DE884105C - Injection molding process and device for the production of all kinds of molded parts from thermoplastic materials - Google Patents
Injection molding process and device for the production of all kinds of molded parts from thermoplastic materialsInfo
- Publication number
- DE884105C DE884105C DED6019D DED0006019D DE884105C DE 884105 C DE884105 C DE 884105C DE D6019 D DED6019 D DE D6019D DE D0006019 D DED0006019 D DE D0006019D DE 884105 C DE884105 C DE 884105C
- Authority
- DE
- Germany
- Prior art keywords
- screws
- injection molding
- molding process
- production
- kinds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/58—Details
- B29C45/60—Screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/20—Injection nozzles
- B29C45/23—Feed stopping equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
- B29C48/402—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders the screws having intermeshing parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/72—Feedback means, i.e. part of the molten material being fed back into upstream stages of the extruder
- B29C48/725—Feedback means, i.e. part of the molten material being fed back into upstream stages of the extruder for plasticising or homogenising devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/53—Means for plasticising or homogenising the moulding material or forcing it into the mould using injection ram or piston
- B29C45/54—Means for plasticising or homogenising the moulding material or forcing it into the mould using injection ram or piston and plasticising screw
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
Spritzgußverfahren und Vorrichtung zur Herstellung von Formstücken aller Art aus thermoplastischen Werkstoffen Die Erfindung bezieht sich auf ein Verfahren zur Herstellung von Formstücken aller Art aus thermoplastischenWerkstoffen, insbesondere thermoplastischen Kunststoffen, wie z. B. Polymerisate oder Mischpolymerisate der Vinylhalogenide und Polykondensationsprodukte, das sind hochmolekulare Stoffe mit in der Molekülkette periodisch wiederkehrenden C O-N H-Gruppen.Injection molding process and device for the production of molded pieces of all kinds made of thermoplastic materials The invention relates to a method for the production of all kinds of molded parts from thermoplastic materials, in particular thermoplastics, such as. B. polymers or copolymers of the Vinyl halides and polycondensation products, these are high molecular weight substances with Periodically recurring C O-N H groups in the molecular chain.
Es ist bekannt, derartige Formstücke nach dem Spritzgußverfahren herzustellen. Hierbei bedient man sich im wesentlichen solcher Maschinen, bei denen der Werkstoff in einem Zylinder erwärmt und mittels eines Kolbens durch eine Düse in die Spritzform getrieben wird. Diese Art der Verarbeitung ist jedoch mit Vorteil nur dann vorzunehmen, wenn es sich um Werkstoffe handelt, die bei kurzzeitiger Erwärmung einen guten und glatten Fluß zeigen. Man stößt bei Anwendung dieses Verfahrens auf Schwierigkeiten, wenn Werkstoffe vorliegen, die in erweichtem Zustand sehr zäh sind und bei denen die Verarbeitungstemperatur sehr nahe beim Zersetzungspunkt liegt. It is known to injection mold such shaped pieces to manufacture. In doing so, such machines are essentially used where the material is heated in a cylinder and through a nozzle by means of a piston is driven into the injection mold. However, this type of processing is advantageous only to be carried out if it is a matter of materials that are subject to brief heating show a good and smooth flow. One encounters using this procedure Difficulties when materials are present that are very tough when softened and at which the processing temperature is very close to the decomposition point.
Wenn es auch gelingen mag, solche Werkstoffe auf den bekannten vorbeschriebenen Spritzgußmaschinen zu verarbeiten, indem man durch besondere Ausbildung des Spritzzylinders und des Spritzkolbens bzw. durch Anordnung besonderer Heizaggregate für eine möglichst gleichmäßige Wärmezuführung Sorge trägt, so besteht bei diesem Verfahren immer die Gefahr, daß Reste des Werk- stoffes zurüdibleiben, die sich tei zusätzlicher Erwärmung zersetzen und die nachfolgenden Spritzlinge verderben.Even if it may succeed, such materials on the known above-described Injection molding machines can be processed by special training of the injection cylinder and the injection piston or by arranging special heating units for a possible ensures uniform heat supply, with this method there is always the Danger that remains of the work matter that divides additional heating decompose and spoil the subsequent molded parts.
