CN2666542Y - Multishaft bidirectional stirring mechanism - Google Patents
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- CN2666542Y CN2666542Y CN 200320122357 CN200320122357U CN2666542Y CN 2666542 Y CN2666542 Y CN 2666542Y CN 200320122357 CN200320122357 CN 200320122357 CN 200320122357 U CN200320122357 U CN 200320122357U CN 2666542 Y CN2666542 Y CN 2666542Y
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- 230000007246 mechanism Effects 0.000 title claims abstract description 43
- 238000003756 stirring Methods 0.000 title abstract description 91
- 230000002457 bidirectional effect Effects 0.000 title description 4
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 18
- 239000012530 fluid Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000001804 emulsifying effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000006071 cream Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
本实用新型涉及一种多轴双向搅拌机构,其包括设置在搅拌锅顶部的传动装置,设在搅拌锅内与传动装置轴向连接的转动轴、设置在转动轴上的搅拌桨;其特点是,传动装置由空心轴驱动电机与多个转轴驱动电机重叠设置在搅拌锅顶部构成;转动轴由空心轴内套设多个轴构成;该空心轴的上端与空心轴驱动电机的主轴连接;该多个转轴上端与转轴驱动电机的主轴连接;搅拌桨由外框桨和多组内搅拌桨组成;该外框桨上部设置在空心轴的外径上;该内搅拌桨水平设置在各转轴上。本实用新型采用多轴双向搅拌,达到锅内搅拌料体积浓度处处相等,提高了产品的细度与稳定性,并有效提高了生产率。
The utility model relates to a multi-axis two-way stirring mechanism, which comprises a transmission device arranged on the top of the stirring pot, a rotating shaft arranged in the stirring pot and axially connected with the transmission device, and a stirring paddle arranged on the rotating shaft; its characteristics are , the transmission device is composed of a hollow shaft driving motor and a plurality of rotating shaft driving motors overlapped on the top of the stirring pot; the rotating shaft is composed of a plurality of shafts sleeved in the hollow shaft; the upper end of the hollow shaft is connected with the main shaft of the hollow shaft driving motor; The upper ends of multiple rotating shafts are connected to the main shaft of the rotating shaft driving motor; the stirring paddles are composed of outer frame paddles and multiple sets of inner stirring paddles; the upper part of the outer frame paddles is arranged on the outer diameter of the hollow shaft; the inner stirring paddles are horizontally arranged on each rotating shaft . The utility model adopts multi-axis two-way stirring, so that the volume concentration of the stirring material in the pot is equal everywhere, improves the fineness and stability of the product, and effectively improves the productivity.
Description
技术领域technical field
本实用新型涉及一种搅拌机构,尤其涉及一种设置在搅拌锅中的多轴双向搅拌机构。The utility model relates to a stirring mechanism, in particular to a multi-axis bidirectional stirring mechanism arranged in a stirring pot.
背景技术Background technique
目前,在日化、食品、医药等行业中广泛应用的搅拌机中的搅拌机构是单轴桨叶式结构,请参见图1所示,现有技术的搅拌机中设有的搅拌机构11设在搅拌锅体12内,与设置在锅体12顶部的传动装置13轴向连接;该搅拌机构11由转动轴111上水平间隔设有多个桨叶112构成,在锅体内四壁设有垂直挡板14;该搅拌机构11在同一轴线上的桨叶只能单方向旋转,此种搅拌机运转速度慢,约10-80转/分;由于搅拌机构11的结构限制,在运行中,产生旋转方向的液流,由于物料的粘性及壁面阻力影响,产生在半径方向的速度差,因而发生一些混合作用,但垂直方向不能发生很好的搅拌,采取在四壁上加装垂直挡板,借以减少中央旋涡,并造成一些轴向液流,以便适应于含有少量固体的悬浮液的搅拌,其结构简单,但缺点是锅体的清洁易有死角,对混合液体搅拌的均匀度较差。At present, the mixing mechanism in the mixer widely used in industries such as daily chemical, food, medicine is a single shaft paddle type structure, see also shown in Fig. 1, the mixing mechanism 11 that is provided with in the mixer of prior art is located at Inside the
发明内容Contents of the invention
本实用新型的目的在于解决现有技术搅拌机的构垂直方向搅拌较差,搅拌效率低、锅体内不易清洁的缺点,而提供一种能改善流体的流动状态,混合搅拌高效,使锅体的清洁简易的多轴双向搅拌机构。The purpose of the utility model is to solve the disadvantages of poor vertical stirring, low stirring efficiency, and difficult cleaning of the pot body in the prior art mixer, and provide a method that can improve the flow state of the fluid, mix and stir efficiently, and make the pot body clean Simple multi-axis two-way stirring mechanism.
