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CN2521583Y - optical encoder - Google Patents

optical encoder Download PDF

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Publication number
CN2521583Y
CN2521583Y CN 01275913 CN01275913U CN2521583Y CN 2521583 Y CN2521583 Y CN 2521583Y CN 01275913 CN01275913 CN 01275913 CN 01275913 U CN01275913 U CN 01275913U CN 2521583 Y CN2521583 Y CN 2521583Y
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CN
China
Prior art keywords
grating
circuit board
optical encoder
rotating
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 01275913
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Chinese (zh)
Inventor
黄依滕
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Taiwan Alpha Electronic Co Ltd
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Taiwan Alpha Electronic Co Ltd
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Priority to CN 01275913 priority Critical patent/CN2521583Y/en
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Publication of CN2521583Y publication Critical patent/CN2521583Y/en
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Abstract

An optical encoder is provided with a pair of infrared emission components and light quantity detection components which are mutually corresponding on a special circuit board; a rotary grating driven by a rotating shaft is arranged between the right side encloser and the left side encloser; the rotary grating is provided with a disc which can be sleeved between the infrared emission component and the light quantity detection component, sixty-four gratings which are arranged in a radial mode at equal intervals are arranged on the disc at the corresponding positions of the infrared emission component and the light quantity detection component, and when the rotary grating rotates between the infrared emission component and the light quantity detection component, the optical encoder can output digital signals through the extending terminals to serve as encoding and decoding functions of a specific device. The utility model has simple structure and very simple assembly operation; because the rotating grating can generate 64 groups of pulses with stable phase difference in one rotation, the obtained resolution is very good, and because the rotating grating does not generate friction contact with other components, the service life can be greatly prolonged.

