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DK146776B - APPLICATION FOR THE MANUFACTURE OF LIGHT DISTRIBUTION DISCS OF FILES OF GLASS FIBER-FILLED THERMOPLASTIC MATERIALS - Google Patents

APPLICATION FOR THE MANUFACTURE OF LIGHT DISTRIBUTION DISCS OF FILES OF GLASS FIBER-FILLED THERMOPLASTIC MATERIALS Download PDF

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DK146776B
DK146776B DK313376AA DK313376A DK146776B DK 146776 B DK146776 B DK 146776B DK 313376A A DK313376A A DK 313376AA DK 313376 A DK313376 A DK 313376A DK 146776 B DK146776 B DK 146776B
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glass fiber
weight
files
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DK313376A (en
DK146776C (en
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Joachim Wank
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Bayer Ag
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/12Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of short length, e.g. in the form of a mat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00605Production of reflex reflectors

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Pens And Brushes (AREA)
  • Braking Arrangements (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Reinforced Plastic Materials (AREA)

Description

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Ved lysspredningsskiver forstår man fladeformige eller formede legemer med vægtykkelser på 0,005 til 20 mm, ved hvilke en lysstråle, som rammer vinkelret på overfladen af'lysspredningsskiverne, ved gennemgang 5 henholdsvis udtrædning igennem skiverne afbøjes fra en retning.By light scattering discs is meant flat or shaped bodies with wall thicknesses of 0.005 to 20 mm, in which a beam of light perpendicular to the surface of the light scattering discs is deflected from one direction by passage 5 and exit through the discs respectively.

Folier af glasfiberfyldte termoplastiske kunststoffer er i princippet kendte (jfr. f.eks. tysk offentliggørelsesskrift nr. 2.437.508). De kan fremstilles ved, at 10 glasfibre blandes med en kunststofsmelte, og denne glas-fiberholdige kunststofsmelte udpresses gennem en dyse.Sheets of fiberglass-filled thermoplastic plastics are known in principle (cf., for example, German Publication No. 2,437,508). They can be made by mixing 10 glass fibers with a plastic melt and this glass-fiber containing plastic melt is extruded through a nozzle.

Som termoplastiske kunststoffer er hertil de forskelligste transparente polymere egnede. Som glasfibre er alle i handelen tilgængelige glasfibersorter og 15 -typer egnede, altså snittede glasfilamenter (lange glasfibre og korte glasfibre), forgarn eller stabelfibre, hvis de er efterbehandlet med de for de i hvert tilfælde anvendte polymere egnede siettemidler. Længden af glastrådene, om de nu er bundtet til fibre, 20 eller fibrene på deres side er bundtet til garner, tove eller strenge eller f.eks. er vævet til måtter eller ikke, skal ved lange glasfibre ligge mellem 60 mm og 6 imci/Og ved korte glasfibre skal den maksimale længde ligge mellem 5 mm (5000 ^,um) og 0,05 mm (50 ^um) .As the thermoplastic plastics, the various transparent polymers are suitable for this purpose. As fiberglass, all commercially available fiberglass types and types of 15 are suitable, that is, cut glass filaments (long glass fibers and short glass fibers), yarns or staple fibers, if they are post-treated with the polymeric suitable sizing agents used in each case. The length of the glass wires, whether they are bundled into fibers, or the fibers on their side are bundled into yarns, ropes or strings or e.g. is woven for mats or not, for long glass fibers must be between 60 mm and 6 µm / And for short glass fibers, the maximum length should be between 5 mm (5000 µm) and 0.05 mm (50 µm).

25 2 glasfibertyper foretrækkes især: I. Lange glasfibre med en middelfiberlængde på 6000 ^um, en diameter på 15 ^,um og en pulverandel (mindre end 50 ^,um) på ca. 1 vægtprocent og II. formalede korte glasfibre med en middelfiber-30 længde på 230yum, en diameter på 13^um og en pulverandel (mindre end 50^um) på 5 vægtprocent.2 glass fiber types are particularly preferred: I. Long glass fibers having a mean fiber length of 6000 µm, a diameter of 15 µm, and a powder content (less than 50 µm) of approx. 1% by weight and II. ground short glass fibers having a medium fiber length of 230 µm, a diameter of 13 µm and a powder content (less than 50 µm) of 5% by weight.

Som glasmateriale er det alkalifri aluminium-bor--silicatglas ("E-glas") eller det alkaliholdige "C-glas" anvendeligt. Som egnede slettemidler kan de indenfor 35 litteraturen kendte anvendes. Særlig egnede for polycarbonatmasser er de til korte glasfibre kendte vandslettemidler (jfr. tysk fremlæggelsesskrift nr. 1.203*991) .As a glass material, the alkali-free aluminum boron - silicate glass ("E-glass") or the alkali-containing "C-glass" is applicable. As suitable erasers, those known in the literature can be used. Particularly suitable for polycarbonate masses are the water wetting agents known for short glass fibers (cf. German Publication No. 1,203 * 991).

22

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Hvad angår den tekniske anvendelse af folier af glasfiberfyldte termoplastiske kunststoffer, har der hidtil været tale om at anvende disse enten som elektriske isoleringsmaterialer, jfr. DE-offentliggØrelses-5 skrift nr. 2.437.508, eller, ved glasfiberindhold på op til 5 vægtprocent, som transparente emner til lystekniske formål, jfr. GB-patentskrift nr. 1.162.227.With regard to the technical application of sheets of fiberglass-filled thermoplastic plastics, it has hitherto been used to use them either as electrical insulating materials, cf. DE-publication publication no. 2,437,508, or, for fiberglass contents of up to 5% by weight, as transparent articles for lighting purposes, cf. GB Patent No. 1,162,227.

Lysspredningsskiver anvendes f.eks. til signalementer i en- og flergangskontrolinstrumenter eller strøm-10 dannere. Lysspredningsskiver skal være ensartet lyse over deres samlede overflade. De kan være indfarvet forskelligt eller være påtrykt med transparente farver. Lysspredningsskiver er hidtil blevet fremstillet ud fra ætset glas eller matterede kunststoffolier. Matterede 15 kunststoffolier foretrækkes frem for ætset glas på grund af den større sikkerhed, den mere simple.fremstilling af formaterne og den bedre påtrykkelighed. Ihvertfald skal matteringen af sådanne, for fremstillingen af lysspredningsskiver 20 egnede kunststoffolier være særlig god. Uregelmæssigheder af matteringen fører ved gennemstråling til en uensartet lyshed. Matteringen af kunststoffolier, der i almindelighed har en rudybde mellem 0,2y.um og 2^um, er ganske vist meget ømfindtlig overfor mekaniske 25 beskadigelser, der kan opstå ved fremstillingen og ved videreforarbejdningen af folierne. Disse ulemper kan undgås, når lysspredningen ikke opnås på den matterende overflade af kunststoffolien, men i det indre af kunststoffolien, altså når man anvender folier, der 30 i stedet for eller foruden en mattering f.eks.Light scattering discs are used e.g. for signal elements in single and multiple control instruments or current generators. Light scattering discs must be uniformly bright over their total surface. They can be colored differently or printed with transparent colors. Light scattering discs have so far been made from etched glass or frosted plastic foils. Matted 15 plastic foils are preferred over etched glass because of the greater security, the simpler fabrication of the formats and the better printability. In any case, the matting of such plastic sheets suitable for the manufacture of light scattering discs 20 must be particularly good. Irregularities of the frosting, when radiated, lead to a uniform brightness. The matting of plastic foils, which generally have a depth of glass between 0.2 µm and 2 µm, is admittedly very delicate to mechanical damage that may occur in the manufacture and further processing of the foils. These disadvantages can be avoided when light scattering is not achieved on the matting surface of the plastic film, but in the interior of the plastic film, ie when using foils which, instead of or in addition to a matting, e.g.

har et indhold af pigmenter. Med de hidtil kendte spredningspigmenter, f.eks. bariumsulfat, titandioxid, kønrøg eller siliciumdioxid, kan der ved en lys-gennemtrængelighed på f.eks. 30% først ved folie-35 tykkelser på over 2 mm opnås en tilstrækkelig spredningsvirkning, hvorved der almindeligvis optræder o 146776 3 en stærk egenfarvning, der f.eks. fører til, at bagsiden af en på den ene side rød-transparent påtrykt plade er orange ved gennemstråling.has a pigment content. With the known dispersion pigments, e.g. barium sulphate, titanium dioxide, carbon black or silicon dioxide, a light permeability of e.g. 30% first, at foil thicknesses greater than 2 mm, a sufficient scattering effect is obtained, whereby a strong intrinsic staining, e.g. causes the back of a red-transparent plate printed on one side to be orange by radiation.

