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DE202017006756U1 - Textile structure - Google Patents

Textile structure Download PDF

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Publication number
DE202017006756U1
DE202017006756U1 DE202017006756.0U DE202017006756U DE202017006756U1 DE 202017006756 U1 DE202017006756 U1 DE 202017006756U1 DE 202017006756 U DE202017006756 U DE 202017006756U DE 202017006756 U1 DE202017006756 U1 DE 202017006756U1
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Prior art keywords
textile structure
textile
spacer
base layer
switch
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DE202017006756.0U
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/026Knitted fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56Heating or ventilating devices
    • B60N2/5678Heating or ventilating devices characterised by electrical systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/342Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/022 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/003Interior finishings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R13/0237Side or rear panels
    • B60R13/0243Doors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R2013/0287Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners integrating other functions or accessories
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/021Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/024Fabric incorporating additional compounds
    • D10B2403/0243Fabric incorporating additional compounds enhancing functional properties
    • D10B2403/02431Fabric incorporating additional compounds enhancing functional properties with electronic components, e.g. sensors or switches
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/029Heaters specially adapted for seat warmers

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Knitting Of Fabric (AREA)
  • Laminated Bodies (AREA)

Abstract

Textiles Gebilde, insbesondere Flächengebilde, mit einem Abstandsgestrick (11, 11'), das zumindest einen Schalterbereich (13, 14; 13', 14') aufweist, in dem die beiden einander gegenüberliegenden Oberflächen des Abstandsgestricks zur Ausbildung von Kontaktflächen (15, 16; 17, 18) aus einem elektrisch leitfähigen Garn gestrickt sind und die dazwischen liegenden Polfäden aus einem elektrisch isolierenden Garn, dadurch gekennzeichnet, dass das Abstandsgestrick (11, 11') mit einer thermisch unter Druck verformbaren textilen Basisschicht (12, 12') verbunden ist.Textile structure, in particular flat structures, having a spacer fabric (11, 11 ') which has at least one switch region (13, 14; 13', 14 ') in which the two oppositely lying surfaces of the spacer fabric are used to form contact surfaces (15, 16 17, 18) are knitted from an electrically conductive yarn and the intervening pile threads of an electrically insulating yarn, characterized in that the spacer fabric (11, 11 ') with a thermally under pressure deformable textile base layer (12, 12') is connected is.

Description

Insbesondere für Fahrzeugsitze werden häufig Gestricke eingesetzt, die zumindest teilweise aus elektrisch leitfähigen Garnen hergestellt sind, um beispielsweise eine Sitzheizung realisieren zu können. Es ist auch bereits bekannt, Abstandsgestricke für Sitze einzusetzen, die einen polsternden Effekt erzielen und in die auch Drucksensoren eingestrickt werden können, um beispielsweise feststellen zu können, ob eine Person auf dem Sitz Platz genommen hat oder nicht.In particular for vehicle seats knits are often used, which are at least partially made of electrically conductive yarns, for example, to realize a seat heater can. It is also already known to use spacer knits for seats which achieve a cushioning effect and in which pressure sensors can also be knitted in order, for example, to be able to determine whether or not a person has sat down on the seat.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein textiles Gebilde herzustellen, das den Einsatz von Gestricken insbesondere im Automobilsektor gegenüber den bekannten Anwendungsmöglichkeiten erweitert.The present invention has for its object to produce a textile structure that extends the use of knitted fabrics in particular in the automotive sector over the known applications.

Zur Lösung dieser Aufgabe schlägt die vorliegende Erfindung ein textiles Gebilde, insbesondere Flächengebilde, mit einem Abstandsgestrick vor, das zumindest einen Schalterbereich aufweist, in dem die beiden einander gegenüberliegenden Oberflächen des Abstandsgestricks zur Ausbildung von Kontaktflächen aus einem elektrisch leitfähigen Garn gestrickt sind und die dazwischen liegenden Polfäden aus einem elektrisch isolierenden Garn, und das dadurch gekennzeichnet ist, dass das Abstandsgestrick mit einer thermisch unter Druck verformbaren textilen Basisschicht verbunden ist.To achieve this object, the present invention proposes a textile structure, in particular sheet, with a spacer fabric, which has at least one switch area in which the two opposing surfaces of the Abstandsgestricks are knitted to form contact surfaces of an electrically conductive yarn and the intervening Pile threads of an electrically insulating yarn, and characterized in that the spacer knit is connected to a thermally compressible textile base layer.

