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CN87107197A - Reclaim the method and apparatus of metal and metal alloy - Google Patents

Reclaim the method and apparatus of metal and metal alloy Download PDF

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Publication number
CN87107197A
CN87107197A CN87107197.5A CN87107197A CN87107197A CN 87107197 A CN87107197 A CN 87107197A CN 87107197 A CN87107197 A CN 87107197A CN 87107197 A CN87107197 A CN 87107197A
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CN
China
Prior art keywords
oxygen
gas
coal
metal
fixed bed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN87107197.5A
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Chinese (zh)
Other versions
CN1010325B (en
Inventor
埃里克·奥塔斯奇拉格
沃纳·L·凯普林格
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Deutsche Voest Alpine Industrieanlagenbau GmbH
Original Assignee
Korf Engineering GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Korf Engineering GmbH filed Critical Korf Engineering GmbH
Publication of CN87107197A publication Critical patent/CN87107197A/en
Publication of CN1010325B publication Critical patent/CN1010325B/en
Expired legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/02Making spongy iron or liquid steel, by direct processes in shaft furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0006Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
    • C21B13/0013Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state introduction of iron oxide into a bath of molten iron containing a carbon reductant
    • C21B13/002Reduction of iron ores by passing through a heated column of carbon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/12Dry methods smelting of sulfides or formation of mattes by gases
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/40Gas purification of exhaust gases to be recirculated or used in other metallurgical processes
    • C21B2100/44Removing particles, e.g. by scrubbing, dedusting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/134Reduction of greenhouse gas [GHG] emissions by avoiding CO2, e.g. using hydrogen

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Manufacture Of Iron (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

In this method, metal or metal alloy, especially iron alloy reclaim after reducing in the reduction zone of metal oxide by the coal bed formation of reducing gas.In order to reclaim the metal that strong affinity is arranged with oxygen, coal bed is made up of three fixed bed: degassing coal bottom, it is the molten bath of liquid reduction metal and slag down.In addition, oxygen or certain oxygen-containing gas blast the middle layer to form high-temperature reductibility gas, certain distance more than this, finely-divided metal oxide raw material adding middle layer.The burning gas of carbon particles and oxygen or oxygen-containing gas then adds the top fixed bed.