本实用新型的技术方案是这样实现的:The technical scheme of the utility model is achieved in that:
一种多轴双向搅拌机构,它设在搅拌锅中,该多轴双向搅拌机构包括:设置在搅拌锅顶部的传动装置、它设在搅拌锅内与传动装置轴向连接的转动轴、设在转动轴上的搅拌桨;其特点是,A multi-axis two-way stirring mechanism, which is set in a stirring pot, the multi-axis two-way stirring mechanism includes: a transmission device arranged on the top of the stirring pot, a rotating shaft which is arranged in the stirring pot and axially connected with the transmission device, and a A stirring paddle on a rotating shaft; characterized by,
所述的传动装置由空心轴驱动电机和多个转轴驱动电机重叠设置在搅拌锅顶部构成;The transmission device is composed of a hollow shaft driving motor and a plurality of rotating shaft driving motors arranged overlappingly on the top of the stirring pot;
所述的转动轴由空心轴内依次套设多个转轴,各轴之间通过轴承活动连接构成;该空心轴的上端通过联轴器与空心轴驱动电机的主轴连接;该多个转轴的上端分别通过联轴器与多个转轴驱动电机的主轴连接;The rotating shaft is composed of a plurality of rotating shafts sequentially sleeved in the hollow shaft, and the shafts are movably connected through bearings; the upper end of the hollow shaft is connected with the main shaft of the hollow shaft driving motor through a coupling; the upper end of the plurality of rotating shafts Connect with the main shafts of multiple rotating shaft drive motors through couplings;
所述的搅拌桨由外框桨和多个搅拌桨组成;该外框桨上部套设在空心轴的外径上紧固连接;多组搅拌桨分别水平设在相对应的各个转轴上。The stirring paddle is composed of an outer frame paddle and a plurality of paddle paddles; the upper part of the frame paddle is sleeved on the outer diameter of the hollow shaft and fastened and connected; multiple sets of paddle paddles are horizontally arranged on corresponding rotating shafts.
在上述的多轴双向搅拌机构中,其中,所述的传动装置由空心轴驱动电机与中心轴驱动电机重叠设置在搅拌锅顶部构成;所述的转动轴由空心轴内套设中心轴,两轴之间通过轴承活动连接构成;该空心轴的上端通过联轴器与空心轴驱动电机的主轴连接;该中心轴上端通过联轴器与中心轴驱动电机的主轴连接;所述的搅拌桨由外框桨和中心搅拌桨组成;该外框桨上部套设在空心轴的外径上紧固连接;该中心搅拌桨水平设在中心轴上。In the above-mentioned multi-axis two-way stirring mechanism, wherein, the transmission device is composed of a hollow shaft driving motor and a central shaft driving motor overlapped on the top of the stirring pot; The shafts are movably connected by bearings; the upper end of the hollow shaft is connected with the main shaft of the hollow shaft driving motor through a coupling; the upper end of the central shaft is connected with the main shaft of the central shaft driving motor through a coupling; the stirring paddle is composed of The outer frame paddle and the central stirring paddle are composed; the upper part of the outer frame paddle is sleeved on the outer diameter of the hollow shaft and fastened; the central stirring paddle is horizontally arranged on the central shaft.
在上述的多轴双向搅拌机构中,其中,所述的外框桨由外框和平行间隔设置在外框内的多个桨叶构成。In the above-mentioned multi-axis two-way stirring mechanism, the outer frame paddle is composed of an outer frame and a plurality of paddles arranged in parallel and spaced inside the outer frame.
在上述的多轴双向搅拌机构中,其中,所述的中心搅拌桨由多个桨叶构成,该桨叶与外框桨的桨叶相间隔设在中心轴上。In the above-mentioned multi-shaft two-way stirring mechanism, wherein, the central stirring paddle is composed of a plurality of paddles, and the paddles are spaced apart from the paddles of the outer frame paddle on the central shaft.