Det har nu overraskende vist sig, at folier 5 af glasfiberfyldte, termoplastiske kunststoffer når en for fremstillingen af lysspredningsskiver tilstrækkelig spredningsvirkning allerede ved ca. 0,1 mm lagtykkelse ved en glasfiberandel på 40 vægtprocent. Sprednings-virkningen af disse folier er uafhængig af beskaffenheden 10 af deres overflade. Folierne kan således håndteres væsentligt mere simpelt, oplagres, opvikles, påtrykkes eller udstanses. Overfladen af folierne af glasfiberfyldte termoplastiske kunststoffer kan desuden præges, arres eller forsynes med en speciel form for relief, 15 uden at man må affinde sig med en indskrænkning af lysspredningsvirkningen af folierne.Surprisingly, it has now been found that sheets 5 of fiberglass-filled, thermoplastic plastics achieve a sufficient scattering effect already at approx. 0.1 mm layer thickness at a glass fiber content of 40% by weight. The spreading effect of these films is independent of the nature 10 of their surface. Thus, the films can be handled significantly more simply, stored, wound, pressed or stamped. In addition, the surface of the sheets of fiberglass-filled thermoplastic plastics can be embossed, scarred or provided with a special form of relief, without having to interfere with the light scattering effect of the sheets.

Opfindelsen angår i overensstemmelse hermed anvendelsen af folier med en tykkelse på fra 30^um til lOOOyUm af glasfiberfyldte termoplastiske 20 celluloseestere, polycarbonater. polyarylsulfoner, poly-(2,6-dialkyl-l,4-phenylenoxider) eller polyalkylenterephthalater med et glasfiberindhold mellem 20 vægtprocent og 30 vægtprocent, henført til den samlede vægt, til fremstilling af lyssprednings-25 skiver.The invention accordingly relates to the use of foils having a thickness of from 30 µm to 100 µm of glass fiber filled thermoplastic cellulose esters, polycarbonates. polyarylsulfones, poly (2,6-dialkyl-1,4-phenylene oxides) or polyalkylene terephthalates having a glass fiber content between 20% and 30% by weight, relative to the total weight, for the production of light scattering discs.

Med den foreliggende opfindelse har man løst den opgave at tilvejebringe lysspredningsskiver, som kan fremstilles på en teknisk set simpel måde, som kan anvendes på mange forskellige områder, og som har 30 en skarphed, der er tilstrækkelig til gengivelse af f.eks. skrifttegn.The present invention has solved the object of providing light scattering discs which can be manufactured in a technically simple manner that can be used in many different fields and which have a sharpness sufficient to reproduce e.g. characters.

Ud fra den kendte teknik kunne det ikke forventes, at folier med 20 vægtprocent glasfibre, som har en længde på f.eks. 6000^,um (6 mm) ville være 35 egnede til en sådan anvendelse inden for optikken.From the prior art, it was not expected that films with 20% by weight of glass fibers having a length of e.g. 6000 µm (6 mm) would be suitable for such use in optics.

Specielt er det overraskende, at der med sådanne folier 4 146776In particular, it is surprising that with such foils 4

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i'en afstand på 25 cm opnås samme spredningsvirkning som med folier ifølge GB-patentskrift nr. 1.162.227 i en afstand på mindst 200 cm, jfr. nedenstående sammenligningseksempler.at a distance of 25 cm, the same spreading effect is obtained as with foils according to GB patent specification 1,162,227 at a distance of at least 200 cm, cf. the following comparative examples.

Celluloseestere, der er anvendelige ved den her 5 omhandlede opfindelse, fremstilles på sædvanlig måde ved esterificering af cellulose med aliphatiske monocarboxylsyreanhydrider, fortrinsvis eddikesyre-og smørsyre- eller eddikesyre- og propionsyreanhydrid.Cellulose esters useful in the present invention are prepared in the usual manner by esterification of cellulose with aliphatic monocarboxylic anhydrides, preferably acetic and butyric or acetic and propionic anhydrides.

Hydrolysen, der skal gennemføres i råopløsningen, styres 10 ved hjælp af et ringe vandoverskud således, at der fås et ringe hydroxylindhold (OH-tal 4-25). Den oxydative blegning af den fra opløsningen isolerede celluloseester skal udføres således, at der ikke mere kan påvises noget oxidationsmiddel i slutproduktet. Eventuelt 15 skal der foretages en efterbehandling med reduktionsmidler .The hydrolysis to be carried out in the crude solution is controlled by a small excess of water so as to obtain a low hydroxyl content (OH number 4-25). The oxidative bleaching of the cellulose ester isolated from the solution must be carried out so that no oxidizing agent can be detected in the final product. Optionally, a post-treatment with reducing agents should be performed.

Til bestemmelse af OH-tallet esterificeres de frie hydroxylgrupper i celluloseesteren med eddikesyre-anhydrid i pyridin, overskuddet af anhydrid omsættes 20 med vand og tilbagetitreres [Forskrift: C.J. Mahn, L. B. Genung og R. F. Williams, Analysis of Cellulose Derivatives, Industrial and Engineering Chemistry, Vol.To determine the OH number, the free hydroxyl groups in the cellulose ester are esterified with acetic anhydride in pyridine, the excess of anhydride is reacted with water and back titrated [Regulation: C.J. Mahn, L. B. Genung, and R. F. Williams, Analysis of Cellulose Derivatives, Industrial and Engineering Chemistry, Vol.

14, nr. 12, 935-940 (1942)].14, No. 12, 935-940 (1942)].

Viskositeten af celluloseesteren skal andrage 25 0,3-0,5 poise, målt som en 20 vægtprocents opløsning i acetone. Fortrinsvis anvendte celluloseestere udviser i tilfælde af acetobutyrat et eddikesyreindhold på 17-23 vægtprocent og et smørsyreindhold på 45-50 vægtprocent, i tilfælde af acetopropionat et 30 propionsyreindhold på 61-69 vægtprocent og et eddikesyreindhold på 2-7 vægtprocent. OH-tallene ligger sædvanligvis mellem 4 og 25. Vægtmiddeltallet Mw ligger mellem 10.000 og 1.000.000, fortrinsvis mellem 100.000 og 500.000.The viscosity of the cellulose ester should be 25 0.3-0.5 poise, measured as a 20% by weight solution in acetone. Preferred cellulose esters used in the case of acetobutyrate have an acetic acid content of 17-23 wt% and a butyric acid content of 45-50 wt%, in the case of acetopropionate a propionic acid content of 61-69 wt% and an acetic acid content of 2-7 wt%. The OH numbers are usually between 4 and 25. The weight average Mw is between 10,000 and 1,000,000, preferably between 100,000 and 500,000.

Offoff

Som egnede polycarbonater kommer de ved omsætning af aromatiske dihydroxyforbindelser, især dihydroxy- 5 o 146776 diarylalkaner, med phosgen eller diestere af carbonsyre fremstillede polykondensater i betragtning, hvorved foruden de usubstituerede dihydroxydiarylalkaner også sådanne er egnede, hvis arylgrupper i o- og/eller 5 m-stilling i forhold til hydroxylgruppen bærer methyl-grupper eller halogenatomer. Forgrenede polycarbonater er ligeledes egnede.Suitable polycarbonates are considered by reaction of aromatic dihydroxy compounds, especially dihydroxy diarylalkanes, with phosgene or diesters of carboxylic acid prepared polycondensates, whereby, in addition to the unsubstituted dihydroxydiarylalkanes, they are also suitable if aryl groups or position relative to the hydroxyl group carries methyl groups or halogen atoms. Branched polycarbonates are also suitable.

De polycarbonater, der skal stabiliseres, har vægtmiddeltal Mw mellem 10.000 og 100.000, fortrinsvis 10 mellem 20.000 og 40.000, som bestemmes ved måling af viskositetsbrøken i CH2C12 ved 20°C og en koncentration på 0,5 vægtprocent.The polycarbonates to be stabilized have weight averages Mw between 10,000 and 100,000, preferably 10 between 20,000 and 40,000, which are determined by measuring the viscosity fraction in CH2 Cl2 at 20 ° C and a concentration of 0.5% by weight.

