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DE69504448D1 - Verfahren zum Herstellen eines Körpers mit variabler Dichte aus polymerem Fasermaterial - Google Patents

Verfahren zum Herstellen eines Körpers mit variabler Dichte aus polymerem Fasermaterial

Info

Publication number
DE69504448D1
DE69504448D1 DE69504448T DE69504448T DE69504448D1 DE 69504448 D1 DE69504448 D1 DE 69504448D1 DE 69504448 T DE69504448 T DE 69504448T DE 69504448 T DE69504448 T DE 69504448T DE 69504448 D1 DE69504448 D1 DE 69504448D1
Authority
DE
Germany
Prior art keywords
producing
fiber material
variable density
polymeric fiber
density body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE69504448T
Other languages
English (en)
Other versions
DE69504448T2 (de
Inventor
James A Kargol
Gregory A Haupt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoover Universal Inc
Original Assignee
Hoover Universal Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoover Universal Inc filed Critical Hoover Universal Inc
Publication of DE69504448D1 publication Critical patent/DE69504448D1/de
Application granted granted Critical
Publication of DE69504448T2 publication Critical patent/DE69504448T2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/122Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/558Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in combination with mechanical or physical treatments other than embossing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S297/00Chairs and seats
    • Y10S297/02Molded
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1002Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1028Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith
    • Y10T156/1031Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith with preshaping of lamina
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24595Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
    • Y10T428/24603Fiber containing component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24992Density or compression of components

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
DE69504448T 1994-10-17 1995-10-16 Verfahren zum Herstellen eines Körpers mit variabler Dichte aus polymerem Fasermaterial Expired - Lifetime DE69504448T2 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US08/324,219 US5492662A (en) 1994-10-17 1994-10-17 Process for forming multiple density body from fibrous polymeric material and vehicle seat component formed thereby

Publications (2)

Publication Number Publication Date
DE69504448D1 true DE69504448D1 (de) 1998-10-08
DE69504448T2 DE69504448T2 (de) 1999-02-18

Family

ID=23262622

Family Applications (1)

Application Number Title Priority Date Filing Date
DE69504448T Expired - Lifetime DE69504448T2 (de) 1994-10-17 1995-10-16 Verfahren zum Herstellen eines Körpers mit variabler Dichte aus polymerem Fasermaterial

Country Status (3)

Country Link
US (1) US5492662A (de)
EP (1) EP0707820B1 (de)
DE (1) DE69504448T2 (de)

