DE4400002A1 - Mfg. light concrete profiles for facades and inner regions - Google Patents
Mfg. light concrete profiles for facades and inner regionsInfo
- Publication number
- DE4400002A1 DE4400002A1 DE19944400002 DE4400002A DE4400002A1 DE 4400002 A1 DE4400002 A1 DE 4400002A1 DE 19944400002 DE19944400002 DE 19944400002 DE 4400002 A DE4400002 A DE 4400002A DE 4400002 A1 DE4400002 A1 DE 4400002A1
- Authority
- DE
- Germany
- Prior art keywords
- shuttering
- facades
- light concrete
- mfg
- inner regions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/049—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
Description
Der Neuerung lag die Aufgabe zugrunde, ein Verfahren für die Herstellung von Profilteilen aller Art zu finden, welches als Grundprodukt Leichtbeton berücksichtigt. Neben niedrigem Gewicht mußte das Produkt umweltfreundlich, leicht entsorgbar, leicht montierbar und un brennbar sein. Das aufwendige Ausgießen verschiedenster Formen kam nicht in Frage, vielmehr sollte aus einem im Gußverfahren hergestellten Rohling die Fertigung der ver schiedensten Formen möglich sein.The innovation was based on the task, a process for the production of profile parts of all kinds to find, which considers light concrete as the basic product. In addition to low Weight the product had to be environmentally friendly, easy to dispose of, easy to assemble and un be flammable. The complex pouring of different shapes was out of the question, rather, the manufacture of the ver should be from a blank produced in the casting process different shapes are possible.
Die Aufgabe wurde folgendermaßen gelöst:
Eine Weiterentwicklung des Plattensystemes "Tiziano-Hybrid" wurde vorgenommen
(Patentanmeldung vom 08.04.92/P 42 12 442.5). Anstelle der ursprünglichen Kombination
Naturstein/Leichtbeton wurde die Fertigung eines Leichtbetonrohlings alleine entwickelt.
In einer Schalung werden mittels senkrecht stehender Trennbleche und durch Auffüllen der
Zwischenräume Platten in beliebiger Stärke hergestellt. Die Stärke der Platten wird durch
Einlegen von Abstandhaltern zwischen den Trennblechen bestimmt. Die Größe der Platten
wird durch die Größe der Schalung und der Trennbleche bestimmt.The task was solved as follows:
A further development of the "Tiziano-Hybrid" plate system was undertaken (patent application dated April 8, 1992 / P 42 12 442.5). Instead of the original natural stone / lightweight concrete combination, the manufacture of a lightweight concrete blank was developed on its own. Slabs of any thickness are produced in a formwork using vertical dividers and by filling the gaps. The thickness of the plates is determined by inserting spacers between the partition plates. The size of the panels is determined by the size of the formwork and the dividers.
Ein Ausführungsbeispiel stellt die Zeichnung 1 (Fig. 1), Blatt 5 dar.An embodiment is shown in drawing 1 ( Fig. 1), sheet 5.
Die Figur stellt die Fertigung eines Leichtbauelementes nach Anspruch 1 dar.The figure represents the manufacture of a lightweight component according to claim 1.
Die Herstellung des Rohlings erfolgt in einer Metallschalung A) der Maße 2,60×1,30×1,30 m. Die Schalung wird mit Trennblechen B) befüllt, wobei zwischen den Trennblechen Ab standhalter C) mit der später gewünschten Starke des Rohlings eingebaut werden. Die Schalung wird mit Leichtbeton D) gefüllt, welcher mittels Vibratoren verdichtet wird. Nach Aushärten des Betons werden die Rohlinge aus der Schalung entfernt und zur End aushärtung gelagert.The blank is produced in a metal formwork A) measuring 2.60 × 1.30 × 1.30 m. The formwork is filled with dividers B), with Ab stand C) with the desired thickness of the blank. The formwork is filled with lightweight concrete D), which is compacted using vibrators. After the concrete has hardened, the blanks are removed from the formwork and to the end curing stored.