Egnede aromatiske dihydroxyforbindelser er f.eks. hydroquinon, resorcinol, 4,4'-dihydroxydiphenyl, bis-15 -(dihydroxyphenyl)-alkaner, f.eks. C^-Cg-alkylen- eller C2~Cg-alkylidenbisphenoler, bis-(hydroxyphenyl)--cycloalkaner, f.eks. Cg-C^g-cycloalkylen- eller C,--C^g--cycloalkyliden-bisphenoler, bis-(hydroxyphenyl)-sulfider, -ethere, -ketoner, -sulfoxider eller -sulfoner. Endvidere 20 α,α'-bis-(hydroxyphenyl)-diisopropylbenzen samt de tilsvarende kernealkylerede eller kernehalogenerede forbindelser. Foretrukne er polycarbonater på basis af bis-(4-hydroxy-phenyl)-propan-2,2 (Bisphenol A), bis-(4-hydroxy-3,5-dichlor-phenyl)-propan-2,2 25 (Tetrachlorbisphenol A), bis-@-hydroxy-3,5-dibrom- -phenyl)-propan-2,2 (Tetrabrombisphenol A), bis--(4-hydroxy-3,5-dimethyl-phenyl)-propan-2,2 (Tetra-methylbisphenol A), bis-(4-hydroxy-phenyl)-cyclohexan--1,1 (Bisphenol Z) samt på basis af trekernede bisphenoler, 30 såsom α,α'-bis-(4-hydroxyphenyl)-p-diisopropylbenzen.Suitable aromatic dihydroxy compounds are e.g. hydroquinone, resorcinol, 4,4'-dihydroxydiphenyl, bis-15 - (dihydroxyphenyl) alkanes, e.g. C 1 -C 8 alkylene or C 2 -C 6 alkylidene bisphenols, bis (hydroxyphenyl) cycloalkanes, e.g. Cg-C ^ g cycloalkylene or C,-C ^ cycloalkylidene bisphenols, bis (hydroxyphenyl) sulfides, ethers, ketones, sulfoxides or sulfones. In addition, 20 α, α'-bis (hydroxyphenyl) diisopropylbenzene and the corresponding core alkylated or core halogenated compounds. Preferred are polycarbonates based on bis- (4-hydroxy-phenyl) -propane-2,2 (Bisphenol A), bis- (4-hydroxy-3,5-dichloro-phenyl) -propane-2,2 (Tetrachlorbisphenol) A), bis - (- hydroxy-3,5-dibromo-phenyl) -propane-2,2 (tetrabromobisphenol A), bis - (4-hydroxy-3,5-dimethyl-phenyl) -propan-2, 2 (Tetra-methylbisphenol A), bis- (4-hydroxy-phenyl) -cyclohexane-1,1 (Bisphenol Z) and on the basis of three-core bisphenols such as α, α'-bis- (4-hydroxyphenyl) - p-diisopropylbenzene.

Yderligere til fremstillingen af polycarbonater egnede aromatiske dihydroxyforbindelser er beskrevet i USA patentskrifterne nr. 2.970.131, 2.991.273, 2.999.835, 2.999.846, 3.014.891, 3.028.365, 3.062.781, 3.148.172, 35 3.271.367, 3.271.368, 3.280.078.Further aromatic dihydroxy aromatic compounds suitable for the preparation of polycarbonates are disclosed in U.S. Patent Nos. 2,970,131, 2,991,273, 2,999,835, 2,999,846, 3,014,891, 3,028,365, 3,062,781, 3,148,172, 35,271. 367, 3,271,368, 3,280,078.

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Som poly-(2,6-dialkyl-l,4-phenylenoxider) til brug ved opfindelsen er sådanne egnede, hvis vægtmiddeltal Mw (målt ifølge lysspredningsmetoden i chloroform) ligger mellem 2000 og 100.000, fortrinsvis mellem 5 20.000 og 60,000, og som fås på kendt måde ved oxiderende kondensation af 2,6-dialkylphenoler med oxygen i nærværelse af katalysatorkombinationer af kobbersalte og tertiære aminer (se f.eks. tysk offentliggørelsesskrift nr.As poly (2,6-dialkyl-1,4-phenylene oxides) for use in the invention, such are suitable if the weight average Mw weight (measured by the light scattering method in chloroform) is between 2000 and 100,000, preferably between 5,000 and 60,000, and is obtained in the known manner by oxidative condensation of 2,6-dialkylphenols with oxygen in the presence of catalyst combinations of copper salts and tertiary amines (see, for example, German Publication No.

2.126.434 og USA patentskrift nr, 3,306.875).No. 2,126,434 and U.S. Patent No. 3,306,875).

10 Egnede poly-(2,6-dialkyl-l,4-phenylenoxider) er f.eks. poly-[2,6-di-(C1-C4-alkyl)~l/4-phenylenoxider], f.eks. poly-(2,6-dimethyl-l,4-phenylenoxid).Suitable poly (2,6-dialkyl-1,4-phenylene oxides) are e.g. poly- [2,6-di- (C 1 -C 4 alkyl) ~ 1/4-phenylene oxides], e.g. poly (2,6-dimethyl-l, 4-phenylene oxide).

Egnede 2,6-dialkylphenoler er især sådanne med C-^-C^-alkylsubstituenter, f.eks. 2,6-dimethylphenol, 15 2-methyl-6-ethylphenol, 2,6-diethylphenol, 2-ethyl- -6-n-propylphenol, 2-methyl-6-isopropylphenol, 2-methyl--6-n-propylphenol, 2-methyl-6-butylphenol og 2,6--di-n-propylphenol.Suitable 2,6-dialkylphenols are especially those with C 1 -C 4 alkyl substituents, e.g. 2,6-dimethylphenol, 2-methyl-6-ethylphenol, 2,6-diethylphenol, 2-ethyl-6-n-propylphenol, 2-methyl-6-isopropylphenol, 2-methyl-6-n-propylphenol , 2-methyl-6-butylphenol and 2,6-di-n-propylphenol.

Egnede katalysatorkombinationer er især kobber-(I)-20 -chlorid og triethylamin, kobber-(I)-sulfat og tributylamin, kobber-(I)-sulfat og tributylamin, kobber-(I)-acetat og N-methylmorpholin og kobber-(I)--chlorid og pyridin.Suitable catalyst combinations are in particular copper (I) -20 chloride and triethylamine, copper (I) sulfate and tributylamine, copper (I) sulfate and tributylamine, copper (I) acetate and N-methylmorpholine and copper (I) - chloride and pyridine.

En egnet fremgangsmåde til fremstilling af poly-25 -(2,6-dialkyl-l,4-phenylenoxider) er f.eks. under anvendelse af kobber-(X)-chlorid/pyridin som katalysatorkombination ifølge tysk offentliggørelsesskrift nr.A suitable process for preparing poly-25- (2,6-dialkyl-1,4-phenylene oxides) is e.g. using copper (X) chloride / pyridine as a catalyst combination according to German publication no.

2.126.434 som følger:2,126,434 as follows:

En 2,6-dialkyl-phenol opløses i en blanding af 30 n-butanol og toluen, og i nærværelse af kobber(I)-chlorid/-pyridinkomplekset kondenseres der oxidativ-dehydrogenerende under oxygentilførsel. Det udfældede polyphenylenoxid omfældes derpå fra chloroform/methanol.A 2,6-dialkyl-phenol is dissolved in a mixture of 30 n-butanol and toluene, and in the presence of the copper (I) -chloride / pyridine complex, oxidative-dehydrogenating is condensed during oxygen supply. The precipitated polyphenylene oxide is then precipitated from chloroform / methanol.

Egnede polyarylsulfoner til brug ved opfindelsen 35 har et vægtmiddeltal Mw (målt ifølge lysspredningsmetoden i chloroform) mellem 1000 og 200.000, fortrinsvis mellem 7 o 146776 20.000 og 60.000. Eksempler er de på kendt måde fremstillelige polyarylsulfoner ud fra 4,41-dichlor-diphenylsulfon og en bisphenol, f.eks. 2,2-bis--(4-hydroxyphenyl)-propan, med et middelvægttal 5 (Mw) på 2000-200.000.Suitable polyarylsulfones for use in the invention 35 have a weight average number of Mw (measured according to the light scattering method in chloroform) between 1000 and 200,000, preferably between 7,000 and 60,000. Examples are the polyarylsulfones prepared in known manner from 4,41-dichloro-diphenylsulfone and a bisphenol, e.g. 2,2-bis - (4-hydroxyphenyl) propane, with an average weight of 5 (Mw) of 2000-200,000.

Særlig egnede polyarylsulfoner er. .forgrenede polyarylethersulfoner, der fremstilles ved, at man omsætter omtrent ækvimolære mængder af mindst et aromatisk dialkylbishydroxylat og mindst én bis-(4-10 -halogenaryl)-forbindelse, hvis arylkerner er forbundet ved hjælp af mindst en sulfonylgruppe, under medanvendelse af ca. 0,01 molprocent til ca. 2 molprocent, fortrinsvis fra ca. 0,05 molprocent til ca. 1,5 molprocent, henført til bishydroxylatet eller til bishalogenarylforbindelsen, af 15 mindst et forgreningsmiddel, altså et alkalimetalsalt af en aromatisk forbindelse, der indeholder tre eller mere end tre hydroxylgrupper, og/eller en halogenarylforbin-delse med tre eller flere under reaktionsbetingelserne for polyarylethersulfonfremstillingen substituerbare aryl-20 bundne halogensubstituenter.Particularly suitable polyarylsulfones are. branched polyaryl ether sulfones prepared by reacting approximately equimolar amounts of at least one aromatic dialkyl bis hydroxylate and at least one bis (4-10 halogenaryl) compound whose aryl nuclei are joined by at least one sulfonyl group, using about 0.01 mole percent to approx. 2 mole percent, preferably from ca. 0.05 mole percent to approx. 1.5 mole percent, attributed to the bishydroxylate or to the bishalogenaryl compound, of at least one branching agent, i.e., an alkali metal salt of an aromatic compound containing three or more than three hydroxyl groups, and / or a halogenaryl compound having three or more under the reaction conditions of polyaryl ether sulfone substitutable aryl-linked halogen substituents.

