooling the material and then heating to and maintaining at 600 to 750°C for 1 to 30 hours. It is also preferred that the solution heat treatment is conducted at a temperature ranging between 950 and 1150°C.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Figs. la to lf are illustrations of various springs used in a nuclear reactor, as embodiments of the Ni-base alloy member in accordance with the invention;
    • Figs. 2 (a) to (d) are microscopic photos of the structures of Ni-base alloy member of the invention obtained through a direct aging treatment (magnification 400);
    • Figs. 3 (a) to (d) are microscopic photos of structures of Ni-base alloy member of the invention obtained through two-stepped aging treatment (magnification 400); and
    • Fig. 4 shows microscopic photos at a large magnification of structures which are obtained through direct aging treatment and two-stepped aging treatment, respectively.
    DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • The Ni-base alloy member of the invention is suitable for use particularly as springs and bolts which are subjected to pure water of high pressure and tmpera- ture in nuclear reactors.
    • Figs. la to lf illustrate shapes of various springs and bolts used in nuclear reactors. A description will be made hereinunder as to the natures of these springs and bolts, as well as the method of producing these springs and bolts.
    • Figs. la and lb illustrate an expansion spring 12 which is used for securing graphite seal segments 11 to the inner surface of an index tube 10. The expansion spring 12 has the form of a web-like ring cut at a portion thereof as at 13. The breadth or axial height is 10 mm while the diameter is 60 mm. This expansion ring 12 is made by a process having the steps of preparation of molten alloy material, solidification, rolling, solution heat treatment, cold rolling at a working ratio of 25% or higher, forimg and two-stepped aging treatment.
  • Figs. lc and ld illustrates a grater spring 22 for securing graphite seal segments 21 to a piston tube 20. The garter spring 22 is a coiled spring having a coil length of 166 mm and formed from a wire of 0.36 mm dia. This garter spring is produced by a process which has the steps of preparation of molten alloy material, solidification, solution heat treatment, drawing, coiling at a working ratio of 25% or higher and two-stepped aging treatment.
  • Fig. le shows a spring 32 which is interposed between a tie plate 30 and a channel box 31, while Fig. lf shows a spring 41 associated with a cap screw 40. These springs 32 and 41 are produced by the same process as the expansion spring shown in Figs. la and lb. In Fig. lf, a reference numeral 42 designates a guard. The cap screw 40 is produced by a process having the steps of forging or rolling, solution heat treatment, and threading by thread rolling or machining. The aforementioned two-stepped aging treatment is conducted following the threading.
  • Example:
  • Inconel x750 (commercial name) consisting essentially of, by weight, 72.92% of Ni, 15.48% of Cr, 6.91% of Fe, 0.57% of Al, 2.60% of Ti, 0.95% of Nb+Ta, 0.04% of C, 0.20% of Si and 0.23% of Mn was used as the blank.
  • Table 1 shows the result of a crevice constant strain test conducted in pure water of high temperature and pressure under the following condition.
  • test temperature: 288°C pressure: 86 Kg/cm2 dissolved oxygen content: 8 ppm crevice forming material: graphite fiber wool strain: about 1.0% test time: 500 hours
    Figure imgb0001
    Figure imgb0002
  • From Table 1, it will be understood that, when the inconel x750 is subjected to a cold plastic working at a reduction of cross-sectional area of 10 to 60% after a solution heat treatment (1066°C 1-hour heating followed by water cooling) and before a direct aging treatment (704°C 4 to 20-hours heating followed by air cooling), the crevice SCC susceptibility is varied according to the value of the reduction of cross-sectional area. Namely, the crevice SCC susceptibility is impractically large when the cold plastic working is conducted respectively at reduction of cross-sectional area of 10, 20 and 30%. This means that the cold plastic working at working ratio not greater than 30% is detrimental to the crevice SCC resistance. The crevice SCC susceptibility is remarkably decreased as the cold plastic working ratio is increased to 50% and then to 60%. Such large cold plastic working ratio, however, is obtainable only through a heavy cold plastic working.
  • In the case where the same cold plastic working is applied between a solution heat treatment. (1066°C 1-hour heating followed by water cooling) and a two-stepped aging treatment (843°C 24-hours heating followed by air cooling, and 704°C 4 to 20-hours heating followed by air cooling), the crevice SCC resistance is remarkably improved when the cold plastic working is conducted respectively at a working ratio of 30 and 60%, although the crevice SCC susceptibility is still high when the working ratio is 10% and 20%.