Description

The present invention relates to reclaim metal or metal alloy, the especially method of iron alloy, and the device of implementing this method.This method is utilized reducing gas to pass through a coal bed formation reduction zone metal oxide is reduced.
At EP-A-0174, some particulate non-ferrous metal oxide mineral of a kind of fusing has been described in 291, as copper, lead, zinc, nickel, the method for cobalt and tin.In this method, raw material adds the reduction zone that is formed by the coal fluidized layer in the molting and gasifying reduction furnace.The burning raw material is reduced into metal after by this reduction zone and collects through molting and gasifying reduction furnace bottom.
EP-A-0174,291 these methods of explanation are lower than in temperature to be made the reaction of metal oxide and simple substance carbon and is favourable when reducing below 1000 ℃, but is used to reclaim metal and metal alloy, particularly iron alloy, as iron magnesium, when siderochrome and iron silicon alloy some problem will appear.Reason is that the oxide compound of these alloys only could reclaim when using simple substance carbon as reductive agent more than 1000 ℃.Under high like this temperature of reaction, the duration of contact between the carbon particles of burning raw material and formation fluidized layer is shorter.
Purpose of the present invention is exactly in order to overcome above-mentioned shortcoming and difficulty and a kind of method and apparatus to be provided.Initially being intended that of this method and apparatus will be reclaimed metal and metal alloy from the particulate oxide compound in the molting and gasifying reduction furnace.Especially iron alloy, for example iron magnesium, siderochrome and iron silicon alloy.In these oxide compounds metal and oxygen have extremely strong avidity thereby only under the high temperature more than 1000 ℃ could with simple substance carbon generation reduction reaction.
The method of using in order to realize this purpose is a coal bed of being made up of three immovable beds:
-bottom is degassing coal (degassed coal), its metal and slag that is liquid reduction down,
-middle layer, oxygen or certain oxygen-containing gas feed wherein to form a kind of high-temperature reductibility gas, mainly are made up of CO.Add wherein at this layer top a certain distance particulate oxide raw material;
-top layer, the combustion gases of carbon particles and oxygen or oxygen-containing gas feed wherein.
It is more favourable when the particulate oxide raw material size of particles that uses reaches 6mm.
The size of particles that is suitable for constituting the coal of fixed bed can be 5~100mm.That suitable especially is 5~30mm.
According to most preferred embodiment, the thickness of middle layer and top layer should remain between 1~4 meter.
The characteristics that adopt the another embodiment of the inventive method are from oxygen by the reduction zone and aforementioned thin carbon granules the carbon dust of dust-like to be separated the back to feed in the burner with oxygen or oxygen-containing gas, and these burners are the fixing coal seam towards the top all.
Separated waste gases can be used as the delivery medium of particulate oxide raw material from carbon granule.
Employed coal preferably can still can keep its block characteristic afterwards in degassing reaction (degassing).Thereby work as coal particle size scope at 5~100mm, especially in the time of within 5~30mm, through after the degassing reaction and the coal grain in should have at least 50% still can keep its initial particle size size range, promptly respectively between 5~100mm or 5~30mm, the rest part size is then less than above numerical value.
The advantage of method of the present invention is that it has kept utilizing known whole advantages in the blast furnace reduction process of fossil oil heating, as counterflow heat exchange, the good separation of the non-noble metal oxide necessary metallurgical reaction that in fixed bed, carries out of reduction and metal and slag with simple substance carbon.The coking of coal or the degassing can be finished under the situation that does not produce tar and other condensed components.The gas that produces in the coal degasification process can be used as the additional reductive agent of the reducing gas that forms after the degassing gasification.
In a specific embodiments, can in a prereduction process, carry out prereduction and handle oxide raw material.This is for the production particularly advantageous of iron alloy.In this process, realize the reduction of ferric oxide component in the raw material.
Another special benefits that present method also has is some non-noble element such as silicon, chromium, and the reduction of magnesium can be finished under the condition of consumed power not.The control method of the required energy of the coal degassing is very simple in the method for the present invention.Its reason is the too small coal dust of particle of the not enough 5mm of size of particles, discharges after return the last blast area of oxygen-containing gas again and emitted heat by the oxygen-containing gas oxidation after separating with the waste gas of molting and gasifying reduction furnace.
From the test of the resolution characteristic of coal grain as can be known, the coal particle size is that part degasification process in being preheated to 1400 ℃ reaction chamber of 16~20mm needs one hour.The volume of reaction chamber is 12dm 3After spraying into the cold inertness gas cooling, particle distribution is measured.
The present invention also comprises one in order to realize the device of said process.An i.e. molting and gasifying reduction furnace with refractory-lined blast furnace formula.An one coal charging opening and a vapor pipe are arranged at its top.The side-wall hole of stove penetrates carbon dust and oxygen or oxygen-containing gas air-supply duct.Lower furnace then is provided with the discharge gate of collecting molten metal and slag.This apparatus features is formed by three the fixed bed A that stacks up, B, C:
-end fixed bed A and in position between the fixed bed B be provided with oxygen or oxygen-containing gas air blast endless tube;