Eventuelt kan der som kædeafbryder f.eks. medanvendes et C^-C^-monoalkylhalogenid og/eller monophenol i mængder på 0,001 til ca. 5 molprocent henført til bishydroxylat eller bishalogenarylatforbindelse ved fremstillingen 25 af de forgrenede aromatiske polyarylethersulfoner.Optionally, as a chain switch, e.g. while using a C ^-C ^ monoalkyl halide and / or monophenol in amounts of 0.001 to ca. 5 mole percent attributed to bishydroxylate or bishalogenarylate compound in the preparation of the branched aromatic polyaryl ether sulfones.

Forgreningsgraden af disse polyarylethersulfoner er naturligvis afhængig af mængden og arten af det anvendte forgreningsmiddel, dvs. af den aromatiske forbindelse, der indeholder 3 eller mere end 3 hydroxylgrupper, 30 og/eller af den tre eller flere gange end 3 under betingelserne for polyarylethersulfonfremstillingen substituerbare halogensubstituentholdige halogenaromat. På denne måde dannede højmolekylære termoplastiske, i de sædvanlige opløsningsmidler ikke helt opløselige for— 35 grenede polyarylethersulfoner, hvis viskositets brøker, målt i opløsninger af 0,5 g produkt i 100 ml o 8 146776 methylenchlorid ved 35°C, ligger mellem ca. 1,15 og ca, 1,80, og hvis antalsmiddelvægte, målt ved hjælp af lys spredning^ ligger mellem ca. 20,000 og ca.The degree of branching of these polyaryl ether sulfones is, of course, dependent on the amount and nature of the branching agent used, i.e. of the aromatic compound containing 3 or more than 3 hydroxyl groups, 30 and / or of it three or more times than 3 under the conditions of the polyarylethersulfone substitutable halogen substituent halogen aromat. In this way, high molecular weight thermoplastic, in the usual solvents, did not form completely soluble to 35 branched polyaryl ether sulfones whose viscosity fractions, measured in solutions of 0.5 g of product in 100 ml of methylene chloride at 35 ° C, are between 1.15 and about, 1.80, and whose number average weights measured by light scattering are between ca. 20,000 and approx.

120.000.120,000.

5 Egnede bis-(4-halogenaryl)-forbindelser tilSuitable bis (4-halogenaryl) compounds for

fremstilling af de forgrenede polyarylestersulfoner, hvis arylkerner er forbundet ved hjælp af mindst én sulfongruppe, er f.eks. monosulfoner, såsom 4,4'--dichlordiphenylsulfon eller 4,4'-difluordiphenylsulfon 10 (formel I, n = O), og dihalogendiaryldisulfonaryler med den almene formel Ipreparation of the branched polyaryl ester sulfones, whose aryl cores are joined by at least one sulfone group, are e.g. monosulfones such as 4,4 '- dichlorodiphenylsulfone or 4,4'-difluorodiphenylsulfone 10 (Formula I, n = O), and dihalogenediaryldisulfonaryls of the general Formula I

Hal~CZVSQ2 'Arl“S02 -0-Hal (n = 0 eller 1) 1 15 i hvor n = 1, Hal betyder chlor eller fluor, og Ar betyder en biphenylen- eller oxybisphenylengruppe,Hal ~ CZVSQ2 'Arl' SO2 -O-Hal (n = 0 or 1) in which n = 1, Hal means chlorine or fluoro, and Ar represents a biphenylene or oxybisphenylene group,

Disse forbindelser er kendte fra litteraturen.These compounds are known from the literature.

Egnede dialkalimetalbishydroxylater (dialkali-20 metalbisphenolater) til fremstilling af de forgrenede polyarylethersulfoner fås ud fra diphenoler, såsom hydroquinon eller resorcinol, imidlertid fortrinsvis ud fra forbindelser med den almene formel 25 HQ- ^ hvilken R betyder en divalent C^-C^2-alkylen- eller C2-Ci2-alkylidengruppe, C^-C^g-cycloalkylen- eller 30 C5-C15-cycloalkylidengruppe, en Cy-C^2~a^alkylen- eller aralkylidengruppe eller en cg-c;i^~arylenbisalky1;i-den9ruPPe eller grupperne -O-, -S-, -SO-, -S02~, -CO-, eller en enkeltbinding. Som eksempler på diphenoler med formlen II skal nævnes: Bis-(4-hydroxyphenyl)-methan, 35 1,1-bis-(4-hydroxyphenyl)-cyclohexan, bis-(4-hydroxy phenyl )-phenylmethan, 4,4'-dihydroxy-d iphenylether, 146776 9Suitable dialkali metal bis hydroxylates (dialkali metal bisphenolates) for the preparation of the branched polyaryl ether sulfones are obtained from diphenols such as hydroquinone or resorcinol, however, preferably from compounds of the general formula 25 HQ - which R is a divalent C 1 -C 2 alkylene - or C2-C12 alkylidene group, C1-C12 cycloalkylene or C5-C15 cycloalkylidene group, a C1-C12 alkylene or aralkylidene group, or a C8 -C1 alkylaryl bisalkyl; -the9ruPPe or the groups -O-, -S-, -SO-, -SO2 ~, -CO-, or a single bond. Examples of formula II diphenols include: Bis- (4-hydroxyphenyl) -methane, 1,1-bis- (4-hydroxyphenyl) -cyclohexane, bis- (4-hydroxyphenyl) -phenylmethane, 4.4 ' -dihydroxy-d iphenyl ether,

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-sulfid, -sulfoxid, -benzophenon, især 2,2-bis--(4-hydroxyphenyl)-propan, 4,4'-dihydroxydiphenylsulfon, 4,4'-dihydroxydiphenyl og a,a'-bis-(4-hydroxyphenyl)--p-diisopropylbenzen. Som forgreningskomponenter af 5 typen tre eller mere end tre hydroxylgruppeholdige aromatiske forbindelser til fremstilling af de forgrenede polyarylethersulfoner skal f.eks. nævnes: Phloroglucin, 4,6-dimethyl-2,4,6-tri-(4-hydroxyphenyl)-hepten-2 (= trimer isopropenylphenol), 4,6-dimethyl-2,4,6-10 -tri-(4-hydroxyphenyl)-heptan (= hydrogeneret trimer isopropenylphenol), 1,3,5-tri-(4-hydroxyphenol)-benzen, l,l,l-tri-(4-hydroxyphenyl)-ethan og -propan, tetra-- (4-hydroxyphenyl) -methan, l,4-bis-( (4 ' ,'4"-dihydroxy-triphenyl)-methyl]-benzen) jfr. DE-offentliggørelsesskrift 15 nr. 2,113.347) og 2,2-bis-[4,41-bis-(4-hydroxyphenyl)--cyclohexyl]-propan. Som forgreningskomponenter ved fremstillingen af de forgrenede polyarylethersulfoner egnede halogenarylforbindelser med tre eller mere end tre under reaktionsbetingelserne for polyarylether-20 sulfonfremstillingen substituerbare arylbundne halogen- substituenter skal der f.eks. nævnes sådanne, hvis halogensubstituenter er aktiveret ved en elektrontiltrækkende gruppe: 1,3,5-tri-(4-chlorphenylsulfonyl)--benzen og 2,4,4'-trichlor-diphenylsulfon, l-chlor-2,6-25 -bis-(4-chlorphenylsulfonyl)-benzen. Aktiveringen af halogensubstituenterne kan desuden ske ved hjælp af sulfonylgruppen og også ved hjælp af andre elektrontiltrækkende grupper, altså sådanne med en positiv sigma-værdi (jfr, Chem. Rev. 49 (1951) side 273 ff.-sulfide, -sulfoxide, -benzophenone, especially 2,2-bis - (4-hydroxyphenyl) -propane, 4,4'-dihydroxydiphenylsulfone, 4,4'-dihydroxydiphenyl and a, a'-bis- (4-hydroxyphenyl) ) - p-diisopropylbenzene. As branching components of the type three or more than three hydroxyl group-containing aromatic compounds for the preparation of the branched polyaryl ether sulfones, e.g. Mention is made of: Phloroglucine, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -hepten-2 (= trimer isopropenylphenol), 4,6-dimethyl-2,4,6-10-tri- ( 4-hydroxyphenyl) -heptane (= hydrogenated trimer isopropenylphenol), 1,3,5-tri- (4-hydroxyphenol) -benzene, 1,1,1-tri- (4-hydroxyphenyl) -ethane and -propane, - (4-hydroxyphenyl) -methane, 1,4-bis- ((4 ',' 4 '-dihydroxy-triphenyl) -methyl] -benzene (cf. DE Publication No. 15,113,347) and 2,2-bis - [4,41-bis- (4-hydroxyphenyl) -cyclohexyl] -propane As branching components in the preparation of the branched polyaryl ether sulfones, halogenaryl compounds suitable for three or more than three, under the reaction conditions of the polyaryl ether sulfone preparation are substituted aryl bonded substituents for example, such are mentioned if halogen substituents are activated by an electron attracting group: 1,3,5-tri- (4-chlorophenylsulfonyl) benzene and 2,4,4'-trichloro-diphenylsulfone, 1-chloro-2, 6-25-bis- (4-chlorophenylsulfonyl) -benzene The activation of halo the gene substituents may additionally be effected by the sulfonyl group and also by other electron attracting groups, i.e. those having a positive sigma value (cf. Chem. Rev. 49 (1951), page 273 et seq.