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US5679197A (en) * 1995-07-27 1997-10-21 Hoover Universal, Inc. Method for bonding a cover fabric to a cushion body using a pressurized environment
US5571465A (en) * 1995-12-18 1996-11-05 General Motors Corporation Method for making fiber-filled bolstered cushion
US5569425A (en) * 1995-12-18 1996-10-29 General Motors Corporation Method and apparatus for making fiber-filled cushion
US6103343A (en) * 1997-08-07 2000-08-15 Lear Automotive Dearborn, Inc. Trim panel having zig zag fiber construction
US6063317A (en) * 1998-04-01 2000-05-16 Oakwood Padded Products, Inc. Method for molding polymeric fibers into products
US6425637B1 (en) * 1999-04-19 2002-07-30 Steelcase Development Corporation Cushion construction for furniture
SE0003663L (sv) * 2000-10-11 2001-10-15 Nila I Naessjoe Ab Sätt och medel vid framställning av formade kuddar med fodral
US20030026970A1 (en) 2001-07-31 2003-02-06 Johnson Controls Technology Company Method of manufacturing a soft trim assembly and resultant article
US20040084937A1 (en) * 2002-11-04 2004-05-06 Berta Michael J. Vehicle seat component and method for making same
JP2006519729A (ja) * 2003-03-12 2006-08-31 コリンズ・アンド・アイクマン・プロダクツ・コーポレーション デカップラ層を含む車両内部構成部材を形成する改善された方法
EP1606087A2 (de) * 2003-03-12 2005-12-21 Collins & Aikman Products Co. Verbesserte verfahren zur herstellung von entkopplern für fahrzeuginnenkomponenten
WO2004080763A2 (en) * 2003-03-12 2004-09-23 Collins & Aikman Products Co. Rotary apparatus for forming decouplers for vehicle interior components
US8039091B2 (en) * 2003-04-23 2011-10-18 Owens Corning Intellectual Capital, Llc Decorative panel with surface printing
US20040229019A1 (en) * 2003-05-16 2004-11-18 Tilton Jeffrey A. Molded foldable engine cover
BR0318457A (pt) * 2003-08-26 2006-09-12 Ein Co Ltd Technical Ct material almofadado formado de produto moldado em resina estruturada em mola, método de fabricação para o material almofadado, e molde usado para fabricação do mesmo
US20050168040A1 (en) * 2004-01-30 2005-08-04 Goosen Gregory F. Seat insert for transit vehicle seat
US20070151658A1 (en) * 2004-03-12 2007-07-05 Surendra Khambete Contoured mold for forming decouplers for attenuating sound in a vehicle
US7540307B1 (en) 2004-10-06 2009-06-02 Indratech Llc Machine having variable fiber filling system for forming fiber parts
US20060075615A1 (en) * 2004-10-07 2006-04-13 Indratech Llc Cushion with aesthetic exterior
US7866352B2 (en) * 2004-12-17 2011-01-11 Matsui Mfg. Co., Ltd. Filling method and filling apparatus of powder-particle material in compression molding
US7490392B2 (en) 2005-12-07 2009-02-17 Steelcase Inc. Seating unit with formed cushion, and manufacturing method
US7934774B2 (en) * 2006-03-31 2011-05-03 Lear Corporation Vehicle seat assembly having a hardness gradient
US20080073966A1 (en) * 2006-08-30 2008-03-27 Lear Corporation Vehicle seat assembly having a hardness gradient via hollowed sections and/or protrusions
US7661764B2 (en) * 2006-08-30 2010-02-16 Lear Corporation Vehicle seat assembly having a hardness gradient via “A” surface intrusions and/or protrusions
DE102006043270A1 (de) * 2006-09-14 2008-03-27 Laeis Gmbh Verfahren und Presse zum Herstellen von Formkörpern
US20090061198A1 (en) * 2007-09-04 2009-03-05 Khambete Surendra S Polyester padding for gymnasium
US8048244B2 (en) * 2007-12-21 2011-11-01 Sdh, Inc. System and method of forming an article, and an article formed thereby
WO2010028810A1 (de) * 2008-09-11 2010-03-18 Cepventures International Corporation Nachgiebiger aufbau für eine matratze, polster oder kissen
US8356373B2 (en) * 2009-03-06 2013-01-22 Noel Group Llc Unitary composite/hybrid cushioning structure(s) and profile(s) comprised of a thermoplastic foam(s) and a thermoset material(s)
US8261558B2 (en) 2009-06-25 2012-09-11 Nomaco Inc. Self-adjusting insulation, including insulation particularly suited for pipe or duct
USD694553S1 (en) 2010-03-03 2013-12-03 Noel Group Llc Mattress bed cushion
USD693148S1 (en) 2010-03-03 2013-11-12 Noel Group Llc Mattress bed cushion
USD693144S1 (en) 2010-03-03 2013-11-12 Noel Group Llc Mattress bed cushion
USD688492S1 (en) 2010-03-03 2013-08-27 Noel Group Llc Mattress bed cushion
USD693145S1 (en) 2010-03-03 2013-11-12 Noel Group Llc Mattress bed cushion
US8298809B2 (en) 2010-06-09 2012-10-30 Ford Global Technologies, Llc Method of making a hardened elongate structure from mycelium
US8434827B2 (en) * 2010-07-26 2013-05-07 Mattel, Inc. Infant support structure with polymer coated restraint straps
IT1403349B1 (it) * 2010-12-16 2013-10-17 Ramina S R L Materasso ergonomico, particolarmente del tipo in materiale sintetico, o prevalentemente sintetico
EP2701559A2 (de) 2011-04-29 2014-03-05 Nomaco, Inc. Einheitliche verbund-/hybrid-polsterungsstruktur(en) und profil(e) aus einem oder mehreren thermoplastischen schaumstoff(en) und einem oder mehreren wärmehärtenden material(ien)
WO2013049570A1 (en) 2011-09-30 2013-04-04 Nomaco Inc. Cellular mattress assemblies and related methods
USD691400S1 (en) 2012-02-10 2013-10-15 Nomaco Inc. Stackable base for mattress assembly
US9144943B2 (en) * 2012-02-15 2015-09-29 Olbrich Gmbh Fiber mold filling system and method
JP5985411B2 (ja) 2012-02-22 2016-09-06 トヨタ紡織株式会社 車両用シートのクッションパッド
USD692693S1 (en) 2012-04-27 2013-11-05 Noel Group Llc Mattress bed cushion
USD693147S1 (en) 2012-04-27 2013-11-12 Noel Group Llc Mattress bed cushion
USD694552S1 (en) 2012-04-27 2013-12-03 Noel Group Llc Mattress bed cushion
USD693146S1 (en) 2012-04-27 2013-11-12 Noel Group Llc Mattress bed cushion
USD693149S1 (en) 2012-04-27 2013-11-12 Noel Group Llc Mattress bed cushion
WO2013170250A1 (en) 2012-05-11 2013-11-14 Nomaco Inc. Insulation systems employing expansion features to insulate elongated containers subject to extreme temperature fluctuations, and related components and methods
USD697337S1 (en) 2012-07-03 2014-01-14 Nomaco, Inc. Stackable base for mattress assembly
USD690536S1 (en) 2012-07-26 2013-10-01 Nomaco Inc. Motion isolation insulator pad
USD692694S1 (en) 2012-09-28 2013-11-05 Noel Group Llc Mattress bed cushion
USD694041S1 (en) 2012-09-28 2013-11-26 Noel Group Llc Mattress bed cushion
USD688069S1 (en) 2012-09-28 2013-08-20 Noel Group Llc Mattress bed cushion
DE102012019534A1 (de) * 2012-10-05 2014-04-10 Fiber Engineering Gmbh Vorrichtung und Verfahren zum Herstellen von Formteilen aus Fasermaterial
USD709301S1 (en) 2012-11-09 2014-07-22 Noel Group Llc Mattress bed cushion
USD707468S1 (en) 2012-11-09 2014-06-24 Noel Group Llc Mattress bed cushion
USD701713S1 (en) 2012-11-09 2014-04-01 Noel Group, Llc Mattress bed cushion
USD707467S1 (en) 2012-11-09 2014-06-24 Noel Group Llc Mattress bed cushion
WO2014176400A1 (en) 2013-04-26 2014-10-30 Noel Group Llc Cushioning assemblies with thermoplastic elements encapsulated in thermoset providing customizable support and airflow, and related methods
USD704962S1 (en) 2013-09-09 2014-05-20 Noel Group Llc Mattress bed cushion
JP6222843B2 (ja) * 2014-03-31 2017-11-01 株式会社タチエス シートクッションの成形方法およびシートクッション
DE102015112187A1 (de) * 2015-07-27 2017-02-02 Fiber Engineering Gmbh Textiles dreidimensionales Formteil und Verfahren zur Herstellung eines textilen dreidimensionalen Formteils
WO2017053313A1 (en) * 2015-09-22 2017-03-30 Shanghai Yanfeng Jinqiao Automotive Trim Systems Co. Ltd Trim component for vehicle interior
US10736435B2 (en) * 2017-09-26 2020-08-11 Lear Corporation Seating system and method for producing same
US11142106B2 (en) 2019-12-19 2021-10-12 Lear Corporation Air flow for vent/cooled seating
CN112250418B (zh) * 2020-10-22 2022-05-03 航天特种材料及工艺技术研究所 一种轻质增韧隔热复合材料构件及其制备方法和应用
WO2023250026A1 (en) * 2022-06-22 2023-12-28 Lear Corporation Mesh structure and method of manufacture