Nach der Endaushärtung werden die Rohlinge mit einer diamantbestückten Steinsäge in Riegel gesagt. Die Maße entsprechen den Außenmaßen der zu fertigenden Profile. Die Formgebung der Profile wird mittels Diamant-Profilträgern ausgeführt. Hierzu werden die Leichtbetonriegel über ein Transportband an Elektromotoren vorbeigeführt, welche mit den jeweils benötigten Profilträgern bestückt sind. Der Feinheitsgrad des Diamantbelages be stimmt die Oberflächenfeinheit des Werkstückes. Im Anschluß an diesen Arbeitsgang wer den die Teile mittels Säge abgelängt und sind versandfertig.After the final hardening, the blanks are cut in with a diamond-tipped stone saw Bolt said. The dimensions correspond to the external dimensions of the profiles to be manufactured. The The profiles are shaped using diamond profile carriers. For this, the Lightweight concrete bars are guided along a conveyor belt to electric motors, which are connected to the each required profile beams are equipped. The fineness of the diamond coating be the surface fineness of the workpiece is correct. Following this step who the parts are cut to length using a saw and are ready for dispatch
Das Gewicht des Leichtbetons beträgt ca. 760 kg/cbm.The weight of the lightweight concrete is approx. 760 kg / cbm.
Hieraus resultiert für einen Profilstab des Querschnittes 12×8 cm und der Länge von 1,00 m ein Gewicht von ca. 3,6 kg. Mit handelsüblichen Haftklebern kann ein Profil dieses Ge wichtes ohne weitere Abstützung direkt auf eine Wand verklebt werden, ohne daß es vor Aushärtung des Klebers abrutscht.This results in a profile bar with a cross section of 12 × 8 cm and a length of 1.00 m a weight of approximately 3.6 kg. A profile of this Ge important things can be glued directly to a wall without further support without it Hardening of the adhesive slips off.
Nach Montage der Leichtbetonteile können diese entweder mit Farbe oder mit Putz verse hen werden.After assembling the lightweight concrete parts, they can either be painted or plastered will be.
Das System ist unbrennbar und für Innen- wie Außenbereiche geeignet, da der Beton frostsicher ist. The system is non-flammable and suitable for indoor and outdoor areas because of the concrete is frost-proof.
Im Folgenden wird die Rezeptur für die Herstellung des Leichtbetons angegeben, der zum Ausgießen der Schalung geeignet ist:In the following, the recipe for the production of lightweight concrete is given, which Pouring out the formwork is suitable:
Zuschläge Poraver-Blähglas:
0,5-1 mm 50 ltr.
1-2 mm 60 ltr.
2-4 mm 40 ltr.
4-8 mm 30 ltr.Poraver expanded glass surcharges:
0.5-1 mm 50 ltr.
1-2 mm 60 ltr.
2-4 mm 40 ltr.
4-8 mm 30 ltr.
Wasserzugabe 45 ltr.Water addition 45 ltr.
Bindemittel Zement PZ 55 70 kg.Binder cement PZ 55 70 kg.
Claims (1)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19944400002 DE4400002A1 (en) | 1994-01-02 | 1994-01-02 | Mfg. light concrete profiles for facades and inner regions |
| DE9403254U DE9403254U1 (en) | 1994-01-02 | 1994-02-26 | Device for the production of profiles and molded parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19944400002 DE4400002A1 (en) | 1994-01-02 | 1994-01-02 | Mfg. light concrete profiles for facades and inner regions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE4400002A1 true DE4400002A1 (en) | 1995-07-20 |
Family
ID=6507385
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE19944400002 Ceased DE4400002A1 (en) | 1994-01-02 | 1994-01-02 | Mfg. light concrete profiles for facades and inner regions |
| DE9403254U Expired - Lifetime DE9403254U1 (en) | 1994-01-02 | 1994-02-26 | Device for the production of profiles and molded parts |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE9403254U Expired - Lifetime DE9403254U1 (en) | 1994-01-02 | 1994-02-26 | Device for the production of profiles and molded parts |