30 og Quart. Rev 12 (1958) 1 ff). Der foretrækkes substituenter, hvis sigma-værdi er større end +1.30 and Quart. Rev. 12 (1958) 1 ff). Substituents whose sigma value is greater than +1 are preferred.

Af alkalimetalhydroxylater, der er afledt fra de aromatiske forbindelser, der indeholder to, tre eller mere end tre hydroxylgrupper, skal der 35 f.eks. nævnes de tilsvarende natriumhydroxylater eller kaliumhydroxylater. Af egnede polære organiske o U6776 ίο opløsningsmidler for fremstillingen af de forgrenede polyarylethersulfoner skal der f.eks. nævnes diethylsul-foxid, dimethylsulfon, diethylsulfon, diisopropylsulfon og tetramethylensulfon, fortrinsvis imidlertid dimethyl-5 sulfoxid. De anvendes i mængder på ca. 1 liter til 5 liter, henført til 1 mol af de anvendte dialkalimetalbis-hydroxylater.From alkali metal hydroxylates derived from the aromatic compounds containing two, three or more than three hydroxyl groups, e.g. the corresponding sodium hydroxylates or potassium hydroxylates are mentioned. Of suitable polar organic solvents for the preparation of the branched polyaryl ether sulfones, e.g. mention is made of diethylsulfoxide, dimethylsulfone, diethylsulfone, diisopropylsulfone and tetramethylene sulfone, preferably, however, dimethylsulfoxide. They are used in amounts of approx. 1 liter to 5 liters, attributed to 1 mole of the dialkali metal bis hydroxylates used.

Fremstillingen af de forgrenede polyarylethersul-foner er i detaljer beskrevet i tysk offentliggørelses-10 skrift nr. 2.305.413.The preparation of the branched polyaryl ether sulfons is described in detail in German Publication No. 2,305,413.

De her omhandlede egnede forgrenede aromatiske polyarylethersulfoner har således strukturelementer med to bindinger med formlen 15 [— _ -i (IV) _0-Z-o-<r^-S02- Ar1-SO 2 -Q>- 20 i hvilken Ar1 har ovennævnte betydning, n betyder 0 eller 1, Z betyder en p-phenylengruppe, m-phenylengruppe eller en divalent gruppe med formlen -o-o- hvor R har ovennævnte betydning, og X betyder et helt tal mellem ca. 10 og ca. 120. De forgrenede aromatiske polyarylethersulfoner indeholder desuden 30 i mængder mellem 0,01 molprocent og 2 molprocent fra indføringen af forgreningskomponenterne resulterende trishydroxylatrester eller hydroxylatrester med mere end tre hydroxylatgrupper og/eller arylforgrenings-rester med tre eller mere end tre bindinger resulterende 35 ud fra halogenarylforbindelserne, der indeholder tre eller mere end tre under reaktionsbetingelserne for poly-arylethersulfonfremstillingen substituerbare arylbundne halogensubstituenter.Thus, the present branched-branched aromatic polyaryl ether sulfones have two-member structural elements of formula 15 [- _ (i) -O-Zo- <r ^ -SO 2 - Ar 1 -SO 2 -Q> - 20 in which Ar 1 is as defined above. n is 0 or 1, Z is a p-phenylene group, m-phenylene group or a divalent group of the formula -oo- where R is as defined above, and X is an integer between ca. 10 and approx. 120. The branched aromatic polyaryl ether sulfones additionally contain 30 in amounts between 0.01 mole percent and 2 mole percent from the introduction of the branching components resulting in trishydroxylate residues or hydroxylate residues having more than three hydroxylate groups and / or aryl branching residues having three or more than three bonds resulting from 35 containing three or more than three substitutable aryl bonded halogen substituents under the reaction conditions of the poly-aryl ether sulfone preparation.

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11 U677611 U6776

Polyalkylenglycolterephthalaterne til brug ved opfindelsen er f.eks, 'sådanne på basis af ethylenglycol, propandiol-1,3, butandiol-1., 4, hexandiol-1,6 og 1,4-bis--hydroxymethylcyclohexan. Molekylvægten (Mw) af disse poly-5 alkylenglycolterephthalater ligger mellem 10.000 og 80.000. Polyalkylenglycolterephthalaterne kan fremstilles på kendt måde, f.eks. ud fra terephthalsyredialkylestere og den tilsvarende diol ved omesterificering (jfr. f.eks. USA-patentskrifterne nr. 2.647.885, 2.643.989, 10 2.534.028, 2.578.660, 2.742.494, 2.901,466),The polyalkylene glycol terephthalates for use in the invention are, for example, those based on ethylene glycol, propanediol-1,3, butanediol-1,4, hexanediol-1,6, and 1,4-bis-hydroxymethylcyclohexane. The molecular weight (Mw) of these polyalkylene glycol terephthalates is between 10,000 and 80,000. The polyalkylene glycol terephthalates may be prepared in known manner, e.g. from terephthalic acid dialkyl esters and the corresponding diol by re-esterification (cf., for example, U.S. Patent Nos. 2,647,885, 2,643,989, 2,534,028, 2,578,660, 2,742,494, 2,901,466),

Man går f.eks. ud fra en lavere alkylester af terephthalsyre, fortrinsvis methylesteren, og esteri-ficerer denne med et overskud af diol i nærværelse af egnede katalysatorer til bishydroxyalkylesteren af 15 terephthalsyre. Herved forøges temperaturen fra 140°C til 210-220°C. Den frigjorte alkohol afdestilleres.One goes for example. from a lower alkyl ester of terephthalic acid, preferably the methyl ester, and esterify it with an excess of diol in the presence of suitable catalysts for the bishydroxyalkyl ester of terephthalic acid. This increases the temperature from 140 ° C to 210-220 ° C. The released alcohol is distilled off.

Opkondensationen sker derpå ved temperaturer fra 210-280°C, og trykket formindskes herved trinvis til mindre end 1 mm Hg, idet overskud af diol afdestilleres.The condensation is then carried out at temperatures of 210-280 ° C, and the pressure is thereby gradually reduced to less than 1 mm Hg, with excess diol distilled off.

20 Udgangsmaterialer for de ifølge opfindelsen anvendte kunststoffolier er de tilsvarende glasfiberfyldte kunststoffer. Disse er kendte eller kan fremstilles efter kendte metoder (jfr. f.eks. tysk fremlæggelsesskrift nr. 1.454.802, USA patentskrifter nr. 2,877,501 og 3.453.356 25 og tysk fremlæggelsesskrift nr. 1.454.789).Starting materials for the plastic films used according to the invention are the corresponding fiberglass filled plastics. These are known or can be prepared by known methods (cf., for example, German Patent Specification No. 1,454,802, U.S. Patent Nos. 2,877,501 and 3,453,356 and German Patent Specification No. 1,454,789).

Indholdet af glasfibre i de ifølge opfindelsen egnede termoplastiske kunststoffer og herudfra fremstillelige ifølge opfindelsen egnede folier, der ligger mellem 20 vægtprocent og 30 vægtprocent, henført til den 30 samlede vægt, kan indstilles på kendt måde, hvorved der i enkeltheder skal tages hensyn til tykkelsen af de fremstillede folier samt den ønskede spredningsvirkning.The content of glass fibers in the thermoplastic plastics suitable according to the invention and from the films made according to the invention suitable for the invention, between 20% and 30% by weight, attributed to the total weight, can be adjusted in known manner, taking into account in detail the thickness of the films produced and the desired spreading effect.

Fremstillingen af folierne ud fra egnede 35 glasfiberfyldte termoplastiske kunststoffer, altså glasfiberfyldte celluloseestere, polycarbonater, 12 146776 o polyarylensulfoner, poly-(2,6-dialkyl-l,4-phenylenoxider) og polyalkylenterephthalater, kan ske ifølge den sædvanlige teknik, f.eks. ved ekstrudering på en handelsgængs ekstruder, fortrinsvis med en afgasnings-5 zone, der over en adaptor er forbundet med en bredslidset dyse. Efter udtrædning af de endnu plastiske folier fra dysen får disse lov til at løbe på en kølerist, et chill-valseanlæg eller en trevalsestol, hvorved temperaturen sænkes under blødgøringspunktet for den 10 pågældende polymer. Herved størkner folierne og kan opvikles (jfr, f.eks. tysk offentliggørelsesskrift nr.The production of the films from suitable glass fiber filled thermoplastic plastics, i.e. glass fiber filled cellulose esters, polycarbonates, polyarylene sulfones, poly (2,6-dialkyl-1,4-phenylene oxides) and polyalkylene terephthalates can be carried out according to the usual technique, e.g. . by extruding onto a commercially available extruder, preferably with a degassing zone connected over an adapter to a wide slotted nozzle. After withdrawing the still plastic foils from the nozzle, these are allowed to run on a cooling grid, a chill rolling system or a three-roll chair, thereby lowering the temperature below the softening point of the polymer concerned. In this way, the foils solidify and can be wound up (cf., for example, German publication publication no.

2.437.508).2,437,508).