-this more than position a certain distance particulate oxide raw material annular blast pipe is set;
-an annular burner be set to introduce carbon granules and oxygen or oxygen-containing gas between fixed bed B and the top fixed bed C at this in more than the position.
Obviously, a high temperature cyclone separator being set on gas exhaust duct, to make carbon dust in the waste gas separate and make its ash output hole and annular burner polyphone to connect be useful.
In another specific embodiments, another high temperature cyclone separator connect with above-mentioned cyclonic separator.Installing oxide raw material inlet device on the connecting pipeline between the two.The ash output hole of the cyclonic separator in back then links to each other with the oxide raw material annular blast pipe with transport pipe.
Method of the present invention and realize that the device of this method is described in detail by accompanying drawing.Wherein Fig. 1 is the schematic diagram of molting and gasifying reduction furnace and the auxiliary equipment that is attached thereto, and Fig. 2 is the temperature curve of fusing, gasification reduction furnace.
1 is the molting and gasifying reduction furnace of blast furnace formula among Fig. 1, and refractory liner 2 is arranged in it.The reduction furnace bottom is in order to hold liquid metal 3 and molten slag 4.5 is the metal discharge port, and 6 is slag discharge port.There is lumped coal charging opening 7 the reduction furnace top.The top of liquid bath 3,4 then is fixing coal bed, the coal bottom A that promptly outgases, and no gas passes through in it.Top one deck is the degassing coal middle layer B of ventilation, and last layer is top coal granulosa C again, and gas is by this layer.
On the sidewall of reduction furnace 1, feed blowpipe, promptly annular blast pipe 8, be respectively applied for and introduce oxygen or oxygen-containing gas.These pipes are arranged in the intersection of airproof fixed bed A and fixed bed B.A certain distance more than this, promptly the mid point to fixed bed B top is equipped with ring nozzle formula blowpipe 9, and the particulate oxide raw material is blown into middle layer B thus.
Again up, promptly at B layer and C layer intersection, annular burner 10 passes molting and gasifying reduction furnace 1 sidewall.The mixture of powdery carbon granules and oxygen or oxygen-containing gas then feeds thus.On reduction furnace 1 top the waste gas that produces in vapor pipe 11, the stove is housed and guides high temperature cyclone separator 12 into through this pipe.
After being suspended in powdery carbon particles in the waste gas and isolating,, behind the feeding device 13 through the exit, enter annular burner 10 via filling tube 14 by the ash output hole of separator 12 from high temperature wind separator.15 is the pneumatic tube to burner 10 logical oxygen-containing gass.Utilize feeding device 13 can regulate the filling extent of high temperature cyclone separator 12 and influence its separation efficiency.
On high temperature cyclone separator 12, link to each other with another high temperature cyclone separator 17 through pipeline 16.Feeding device 18 links to each other with pipeline 16.This feeding device is then by hopper 19 feed that the particulate oxide raw material is housed.Gas from pipeline 16 then can be used as the material output medium.Through the ash output hole and the transport pipe 20 of high temperature cyclone separator 17, the particulate oxide raw material infeeds blowpipe 9 behind pipeline 21 again.
Draw a vapor pipe 22 in the upper end of high temperature cyclone separator 17, unnecessary waste gas discharges thus.The waste gas of discharging can be used as transmission medium after pipeline 23 is blown into pipeline 21 in cooling and compression.
When implementing method of the present invention, the coal that the adds molting and gasifying reduction furnace 1 top processing that outgas in fixed bed C is useful.The thermal reduction gas that the heat part that the coal degassing needs rises in fixed bed B, the heat that another part is then produced from hard carbon and oxygen-containing gas burning in the burner 10.The thickness of coal seam C is selected should be guaranteed to be not less than 950 ℃ by the temperature of gas behind this layer.Thereby guarantee tar and the complete cracking of other condensation component.Like this, fixed bed C just can not blockage phenomenon.It is best when in an embodiment, the thickness of bed C is 1~4 meter.The thickness of fixed bed B is also got 1~4 meter for good.The coal degassing back of bed C sinks to promptly forming fixed bed B.
The particulate oxide raw material carries out prereduction with thermal reduction gas and dust and handles and separate once more from gas in second high temperature cyclone separator 17.It is useful that particulate carbon containing dust and thermal reduction gas are added simultaneously, and reason is the CO that forms in carbon and the reduction reaction 2React and generation CO, thereby still keep extremely strong reductibility from the high-temperature gas of reduction furnace 1.After handling back particulate oxide raw material and dust separation, prereduction melts and by the simple substance carbon reduction at the B layer.The fusing and the required heat that reduces are introduced oxygen-containing gas by blowpipe 8 in reduction furnace provide with temperature gasification and high degassing coal.Molten metal that forms at fixed bed B and slag are to dirty and collect below the A layer and discharge.
Fig. 2 shows along the temperature variation curve of fusing-gasification reduction furnace 1 short transverse, and wherein the body of heater height is represented with ordinate, and temperature is then represented with abscissa.Solid line represents to add the temperature variation of coal, and dotted line represents to generate the temperature variation of gas.Mark 8 is represented the height of annular blast pipe 8 on the ordinate, and 9 represent the height of particulate oxide raw material (ore deposit) blowpipe 9, and 10 represent the height of the burner 10 of carbon granules recirculation, and 24 represent the height of the vertex 24 of fixed bed C.11 height of representing vapor pipe 11 and charging opening 7 respectively.

