DE4100510A1 - Press tool for mfg. hollow profiles from polyester-prepregs - comprises metal female part and male part comprising extruded rubber crude profile, is light and can withstand high pressures - Google Patents
Press tool for mfg. hollow profiles from polyester-prepregs - comprises metal female part and male part comprising extruded rubber crude profile, is light and can withstand high pressuresInfo
- Publication number
- DE4100510A1 DE4100510A1 DE19914100510 DE4100510A DE4100510A1 DE 4100510 A1 DE4100510 A1 DE 4100510A1 DE 19914100510 DE19914100510 DE 19914100510 DE 4100510 A DE4100510 A DE 4100510A DE 4100510 A1 DE4100510 A1 DE 4100510A1
- Authority
- DE
- Germany
- Prior art keywords
- profile
- tool
- mfg
- hollow profiles
- prepregs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000002184 metal Substances 0.000 title claims abstract 3
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
- 229920000728 polyester Polymers 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/446—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/10—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies
- B29C43/102—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies using rigid mould parts specially adapted for moulding articles having an axis of symmetry
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/10—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies
- B29C43/12—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies using bags surrounding the moulding material or using membranes contacting the moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Zweck dieser Erfindung ist, durch ein neuartiges Preßverfahren teuere Maschinen und Werkzeuge zu umgehen.The purpose of this invention is to use a novel pressing method to make it more expensive Bypass machines and tools.
Die Verformung dieser Preßmasse setzt voraus, daß sie unter hohem Druck verarbeitet wird (etwa 60 bar). Außerdem ist für den Materialfluß eine Temperatur von ca. 140°C erforderlich.The deformation of this molding compound presupposes that it is under high pressure is processed (about 60 bar). There is also a for the material flow Temperature of approx. 140 ° C required.
Das Werkzeug besteht aus einem metallischen Unterteil (1) mit Abschluß deckel (2). Beheizt sind diese Werkzeugteile elektrisch (3).The tool consists of a metallic lower part ( 1 ) with end cover ( 2 ). These tool parts are heated electrically ( 3 ).
Eingelegt in diese Matrize ist die zu verpressende Masse (4). Diese Preßmasse umschließt die Patrize des Werkzeugs (5), die aus einem den Innenkonturen des Hohlkörpers angepaßten extrudierten Formteil aus einer Kautschukart besteht (6).The mass to be pressed ( 4 ) is inserted into this die. This molding compound surrounds the male part of the tool ( 5 ), which consists of an extruded molded part made of a type of rubber and adapted to the inner contours of the hollow body ( 6 ).
Diese Kautschukart ist wärmebeständig, chemisch beständig gegen das Druckmittel, abriebfest und hat eine hohe Bruchdehnung und liegt bei den geforderten Werten der Ausdehnung und Zusammenziehung innerhalb der Proportionalitätsgrenze.This type of rubber is heat-resistant, chemically resistant to that Pressure medium, abrasion-resistant and has a high elongation at break and is included the required values of expansion and contraction within the limit of proportionality.
In dem extrudierten Kautschukprofil ist ein metallischer Profilträger, innen hohl um das von der Hydraulik kommende Druckmittel durchzulassen.In the extruded rubber profile is a metallic profile carrier, hollow inside to let the pressure medium coming from the hydraulic system pass through.
Es können ebenfalls Richtungshilfen für das extrudierte Formteil ange bracht sein (7).Directional aids for the extruded molded part can also be introduced ( 7 ).
Das hydraulische Druckmittel Öl oder Preßwasser wird bereitgestellt aus einer Akkuanlage. Es wird druckreduziert auf den benötigten Druck. Eben falls wird diese Flüssigkeit auf die erforderliche Temperatur für das Fließen der SMC-Masse gebracht. Damit immer diese Temperatur zur Verfügung steht für die Menge der Preßmasse ist es vorgesehen, nach Erreichen des Drucks im Werkzeug eine weitere Menge Druckflüssigkeit aus einem Wärmetauscher in ständigen Fluß in die Patrize zu bringen.The hydraulic pressure medium oil or press water is provided from a battery system. The pressure is reduced to the required pressure. Exactly if this liquid gets to the required temperature brought for the flow of the SMC mass. So always this temperature is available for the amount of molding compound it is intended to If the pressure in the tool is reached, another quantity of hydraulic fluid to bring from a heat exchanger into the patrix in constant flow.
Nach Eintreten der Polymerisation der flüssigen Formmasse wird zunächst die Bewegung des Heizmittels eingestellt. Danach wird der Druck aus der Patrize gelassen. Das extrudierte Patrizenprofil schwindet auf die Ausgangsstellung im drucklosen Werkzeug und ermöglicht das Entformen des gewünschten Polyester-Körpers. Sämtliche Werkzeugteile werden dazu in die Ausgangsstellung gebracht.After the polymerization of the liquid molding compound occurs, first of all the movement of the heating medium is set. Then the pressure is off left the patrix. The extruded male profile disappears onto the Starting position in the pressureless tool and enables demolding the desired polyester body. All tool parts become part of it brought into the starting position.