De ifølge opfindelsen egnede folier af glasfiberfyldte termoplastiske kunststoffer kan middelbart 15 anvendes som lysspredningsskiver, f.eks, i en- eller flergangskontrolinstrumenter eller i kombinationsinstrumenter i motordrevne køretøjer. De her omhandlede folier kan påtrykkes med egnede signalfarver eller kan ved påtrykning forsynes med symboler (f.eks.The sheets of fiberglass-filled thermoplastic plastics suitable according to the invention can be used as light scattering discs, for example, in single or multiple control instruments or in combination vehicles in motor vehicles. The foils of this invention may be printed with suitable signal colors or may be embossed with symbols (e.g.

20 tegn eller bogstaver).20 characters or letters).

I de til brug ved opfindelsen egnede folier kan de termoplastiske kunststoffer indeholde farvestoffer eller pigmenter, således at folierne fås tilsvarende indfarvet eller pigmenteret. Egnede er sædvanlige 25 farvestoffer eller sædvanlige pigmenter i de sædvanlige mængder.In the films suitable for use in the invention, the thermoplastic plastics may contain dyes or pigments, so that the films are obtained correspondingly colored or pigmented. Suitable are usual dyes or usual pigments in the usual amounts.

De til brug ved opfindelsen egnede folier kan formes ved termoformemetoder, uden at deres spredningsvirkning tabes, hvilket ikke er muligt ved 30 anvendelse af matterede folier, da deres mattering ødelægges på grund af den hertil nødvendige opsmeltning.The films suitable for use in the invention can be formed by thermoforming methods without losing their spreading effect, which is not possible with the use of frosted films, as their frosting is destroyed due to the necessary melting.

Spredningsvirkningen af de til brug ved opfindelsen egnede folier af glasfiberfyldte termoplastiske kunststoffer kan varieres over et større område, f.eks.The spreading effect of the glass fiber-filled thermoplastic synthetic films suitable for use in the invention can be varied over a wider range, e.g.

35 ved ændring af folietykkelse og/eller ændring af glasfiberindholdet i folien. Spredningsvirkningen måles f.eks. med et spektralfotometer, der er udstyret med en Ulbricht-kugle-udrustning.35 by changing the film thickness and / or changing the glass fiber content of the film. The spreading effect is measured e.g. with a spectral photometer equipped with an Ulbricht sphere kit.

o 146776 13o 146776 13

Herved måles den fra indfaldsretningen afbøjede andel af lysgennemstrømningen (transmissionen) inden for det synlige lys.In this way, the portion deviated from the approach direction is measured by the light flow (transmission) within the visible light.

En tilstrækkelig spredningsvirkning af de her 5 omhandlede folier foreligger, når andelen af det direkte gennem prøven gennemgående lys ikke mere kan opfattes med ovennævnte måleapparat.A sufficient scattering effect of the films referred to herein exists when the proportion of the light passing directly through the sample can no longer be perceived with the above measuring apparatus.

Ved forsøg viste det sig, at en tilstrækkelig spredningsvirkning var til stede, når der forelå en 10 lineær forøgelse af transmissionen af den afbøjede andel mellem 350 nm og 700 nm. Således fås f.eks. for egnede folier ved 350 nm en transmission af den afbøjede lysandel på 15% og ved 700 nm en transmission på 30%.In experiments, a sufficient scattering effect was found when there was a 10 linear increase in the transmission of the deflected proportion between 350 nm and 700 nm. Thus, e.g. for suitable films at 350 nm a transmission of the deflected light fraction of 15% and at 700 nm a transmission of 30%.

15 En anden meget simpel bedømmelse af sprednings virkningen kan ske visuelt, idet spredningsskiven anbringes 4 cm fra en glødelampe med en kolbediameter på 20 mm og en ydelse på 30 watt.15 Another very simple assessment of the spreading effect can be done visually, with the spreading disc being placed 4 cm from a filament lamp with a piston diameter of 20 mm and a output of 30 watts.

En iagttager kan ske ved tilstrækkelig sprednings-20 virkning fra en afstand på 2 25 cm fra folien ikke mere erkende den bageste glødespiral i den indskudte glødelampe .An observer can, by sufficient spreading effect from a distance of 25 cm from the foil, no longer recognize the rear incandescent coil in the inserted incandescent lamp.

Fremstilling af udgangsprodukterne.Manufacture of the starting products.

25 A, Fremstillingsforskrift for et polycarbonat25 A, Preparation Specification for a Polycarbonate

Ca. 454 dele 4,4'-dihydroxyphenyl-2,2-propan og 9,5 dele p-tert.butylphenyl suspenderes i 1,5 liter vand. I en trehalset kolbe udstyret med en omrører og et gastilledningsrør fjernes oxygen fra reaktions-30 blandingen, ved at der under omrøring i 15 min. ledes, nitrogen gennem reaktionsblandingen. Derpå tilsættes 355 dele 451's natriumhydroxidopløsning og 1000 dele methylenchlorid. Blandingen afkøles til 25°C.Ca. 454 parts of 4,4'-dihydroxyphenyl-2,2-propane and 9.5 parts of p-tert.butylphenyl are suspended in 1.5 liters of water. In a three-neck flask equipped with a stirrer and a gas supply tube, oxygen is removed from the reaction mixture by stirring for 15 minutes with stirring. of nitrogen through the reaction mixture. Then 355 parts of 451 sodium hydroxide solution and 1000 parts of methylene chloride are added. The mixture is cooled to 25 ° C.

Under opretholdelse af denne temperatur under afkøling 35 tilsættes der 237 dele phosgen i løbet af 120 minutter.While maintaining this temperature under cooling 35, 237 parts of phosgene are added over 120 minutes.

En yderligere mængde på 75 dele af en 45%'s natrium-An additional amount of 75 parts of a 45% sodium

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14 146776 hydroxidopløsning tilsættes efter 15-20 minutter, eller efter at phosgenoptagelsen er begyndt. Til den dannede opløsning sættes 1,6 dele triethylamin, og blandingen omrøres i yderligere 15 minutter. Der fås en højviskos 5 opløsning, hvis viskositet reguleres ved tilsætning af methylenchlorid. Den vandfrie fase fraskilles.Hydroxide solution is added after 15-20 minutes, or after the phosgene uptake has begun. To the resulting solution is added 1.6 parts of triethylamine and the mixture is stirred for a further 15 minutes. A high viscous solution is obtained, the viscosity of which is controlled by the addition of methylene chloride. The anhydrous phase is separated.

Den organiske fase vaskes saltfri og alkalifri med vand. Polycarbonatet isoleres fra den vaskede opløsning og tørres. Polycarbonatet har en viskositetsbrøk 10 på 1,29-1,30, målt i en 0/5%'s opløsning af methylen- chlorid ved 20°C. Dette svarer omtrent til en molekylvægt på 32.000. Det således udvundne polycarbonat ekstruderes og granuleres.The organic phase is washed salt-free and alkaline-free with water. The polycarbonate is isolated from the washed solution and dried. The polycarbonate has a viscosity fraction 10 of 1.29-1.30, measured in a 0/5% solution of methylene chloride at 20 ° C. This is roughly equivalent to a molecular weight of 32,000. The polycarbonate thus obtained is extruded and granulated.

15 B. Fremstillingsforskrift for en polyarylsulfon (trisphenoltilsætning 1 molprocent)_ 57,075 g (0,25 mol) 2,2-bis-(4-hydroxyphenyl)-propan og 0,871 g (0,0025 mol) 2,6-bis-(2'-hydroxy-5'-methyl-benzyl)-4-methyl-phenol afvejes i en metalbeholder og 20 opløses i 500 ml dimethylsulfoxid. Beholderen udstyres med et gastilledningsrør, en omrører, et termometer, en tilbagesvaler og et med toluen fyldt vandopfangnings-apparat. Derpå ledes der en langsom nitrogenstrøm gennem apparatet til tilvejebringelse af en indifferent gasatmosfære.B. Preparation for a polyarylsulfone (trisphenol addition 1 mole percent) - 57.075 g (0.25 mole) of 2,2-bis (4-hydroxyphenyl) propane and 0.871 g (0.0025 mole) of 2,6-bis ( Weigh 2'-hydroxy-5'-methyl-benzyl-4-methyl-phenol into a metal container and dissolve in 500 ml of dimethyl sulfoxide. The vessel is equipped with a gas supply pipe, an agitator, a thermometer, a reflux condenser and a toluene-filled water capture apparatus. Then a slow stream of nitrogen is passed through the apparatus to provide an inert gas atmosphere.