Claims (11)

1, a kind of recovery metal and metal alloy, as the method for iron alloy, wherein metal oxide reduces in the reduction zone that is formed by the coal bed by reducing gas, and the improvement of method comprises the coal bed that is formed with three fixed bed, promptly passes through
--degassing coal bottom fixed bed is provided, and it is the molten bath of liquid as-reduced metal and slag down,
--a center fixed bed is provided and oxygen or oxygen-containing gas are introduced wherein to form the high-temperature reductibility gas that mainly is made of CO, a certain distance adds this middle layer from top with the particulate oxide raw material simultaneously.
--provide a top fixed bed and to wherein introducing by carbon particles and oxygen or the inflammable gas formed with certain oxygen-containing gas.
2, the method that requires in the claim 1, wherein the size of particles of particulate oxide raw material reaches 6mm.
3, the method that requires in the claim 1, the size of particles of wherein forming the coal of three fixed bed is 5~100mm.
4, the method that requires in the claim 3, wherein the size of particles of coal is 5~30mm.
5, the method that requires in the claim 1, wherein the thickness of center fixed bed and top fixed bed all remains on 1~4 meter.
6, the method that requires in the claim 1, wherein waste gas passes fixed bed formation reduction zone, also comprises separating the powdery carbon granules and it is introduced burner also by the aforementioned top fixed bed with oxygen or oxygen-containing gas from aforementioned waste gas.
7, the method that requires in the claim 6, the carbon particles after wherein separating adds in the aforementioned burner under the condition of high temperature.
8, the method that requires in the claim 6 has wherein been removed the delivery medium of the waste gas of carbon particles as aforementioned particulate oxide raw material.
9, a kind ofly be used to reclaim metal and metal alloy, device as iron alloy, this method is a reducing metal oxide in the reduction zone that forms after reducing gas is by coal bed, device includes the molting and gasifying reduction furnace of the blast furnace formula of refractory liner, coal charging opening and gas exhaust duct are arranged at its top, penetrate the steam line of carbon particles and oxygen or certain oxygen-containing gas on the sidewall, its underpart then is used to collect liquid metal and slag, and improved characteristics are:
-providing by the fixing coal bed layer in a bottom, center fixed coal bed layer and top be the fixing coal bed layer of three ply that constitutes of coal bed layer fixedly,
-fixedly provide a toroidal nozzle on the position between coal bed layer and the center fixed coal bed layer in the degassing coal bottom that is covered with liquid reducing metal and molten slag bath, thus the main high temperature reduction gas of forming by CO formed to introduce oxygen or oxygenous gas,
-a certain distance provides a toroidal nozzle with introducing particulate oxide raw material more than this,
-on higher a certain position, between center fixed bed and top fixed bed, providing an annular burner, carbon particles and oxygen or oxygen-containing gas feed in it.
10, the device that requires in the claim 9 wherein also comprises a high temperature cyclone separator, is used for separating carbon particles from waste gas, also comprises a gas exhaust duct and the coupling unit that this separator is connected in series with annular burner.
11, the device that requires in the claim 10 wherein also comprises
The high temperature cyclone separator of-another band ash output hole,
-polyphone connects the adapter of two cyclonic separators,
-oxide raw material the feeding device that take over to link to each other therewith,
-transport pipe that the ash output hole of second cyclonic separator is linked to each other with the oxide raw material toroidal nozzle.
CN87107197A 1986-10-30 1987-10-30 Method and apparatus for melting iron alloy Expired CN1010325B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA2886/86 1986-10-30
AT0288686A AT386006B (en) 1986-10-30 1986-10-30 METHOD AND SYSTEM FOR THE EXTRACTION OF METALS OR. METAL ALLOYS

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CN87107197A true CN87107197A (en) 1988-08-10
CN1010325B CN1010325B (en) 1990-11-07