Durch das Verbinden des Abstandsgestricks mit einer bleibend thermisch verformbaren textilen Basisschicht können Formteile mit dem Abstandsgestrick hergestellt werden, die mindestens einen integrierten Schalter aufweisen. Solche Formteile können überall im Innenbereich von Räumen oder Fahrzeugen eingesetzt werden, wo Schaltfunktionen benötigt werden. Dabei kann auf mechanische Teile wie Schaltknöpfe zur Auslösung verzichtet werden. Die Schaltfunktion wird einfach durch Ausübung von Druck auf das textile Gebilde im Bereich der Kontaktflächen ausgelöst.By connecting the spacer knitted fabric with a thermally deformable textile base layer, moldings can be produced with the spacer knitted fabric having at least one integrated switch. Such moldings can be used anywhere in the interior of rooms or vehicles where switching functions are needed. It can be dispensed with mechanical parts such as buttons to trigger. The switching function is triggered simply by exerting pressure on the textile structure in the area of the contact surfaces.

Bei einer bevorzugten Ausgestaltung des textilen Gebildes ist die textile Basisschicht aus einem Filz gefertigt. Filz ist preiswert herstellbar und lässt sich unter Hitze und Druck leicht verformen. Filz hat außerdem mechanisch und akustisch dämpfende Eigenschaften. Für eine besonders umweltfreundliche Variante des textilen Gebildes kann der Filz außerdem aus recyceltem Textilmaterial gefertigt werden.In a preferred embodiment of the textile structure, the textile base layer is made of a felt. Felt is inexpensive to produce and can be easily deformed under heat and pressure. Felt also has mechanical and acoustic damping properties. For a particularly environmentally friendly variant of the textile structure, the felt can also be made from recycled textile material.

Um die Auslösung der Schaltfunktion zu erleichtern, ist es außerdem vorteilhaft, wenn in dem mindestens einen Schalterbereich die Anzahl der Polfäden zwischen den Oberflächen gegenüber der Anzahl der Polfäden in den Bereichen außerhalb des Schalterbereichs reduziert ist. Es reicht dann bereits ein geringer Druck, um die Kontaktflächen im Schalterbereich miteinander in Kontakt zu bringen.In order to facilitate the triggering of the switching function, it is also advantageous if, in the at least one switch area, the number of pile threads between the surfaces is reduced compared to the number of pile threads in the areas outside the switch area. It then already enough a slight pressure to bring the contact surfaces in the switch area with each other in contact.

Weitere Vorteile ergeben sich, wenn die Kontaktflächen des mindestens einen Schalterbereichs mit elektrischen Anschlussflächen im Randbereich des textilen Gebildes mit Hilfe der eingestrickten elektrisch leitfähigen Garne verbunden sind. Innerhalb des textilen Gebildes müssen dann keine Anschlussdrähte geführt werden. Sind mehrere Schalterbereiche vorhanden, so können diese gemeinsam von außen über die Anschlussflächen kontaktiert und beispielsweise mit einer Batterie oder einer Fahrzeugelektronik verbunden werden.Further advantages result if the contact surfaces of the at least one switch region are connected to electrical connection surfaces in the edge region of the textile structure with the aid of the knitted electrically conductive yarns. Within the textile structure then no connection wires must be performed. If a plurality of switch areas are present, they can be contacted together from the outside via the connection surfaces and, for example, connected to a battery or vehicle electronics.

Die Funktionalität des textilen Gebildes kann zudem dadurch erhöht werden, dass es eine Heizschicht aufweist, die aus einer leitfähigen Paste hergestellt ist. Die Paste kann durch ein Beschichtungsverfahren aufgebracht werden. Insbesondere bei Verwendung des textilen Gebildes zur Herstellung eines Innenraumteils eines Fahrzeugs kann durch die Heizschicht eine Innenraumheizung realisiert werden.The functionality of the textile structure can also be increased by having a heating layer made of a conductive paste. The paste can be applied by a coating process. In particular, when using the textile structure for producing an interior part of a vehicle, an interior heating can be realized by the heating layer.