  • In order to examine how the crevice SCC susceptibility of inconel x750 is affected by the metallography, test pieces of this material were immersed in a mixed acid (92 ml Hcl + 3 ml HN03 + 5 ml H2S04) and were observed by a microscope to obtain microscopic photos (magnification 400) as shown in Figs. 2 (a) to (d) and Figs. 3 (a) to (d). More specifically, Figs. 2 (a) to (d) show the metallographies as obtained through a direct aging treatment when the cold working ratio is 10%, 20%, 30% and 60%, respectively, while Figs. 3 (a) to (d) shows those obtained through two-stepped aging treatment when the cold plastic working is conducted at working ratio of 10%, 20%, 30% and 60%, respectively. When the aging treatment is conducted throgh a direct aging, the grains become deformed as the cold working ratio is increased. However, no specific relationship is observed between the crevice SCC susceptibility and the metallography. On the other hand, when the aging is conducted through a two-stepped aging treatment, the metallographies exhibiting large crevice SCC susceptibility show only intergranular corrosion, whereas the metallographies exhibiting small crevice SCC susceptibility show a comparatively large number of apparent primary recrystallization grains, as well as intergranular corrosion. This suggests that there is a certain relationship between the apparent primary recrystallization behavior and the crevice SCC susceptibility in hot water, when the aging is conducted through two-stepped aging treatment, and that the crevice SCC resistance of the alloy of the invention can be improved effectively by finally attaining a metallography of apparent primary recrystallization structure through a suitable combination of the cold working ratio and heat treatment. The apparent primary recrystallization is ruled by the cold working ratio and the condition of the intermediate heat treatment. More specifically, the apparent primary recrystallization is promoted to remarkably improve the crevice SCC resistance, as the cold working ratio is increased.
  • Fig. 4 shows microscopic photos of metallographies of inconel x750 alloy subjected to direct aging treatment and two-stepped aging treatment, after cold plastic working at working ratio of 0%, 30% and 60%, respectively. In the alloy subjected to the direct aging treatment, continuous precipitate of Cr carbide is observed along the grain boundary when the cold plastic working ratio is 0% and 30%. It is, therefore, understood that the low crevice SCC resistance in the alloy cold-worked at such low working ratio is attributable to the continuous precipitate of Cr carbide in the grain boundary. In contrast, in the alloy subjected to a plastic working at working ratio of 60% in accordance with the invention, no continuous precipitate of Cr carbide is found along the grain boundary, but the Cr carbide is precipitated in a granular form along the grain boundary and within the grain.
  • On the other hand, in the alloy subjected to two-stepped aging treatment under the cold plastic working ratio of 0%, columnar precipitate of Eta phase (Ni3Ti intermetallic compound) is formed along the grain boundary and is surrounded by Precipitate Free Zone. It is, therefore, understood that the low crevice SCC resistance in the alloy having cold working ratio of 0% is attributable to the columnar precipitate of the Eta phase and the presence of the precipitate free zone around the Eta phase. Unlike the case of the cold working ratio of 0%, the Eta phase is precipitated in Widmanstatten or dendritic form in the alloy subjected to cold plastic working at ratio of 30% and 60% according to the invention. The phase itself appearing as apparent primary recrystallization structure mentioned before owes to this dendritic Eta phase.
  • From the facts described heretofore, it is understood that the cold working at a working ratio not smaller than 40% is effective in the production of springs and bolts having superior crevice SCC resistance suitable for use in nuclear reactors, when the aging is conducted through a direct aging treatment, whereas, when the aging is conducted through two-stepped aging treatment, the cold working at a working ratio not smaller than 25% is effective. In this case, it is understood also that the crevice SCC resistance can easily be evaluated through the observation of the metallography, i.e. the state of precipitate of Cr carbide and the existence of the apparent primary recrystallization structure.
  • Although the invention has been described through specific terms, it is to be noted that the described embodiments are not exclusive and various changes and modifications may be imparted thereto without departing from the scope of the invention which is limited solely by the appended claims.