Man hat daher schon versucht, die Spritzgußmaschinen so abzuändern, daß der Werkstoff durch umlaufende Preßschrauben bzw. Schnecken zur -Spritzdüse befördert wird, um auf diese Weise eine bessere, gleichmäßigere Plastifizierung zu erreichen. Erfolge waren aber derartigen Konstruktionen nicht beschieden, weil man noch nicht erkannt hatte, daß bei der Ausbildung der Schnecken die Eigenheiten des Werkstoffes in Rechnung zu stellen sind und die Schnecken mehr oder weniger nach überfieferter Methode als normale Transportschnecken konstruiert wurden. Das Problem, auch solche empfindlichen, thermoplastischen Werkstoffe nach dem Spritzgußverfahren zu einwandfreien Formstücken zu verarbeiten, blieb daher nach wie vor ungelöst. Das geht allein schon daraus hervor, daß die zur Zeit auf dem Markt befindlichen Spritzgußmaschinen ausnahmslos solche sind, bei welchen mit Zylinder und Kolben gearbeitet wird. Attempts have therefore already been made to modify the injection molding machines in such a way that that the material is transported to the spray nozzle by rotating press screws or screws is promoted in order to achieve a better, more uniform plasticization in this way to reach. However, such constructions were not successful because one had not yet recognized that the peculiarities of the formation of the snails of the material are to be charged and the screws more or less were constructed as normal screw conveyors according to the over-supplied method. That Problem, even such sensitive, thermoplastic materials after the injection molding process Processing it into flawless fittings remained unsolved. This is evident from the fact that those currently on the market Injection molding machines are invariably those with cylinders and pistons is being worked on.
Es hat sich nun überraschenderweise herausgestellt, daß Werkstoffe mit schlechtem Fließvermögen, die zu ihrer Verarbeitung einer Aufheizung bis in die Nähe ihres Zersetzungspunktes bedürfen, nach dem Spritzgußverfahren verarbeitet werden können, wenn zur Plastifizierung und zur Förderung des Werkstoffes bis zur Spritzdüse zwei oder mehrere mit ihren Flanken ineinandergreifende Schnecken Anwendung finden, die sich in einem geheizten Gehäuse in gleichem Drehsinn bewegen. It has now surprisingly been found that materials with poor flowability, which leads to heating up to in require the proximity of their decomposition point, processed by the injection molding process can be if for plasticization and for promoting the material up to Spray nozzle with two or more screws that interlock with their flanks that move in the same direction of rotation in a heated housing.
Hierbei kann in einer beispielsweisen Ausführungsform des Verfahrens die plastifizierte Werkstoffmasse der Düse unmittelbar zugeführt werden, so daß der zur Formung des Spritzlings erforderliche Druck von den Schnecken ausgeiibt wird. In an exemplary embodiment of the method the plasticized material mass of the nozzle are fed directly so that the pressure required to form the molding is exerted by the screws will.
In einer weiteren Ausbildung des erfindungsgemäßen Verfahrens dienen die Schnecken ausschließlich einer den Eigenheiten des Werkstoffes angepaßten Plastifizierung und treiben den Werkstoff in eine als Zylinder ausgebildete Kammer vor. Serve in a further embodiment of the method according to the invention the screws only have a plasticization adapted to the characteristics of the material and propel the material into a chamber designed as a cylinder.
Das eigentliche absatzweise Verspritzen fällt dabei einem hin und her gehenden Kolben zu, der beim Vorgehen die Eintrittsöffnung für den Werkstoff abschließt und beim Zurückfahren wieder freigibt.The actual intermittent splashing falls down and coming piston, which is the inlet opening for the material when proceeding closes and releases again when driving back.