Description

Optical encoder
Technical field
The utility model relates to a kind of optical encoder.
Background technology
The exhausted major part of at present common scrambler is the mechanical realization that is rotary contact type, that is to say, by set contact salient point on the rotating circular disk and another other effect of touching of establishing the set contact salient point of receiving trap, reaching the generation digital signal, and then provide the coding and the decoding function of certain specific device.
No doubt this mechanical scrambler really widely the dealer use, and can produce the effect that makes industry expectation really.But because this be abutted against touch that salient point touches can be with the scrambler that produces digital signal because of touching friction and produce very big noise between this contact salient point, even the long-term friction between this contact salient point touches the serviceable life that can reduce this scrambler greatly, so it is often denounced by industry.Say again, the pulse number that set rotating circular disk rotation one circle of this kind mechanical type scrambler can produce is very limited, and its phase differential of exporting two pulses is also very unstable, so relatively can cause the not good phenomenon of this encoder resolution, so relatively form the shortcoming that this scrambler commonly used can't be widely used.
Though, the present optical encoders, angle sensors that other dealer institute Development and Production is also arranged on the market, very complicated because of the structure of this optical encoders, angle sensors, so it is made the difficult disadvantage except having, relatively also can cause the high situation of production cost.
Summary of the invention
The optical encoder that the purpose of this utility model provides a kind of simple structure, resolution is splendid and serviceable life is extremely long
In order to achieve the above object, the utility model provides a kind of optical encoder, mainly formed by an ad hoc circuit board, a right side case, a turning axle, a rotating grating and a left side case, this ad hoc circuit board is provided with a lateral trench, the outside of this lateral trench one end is respectively equipped with the infrared assembly and the light quantity detection components of a pair of mutual correspondence, this ad hoc circuit board left side ora terminalis is provided with the outward extending terminal of a plurality of levels, and its ora terminalis place, right side convexes with one and sets firmly the portion of inserting; This right side case is provided with the storage tank of an opening towards a left side, the below of the set right side wall of this storage tank is provided with one can set firmly the jack portion that the portion of inserting plants and fixes for this, the right half side below that is installed in this storage tank of this ad hoc circuit board, the centre of this right side wall is provided with an axis hole that outwards runs through in addition, and the outboard peripheries of this axis hole further vertically extends to form a cylindrical shape carriage laterally; This turning axle is provided with bulge loop and forms the grating canned paragraph that the cover be positioned at the right side is inserted shaft part and is positioned at the left side thereon, and this cover is inserted sheathed elastic collar of shaft part and packing ring, and by running through this axis hole and axle is located in the cylindrical shape carriage in this case inside, right side; The grating canned paragraph in this left side is in to cut on its outer peripheral face one or more vertical fastening plane; This turning axle is provided with the medium pore canal that runs through its central shaft, and the two ends of this medium pore canal further are respectively equipped with stepped hole slot, and an ejector pin is inserted to live by the outer end resilient sleeve of this turning axle and is located in this medium pore canal; This rotating grating is provided with a hollow cylinder that can be nested with at the set grating canned paragraph of this turning axle place, this hollow cylinder is provided with a disk that is equipped with the proper number grating, the grating that this disk ring is established is positioned in the middle of the corresponding position of infrared assembly and light quantity detection components, and the below of this disk cover inserts in the lateral trench of this ad hoc circuit board; This left side case is provided with corresponding to right side case and opening and accommodates this half side storage tank in ad hoc circuit board left side towards right, confession, the set left side wall of this left side case is provided with a plurality of perforated holes corresponding to ad hoc circuit board terminals, and this terminal stretches out this case outside, left side by the perforated holes place; Be provided with the outwardly directed switchgear of contact terminal in the storage tank of this left side case, this switchgear is provided with the ladder hole that supplies this turning axle and the work of rotating grating left end to establish, the medial extremity place of this ladder hole is provided with one can be by the switching starter of this ejector pin roof pressure, so the group via above-mentioned member can form an optical encoder immediately, with to function selecting, the control of digital signal, the measurement of straight-line displacement, angle displacement or speed etc. provides better foundation.
The utility model has the advantages that: the utility model is by the ad hoc rotating grating that 64 road gratings are arranged, after making the combination of itself and ad hoc infrared assembly and light quantity detection components, produced the comparatively stable digital signal of phase differential, and then obtained the coding effect of preferable resolution.And by can not producing the package assembly of touching friction between ad hoc rotating grating and infrared assembly and light quantity detection components, reduce the scrambler noise, and then provide this scrambler serviceable life to reach.Because the disclosed optical encoder simple structure of the utility model is so its assembling operation is very simple; Say again, the pulse that can produce 64 groups of tool stable phase potential differences because of its rotating grating when rotating a circle is so its resolution that can obtain is very good, in addition, also because its rotating grating can't produce the phenomenon that friction is touched with other assembly, so it is to increase the service life greatly.
Description of drawings
Below in conjunction with drawings and Examples the utility model is elaborated:
Fig. 1 is the structurally improved D structure exploded view of optical encoder of the present utility model;
Fig. 2 is the D structure constitutional diagram of optical encoder of the present utility model when not containing the left and right side case;
Fig. 3 is the D structure combination appearance figure of optical encoder of the present utility model;
Fig. 4 is the composite construction synoptic diagram of optical encoder of the present utility model;
Fig. 5 is the pulse synoptic diagram that the utility model optical encoder is exported;
Fig. 6 is another enforcement illustration of the utility model optical encoder.
Embodiment
See also shown in Fig. 1-6, optical encoder of the present utility model is made up of an ad hoc circuit board 10, a right side case 20, one turning axles 30, a rotating grating 50 and a left side case 60, wherein
This ad hoc circuit board 10, except in position locating to be provided with the lateral trench 11, the appropriate position, the outside of these lateral trench 11 1 ends is respectively equipped with the infrared assembly 12 of a pair of mutual correspondence and the light quantity detection components 13 that is made of the semiconductor photosensory assembly, this ad hoc circuit board 10 is except the left-hand end edge is provided with the outward extending terminal 14 of a plurality of levels respectively in addition, and its right side ora terminalis then convexes with one and sets firmly the portion 15 that inserts.