Claims (14)

1. An Ni-base alloy memamber superior in stress corrosion cracking resistance made of an alloy consisting essentially of, by weight, not greater than 0.15% of C, not greater than 1% of Si, not greater than 1.5% of Mn, 14 to 25% of Cr, not greater than 30% of Fe, 0.2.to 2% of Al, 0.5 to 3% of Ti, 0.7 to 4.5% of Nb and the balance substantially Ni, characterized in that said alloy exhibits stress corrosion cracking depth of not greater than 200um when subjected to pure water of 288°C under a pressure of 86 Kg/cm2 and having a dissolved oxygen content of 8 ppm, for 500 hours at a strain of 1%.
2. An Ni-base alloy member according to claim 1, wherein said alloy has a structure containing discontinuous granular precipitate of Cr carbide along the grain boundary or a primary recrystallization structure.
3. An Ni-base alloy member superior in stress corrosion cracking resistance made of an alloy consisting essentially of, by weight, 0.02 to 0.08% of C, 0.02 to 0.5% of Si, 0.1 to 1% of Mn, 14 to 20% of Cr, not greater than 10% of Fe, 0.4 to 1.0% of Al, 2 to 3% of Ti, 0.7 to 1.5% of Nb and the balance substantially Ni, characterized in that said alloy has a structure containing discontinuous granular precipitate of Cr carbide along the grain boundary or an apparent primary recrystallization structure and exhibits stess corrosion cracking length of not greater than 200um when subjected to pure water of 288°C under a pressure of 86 Kg/cm2 and having a dissolved oxygen content of 8 ppm, for 500 hours at a strain of 1%.
4. An Ni-base alloy member according to claim 3, wherein said member is used as the material for a spring or a bolt subjected to pure water of high temperatue and pressure in a nuclear reactor.
5. An Ni-base alloy member superior in stress corrosion cracking resistance made of an alloy consisting essentially of, by weight, 0.02 to 0.08% of C, 0.02 to 0.5% of Si, 0.1 to 1% of Mn, 14 to 17% of Cr, 5 to 9% of Fe, 0,4 to 1.0% of Al, 2 to 3% of Ti, 0.7 to 1.5% of Nb and the balance substantially Ni, characterized in that said alloy has a structure containing discontinuous granular precipitate of Cr carbide along the grain boundary or an apparent primary recrystallization structure and exhibits stress corrosion cracking depth of not greater than 200pm when subjected to pure water of 288°C under a pressure of 86 Kg/cm2 and having dissolved oxygen content of 8 ppm, for 500 hours at a strain of 1%. «
6. An Ni-base alloy member according to claim 5, wherein said member is used as the material for a spring or a bolt subjected to pure water of high temperature and pressure in a nuclear reactor.
7. A method of producing an Ni-base alloy member superior in stress corrosion cracking resistance comprising the steps of: preparing an alloy consisting essentially of, by weight, not greater than 0.15% of C, not greater than 1% of Si, not greater than 1.5% of Mn, 14 to 25% of Cr, not greater than 30% of Fe, 0.2 to 2% of Al, 0.5 to 3% of Ti, 0.7 to 4.5% of•Nb and the balance substantially Ni; subjecting said alloy to a solution heat treatment; effecting a cold plastic working on said alloy at a reduction of cross-sectional area not smaller than 40%; and subjecting said alloy to an aging treatment at a temperature of between 650 and 750°C.
8. A method according to claim 7, wherein said cold plastic working is effected at a reduction of cross-sectional area of between 50 and 70%.
9. A method of producing an Ni-base alloy member superior in stress corrosion cracking resistance comprising the steps of: preparing an alloy consisting essentially of, by weight, 0.02 to 0.08% of C, 0.02 to 0.5% of Si, 0.1 to 1% of Mn, 14 to 20% of Cr, not greater than 10% of Fe, 0.4 to 1% of Al, 2 to 3% of Ti, 0.7 to 1.5% of Nb and the balance substantially Ni; subjecting said alloy to a solution heat treatment; effecting a cold plastic working on said alloy at a reduction of cross-sectional area not smaller than 40%; and subjecting said alloy to an aging treatment at a temperature of between 650 and 750°C.
10. A method according to claim 9, wherein said cold plastic working is effected at a reduction of cross-sectional area of between 50 and 70%.
ll. A method of producing an Ni-base alloy member superior in stress corrosion cracking resistance comprising the steps of: preparing an alloy consisting essentially of, by weight, not greater than 0.15% of C, not greater than 1% of Si, not greater than 1.5% of Mn, 14 to 25% of Cr, not greater than 30% of Fe, 0.2 to 2% of Al, 0.5 to 3% of Ti, 0.7 to 4.5% of Nb and the balance substantially Ni; subjecting said alloy to a solution heat treatment; effecting a cold plastic working on said alloy at a reduction of cross-sectional area not smaller than 25%; subjecting said alloy to an aging treatment at a temperature of between 800 and 950°C; and subjecting said alloy to another aging treatment at a temperature of between 600 and 750°C.
12. A method according to claim 11, wherein said cold plastic working is effected at a reduction of cross-sectional area of between 40 and 70%.
13. A method of producing an Ni-base alloy member superior in stress corrosion cracking resistance comprising the steps of: preparing an alloy consisting essentially of, by weight, 0.02 to 0.08% of C, 0.02 to 0.5% of Si, 0.1 toll% of Mn, 14 to 20% of Cr, not greater than 10% of Fe, 0.4 to 1% of Al, 2 to 3% of Ti, 0.7 to 1.5% of Nb and the balance substantially Ni; subjecting said alloy to a solution heat treatment; effecting a cold plastic working on said alloy at a reduction of cross-sectional area not smaller than 25%; sujecting said alloy to an aging treatment at a temperature of between 800 and 950°C; and subjecting said alloy to another aging treatment at a temperature of between 600 and 750°C.
14. A method according to claim 13, wherein said cold plastic working is effected at a reduction of cross-sectional area of between 40 and 70%.
EP83301811A 1982-04-02 1983-03-30 Ni-base alloy member and method of producing the same Expired EP0091279B1 (en)