Bei einer zweckmäßigen Vorrichtung zur Durchführung des Verfahrens besitzen die Schnecken von der Austrittsseite nach der Einfüllseite abnehmenden Durchmesser sowie absatzweise abnehmende Steigung. Dadurch wird erreicht, daß auf der Einfüliseite zwischen den Schneckengängen einerseits sowie zwischen Schneckengängen und Gehäuse andererseits ein größerer Raum zum Einfüllen der Massen zur Verfügung steht, die dann im weiteren Verlauf der Plastifizierung in dem enger werdenden Querschnitt verdichtet werden. In an expedient device for carrying out the method the screws have decreasing from the outlet side to the filling side Diameter and gradually decreasing pitch. This ensures that on the filling side between the screw flights on the one hand and between screw flights and housing, on the other hand, a larger space is available for filling in the masses which is then in the further course of the plasticization in the narrowing cross-section be condensed.
Die kontinuierliche Arbeitsweise kann bei diesem Verfahren in bekannter Weise dadurch gewährleistet werden, daß z. B. die Düse der Maschine beim Abheben der Form sich selbsttätig schließt und der iiberschüssige Werkstoff der Schnecke mittels einer Umlaufleitung, deren Ventil sich gleichzeitig betätigt, durch eine Öffnung dem Schneckengehäuse am Einfüllstutzen wieder zugeführt wird. Man kann aber ebensogut auch periodisch arbeiten, indem Einrichtungen vorgesehen werden, mit deren Hilfe die Schnecken nach jedem Schuß automatisch stillgesetzt und zum neuen Arbeitstakt wieder eingeschaltet werden. The continuous mode of operation can be known in this process Way to be ensured that z. B. the nozzle of the machine when taking off the shape closes automatically and the excess material of the screw by means of a circulation line, the valve of which is actuated at the same time, through a Opening is fed back to the screw housing at the filler neck. But you can also work periodically by providing facilities with their Help the snails automatically shut down after each shot and start a new work cycle be switched on again.
In der Zeichnung zeigt Fig. I eine periodisch arbeitende Doppelschnecke a, die in einem Gehäuse b läuft. Der bei c aufgegebene Stoff wird durch den Kanal d in die Spritzform S gedrückt. In the drawing, FIG. I shows a periodically operating twin screw a, which runs in a housing b. The substance given in at c is passed through the channel d pressed into the injection mold S.
In Fig. 2 drücken die Schnecken a über Kanal d in den Zylinder e mit dem Steuerkolben f in die Spritzform S. In Fig. 3 sind Schnecken mit absatzweise steigendem Durchmesser, in Fig. 4 solche mit absatzweise steigender Steigung dargestellt. Für eine kontinuierliche Arbeitsweise zeigt Fig. 5 einen zur Spritzform geöffneten Kanal d des Steuerorgans g und in Fig. usa einen für die Formentleerung zum Umleitkanal k geöffnete Stellung des Steuerorgans. In Fig. 6 ist eine Doppelschnecke dargestellt, in welcher das Gehäuse wie auch die Schnecken zonenweise heiz- und kühlbar eingerichtet sind.In FIG. 2, the screws a press along with the cylinder e via channel d the control piston f in the injection mold S. In Fig. 3 are screws with intermittent increasing diameter, in Fig. 4 those shown with incrementally increasing slope. For a continuous mode of operation, FIG. 5 shows one that is open to the injection mold Channel d of the control member g and, in FIG. Usa, one for emptying the mold to the diversion channel k open position of the control element. In Fig. 6 a double screw is shown, in which the housing and the screws can be heated and cooled in zones are.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DED6019D DE884105C (en) | 1943-05-30 | 1943-05-30 | Injection molding process and device for the production of all kinds of molded parts from thermoplastic materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DED6019D DE884105C (en) | 1943-05-30 | 1943-05-30 | Injection molding process and device for the production of all kinds of molded parts from thermoplastic materials |
Publications (1)
Publication Number | Publication Date |
