DE102005037676A1 - Composite brake disc for cars consisting of friction ring, brake disc holder and possible intermediate ring joined by compression connections whose surfaces are covered by embedded particles forming coating - Google Patents
Composite brake disc for cars consisting of friction ring, brake disc holder and possible intermediate ring joined by compression connections whose surfaces are covered by embedded particles forming coating Download PDFInfo
- Publication number
- DE102005037676A1 DE102005037676A1 DE200510037676 DE102005037676A DE102005037676A1 DE 102005037676 A1 DE102005037676 A1 DE 102005037676A1 DE 200510037676 DE200510037676 DE 200510037676 DE 102005037676 A DE102005037676 A DE 102005037676A DE 102005037676 A1 DE102005037676 A1 DE 102005037676A1
- Authority
- DE
- Germany
- Prior art keywords
- brake disc
- intermediate ring
- press
- joining
- disc according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000002245 particle Substances 0.000 title claims abstract description 7
- 239000011248 coating agent Substances 0.000 title claims abstract description 4
- 238000000576 coating method Methods 0.000 title claims abstract description 4
- 239000002131 composite material Substances 0.000 title claims description 7
- 230000006835 compression Effects 0.000 title abstract 3
- 238000007906 compression Methods 0.000 title abstract 3
- 239000000463 material Substances 0.000 claims abstract description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract 4
- 239000000853 adhesive Substances 0.000 claims abstract 2
- 230000001070 adhesive effect Effects 0.000 claims abstract 2
- 239000011159 matrix material Substances 0.000 claims abstract 2
- 229910052759 nickel Inorganic materials 0.000 claims abstract 2
- 238000005304 joining Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims 2
- 238000005260 corrosion Methods 0.000 claims 1
- 230000007797 corrosion Effects 0.000 claims 1
- 238000007373 indentation Methods 0.000 claims 1
- 239000000314 lubricant Substances 0.000 claims 1
- 238000009659 non-destructive testing Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/12—Discs; Drums for disc brakes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B2/00—Friction-grip releasable fastenings
- F16B2/005—Means to increase the friction-coefficient
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B4/00—Shrinkage connections, e.g. assembled with the parts at different temperature; Force fits; Non-releasable friction-grip fastenings
- F16B4/004—Press fits, force fits, interference fits, i.e. fits without heat or chemical treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D2065/13—Parts or details of discs or drums
- F16D2065/1304—Structure
- F16D2065/1316—Structure radially segmented
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D2065/13—Parts or details of discs or drums
- F16D2065/1304—Structure
- F16D2065/1328—Structure internal cavities, e.g. cooling channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D2065/13—Parts or details of discs or drums
- F16D2065/134—Connection
- F16D2065/1344—Connection permanent, e.g. by casting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D2065/13—Parts or details of discs or drums
- F16D2065/134—Connection
- F16D2065/1356—Connection interlocking
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
- F16D2200/0008—Ferro
- F16D2200/0013—Cast iron
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
- F16D2200/0026—Non-ferro
- F16D2200/003—Light metals, e.g. aluminium
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
Einige
Fahrzeughersteller verwenden in Oberklassemodellen oder Sportfahrzeugen
mehrteilige Bremsscheiben, die aus einem Reibring, einem Bremsscheibentopf
und zugehörigen
Verbindungselementen aufgebaut sind. Wesentlicher Vorteil ist die Reduzierung
der ungefederten und rotierenden Massen am Radträger. Dabei besteht der Reibring
aus einem Werkstoff wie bei einer einteiligen Standardbremsscheibe
(z.B. GG-15). Für
den thermisch nicht so hoch beanspruchten Bremsscheibentopf wird
ein leichterer Werkstoff (Werkstoffleichtbau) oder ein Werkstoff
gewählt,
der in der Konstruktion beanspruchungsgerecht dimensioniert wird
(Strukturleichtbau). Die Verbindung von Topf und Reibring erfolgt durch
Formschluss mittels mehrerer Elemente. Bekannt sind Ausführungen
von Verbundbremsscheiben, die mittels Klammern und Schrauben, eingegossenen
Stahlstiften oder Nieten (Vgl.