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JP55780/82 1982-04-02
JP5578082A JPS58174538A (en) 1982-04-02 1982-04-02 Ni-based alloy member and manufacture thereof

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EP0178785A2 (en) * 1984-09-20 1986-04-23 Nippon Yakin Kogyo Kabushiki Kaisha Nickel-based alloy with high intergranular corrosion resistance, high stress corrosion cracking resistance and good hot workability
EP0226458A2 (en) * 1985-12-11 1987-06-24 Inco Alloys International, Inc. Method of manufacture of a heat resistant alloy useful in heat recuperator applications
EP0235075A2 (en) * 1986-01-20 1987-09-02 Mitsubishi Jukogyo Kabushiki Kaisha Ni-based alloy and method for preparing same
FR2596066A1 (en) * 1986-03-18 1987-09-25 Electricite De France AUSTENITIC ALLOY NICKEL-CHROME-IRON
EP0260510A2 (en) * 1986-09-15 1988-03-23 General Electric Company Thermomechanical method of forming fatigue crack resistant nickel base superalloys and product formed
GB2199592A (en) * 1987-01-08 1988-07-13 Inco Alloys Int Silicon wafer treatment trays
EP0338574A1 (en) * 1988-04-22 1989-10-25 Inco Alloys International, Inc. Nickel based alloys resistant to sulphidation and oxidation
EP0384013A1 (en) * 1989-02-21 1990-08-29 Inco Alloys International, Inc. Method for strengthening coldworked nickel-base alloys
EP0402168A1 (en) * 1989-06-09 1990-12-12 The Babcock & Wilcox Company Increasing stress corrosion cracking resistance of alloy 718
EP1340825A2 (en) * 2002-02-27 2003-09-03 Daido Tokushuko Kabushiki Kaisha Ni-base alloy, heat-resistant spring made of the alloy, and process for producing the spring
US8197748B2 (en) * 2008-12-18 2012-06-12 Korea Atomic Energy Research Institute Corrosion resistant structural alloy for electrolytic reduction equipment for spent nuclear fuel