---|---|
DE884105C true DE884105C (en) | 1953-08-03 |
Family
ID=7031669
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DED6019D Expired DE884105C (en) | 1943-05-30 | 1943-05-30 | Injection molding process and device for the production of all kinds of molded parts from thermoplastic materials |
Country Status (1)
Country | Link |
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DE (1) | DE884105C (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1068460B (en) * | 1959-11-05 | R. H. Windsor Limited, South Chessington, 'Surbiton, Surrey (Großbritannien) | Injection molding machine for processing thermoplastics | |
DE974124C (en) * | 1950-03-08 | 1960-09-22 | Carlo Pasquetti | Screw press for processing thermoplastic materials |
DE1155232B (en) * | 1960-12-06 | 1963-10-03 | Gerhard Kestermann Zahnraeder | Screw extrusion press for processing thermoplastics |
DE1168063B (en) * | 1955-10-26 | 1964-04-16 | Siemens Ag | Screw press for preparing, in particular gelling, and processing thermoplastic and rubber-like plastics |
DE1217055B (en) * | 1960-06-15 | 1966-05-18 | Anton Johannes Vox | Flow casting process and machine for the production of workpieces from thermoplastic material |
DE2359329A1 (en) * | 1972-11-29 | 1974-05-30 | Saint Gobain | SPRAY NOZZLE FOR PLASTICS |
US4973239A (en) * | 1988-08-01 | 1990-11-27 | Werner & Pfleiderer Gmbh | Apparatus for the extraction of melt samples from a material which is liquid at an elevated temperature, but solid at ambient temperature |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB191300386A (en) * | 1913-01-06 | 1913-08-14 | John Clarkson Fiddyment | Presses. |
DE652990C (en) * | 1935-07-26 | 1937-11-13 | I G Farbenindustrie Akt Ges | Device for the preparation of malleable masses, especially ceramic and rubber masses, with two interlocking, wide-pitched screws |
CH198647A (en) * | 1935-11-30 | 1938-07-15 | Paul Leistritz | Kneading machine. |
DE682787C (en) * | 1935-12-01 | 1939-10-21 | Franz Burghauser | Kneading pump |
CH220550A (en) * | 1939-02-06 | 1942-04-15 | Liguna S A | Method and apparatus for the continuous production of profiles of molten or pasty materials, in particular of plastics. |
-
1943
- 1943-05-30 DE DED6019D patent/DE884105C/en not_active Expired
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB191300386A (en) * | 1913-01-06 | 1913-08-14 | John Clarkson Fiddyment | Presses. |
DE652990C (en) * | 1935-07-26 | 1937-11-13 | I G Farbenindustrie Akt Ges | Device for the preparation of malleable masses, especially ceramic and rubber masses, with two interlocking, wide-pitched screws |
CH198647A (en) * | 1935-11-30 | 1938-07-15 | Paul Leistritz | Kneading machine. |
DE682787C (en) * | 1935-12-01 | 1939-10-21 | Franz Burghauser | Kneading pump |
CH220550A (en) * | 1939-02-06 | 1942-04-15 | Liguna S A | Method and apparatus for the continuous production of profiles of molten or pasty materials, in particular of plastics. |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1068460B (en) * | 1959-11-05 | R. H. Windsor Limited, South Chessington, 'Surbiton, Surrey (Großbritannien) | Injection molding machine for processing thermoplastics | |
DE974124C (en) * | 1950-03-08 | 1960-09-22 | Carlo Pasquetti | Screw press for processing thermoplastic materials |
DE1168063B (en) * | 1955-10-26 | 1964-04-16 | Siemens Ag | Screw press for preparing, in particular gelling, and processing thermoplastic and rubber-like plastics |
DE1217055B (en) * | 1960-06-15 | 1966-05-18 | Anton Johannes Vox | Flow casting process and machine for the production of workpieces from thermoplastic material |
DE1155232B (en) * | 1960-12-06 | 1963-10-03 | Gerhard Kestermann Zahnraeder | Screw extrusion press for processing thermoplastics |
DE2359329A1 (en) * | 1972-11-29 | 1974-05-30 | Saint Gobain | SPRAY NOZZLE FOR PLASTICS |
US4973239A (en) * | 1988-08-01 | 1990-11-27 | Werner & Pfleiderer Gmbh | Apparatus for the extraction of melt samples from a material which is liquid at an elevated temperature, but solid at ambient temperature |
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