Diese Heizschicht kann beispielsweise zwischen dem Abstandgestrick und der textilen Basisschicht angeordnet sein. Es ist jedoch auch möglich, die Heizschicht zwischen dem Abstandsgestrick und einer textilen Deckschicht anzuordnen.This heating layer can be arranged, for example, between the spacer fabric and the textile base layer. However, it is also possible to arrange the heating layer between the spacer fabric and a textile cover layer.

Zum Schutz der Oberfläche des textilen Gebildes kann die der Basisschicht abgewandte Oberfläche des textilen Gebildes mit einer dreidimensionalen keramischen Beschichtung versehen sein. Diese Beschichtung ist abriebfest und erhöht somit die mechanische Stabilität des textilen Gebildes. Die dreidimensionale Beschichtung kann insbesondere auf einem Träger aufgebrachte Plättchen aufweisen, die auch farbig gestaltet und in einem bestimmten Muster aufgebracht sein können. Dadurch kann mit der keramischen Beschichtung das textile Gebilde auch mit einem besonderen Design versehen werden.To protect the surface of the textile structure, the base layer facing away from the surface of the textile structure may be provided with a three-dimensional ceramic coating. This coating is resistant to abrasion and thus increases the mechanical stability of the textile structure. The three-dimensional coating may in particular have platelets applied to a support, which may also be colored and applied in a specific pattern. As a result, the textile structure can also be provided with a special design with the ceramic coating.

Außerdem kann die keramische Beschichtung Markierungen zur Kennzeichnung der Position des oder der Schalterbereiche des Abstandsgestricks aufweisen. Auf zusätzliche Betätigungselemente oder Markierungen der Schalterbereiche kann dadurch verzichtet werden. Durch Drücken der markierten Bereiche lassen sich die gewünschten Schaltfunktionen ausführen.In addition, the ceramic coating may have markings for identifying the position of the switch fabric or regions of the spacer fabric. On additional actuators or markers of the switch areas can be dispensed with. By pressing the marked areas, the desired switching functions can be carried out.

Die Erfindung betrifft außerdem ein Innenverkleidungsteil für ein Kraftfahrzeug, insbesondere ein Türinnenverkleidungsteil, das aus einem textilen Gebilde nach einem der Ansprüche 1 bis 10 hergestellt ist.The invention further relates to an interior trim part for a motor vehicle, in particular a door inner trim part, which is made of a textile structure according to one of claims 1 to 10.

Im Folgenden werden bevorzugte Ausführungsbeispiele erfindungsgemäßer textiler Gebilde mit Bezug auf die Zeichnung näher beschrieben.In the following, preferred embodiments of textile structures according to the invention are described in more detail with reference to the drawing.

Es zeigen:

  • 1 eine Explosionszeichnung eines ersten textilen Gebildes;
  • 2 eine Explosionszeichnung eines zweiten textilen Gebildes.
Show it:
  • 1 an exploded view of a first textile structure;
  • 2 an exploded view of a second textile structure.