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JPS60204849A (en) * 1984-03-28 1985-10-16 Toshiba Corp Sealing ring for control rod driving mechanism of nuclear power plant
JPH0647701B2 (en) * 1984-12-14 1994-06-22 株式会社東芝 Electrical connection terminal clip for magnetron filament repairing
JPH0742560B2 (en) * 1984-12-14 1995-05-10 株式会社東芝 High temperature spring manufacturing method
JPH0684535B2 (en) * 1984-12-27 1994-10-26 株式会社東芝 Method for producing nickel-based alloy
CN104988356B (en) * 2015-05-27 2017-03-22 钢铁研究总院 Method for manufacturing large high-purity nickel base alloy forging

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Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0178785A3 (en) * 1984-09-20 1987-08-05 Nippon Yakin Kogyo Kabushiki Kaisha Nickel-based alloy with high intergranular corrosion resistance, high stress corrosion cracking resistance and good hot workability
EP0178785A2 (en) * 1984-09-20 1986-04-23 Nippon Yakin Kogyo Kabushiki Kaisha Nickel-based alloy with high intergranular corrosion resistance, high stress corrosion cracking resistance and good hot workability
US4761190A (en) * 1985-12-11 1988-08-02 Inco Alloys International, Inc. Method of manufacture of a heat resistant alloy useful in heat recuperator applications and product
EP0226458A2 (en) * 1985-12-11 1987-06-24 Inco Alloys International, Inc. Method of manufacture of a heat resistant alloy useful in heat recuperator applications
EP0226458A3 (en) * 1985-12-11 1988-01-13 Inco Alloys International, Inc. Method of manufacture of a heat resistant alloy useful in heat recuperator applications
EP0235075A2 (en) * 1986-01-20 1987-09-02 Mitsubishi Jukogyo Kabushiki Kaisha Ni-based alloy and method for preparing same
EP0235075A3 (en) * 1986-01-20 1988-09-21 Mitsubishi Jukogyo Kabushiki Kaisha Ni-based alloy and method for preparing same
EP0242251A1 (en) * 1986-03-18 1987-10-21 Electricite De France Structural component made from an austenitic nickel-cromium-iron alloy
FR2596066A1 (en) * 1986-03-18 1987-09-25 Electricite De France AUSTENITIC ALLOY NICKEL-CHROME-IRON
EP0260510A2 (en) * 1986-09-15 1988-03-23 General Electric Company Thermomechanical method of forming fatigue crack resistant nickel base superalloys and product formed
EP0260510A3 (en) * 1986-09-15 1989-10-18 General Electric Company Thermomechanical method of forming fatigue crack resistant nickel base superalloys and product formed
GB2199592A (en) * 1987-01-08 1988-07-13 Inco Alloys Int Silicon wafer treatment trays
GB2199592B (en) * 1987-01-08 1990-09-26 Inco Alloys Int Silicon wafer treatment trays
EP0338574A1 (en) * 1988-04-22 1989-10-25 Inco Alloys International, Inc. Nickel based alloys resistant to sulphidation and oxidation
EP0384013A1 (en) * 1989-02-21 1990-08-29 Inco Alloys International, Inc. Method for strengthening coldworked nickel-base alloys
EP0402168A1 (en) * 1989-06-09 1990-12-12 The Babcock & Wilcox Company Increasing stress corrosion cracking resistance of alloy 718
EP1340825A2 (en) * 2002-02-27 2003-09-03 Daido Tokushuko Kabushiki Kaisha Ni-base alloy, heat-resistant spring made of the alloy, and process for producing the spring
EP1340825A3 (en) * 2002-02-27 2003-10-08 Daido Tokushuko Kabushiki Kaisha Ni-base alloy, heat-resistant spring made of the alloy, and process for producing the spring
US6918972B2 (en) 2002-02-27 2005-07-19 Daido Tokushuko Kabushiki Kaisha Ni-base alloy, heat-resistant spring made of the alloy, and process for producing the spring
US8197748B2 (en) * 2008-12-18 2012-06-12 Korea Atomic Energy Research Institute Corrosion resistant structural alloy for electrolytic reduction equipment for spent nuclear fuel

Also Published As

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JPS6211058B2 (en) 1987-03-10
JPS58174538A (en) 1983-10-13
DE3368289D1 (en) 1987-01-22
EP0091279B1 (en) 1986-12-10

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