在上述的多轴双向搅拌机构中,其中,所述的内搅拌桨由多个桨叶构成,该桨叶与外框桨的桨叶相间隔设在相对应的转轴上。In the above-mentioned multi-shaft two-way stirring mechanism, wherein, the inner stirring paddle is composed of a plurality of paddles, and the paddles are spaced apart from the paddles of the outer frame paddle on the corresponding rotating shaft.
在上述的多轴双向搅拌机构中,其中,所述的外框桨的桨叶、内搅拌桨的桨叶、中心搅拌桨的桨叶制成与水平夹角45°至60°。In the above-mentioned multi-axis two-way stirring mechanism, wherein, the blades of the outer frame paddle, the paddle of the inner paddle, and the paddle of the central paddle are made to form an included angle of 45° to 60° with the horizontal.
本实用新型多轴双向搅拌机构由于采用了上述的技术方案,使之与现有技术相比,具有以下的优点和积极效果:Compared with the prior art, the multi-axis two-way stirring mechanism of the utility model has the following advantages and positive effects due to the adoption of the above-mentioned technical scheme:
1、本实用新型多轴双向搅拌机构由于在同一轴线上设有空心轴内套多根转动轴,该多个轴分别在电机的驱动下,同时向相反方向旋转,分别带动外框桨和多个内搅拌桨向相反方向旋转,达到减少搅拌锅中液体的中央旋涡,提高搅拌效率和搅拌混合效果。1. The multi-axis two-way mixing mechanism of the present invention is provided with multiple rotating shafts on the same axis as the hollow shaft, and the multiple shafts are driven by the motor and rotate in opposite directions at the same time, respectively driving the outer frame paddle and the multiple shafts. The internal stirring paddles rotate in opposite directions to reduce the central vortex of the liquid in the stirring pot and improve the stirring efficiency and mixing effect.
2、本实用新型多轴双向搅拌机构由于设有多套传动机构,可同时带动多轴双向搅拌,能改善流体的流动状态,可适应于含有少量固体的悬浮液的搅拌、也可对两种高粘度液体搅拌,使液体达到调匀;还可对低粘度流体搅拌,使液体撕成微小的液团,达到均匀混合的目的;本实用新型可适用不同的固、液介质的混合搅拌,适用面广。2. The multi-axis two-way stirring mechanism of the utility model is equipped with multiple sets of transmission mechanisms, which can drive multi-axis two-way stirring at the same time, can improve the flow state of the fluid, and can be adapted to the stirring of suspensions containing a small amount of solids, and can also be used for two kinds of Stirring of high-viscosity liquid to make the liquid evenly mixed; it can also stir the low-viscosity fluid to tear the liquid into tiny liquid masses to achieve the purpose of uniform mixing; the utility model can be used for mixing and stirring of different solid and liquid media wide.
3、本实用新型由于在多轴双向搅拌机构的搅拌下,流体在经不同方向的桨叶搅拌时产生的旋涡,随主体流动遍及整个容器,有效地阻止了液体的圆周运动,增加了湍动,提高了混合效果,从而提高了产品的细度与稳定性。3. Under the agitation of the multi-axis two-way agitation mechanism, the vortex generated when the fluid is agitated by paddles in different directions flows throughout the entire container with the main body, effectively preventing the circular motion of the liquid and increasing the turbulence , improve the mixing effect, thereby improving the fineness and stability of the product.
附图说明Description of drawings
通过以下对本实用新型多轴双向搅拌机构的一实施例结合其附图的描述,可以进一步理解本实用新型的目的、具体结构特征和优点。其中,附图为:Through the following description of an embodiment of the multi-axis two-way stirring mechanism of the present invention in conjunction with the accompanying drawings, the purpose, specific structural features and advantages of the present invention can be further understood. Among them, the attached figure is:
图1是现有技术的搅拌机构的结构示意图。Fig. 1 is a structural schematic diagram of a stirring mechanism in the prior art.
图2是本实用新型多轴双向搅拌机构的结构示意图。Fig. 2 is a structural schematic diagram of the multi-axis bidirectional stirring mechanism of the present invention.
图3是本实用新型的实施例双轴双向搅拌机构的结构示意图。Fig. 3 is a structural schematic diagram of a biaxial bidirectional stirring mechanism of an embodiment of the present invention.