Problemproblem
Leistungsstärkere und schwere Kraftfahrzeuge benötigen eine größer dimensionierte Bremsanlage. Damit wird in der Regel der Durchmesser einer Bremsscheibe größer und die Wandstärken des Bremsscheibentopfes werden aus gusstechnischen Gründen stärker dimensioniert. Neben der damit hinreichend bekannten Problematik der Zunahme der ungefederten und rotatorischen Massen am Radträger sind solche Bremsscheiben anfälliger in Bezug auf geometrische Abweichungen wie Dickenschwankungen, Axialversatz und Schirmung unter thermischer Beanspruchung. Ferner stellen sich erhöhte, teilweise nur mit großem Aufwand realisierbare Anforderungen an den Gießprozess. Vorteile bieten hier so genannte Verbundbremsscheiben, bei denen eine Funktionstrennung zwischen Reibring und Flansch zur Anbindung an die Radnabe erfolgt.More powerful and need heavy vehicles a larger sized Brake system. This is usually the diameter of a brake disc bigger and the wall thicknesses of the brake disk hub are dimensioned stronger for technical reasons. In addition to the well-known problem of increasing the unsprung and rotatory masses on the wheel are such discs vulnerable with respect to geometric deviations such as thickness variations, axial misalignment and shielding under thermal stress. Further arise increased, partially only with big Effort feasible requirements of the casting process. There are advantages here Composite brake discs, in which a functional separation between friction ring and flange for connection to the wheel hub takes place.
Lösungsolution
Ziel dieser Erfindung ist es, eine im Gewicht reduzierte Bremsscheibe als Verbundbremsscheibe mit erhöhter Drehmomentübertragungsfähigkeit auszuführen, bei der auf zusätzliche Verbindungselemente wie Schrauben, Nieten oder Stahlstifte zwischen Reibring und Bremsscheibeninnenteil wie bei bestehenden Konstruktionen verzichtet werden kann. Das wird dadurch erreicht, dass Bremsscheibentopf und Reibring über eine Preßverbindung mit eingelagerten harten Partikeln, die auch auf einen zusätzlichen Zwischenring aufgebracht sein können, ohne zusätzliche Sicherungselemente verbunden werden.aim This invention is a reduced in weight brake disc as a composite brake disc with increased Torque capacity perform, at the extra on Connecting elements such as screws, rivets or steel pins between Friction ring and disc interior as in existing designs can be waived. This is achieved by the fact that brake disc pot and friction ring over a press connection with embedded hard particles, which also on an additional Intermediate ring can be applied without additional Fuse elements are connected.
Erreichte Vorteilereached advantages
Neben der Gewichtsoptimierung bei Werkstoff- und/oder Strukturleichtbau ergeben sich weitere Vorteile in der vorgenannten Konstruktion durch eine einwandfreie Zentrierung gegenüber anderen Verbundbremsscheiben. Eine hohe Rundlaufgenauigkeit wird ermöglicht. Die mehrteilige Ausführung ermöglicht bessere Gestaltungsmöglichkeit hinsichtlich geometrischer Abweichungen im Hochtemperaturbereich (Schirmung und gleichmäßige Gefügeausprägung zur Vermeidung und/oder Verminderung lokaler Hitzeflecken). Ferner sind Pressverbindungen als schwingungsdämpfend bekannt, was den Komfortanspruch einer Bremsanlage sowohl im tieffrequenten Bereich (Bremsenrubbeln) als auch im akustischen Spektrum verbessern kann.Next the weight optimization in material and / or structural lightweight construction There are further advantages in the aforementioned construction by a perfect centering opposite other composite brake discs. A high concentricity is allows. The multipart design allows better design options with regard to geometric deviations in the high-temperature range (Shielding and uniform microstructure of the Avoidance and / or reduction of local heat spots). Further are Press connections known as vibration damping, what the comfort claim a brake system both in the low-frequency range (Bremsenrubbeln) as well as in the acoustic spectrum can improve.
Die mitunter zeit- und kostenintensive Nachbearbeitung wie bei einer konventionellen Bremsscheibe kann durch einfachere Handhabung der Einzelteile ausgeglichen werden. Durch den Verzicht auf zusätzliche Verbindungselemente ergeben sich zudem Vorteile beim Recycling.The sometimes time- and cost-intensive post-processing like a Conventional brake disc can be easier to handle Items are compensated. By doing without additional Connecting elements also offer advantages in recycling.