Country Status (1)
| Country | Link |
|---|---|
| DE (2) | DE4400002A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4446011A1 (en) * | 1993-12-23 | 1995-06-29 | Alfred Koenigsbuescher | Hardenable inorganic moulding material |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1459225A1 (en) * | 1961-03-08 | 1970-03-05 | Brixite Ltd | Process for the production of objects from a solidifiable, initially liquid mass and device for carrying out the process |
| DE1958264A1 (en) * | 1969-11-20 | 1971-05-27 | Licentia Gmbh | DC voltage multiplier circuit for multi-electrode tubes |
| DE1609695A1 (en) * | 1965-11-20 | 1971-06-16 | Insec Trust | Lightweight panel |
| DE2155061A1 (en) * | 1971-11-05 | 1973-05-10 | Roessle Gottfried | METHOD AND DEVICE FOR MANUFACTURING COMPONENTS |
| DE3524115A1 (en) * | 1985-07-05 | 1987-01-08 | Ruediger Dipl Ing Scheunemann | Lightweight building material from mineral building materials |
| DE3830819A1 (en) * | 1988-08-27 | 1990-03-01 | Winter & Sohn Ernst | SAW |
| DE3841117C1 (en) * | 1988-12-07 | 1990-07-05 | Hebel Gmbh Holding, 8080 Fuerstenfeldbruck, De | Process for producing steam pressure-cured gas concrete |
| DE4032281A1 (en) * | 1990-10-11 | 1992-04-16 | Hans Herberger | Construction plate for e.g. paving slabs - composed of concrete as a carrier material with an additive of recycled material |
| DE4212442A1 (en) * | 1992-04-14 | 1993-10-28 | Augst Alexandra | Panel-shaped light constructional element - has natural stone cladding to which lightweight concrete is bonded |
| DE4342996A1 (en) * | 1993-01-29 | 1994-08-04 | Ilmenauer Glaswerke Gmbh | Foamed glass granules used as light aggregates |
-
1994
- 1994-01-02 DE DE19944400002 patent/DE4400002A1/en not_active Ceased
- 1994-02-26 DE DE9403254U patent/DE9403254U1/en not_active Expired - Lifetime
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1459225A1 (en) * | 1961-03-08 | 1970-03-05 | Brixite Ltd | Process for the production of objects from a solidifiable, initially liquid mass and device for carrying out the process |
| DE1609695A1 (en) * | 1965-11-20 | 1971-06-16 | Insec Trust | Lightweight panel |
| DE1958264A1 (en) * | 1969-11-20 | 1971-05-27 | Licentia Gmbh | DC voltage multiplier circuit for multi-electrode tubes |
| DE2155061A1 (en) * | 1971-11-05 | 1973-05-10 | Roessle Gottfried | METHOD AND DEVICE FOR MANUFACTURING COMPONENTS |
| DE3524115A1 (en) * | 1985-07-05 | 1987-01-08 | Ruediger Dipl Ing Scheunemann | Lightweight building material from mineral building materials |
| DE3830819A1 (en) * | 1988-08-27 | 1990-03-01 | Winter & Sohn Ernst | SAW |
| DE3841117C1 (en) * | 1988-12-07 | 1990-07-05 | Hebel Gmbh Holding, 8080 Fuerstenfeldbruck, De | Process for producing steam pressure-cured gas concrete |
| DE4032281A1 (en) * | 1990-10-11 | 1992-04-16 | Hans Herberger | Construction plate for e.g. paving slabs - composed of concrete as a carrier material with an additive of recycled material |
| DE4212442A1 (en) * | 1992-04-14 | 1993-10-28 | Augst Alexandra | Panel-shaped light constructional element - has natural stone cladding to which lightweight concrete is bonded |
| DE4342996A1 (en) * | 1993-01-29 | 1994-08-04 | Ilmenauer Glaswerke Gmbh | Foamed glass granules used as light aggregates |
Non-Patent Citations (1)
| Title |
|---|
| Bauingenieur, 1989, S.536 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4446011A1 (en) * | 1993-12-23 | 1995-06-29 | Alfred Koenigsbuescher | Hardenable inorganic moulding material |
Also Published As
| Publication number | Publication date |
|---|---|
| DE9403254U1 (en) | 1995-04-06 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| OM8 | Search report available as to paragraph 43 lit. 1 sentence 1 patent law | ||
| 8122 | Nonbinding interest in granting licenses declared | ||
| 8110 | Request for examination paragraph 44 | ||
| 8131 | Rejection |