具体实施方式Detailed ways
请参见图2所示,多轴双向搅拌机构,它设在搅拌锅10中,该多轴双向搅拌机构20包括传动装置21、转动轴22、搅拌桨23;传动装置21设置在搅拌锅10顶部;转动轴22设在搅拌锅10内与传动装置21轴向连接;搅拌桨23设在转动轴22上。See also shown in Fig. 2, multi-axis two-way stirring mechanism, it is located in stirring
传动装置21由空心轴驱动电机211和多个转轴驱动电机213重叠设置在搅拌锅顶部构成;转动轴22由空心轴221内依次套设多个转轴223,各轴之间通过轴承活动连接构成;该空心轴221的上端通过联轴器224与空心轴驱动电机211的主轴连接;该多个转轴223的上端分别通过联轴器224与多个转轴驱动电机213的主轴连接;搅拌桨23由外框桨231和多组内搅拌桨233组成;该外框桨231上部套设在空心轴221的外径上紧固连接;多组内搅拌桨233分别水平设在相对应的多个转轴223上;外框桨231由外框2311和平行间隔设置在外框内的多个桨叶2312构成;内搅拌桨233由多个桨叶2331构成,该桨叶2331与外框桨231的桨叶2312、相间隔设在相对应的转轴223上;内搅拌桨233的桨叶2331制成与水平夹角45°至60°。The
请参见图3所示是本实用新型的实施例,在该实施例中多轴双向搅拌机构设为双轴双向搅拌机构,该双轴双向搅拌机构设在搅拌锅10中,该双轴双向搅拌机构200包括传动装置21、转动轴22、搅拌桨23;传动装置21设置在搅拌锅10顶部;转动轴22设在搅拌锅10内与传动装置21轴向连接;搅拌桨23设在转动轴22上。Seeing also shown in Fig. 3 is the embodiment of the present utility model, and in this embodiment, multi-axis two-way stirring mechanism is set as biaxial two-way stirring mechanism, and this biaxial two-way stirring mechanism is located in stirring
该传动装置21由空心轴驱动电机211与中心轴驱动电机212重叠设置在搅拌锅顶部构成;转动轴22由空心轴221内套设中心轴222构成;该空心轴221的上端与空心轴驱动电机211的主轴连接;该中心轴222上端与中心轴驱动电机212的主轴连接;搅拌桨23由外框桨231和中心搅拌桨232组成;外框桨231由外框2311和平行间隔设在外框内的多个桨叶2312构成,该外框2311上部套设在空心轴221的外径上紧固连接;中心搅拌桨232由多个桨叶2321构成,该多个桨叶2321与外框桨231的多个桨叶2312相间隔,平行设置在中心轴222上;外框桨231的桨叶2312与中心搅拌桨232的桨叶2321制成与水平夹角45°至60°。The
本实用新型多轴双向搅拌机构设置在搅拌机中,其工作原理是,当开机运行时,同一轴线上设有的空心轴内套一根中心轴分别在空心轴驱动电机和中心轴驱动电机的驱动下,在同时向相反方向旋转,空心轴带动外框桨旋转,中心轴带动中心搅拌桨向相反方向旋转,由于桨叶加工成与水平构成45°至60°,可用较短的时间搅拌,达到体积浓度处处相等,有效提高了生产率。The multi-axis two-way mixing mechanism of the utility model is arranged in the mixer, and its working principle is that, when the machine is turned on and running, a central shaft is set inside the hollow shaft provided on the same axis, respectively driven by the hollow shaft driving motor and the central shaft driving motor. At the same time, it rotates in the opposite direction at the same time, the hollow shaft drives the outer frame paddle to rotate, and the central shaft drives the central stirring paddle to rotate in the opposite direction. Since the paddle is processed to form 45° to 60° with the horizontal, it can be stirred in a short time to achieve The volume concentration is equal everywhere, which effectively improves the productivity.
当多轴双向搅拌机构对高粘度液体搅拌时,总体流体处于层流状态,由于空心轴带动外框桨旋转,中心轴带动中心搅拌桨向相反方向旋转,总体流动中产生速度梯度,从而形成液体互相分散所需的剪切力,使两种液体达到一定程度的调匀。When the multi-axis two-way stirring mechanism stirs the high-viscosity liquid, the overall fluid is in a laminar flow state. Since the hollow shaft drives the outer frame paddle to rotate, and the central shaft drives the central stirring paddle to rotate in the opposite direction, a velocity gradient is generated in the overall flow, thus forming a liquid The shear force required to disperse each other makes the two liquids evenly mixed to a certain extent.