Wenn das Hohlprofil symmetrisch ist, entfällt das Richten des gepreßten Körpers. Es kann dann unmittelbar nach der Enformung weiterverarbeitet werden.If the hollow profile is symmetrical, there is no need to straighten the pressed one Body. It can then be processed immediately after the deformation will.
Das Werkzeug selbst nimmt die Kräfte auf, die normalerweise schwere teure Maschinen aufnehmen (8).The tool itself absorbs the forces that normally heavy, expensive machines absorb ( 8 ).
Die Kosten des Werkzeugs sind ein Bruchteil der Kosten bisher nach herkömmlichem Verfahren benötigter Werkzeuge.The cost of the tool is a fraction of the cost so far conventional method of tools required.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19914100510 DE4100510A1 (en) | 1991-01-10 | 1991-01-10 | Press tool for mfg. hollow profiles from polyester-prepregs - comprises metal female part and male part comprising extruded rubber crude profile, is light and can withstand high pressures |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19914100510 DE4100510A1 (en) | 1991-01-10 | 1991-01-10 | Press tool for mfg. hollow profiles from polyester-prepregs - comprises metal female part and male part comprising extruded rubber crude profile, is light and can withstand high pressures |
Publications (1)
Publication Number | Publication Date |
---|---|
DE4100510A1 true DE4100510A1 (en) | 1992-07-16 |
Family
ID=6422770
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19914100510 Ceased DE4100510A1 (en) | 1991-01-10 | 1991-01-10 | Press tool for mfg. hollow profiles from polyester-prepregs - comprises metal female part and male part comprising extruded rubber crude profile, is light and can withstand high pressures |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE4100510A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015132564A1 (en) * | 2014-03-01 | 2015-09-11 | Composite Technology And Applications Limited | Self-heating tool and method of manufacturing a composite component using the same |
DE102017100621A1 (en) | 2017-01-13 | 2018-07-19 | Teufelberger Ges.M.B.H. | fitting |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3047270A1 (en) * | 1979-12-20 | 1981-09-10 | Pier Luigi Como Nava | METHOD AND A DEVICE SUITABLE IN PARTICULAR FOR IMPLEMENTING THE METHOD, FOR PRODUCING REINFORCED (PLASTIC) RESIN OBJECTS BY PRESSING |
GB2173144A (en) * | 1985-04-02 | 1986-10-08 | Rolls Royce | Moulding of composite materials |
FR2638672A1 (en) * | 1988-11-10 | 1990-05-11 | Bertin & Cie | Rigid tubular bar made of composite material, and its method of manufacture |
-
1991
- 1991-01-10 DE DE19914100510 patent/DE4100510A1/en not_active Ceased
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3047270A1 (en) * | 1979-12-20 | 1981-09-10 | Pier Luigi Como Nava | METHOD AND A DEVICE SUITABLE IN PARTICULAR FOR IMPLEMENTING THE METHOD, FOR PRODUCING REINFORCED (PLASTIC) RESIN OBJECTS BY PRESSING |
GB2173144A (en) * | 1985-04-02 | 1986-10-08 | Rolls Royce | Moulding of composite materials |
FR2638672A1 (en) * | 1988-11-10 | 1990-05-11 | Bertin & Cie | Rigid tubular bar made of composite material, and its method of manufacture |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015132564A1 (en) * | 2014-03-01 | 2015-09-11 | Composite Technology And Applications Limited | Self-heating tool and method of manufacturing a composite component using the same |
US10399252B2 (en) | 2014-03-01 | 2019-09-03 | Rolls-Royce Plc | Self-heating tool and method of manufacturing a composite component using the same |
DE102017100621A1 (en) | 2017-01-13 | 2018-07-19 | Teufelberger Ges.M.B.H. | fitting |
WO2018130640A1 (en) | 2017-01-13 | 2018-07-19 | Teufelberger Ges.M.B.H. | Moulded piece |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
8139 | Disposal/non-payment of the annual fee | ||
8170 | Reinstatement of the former position | ||
8110 | Request for examination paragraph 44 | ||
8125 | Change of the main classification |
Ipc: B29C 43/10 |
|
8127 | New person/name/address of the applicant |
Owner name: KAMPMANN, BRIGITTE, 88131 LINDAU, DE |
|
8181 | Inventor (new situation) |
Free format text: KAMPMANN, HERIBERT DIPL.-ING., 88131 LINDAU, DE |
|
8131 | Rejection |