25 Der tilsættes 20,03 g (0,5 + 0,0075 mol) natriumhydroxid i fast form eller som en koncentreret opløsning, og efter at natriumhydroxidet er opløst, tildryppes 150 ml toluen. Den således fremkomne reaktionsblanding opvarmes i 6 timer til en temperatur på 140-150°C, 30 hvorved det i reaktionsblandingen indeholdte og det ved phenolatdannelsen opståede vand kontinuerligt med toluenet destilleres som en azeotrop over i vandop-fangningsapparatet og udskilles der, mens toluenet igen løber tilbage til reaktionsblandingen. Når 35 alt vand er fjernet fra reaktionssystemet, tømmer man vandopfangningsapparatet, afdestillerer toluenet25.03 g (0.5 + 0.0075 mole) of sodium hydroxide in solid form or as a concentrated solution are added and after dissolving the sodium hydroxide 150 ml of toluene are added. The reaction mixture thus obtained is heated for 6 hours to a temperature of 140-150 ° C, whereby the water contained in the reaction mixture and the water formed by the phenolate formation is continuously distilled with the toluene as an azeotrope into the water collection apparatus and separated there while the toluene again runs. back to the reaction mixture. When all water is removed from the reaction system, the water collection apparatus is emptied, the toluene is distilled off

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146776 15 og tilsætter ved en temperatur på 120-140°C en opløsning af 72,882 g (0,25 + 0,00375 mol) 4,4'--dichlordiphenylsulfon i 100 ml vandfrit dimethyl-sulfoxid. Derpå opvarmer man under omrøring lidt efter 5 lidt til en temperatur på 150°C, Ved denne temperatur henstilles reaktionsblandingen i 6 timer, hvorved det ved kondensationen dannede natriumchlorid hurtig udskilles. Efter afslutning af reaktionen sættes den afkølede polymeropløsning til hurtigt omrørt vand, 10 hvorved den dannede polyarylethersulfon udskilles i fast form. Den fraskilles ved sugning, vaskes omhyggeligt og tørres i vakuum. Til rensning opløses den dannede polyarylsulfon i methylenchlorid og filtreres og hældes ud i et overskud af hurtig omrørt methanol.And at a temperature of 120-140 ° C, a solution of 72.882 g (0.25 + 0.00375 mole) of 4,4 '- dichlorodiphenylsulfone is added in 100 ml of anhydrous dimethylsulfoxide. Then, with stirring, it is heated slightly after 5 to a temperature of 150 ° C. At this temperature, the reaction mixture is left for 6 hours, whereby the sodium chloride formed during the condensation is rapidly separated. After completion of the reaction, the cooled polymer solution is added to rapidly stirred water, whereby the resulting polyaryl ether sulfone is solidified. It is separated by suction, washed thoroughly and dried in vacuo. For purification, the resulting polyarylsulfone is dissolved in methylene chloride and filtered and poured into an excess of rapidly stirred methanol.

15 Herved udskilles polyarylsulfonen som hvide fnug. De fraskilles ved sugning og tørres.Hereby the polyarylsulfone is excreted as white lilacs. They are separated by suction and dried.

C. Fremstillingsforskrift for en celluloseester 500 g cellulose sættes til en blanding af 1,8 kg 20 eddikesyreanhydrid, 2 kg iseddike og 17 g koncentreret svovlsyre og henstilles i 24 timer, hvorved der dannes en klar, sejtflydende opløsning, fra hvilken det chloroformopløselige primæracetat kan fraskilles ved tilsætning af vand efter fortynding med noget 25 iseddike. For at opnå det acetoneopløselige sekundæracetat tilsætter man til acetyleringsblandingen 350 g vand og 350 g iseddike og så meget natriumacetat, at svovlsyren overføres i bisulfatet, og henstiller blandingen i 3-5 dage ved 65-70°C, indtil en med vand 30 udfældet prøve viser sig at være acetoneopløselig (Ost, Zeitschr, Angew, Chem, 32, 69 (1919)).C. Preparation Specification for a Cellulose Ester 500 g of cellulose are added to a mixture of 1.8 kg of 20 acetic anhydride, 2 kg of glacial acetic acid and 17 g of concentrated sulfuric acid and left for 24 hours to form a clear, viscous solution from which the chloroform-soluble primary acetate can is separated by addition of water after dilution with some 25 vinegar. To obtain the acetone-soluble secondary acetate, add 350 g of water and 350 g of glacial acetic acid and so much sodium acetate to the acetylation mixture to transfer the sulfuric acid into the bisulfate and leave the mixture for 3-5 days at 65-70 ° C until a sample of 30 is precipitated with water. turns out to be acetone soluble (Ost, Zeitschr, Angew, Chem, 32, 69 (1919)).

D. Fremstillingsforskrift for et poly-(2,6~ -dialkyl-1,4-phenylenoxid)_ 35 Poly-(2,6-dimethyl-l,4-phenylenoxid) fremstillet ifølge tysk offentliggørelsesskrift nr. 2.126.434: 16 146776D. Preparation Specification for a Poly (2,6-Dialkyl-1,4-Phenylene Oxide) Poly (2,6-Dimethyl-1,4-Phenylene Oxide) Manufactured in accordance with German Publication No. 2,126,434: 16 146776

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8 kg 2,6-dimethylphenol opløses i en opløsning af 30 liter n-butanol, 10 liter toluen, 4 kg pyridin og 100 g kobber-X-chlorid. Ved tilledning af 50 liter oxygen/min. i løbet af 6 timer kondenseres 2,6-5 -diroethylphenol oxidativ-dehydrogenerende til poly- - (2,6-dimethyl-l,4-phenylenoxid). I begyndelsen af oxygentilledningen stiger temperaturen stærkt. Ved afkøling under den første reaktionsfase undgås en temperaturstigning over 55°C. Efter 2-3 timer begynder 10 polyphenylenoxidet at udfælde. Efter yderligere oxygentilledning i ca. 3 timer fraskilles PPO ved sugning, vaskes pyridinfrit med saltsur methanol og omfældes fra chloroform/methanol. Man får et svagt gult farvet pulver. Viskositetsbrøken (målt ved 25°C i 15 methylenchlorid med en koncentration på 5 g/liter) er 1,2, og molekylvægten Mw andrager 60.000.8 kg of 2,6-dimethylphenol are dissolved in a solution of 30 liters of n-butanol, 10 liters of toluene, 4 kg of pyridine and 100 g of copper X-chloride. When supplying 50 liters of oxygen / min. over 6 hours, 2,6-5 -diroethylphenol is oxidatively dehydrogenating to poly- (2,6-dimethyl-1,4-phenylene oxide). At the beginning of the oxygen supply, the temperature rises sharply. When cooling during the first reaction phase, a temperature rise above 55 ° C is avoided. After 2-3 hours, the polyphenylene oxide begins to precipitate. After further oxygenation for approx. For 3 hours, PPO is separated by suction, washed pyridin-free with hydrochloric acid methanol and subjected to chloroform / methanol. You get a pale yellow colored powder. The viscosity fraction (measured at 25 ° C in 15 methylene chloride at a concentration of 5 g / liter) is 1.2 and the molecular weight Mw is 60,000.

E. Eremstillingsforskrift for et polyalkylenglycol-terephthalat, nemlig for polyethylenglycoltereph-20 thaiat:_ 97 dele terephthalsyredimethylester. 71 dele ethylenglycol, 0,15 dele vandfrit calciumacetat og 0,4 dele antimontrioxid anbringes i en rundbundet kolbe, udstyret med destillationsopsats, luftkøler og 25 gastilledningskappila-rrør. Ved evakuering og fyldning med nitrogen fjerner man luften fra apparatet. Komponenterne smeltes ved opvarmning til 170°C. Gennem kapillarerne ledes en svag nitrogenstrøm. Det ved den straks igangsættende omesterificering dannede methanol 30 afdestilleres. Efter ca. 1 times forløb stilner methanol-fraspaltningen af, og temperaturen forøges i 2 timer til 200°C, hvorved den resterende methanol fjernes.E. Preparation for a polyalkylene glycol terephthalate, namely for polyethylene glycol terephthalate: 97 parts of terephthalic acid dimethyl ester. 71 parts of ethylene glycol, 0.15 parts of anhydrous calcium acetate and 0.4 parts of antimony trioxide are placed in a round bottom flask equipped with a distillation kit, air cooler and 25 gas supply capillaries. Evacuation and filling with nitrogen removes the air from the appliance. The components are melted by heating to 170 ° C. Through the capillaries a weak flow of nitrogen is conducted. The methanol 30 formed by the immediate initiation of the esterification is distilled off. After approx. For one hour, the methanol decomposition stops and the temperature is increased for 2 hours to 200 ° C, thereby removing the remaining methanol.

Derpå afdestillerer man ved 220°C overskydende ethylenoxid og forøger temperaturen til 280°C. Ved oc denne temperatur evakueres apparatet lidt efter til ca. 0,3 mm Hg. Efter yderligere 3 timers forløbThen excess ethylene oxide is distilled off at 220 ° C and the temperature is increased to 280 ° C. At this temperature, the apparatus is evacuated slightly to approx. 0.3 mm Hg. After another 3 hours

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146776 17 er reaktionen afsluttet. Det dannede polyethylenterephthalat har en viskositet på 2,10 målt i en 1%'s opløsning i en opløsningsmiddelblanding af lige dele phenol og tetra-chlorethan ved 25°C. Dette svarer omtrent til en 5 molekylvægt på 28,000.The reaction is complete. The resulting polyethylene terephthalate has a viscosity of 2.10 measured in a 1% solution in a solvent mixture of equal parts phenol and tetrachloroethane at 25 ° C. This is roughly equivalent to a 5 molecular weight of 28,000.