Das in 1 gezeigte textile Flächengebilde 10 besteht aus einem Abstandsgestrick 11 und einer textilen Basisschicht 12, hier einem Filz, der aus recycelten Textilfasern hergestellt ist. In das Abstandsgestrick 11 sind zwei Schalterbereiche 13, 14 eingebracht, die von elektrisch leitfähigen Kontaktflächen 15, 16 bzw. 17, 18 in den Oberflächengestricken des Abstandsgestricks 11 gebildet sind. Die Kontaktflächen 15-18 werden durch Einstricken von elektrisch leitfähigem Garn gebildet. Dieses wird auch dazu verwendet, die Kontaktflächen 15-18 mit Anschlusskontaktflächen 19, 20 am Rand des textilen Gebildes 10 zu verbinden. Die übrigen Bereiche des Abstandsgestricks 11 und insbesondere die Polfäden sind aus elektrisch isolierenden Garnen hergestellt. Durch Druck auf die Kontaktflächen 15, 16 bzw. 17, 18 können diese zur Berührung gebracht und damit die Schalter geschlossen werden. Über die Anschlusskontaktflächen 19, 20 können die Schalterbereiche 13, 14 beispielsweise mit einer Fahrzeugelektronik verbunden werden.This in 1 shown textile fabrics 10 consists of a spacer fabric 11 and a textile base layer 12 Here is a felt made from recycled textile fibers. In the spacer fabric 11 are two switch areas 13 . 14 introduced by electrically conductive contact surfaces 15 . 16 respectively. 17 . 18 in the surface knits of the spacer knitted fabric 11 are formed. The contact surfaces 15 - 18 are formed by knitting of electrically conductive yarn. This is also used to contact surfaces 15 -18 with connection pads 19 . 20 on the edge of the textile structure 10 connect to. The remaining areas of the spacer knitted fabric 11 and in particular the pile threads are made of electrically insulating yarns. By pressure on the contact surfaces 15 . 16 respectively. 17 . 18 These can be brought into contact and thus the switches are closed. Via the connection contact surfaces 19 . 20 can the switch areas 13 . 14 For example, be connected to a vehicle electronics.

Zwischen dem Abstandsgestrick 11 und der Basisschicht 12 ist eine Heizschicht angeordnet, die von einer elektrisch leitfähigen Paste gebildet ist.Between the spacer fabric 11 and the base layer 12 a heating layer is formed, which is formed by an electrically conductive paste.

Die Oberseite des textilen Gebildes 10 ist zumindest bereichsweise von einer keramischen Beschichtung 22 aus einzelnen Plättchen 23 abgedeckt. Die Plättchen 23 sind aus einem abriebfesten Material gefertigt und können in einem bestimmten Muster aufgebracht werden. Zwei der Plättchen 23 sind als Markierungen ausgebildet, welche die Position der darunterliegenden Schalterbereiche 13, 14 kennzeichnen. Die Beschichtung 22 dient somit dem mechanischen Schutz des Gebildes 10 sowie dessen optischer Gestaltung.The top of the textile structure 10 is at least partially of a ceramic coating 22 from individual tiles 23 covered. The tiles 23 are made of an abrasion resistant material and can be applied in a specific pattern. Two of the tiles 23 are formed as markers showing the position of the underlying switch areas 13 . 14 mark. The coating 22 thus serves the mechanical protection of the structure 10 as well as its optical design.

Durch die Verbindung des Abstandsgestricks 11 mit der Basisschicht lässt sich das gesamte textile Flächengebilde 10 unter Hitze und Druck bleibend verformen. Somit kann aus dem dargestellten Gebilde 10 beispielsweise ein Teil einer Türinnenverkleidung eines Fahrzeugs hergestellt werden. Die Schalterbereiche lassen sich dann zur Betätigung der Fenster des Fahrzeugs einsetzen.By connecting the spacer knitted fabric 11 with the base layer can be the entire textile fabric 10 deform under heat and pressure. Thus, from the illustrated structure 10 For example, a part of a door inner panel of a vehicle can be manufactured. The switch areas can then be used to operate the windows of the vehicle.

Das in 2 gezeigte textile Flächengebilde 10' ist ähnlich aufgebaut wie das Gebilde 10 aus 1. Es weist ebenfalls ein Abstandsgestrick 11' mit eingestrickten Schalterbereichen 13', 14' auf, wobei die Schalterbereiche 13', 14' ebenfalls über elektrisch leitfähige Fäden im Abstandsgestrick 11' mit an dessen äußerem Rand angeordneten Anschlusskontaktflächen 19', 20' verbunden sind. Das Abstandsgestrick 11' ist wieder mit einer Basisschicht 12' aus einem Filz verbunden.This in 2 shown textile fabrics 10 ' is similar to the structure 10 out 1 , It also has a spacer knit 11 ' with knitted switch areas 13 ' . 14 ' on, wherein the switch areas 13 ', 14' also via electrically conductive threads in the spacer fabric 11 ' with arranged at the outer edge terminal contact surfaces 19 ' , 20 'are connected. The spacer knit 11 ' is back with a base layer 12 ' made of a felt.