当多轴双向搅拌机构对低粘度流体搅拌时,总体流动处于湍流状态,湍流可以看成是由平均流动与大量不同尺寸,不同强度的旋涡运动叠加而成,由于空心轴带动外框桨旋转,中心轴带动中心搅拌桨向相反方向旋转,湍流愈剧烈,旋涡尺寸越小,数量越多,强度就越高,因而产生很大的剪应力,在这种剪应力的作用下,液体撕成微小的液团,达到均匀混合的目的。When the multi-axis two-way stirring mechanism stirs the low-viscosity fluid, the overall flow is in a turbulent state. The turbulent flow can be regarded as the superposition of the average flow and a large number of vortex movements of different sizes and different intensities. Since the hollow shaft drives the outer frame paddle to rotate, The central shaft drives the central stirring paddle to rotate in the opposite direction. The more intense the turbulence, the smaller the size of the vortex, the greater the number, and the higher the strength, thus generating a large shear stress. Under the action of this shear stress, the liquid is torn into tiny pieces. The liquid mass, to achieve the purpose of uniform mixing.
在搅拌中,流体在经不同方向的桨叶搅拌时造成了旋涡,这些旋涡随主体流动遍及整个搅拌锅,有效地阻止了液体圆周运动,增加了湍动,能有效的提高混合效果,清除液面凹陷现象。During stirring, the fluid forms vortices when it is stirred by paddles in different directions. These vortices flow with the main body throughout the entire stirring pot, effectively preventing the circular motion of the liquid, increasing turbulence, and effectively improving the mixing effect and clearing the liquid. surface depression.
综上所述,本实用新型多轴双向搅拌机构应用在日化行业的液洗类生产的搅拌乳化锅与生产膏霜类的均质乳化机中,与单轴搅拌机构相比,能缩短生产周期,并且提高了产品的细度与稳定性。To sum up, the multi-axis two-way stirring mechanism of the utility model is applied in the stirring and emulsifying pot produced by liquid washing in the daily chemical industry and the homogeneous emulsifying machine for producing cream. Compared with the single-axis stirring mechanism, the production time can be shortened. Cycle, and improve the fineness and stability of the product.
Claims (6)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102600746A (en) * | 2012-03-29 | 2012-07-25 | 南京蓝深制泵集团股份有限公司 | Submersible hyperboloid mixer |
CN104772067A (en) * | 2013-11-07 | 2015-07-15 | 浙江红宇新材料有限公司 | Stirrer driving rod |
CN105381743A (en) * | 2015-11-06 | 2016-03-09 | 合肥安奎思成套设备有限公司 | Vertical stirrer |
CN105688710A (en) * | 2016-04-12 | 2016-06-22 | 洛阳市嘉创农业开发有限公司 | Novel stirring machine |
CN110129586A (en) * | 2019-05-28 | 2019-08-16 | 宁波锦越新材料有限公司 | A kind of more swivels purifying partial crystallization device of ultra-pure aluminum |
-
2003
- 2003-12-12 CN CN 200320122357 patent/CN2666542Y/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102600746A (en) * | 2012-03-29 | 2012-07-25 | 南京蓝深制泵集团股份有限公司 | Submersible hyperboloid mixer |
CN102600746B (en) * | 2012-03-29 | 2014-09-10 | 蓝深集团股份有限公司 | Submersible hyperboloid mixer |
CN104772067A (en) * | 2013-11-07 | 2015-07-15 | 浙江红宇新材料有限公司 | Stirrer driving rod |
CN105381743A (en) * | 2015-11-06 | 2016-03-09 | 合肥安奎思成套设备有限公司 | Vertical stirrer |
CN105688710A (en) * | 2016-04-12 | 2016-06-22 | 洛阳市嘉创农业开发有限公司 | Novel stirring machine |
CN110129586A (en) * | 2019-05-28 | 2019-08-16 | 宁波锦越新材料有限公司 | A kind of more swivels purifying partial crystallization device of ultra-pure aluminum |
CN110129586B (en) * | 2019-05-28 | 2021-09-14 | 宁波锦越新材料有限公司 | Multi-rotor purification crystallization device for ultra-high purity aluminum |
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