And this right side case 20, except being provided with an opening towards the storage tank 21 on a left side, the appropriate position, below of these storage tank 21 set right side walls 22 is provided with one can be for the set fixing jack portions 23 of planting of the portion of inserting 15 that set firmly of this ad hoc circuit board 10, so that the right half side place, below that is installed in this storage tank 21 of this ad hoc circuit board 10, the centre of this right side wall 22 is provided with an axis hole that outwards runs through 24 in addition, and the outboard peripheries of this axis hole 24 further vertically extends into a cylindrical shape carriage 25 laterally.
And this turning axle 30, except inserting the grating canned paragraph 33 in shaft part 32 and left side with the cover that forms the right side with the set bulge loop 31 in its appropriate position, this cover is inserted shaft part 32 behind sheathed suitable elastic collar 34 and packing ring 35, makes it run through this axis hole 24 by these right side case 20 inside and is located in this cylindrical shape carriage 25 by axle; Then cut on its outer peripheral face in addition at these grating canned paragraph 33 places one or more vertical fastening plane 36; This turning axle 30 is provided with the medium pore canal 37 that runs through its central shaft in addition, and the two ends of this medium pore canal 37 further are respectively equipped with the stepped hole slot 38,39 of appropriate depth, are inserted to live by the outer end resilient sleeve of this turning axle for an ejector pin 40 to be located in this medium pore canal 37.
This ejector pin 40 is except being made of the mobile jib portion 41 that can run through this medium pore canal 37, it is big and can be for the stop part 42 that is inserted in this stepped hole slot 39 that the tail end of this mobile jib portion 41 is provided with an external diameter, so work as prior to the sheathed pushing top spring 43 in these mobile jib portion 41 places, again this mobile jib portion 41 covers are passed the set medium pore canal 37 of this turning axle 30, and by an E type buckle 44 with buckleing of these mobile jib portion 41 front end appropriate positions establish structure, simultaneously, by this E type buckle 44 with the spacing blocking function of this stepped hole slot 38, as shown in Figure 4, this ejector pin 40 is located in the set medium pore canal 37 of this turning axle 30 by resilient sleeve.
This rotating grating 50, can be nested with the hollow cylinder 51 at this turning axle 30 set grating canned paragraphs 33 places except being provided with one, the appropriate position of this hollow cylinder 51 also is provided with a disk 53 that is equipped with proper number grating 52, this disk 53 just in time all is positioned at the centre, corresponding position of this infrared assembly 12 and this light quantity detection components 13 except making this ring establish grating 52, the below of this disk 53 is cover and inserts in structure in the set lateral trench 11 of this ad hoc circuit board 10, promptly as Fig. 2 or shown in Figure 4.And with embodiment of the present utility model, the number of these rotating grating 50 set gratings 52 then is the structure of the equidistant radial arrangement in 64 roads.
As for this left side case 60, except being provided with corresponding to this right side case 20 and opening storage tank 61 towards the right side, for accommodating the left half side outside the place, below of this storage tank 61 of this ad hoc circuit board 10, the appropriate position of these left side case 60 set left side walls 62 also is provided with a plurality of how corresponding perforated holes 63 corresponding to ad hoc circuit board 10 set terminals 14, can stretch out this left side case 60 outsides by these perforated holes 63 places with this terminal 14; Be provided with contact terminal 64 outwardly directed switchgears 65 in the storage tank 61 of this left side case 60 in addition, this switchgear 65 can supply this turning axle 30 and this rotation except be provided with one in the appropriate position. the ladder hole 66 that grating 50 left end work are established, the medial extremity place of this ladder hole 66 and be provided with one can be by the switching starter 67 of these ejector pin 40 roof pressures, promptly as shown in Figure 4, so the group via above-mentioned member is upright, and when utilizing suitable rivet 70 should left side case 60 to be combined into one with this right side case 20, as shown in Figure 3, can form a novel improvement optical encoder.
Because this rotating grating 50 is provided with the grating 52 that 64 roads are equidistant radial arrangement, in case so this grating 52 because of this rotating grating 50 just, when reversing function rotates in 13 of this infrared assembly 12 and this light quantity detection components, these ad hoc circuit board 10 set special terminals 14 can be exported the a-signal and the B signal (promptly as shown in Figure 5) of the suitable phase differential of two tools simultaneously, so that the particular solution code function of specific device (not shown) to be provided.With embodiment of the present utility model, because these rotating grating 50 set disks 53 are provided with the grating 52 that 64 roads are equidistant radial arrangement, so in case this rotating grating 50 is rotated when week, scrambler of the present utility model can outwards be exported the pulse signal of 64 groups of tool phase differential simultaneously, also just because of the more general common scrambler of the number of this pulse signal has more a lot of, so relatively, also can make in twos the phase differential between pulse signal keep comparatively stable status, and then make the utility model scrambler have preferable analytical capabilities.
In addition, because this light quantity detection components 13 is made of the semiconductor photosensory assembly,, and then improve sensitivity of the present utility model so it is to reduce the reaction time of the utility model optical encoder greatly.
In addition, because this rotating grating 50 and this infrared assembly 12 and 13 of this light quantity detection components do not have the Frotteurism that is in contact with one another, so scrambler of the present utility model is can not produce bigger noise when operation; Even this serviceable life that separation structure of friction also can modern the utility model scrambler mutually obtain the effect that promotes greatly; In fact test result can reach rotating function the serviceable life of the utility model scrambler 1,000,000 time, so it is that only to reach 30,000 revolution persons than scrambler commonly used much higher.
In addition,, the utility model rotating grating 50 separates not contacted structure, so it is to have per minute 300 rotating superelevation operating speeds because being with this infrared assembly 12 and this light quantity detection components 13; Review general scrambler commonly used, its speed of gyration then only can reach per hour 600 to 1000 rotating states, so effect of the present utility model is very to be better than general scrambler commonly used.
In addition, optical encoder shown in the utility model, wherein these left side case 60 set switchgears 65 also can be substituted by the fixedly projection 80 of a correspondence, promptly as shown in Figure 6, that is to say that this optical encoder also can be the structure of not establishing switchgear 65, fixedly also be provided with a ladder hole 81 that can supply this turning axle 30 and the 50 left end work of this rotating grating to establish on the projection 80 certainly.
In addition, because of this optical encoder is not provided with switchgear 65, so the set ejector pin 40 in these turning axle 30 centers also can be left out need not, that is to say that this moment, this turning axle 30 was to be not have a solid construction of medium pore canal.
In sum, because the disclosed optical encoder simple structure of the utility model, so its assembling operation is very simple; Say again, the pulse that when rotating a circle, can produce 64 groups of tool stable phase potential differences because of its rotating grating, so its resolution that can obtain is very good, in addition, also because its rotating grating can't produce the phenomenon that friction is touched with other assembly, so it is to increase the service life greatly, so the disclosed optical encoder of the utility model is the requirement that meets utility model patent fully, the request of special proposition patent.