Im Gegensatz zum textilen Flächengebilde 10 aus 1 ist beim Gebilde 10' jedoch eine textile Deckschicht 25 vorgesehen, die ebenfalls aus einem Gestrick hergestellt sein kann. Es lassen sich dafür aber auch Gewebe oder Vliese einsetzen. Zwischen der Deckschicht 25 und dem Abstandsgestrick 11' ist eine Heizschicht 21' vorgesehen, die wieder aus einer leitfähigen Paste hergestellt sein kann. Die Deckschicht wird an ihrer Oberfläche durch eine dreidimensionale keramische Beschichtung 22' geschützt, die identisch zur Beschichtung 22 in 1 ausgebildet ist.In contrast to the textile fabric 10 out 1 However, in the structure 10 'is a textile cover layer 25 provided, which may also be made of a knit fabric. It can also be used for tissue or nonwovens. Between the cover layer 25 and the spacer knit 11 ' is a heating layer 21 ' provided, which may be made again from a conductive paste. The cover layer becomes on its surface by a three-dimensional ceramic coating 22 ' protected, identical to the coating 22 in 1 is trained.

Durch die Verbindung mit der textilen Basisschicht 12' lässt sich auch aus dem Gebilde 10' durch Hitze und Druck in ein Formteil mit Schalter- und Heizfunktionen herstellen.Through the connection with the textile base layer 12 ' can also be out of the structure 10 ' by heat and pressure in a molding with switch and heating functions produce.

Claims (11)