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CN87107197A Expired CN1010325B (en) 1986-10-30 1987-10-30 Method and apparatus for melting iron alloy

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JP (1) JP2572084B2 (en)
KR (1) KR950001909B1 (en)
CN (1) CN1010325B (en)
AT (1) AT386006B (en)
AU (1) AU597737B2 (en)
BR (1) BR8705781A (en)
CA (1) CA1324265C (en)
CZ (1) CZ279319B6 (en)
DD (1) DD262676A5 (en)
DE (1) DE3735966A1 (en)
IN (1) IN172088B (en)
PH (1) PH24466A (en)
SK (1) SK769087A3 (en)
SU (1) SU1582991A3 (en)
UA (1) UA2125A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104925758A (en) * 2015-06-10 2015-09-23 武汉锅炉集团工程技术有限公司 Method for continually preparing sodium sulfide by use of vertical reverberatory furnace and vertical reverberatory furnace for continual preparation of sodium sulfide
CN113134617A (en) * 2021-04-19 2021-07-20 山东理工大学 Plasma spheroidizing deoxidation 3D printing metal powder preparation device

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT386007B (en) * 1986-10-30 1988-06-27 Voest Alpine Ag METHOD AND SYSTEM FOR THE EXTRACTION OF METALS OR. METAL ALLOYS
DE4108283A1 (en) * 1991-03-14 1992-09-17 Kortec Ag METHOD FOR PRODUCING LIQUID METAL FROM FINE-GRAIN METAL OXIDE PARTICLES, AND REDUCTION AND MELTING STOVES FOR CARRYING OUT THE METHOD
DE19634348A1 (en) 1996-08-23 1998-02-26 Arcmet Tech Gmbh Melting unit with an electric arc furnace
UA74680C2 (en) * 2004-02-23 2006-01-16 Anatolii Tymofiiovych Neklesa A method for producing iron or alloys thereof and a plant for realizing the same

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IN164687B (en) * 1984-08-16 1989-05-13 Voest Alpine Ag
SE453304B (en) * 1984-10-19 1988-01-25 Skf Steel Eng Ab KIT FOR MANUFACTURE OF METALS AND / OR GENERATION OF BATTLE FROM OXIDE ORE
AT382390B (en) * 1985-03-21 1987-02-25 Voest Alpine Ind Anlagen METHOD FOR THE PRODUCTION OF LIQUID PIPE IRON OR STEEL PRE-PRODUCTS
AT386007B (en) * 1986-10-30 1988-06-27 Voest Alpine Ag METHOD AND SYSTEM FOR THE EXTRACTION OF METALS OR. METAL ALLOYS

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104925758A (en) * 2015-06-10 2015-09-23 武汉锅炉集团工程技术有限公司 Method for continually preparing sodium sulfide by use of vertical reverberatory furnace and vertical reverberatory furnace for continual preparation of sodium sulfide
CN113134617A (en) * 2021-04-19 2021-07-20 山东理工大学 Plasma spheroidizing deoxidation 3D printing metal powder preparation device
CN113134617B (en) * 2021-04-19 2023-01-17 山东理工大学 Plasma spheroidizing deoxidation 3D printing metal powder preparation device

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Publication number Publication date
ATA288686A (en) 1987-11-15
UA2125A1 (en) 1994-12-26
CA1324265C (en) 1993-11-16
AT386006B (en) 1988-06-27
DE3735966C2 (en) 1991-01-17
AU597737B2 (en) 1990-06-07
JP2572084B2 (en) 1997-01-16
JPS63118021A (en) 1988-05-23
KR950001909B1 (en) 1995-03-06
SU1582991A3 (en) 1990-07-30
IN172088B (en) 1993-03-27
CZ769087A3 (en) 1994-11-16
BR8705781A (en) 1988-05-31
AU8000587A (en) 1988-05-05
PH24466A (en) 1990-07-18
SK278800B6 (en) 1998-03-04
SK769087A3 (en) 1998-03-04
DD262676A5 (en) 1988-12-07
KR890006831A (en) 1989-06-16
CN1010325B (en) 1990-11-07
CZ279319B6 (en) 1995-04-12
DE3735966A1 (en) 1988-05-05

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