Weitere Ausgestaltung der ErfindungFurther embodiment the invention
Ziel
der mehrteiligen Bremsscheibe ist es, auf zusätzliche Verbindungselemente
zu verzichten, da sich so ein konsequenter Leichtbau realisieren lässt. Die
Kombination von Reibring (
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510037676 DE102005037676A1 (en) | 2005-08-06 | 2005-08-06 | Composite brake disc for cars consisting of friction ring, brake disc holder and possible intermediate ring joined by compression connections whose surfaces are covered by embedded particles forming coating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510037676 DE102005037676A1 (en) | 2005-08-06 | 2005-08-06 | Composite brake disc for cars consisting of friction ring, brake disc holder and possible intermediate ring joined by compression connections whose surfaces are covered by embedded particles forming coating |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102005037676A1 true DE102005037676A1 (en) | 2007-03-22 |
Family
ID=37775572
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE200510037676 Ceased DE102005037676A1 (en) | 2005-08-06 | 2005-08-06 | Composite brake disc for cars consisting of friction ring, brake disc holder and possible intermediate ring joined by compression connections whose surfaces are covered by embedded particles forming coating |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE102005037676A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008041069A1 (en) | 2008-08-07 | 2010-02-11 | Robert Bosch Gmbh | Brake disc arrangement |
DE102008047190A1 (en) * | 2008-09-15 | 2010-04-15 | Daimler Ag | Brake disk for motor vehicle, particularly passenger car or truck, has brake disk pot and friction ring, where brake disk pot and friction ring are sectionally connected with each other by adhesive joint |
DE102009058900A1 (en) | 2009-12-18 | 2010-08-05 | Daimler Ag | Method for welding two metallic components such as friction ring and a brake-disc chamber for a disc brake of a motor vehicle, comprises guiding a first electron beam under formation of a welding seam along a joining area |
DE102009058818A1 (en) | 2009-12-18 | 2010-08-05 | Daimler Ag | Method for increasing torque transmission and endurance limit of joining area at brake disk pot of connection brake disk, involves smoothing joining area and plastically deforming roughness points on joining area by polishing roll |
DE102010005077A1 (en) | 2010-01-20 | 2011-07-21 | Daimler AG, 70327 | Joining two metallic components by friction stir welding process, comprises guiding rotating tool head along joining zone between components under given contact pressure, and plasticizing and connecting component materials in joining zone |
DE102011117427A1 (en) * | 2011-10-29 | 2012-10-25 | Daimler Ag | Wheel brake for motor vehicle, has hub unit, where brake disk is rotatably fixed at hub unit, where disk is formed such that it expands on reaching predefined temperature |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29521198U1 (en) * | 1995-08-23 | 1996-12-19 | Sintermetallwerk Krebsöge GmbH, 42477 Radevormwald | Component with an increased roughness, at least in parts of its surface, for a press connection with a component |
DE19753116C1 (en) * | 1997-11-29 | 1999-07-08 | Actech Gmbh Adv Casting Tech | Bainitic hardened brake disc |
DE19830666A1 (en) * | 1998-07-09 | 2000-01-20 | Daimler Chrysler Ag | Brake disk for vehicle with friction ring internal profile forming complementary wall of brake disk pot |
DE10032972A1 (en) * | 2000-07-06 | 2002-01-17 | Bayerische Motoren Werke Ag | Heavy duty composite brake disc, comprising new design of joint area between cast friction ring and stainless steel component |
EP0961038B1 (en) * | 1998-05-28 | 2002-04-24 | Wacker-Chemie GmbH | Connecting element for frictional connection of parts |
EP1215400A2 (en) * | 2000-12-13 | 2002-06-19 | Desch Antriebstechnik GmbH & Co. KG | Parts to be joined in a non-positive manner, non-positive joining of such two parts and process for manufacturing such parts |
DE10150166A1 (en) * | 2001-10-11 | 2003-05-08 | Wacker Chemie Gmbh | Tolerance ring with a friction-increasing coating |