Textiles Gebilde, insbesondere Flächengebilde, mit einem Abstandsgestrick (11, 11'), das zumindest einen Schalterbereich (13, 14; 13', 14') aufweist, in dem die beiden einander gegenüberliegenden Oberflächen des Abstandsgestricks zur Ausbildung von Kontaktflächen (15, 16; 17, 18) aus einem elektrisch leitfähigen Garn gestrickt sind und die dazwischen liegenden Polfäden aus einem elektrisch isolierenden Garn, dadurch gekennzeichnet, dass das Abstandsgestrick (11, 11') mit einer thermisch unter Druck verformbaren textilen Basisschicht (12, 12') verbunden ist.Textile structure, in particular flat structures, having a spacer fabric (11, 11 ') which has at least one switch region (13, 14; 13', 14 ') in which the two oppositely lying surfaces of the spacer fabric are used to form contact surfaces (15, 16 17, 18) are knitted from an electrically conductive yarn and the intervening pile threads of an electrically insulating yarn, characterized in that the spacer fabric (11, 11 ') with a thermally under pressure deformable textile base layer (12, 12') is. Textiles Gebilde nach Anspruch 1, dadurch gekennzeichnet, dass die textile Basisschicht (12, 12') aus einem Filz gefertigt ist.Textile structure after Claim 1 , characterized in that the textile base layer (12, 12 ') is made of a felt. Textiles Gebilde nach Anspruch 2, dadurch gekennzeichnet, dass der Filz aus recyceltem Textilmaterial gefertigt ist.Textile structure after Claim 2 , characterized in that the felt is made of recycled textile material. Textiles Gebilde nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in dem mindestens einen Schalterbereich (13, 14; 13', 14') die Anzahl der Polfäden zwischen den Oberflächen gegenüber der Anzahl der Polfäden in den Bereichen außerhalb des Schalterbereichs (13, 14; 13', 14') reduziert ist.Textile structure according to one of the preceding claims, characterized in that in the at least one switch area (13, 14; 13 ', 14') the number of pile threads between the surfaces is greater than the number of pile threads in the areas outside the switch area (13, 14 13 ', 14') is reduced. Textiles Gebilde nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Kontaktflächen (15 bis 18) des mindestens einen Schalterbereichs (13, 14; 13', 14') mit elektrischen Anschlussflächen (19, 20; 19', 20') im Randbereich des textilen Gebildes (10, 10') mit Hilfe der eingestrickten elektrisch leitfähigen Garne verbunden sind.Textile structure according to one of the preceding claims, characterized in that the Contact surfaces (15 to 18) of the at least one switch region (13, 14, 13 ', 14') with electrical connection surfaces (19, 20, 19 ', 20') in the edge region of the textile structure (10, 10 ') with the help of the knitted electrically conductive yarns are connected. Textiles Gebilde nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es eine Heizschicht (21, 21') aufweist, die aus einer leitfähigen Paste hergestellt ist.Textile structure according to one of the preceding claims, characterized in that it comprises a heating layer (21, 21 ') made of a conductive paste. Textiles Gebilde nach Anspruch 6, dadurch gekennzeichnet, dass die Heizschicht (21) zwischen dem Abstandgestrick (11) und der textilen Basisschicht (12) angeordnet ist.Textile structure after Claim 6 , characterized in that the heating layer (21) between the spacer knitted fabric (11) and the textile base layer (12) is arranged. Textiles Gebilde nach Anspruch 6, dadurch gekennzeichnet, dass die Heizschicht (21') zwischen dem Abstandsgestrick (11') und einer textilen Deckschicht (25) angeordnet ist.Textile structure after Claim 6 , characterized in that the heating layer (21 ') between the spacer fabric (11') and a textile cover layer (25) is arranged. Textiles Gebilde nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die der Basisschicht (12, 12') abgewandte Oberfläche des textilen Gebildes (10, 10') mit einer dreidimensionalen keramischen Beschichtung (22, 22') versehen ist.Textile structure according to one of the preceding claims, characterized in that the base layer (12, 12 ') facing away from the surface of the textile structure (10, 10') with a three-dimensional ceramic coating (22, 22 ') is provided. Textiles Gebilde nach Anspruch 9, dadurch gekennzeichnet, dass die keramische Beschichtung (22, 22') Markierungen zur Kennzeichnung der Position des oder der Schalterbereiche (13, 14; 13', 14') des Abstandsgestricks (11, 11') aufweist.Textile structure after Claim 9 , characterized in that the ceramic coating (22, 22 ') has markings for identifying the position of the switch or the areas (13, 14, 13', 14 ') of the spacer knitted fabric (11, 11'). Innenverkleidungsteil für ein Kraftfahrzeug, insbesondere Türinnenverkleidungsteil, dadurch gekennzeichnet, dass es aus einem textilen Gebilde (10, 10') nach einem der Ansprüche 1 bis 10 hergestellt ist.Interior trim part for a motor vehicle, in particular door interior trim part, characterized in that it consists of a textile structure (10, 10 ') according to one of Claims 1 to 10 is made.
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Publication number Priority date Publication date Assignee Title
US20210031707A1 (en) * 2019-08-02 2021-02-04 Lydall, Inc. Electrically Conducting Textile for Automobiles
EP4145956A1 (en) * 2021-09-07 2023-03-08 Benecke-Kaliko AG Flexible sheet material

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DE4124684A1 (en) * 1991-07-25 1993-01-28 Bauerhin I G Elektro Tech Surface electrical heating element e.g. for car seat - has carrier of flexible material into which is set heating element consisting of multiple filaments
DE4214389A1 (en) * 1992-04-30 1993-11-04 Bayerische Motoren Werke Ag Recyclable laminar product particularly for use in car interiors - has e.g. decorative skin, soft core and substrate, all three layers being same or similar thermoplastic and bonded together without adhesive
DE10205849A1 (en) * 2002-02-13 2003-08-21 Creavis Tech & Innovation Gmbh Proton-conducting ceramic membranes based on zirconium phosphates, processes for their production and their use in MEAs and fuel cells
DE102010003440A1 (en) 2010-03-30 2011-10-06 Lisa Dräxlmaier GmbH Method for producing interior trim parts by laminating and interior trim part
DE102013226911A1 (en) * 2013-12-20 2015-06-25 Benecke-Kaliko Ag Electrically heated surface element

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210031707A1 (en) * 2019-08-02 2021-02-04 Lydall, Inc. Electrically Conducting Textile for Automobiles
EP4145956A1 (en) * 2021-09-07 2023-03-08 Benecke-Kaliko AG Flexible sheet material

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