Ud fra de termoplastiske kunststoffer A-E kan der ved indarbejdning af de til brug ved opfindelsen egnede glasfibre i de ønskede mængder ifølge metoderne beskrevet i tysk fremlæggelsesskrift nr. 1,454.802 10 eller USA-patentskrift nr. 2.877.501 eller USA-patent- skrift nr. 3.435.356 fremstilles de tilsvarende glasfiberfyldte kunststoffer.From the thermoplastic plastics AE, by incorporating the glass fibers suitable for use in the invention in the desired amounts according to the methods described in German Patent Specification No. 1,454,802 or U.S. Patent No. 2,877,501 or U.S. Patent No. 3,435 .356, the corresponding fiberglass-filled plastics are manufactured.

Fremstilling af folier til brug ved opfindelsen: 16 Eksempel 1Preparation of films for use in the invention: Example 1

Polycarbonat på basis af bisphenol A med en viskositetsbrøk på 1,32 (målt i ved 25°C og 0,5 g i 100 ml) med en glasfiberandel på 20% korte glasfibre med vandslette (jfr. tysk fremlæggelsesskrift 20 nr. 1,201.991) opsmeltes i en ekstruder med en trezonesnekke, der udviser et kompressionsforhold på 1:3. Cylindertemperaturen indstilles i tilsætningszonen på 260°C, i kompressions- og afmålingszonen på 280°C. Temperaturen af den anvendte bredslidsede 25 dyse indstilles over den samlede dysebredde på 280°C.Bisphenol A polycarbonate based on a viscosity fraction of 1.32 (measured at 25 ° C and 0.5 g in 100 ml) with a glass fiber content of 20% short glass fiber with water plain (cf. German submission 20 to 1,201,991) is melted in an extruder with a three-zone screw exhibiting a compression ratio of 1: 3. The cylinder temperature is set in the addition zone of 260 ° C, in the compression and measurement zone of 280 ° C. The temperature of the wide slotted nozzle 25 used is adjusted over the total nozzle width of 280 ° C.

Ved et snekkeomdrejningstal på 60 omdrejninger pr. minut indstilles borttrækkehastigheden af trevalsestolen således, at der fås en 0,4 mm tyk folie. Denne folie har en på begge sider glat overflade. Til visuel bedømmelse 30 af spredningsvirkningen af den således fremstillede folie anbringes denne 4 cm fra en glødelampe med en kolbediameter på 20 mm og en ydelse på 30 watt.At a screw speed of 60 rpm. per minute, the pull-out speed of the three-wheelchair is adjusted to obtain a 0.4 mm thick film. This foil has a smooth surface on both sides. For visual assessment 30 of the spreading effect of the film thus produced, this is placed 4 cm from an incandescent lamp with a piston diameter of 20 mm and a output of 30 watts.

En iagttager kan fra en afstand fra folien på 25 cm og derover ikke mere erkende den bageste glødespiral 35 i den indskudte glødelampe. Ved måling af lysgennemgangen af folien viser det sig, at der fås en ensartet spredning over det samlede bølgeområde. Transmissionen andrager ved 350 nm 10% og ved 700 nm 22%.An observer can no longer recognize the rear incandescent coil 35 in the inserted incandescent lamp from a distance of 25 cm and beyond. When measuring the light transmittance of the foil, it appears that a uniform spread is obtained over the total waveband. The transmission is at 350 nm 10% and at 700 nm 22%.

OISLAND

18 14677618 146776

Sammenligningseksempel AComparative Example A

Eksempel 1 gentages med den ene forskel, at der anvendes 2 vægtprocent glasfibre i stedet for 20 vægtprocent. Til visuel bedømmelse af sprednings-5 virkningen af den således fremstillede 0,4 mm tykke folie skulle folien anbringes mere end 400 cm foran den i eksempel 1 anvendte glødelampe for at en iagttager i en afstand fra folien på 25 cm eller derover ikke mere kunne erkend® den bageste glødespiral i den indskudte 10 glødelampe.Example 1 is repeated with the one difference that 2% by weight glass fiber is used instead of 20% by weight. For visual assessment of the scattering effect of the 0.4 mm thick film thus produced, the film should be placed more than 400 cm in front of the incandescent lamp used in Example 1 so that an observer at a distance from the film of 25 cm or more could no longer recognize ® the rear incandescent coil in the inserted 10 incandescent lamp.

Sammenligningseksempel· BComparative Example · B

Eksempel 1 gentages med den ene forskel, at der anvendes 5 vægtprocent glasfibre i stedet for 15 20 vægtprocent. Til visuel bedømmelse af sprednings virkningen af den således fremstillede 0,4 mm tykke folie skulle folien anbringes mere 200 cm foran den i eksempel 1 anvendte glødelampe, for at en iagttager i en afstand fra folien på 25 cm eller derover ikke 20 mere kunne erkende den bageste glødespiral i den indskudte glødelampe.Example 1 is repeated with the one difference that 5% by weight of glass fiber is used instead of 15% by weight. To visualize the scattering effect of the 0.4 mm thick foil thus produced, the foil had to be placed more 200 cm in front of the incandescent lamp used in Example 1 so that an observer at a distance from the foil of 25 cm or more could no longer recognize it. rear incandescent coil in the inserted incandescent lamp.

Eksempel 2Example 2

Svarende til eksempel 1 anvendes der som polymer 25 et cellulosepropionat, hvis eddikesyreindhold er 5%, og hvis propionsyreindhold er 59%, og hvis blødgørerindhold er 10%, med en glasfiberandel på 20 vægtprocent korte glasfibre. Forarbejdningstemperaturen indstilles i sammenligning med eksempel 1 i alle temperaturzoner 50°C 30 lavere. Ud fra dette materiale fremstilles en 0,1 mm tyk folie. Ved visuel bedømmelse af spredningsvirkningen kan, svarende til den i eksempel 1 beskrevne forsøgsanordning, glødespiralen i den bagved anbragte glødelampe kun endnu ganske svagt erkendes. Lysgennemskinneligheden 35 (transmissionen) andrager ved 350 nm 30% og ved 700 nm 56%.Similar to Example 1, a polymeric cellulose propionate whose acetic acid content is 5% and whose propionic acid content is 59%, and whose plasticizer content is 10%, has a glass fiber content of 20% by weight of short glass fibers. The processing temperature is set in comparison with Example 1 in all temperature zones 50 ° C 30 lower. From this material, a 0.1 mm thick film is made. When visually assessing the scattering effect, similar to the experimental device described in Example 1, the incandescent coil in the incandescent lamp placed behind can only be recognized very weakly. The light transmittance 35 (transmission) is at 350 nm 30% and at 700 nm 56%.

146776 19- 0146776 19-0

Eksempel 3Example 3

Svarende til eksempel 1 anvendes der som polymer en polyarylsulfon fremstillet ud fra bisphenol A og 4,4-dichlordiphenylsulfon (Mw 40.000) med 20 vægt-5 procent glasfiberindhold. Forarbejdningstemperaturen indstilles 20°C højere end i eksempel 1. Folien aftrækkes over et chill-valse-anlæg, idet valsetemperaturen i aftrækkeapparatet indstilles på 150°C. Ud fra den således fremstillede 0,4 mm tykke folie fremstilles 10 ved en termoformemetode kuglekalotter med en diameter på 10 mm og en højde på 5 mm. Fra en signallampe, der er anbragt i en afstand på 1 cm bagved denne formede folie, og som har en ydelse på 12 watt, kan gløde-spiralen ikke mere erkendes. Transmissionen er ved 350 nm 15 20% og ved 700 nm 40%.Similar to Example 1, a polymer is used as a polyarylsulfone prepared from bisphenol A and 4,4-dichlorodiphenylsulfone (Mw 40,000) with 20% by weight of 5% glass fiber content. The processing temperature is set at 20 ° C higher than in Example 1. The foil is pulled over a chill roller plant, the roller temperature in the trigger is set to 150 ° C. From the 0.4 mm thick film thus produced, 10 is made by a thermoforming method bullets having a diameter of 10 mm and a height of 5 mm. From a signal lamp located at a distance of 1 cm behind this shaped foil and having a output of 12 watts, the incandescent coil can no longer be recognized. The transmission is at 350 nm 15 20% and at 700 nm 40%.

Yderligere folier kan fremstilles, idet der varieres således i forhold til eksempel 1, at der i stedet for polycarbonat anvendes de andre nævnte termoplastiske kunststoffer, og ved at glasfiber-20 indholdet desuden varieres inden for det angivne område.Further foils can be made, varying so as to Example 1, that instead of polycarbonate, the other thermoplastic resins mentioned are used, and that the glass fiber content is further varied within the specified range.

DK313376A 1975-07-12 1976-07-09 APPLICATION FOR THE MANUFACTURE OF LIGHT DISTRIBUTION DISCS OF FILES OF GLASS FIBER-FILLED THERMOPLASTIC MATERIALS DK146776C (en)

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US6550938B2 (en) * 2000-02-09 2003-04-22 Lexalite International Corporation Lighting fixture employing a partially reflective partially transmittive polymeric reflector
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