DE10253451A1 (en) * | 2002-11-16 | 2004-05-27 | Bayerische Motoren Werke Ag | Compound brake disk, comprising center piece provided with openings for insertion of projections located at friction ring stub |
-
2005
- 2005-08-06 DE DE200510037676 patent/DE102005037676A1/en not_active Ceased
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29521198U1 (en) * | 1995-08-23 | 1996-12-19 | Sintermetallwerk Krebsöge GmbH, 42477 Radevormwald | Component with an increased roughness, at least in parts of its surface, for a press connection with a component |
DE19753116C1 (en) * | 1997-11-29 | 1999-07-08 | Actech Gmbh Adv Casting Tech | Bainitic hardened brake disc |
EP0961038B1 (en) * | 1998-05-28 | 2002-04-24 | Wacker-Chemie GmbH | Connecting element for frictional connection of parts |
DE19830666A1 (en) * | 1998-07-09 | 2000-01-20 | Daimler Chrysler Ag | Brake disk for vehicle with friction ring internal profile forming complementary wall of brake disk pot |
DE10032972A1 (en) * | 2000-07-06 | 2002-01-17 | Bayerische Motoren Werke Ag | Heavy duty composite brake disc, comprising new design of joint area between cast friction ring and stainless steel component |
EP1215400A2 (en) * | 2000-12-13 | 2002-06-19 | Desch Antriebstechnik GmbH & Co. KG | Parts to be joined in a non-positive manner, non-positive joining of such two parts and process for manufacturing such parts |
DE10150166A1 (en) * | 2001-10-11 | 2003-05-08 | Wacker Chemie Gmbh | Tolerance ring with a friction-increasing coating |
DE10253451A1 (en) * | 2002-11-16 | 2004-05-27 | Bayerische Motoren Werke Ag | Compound brake disk, comprising center piece provided with openings for insertion of projections located at friction ring stub |
Non-Patent Citations (3)
Title |
---|
DIN 7190, Februar 2001, S.1-23 * |
MAYER,R., GROPP,H.: "Potentialabschätzung von Ver- bundbremsscheiben mittels Pressverbindung", in: Konstruktion Juni 6-2005, S.86-90 |
MAYER,R., GROPP,H.: "Potentialabschätzung von Ver-bundbremsscheiben mittels Pressverbindung", in: Konstruktion Juni 6-2005, S.86-90 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008041069A1 (en) | 2008-08-07 | 2010-02-11 | Robert Bosch Gmbh | Brake disc arrangement |
DE102008041069B4 (en) | 2008-08-07 | 2022-08-25 | Robert Bosch Gmbh | brake disc assembly |
DE102008047190A1 (en) * | 2008-09-15 | 2010-04-15 | Daimler Ag | Brake disk for motor vehicle, particularly passenger car or truck, has brake disk pot and friction ring, where brake disk pot and friction ring are sectionally connected with each other by adhesive joint |
DE102008047190B4 (en) * | 2008-09-15 | 2010-06-17 | Daimler Ag | brake disc |
DE102009058900A1 (en) | 2009-12-18 | 2010-08-05 | Daimler Ag | Method for welding two metallic components such as friction ring and a brake-disc chamber for a disc brake of a motor vehicle, comprises guiding a first electron beam under formation of a welding seam along a joining area |
DE102009058818A1 (en) | 2009-12-18 | 2010-08-05 | Daimler Ag | Method for increasing torque transmission and endurance limit of joining area at brake disk pot of connection brake disk, involves smoothing joining area and plastically deforming roughness points on joining area by polishing roll |
DE102010005077A1 (en) | 2010-01-20 | 2011-07-21 | Daimler AG, 70327 | Joining two metallic components by friction stir welding process, comprises guiding rotating tool head along joining zone between components under given contact pressure, and plasticizing and connecting component materials in joining zone |
DE102011117427A1 (en) * | 2011-10-29 | 2012-10-25 | Daimler Ag | Wheel brake for motor vehicle, has hub unit, where brake disk is rotatably fixed at hub unit, where disk is formed such that it expands on reaching predefined temperature |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
OP8 | Request for examination as to paragraph 44 patent law | ||
8122 | Nonbinding interest in granting licenses declared | ||
8127 | New person/name/address of the applicant |
Owner name: DAIMLER AG, 70327 STUTTGART, DE |
|
8181 | Inventor (new situation) |
Inventor name: GROPP, HERBERT,PROF.DR.-ING.HABIL.,, 09114 CHE, DE Inventor name: MAYER, RALPH,DIPL.-ING., 85049 INGOLSTADT, DE |
|
R002 | Refusal decision in examination/registration proceedings | ||
R003 | Refusal decision now final |
Effective date: 20130802 |