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US3809736A (en) * 1969-04-28 1974-05-07 Werz Furnier Sperrholz Method of producing molded elements with parts of different thicknesses from fibrous mixtures
US5169580A (en) * 1985-05-15 1992-12-08 E. I. Du Pont De Nemours And Company Bonded non-woven polyester fiber structures
US5082720A (en) * 1988-05-06 1992-01-21 Minnesota Mining And Manufacturing Company Melt-bondable fibers for use in nonwoven web
US4892695A (en) * 1988-06-10 1990-01-09 Manville Corporation Process for making a moldable fibrous mat
US5000515A (en) * 1989-02-14 1991-03-19 Hoover Universal, Inc. Variable density foam vehicle seat
US5252270A (en) * 1990-12-20 1993-10-12 Basf Aktiengesellschaft Method of forming foam moldings having varied density regions
JP2882179B2 (ja) * 1992-04-24 1999-04-12 トヨタ自動車株式会社 クッション材の製造方法
JP2842100B2 (ja) * 1992-11-04 1998-12-24 トヨタ自動車株式会社 クッション材の製造方法

Also Published As

Publication number Publication date
EP0707820B1 (de) 1998-09-02
US5492662A (en) 1996-02-20
DE69504448T2 (de) 1999-02-18
EP0707820A1 (de) 1996-04-24

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Legal Events

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8364 No opposition during term of opposition