Claims (4)

1.一种光学编码器,主要是由一特设电路板、一右侧罩壳、一旋转轴、一旋转光栅及一左侧罩壳所组成,其特征在于:1. An optical encoder mainly consists of an ad hoc circuit board, a right side casing, a rotating shaft, a rotating grating and a left side casing, and is characterized in that: 该特设电路板设有一横向沟槽,该横向沟槽一端的外侧分别设有一对相互对应的红外线发射组件及光量检测组件,该特设电路板左侧端缘设有多个水平向外延伸的端子,其右侧端缘处凸设有一固设插部;The ad hoc circuit board is provided with a transverse groove, and a pair of corresponding infrared emitting components and light quantity detection components are respectively provided on the outer side of one end of the transverse groove. The left end edge of the ad hoc circuit board is provided with a plurality of The terminal on the right side is protrudingly provided with a fixed insertion part; 该右侧罩壳设有一开口朝左的容置槽,该容置槽所设右侧壁的下方设有一可供该固设插部插置固定的插孔部,该特设电路板的右半侧固设在该容置槽的下方,另该右侧壁的中央处设有一向外贯穿的轴孔,该轴孔的外侧周缘进一步向外侧垂直延伸形成一圆筒形托架;The right side cover is provided with an accommodating groove with an opening facing left, and a socket portion is provided under the right side wall of the accommodating groove for inserting and fixing the fixed inserting portion, and the right side of the ad hoc circuit board The half side is fixed below the accommodating tank, and the center of the right side wall is provided with a shaft hole penetrating outward, and the outer peripheral edge of the shaft hole is further extended vertically to the outside to form a cylindrical bracket; 该旋转轴设有凸环而在其上形成位于右侧的套插轴段及位于左侧的光栅固定段,该套插轴段套设弹性套环及垫圈,并由该右侧罩壳内部贯穿该轴孔而轴设在圆筒形托架中;该左侧的光栅固定段处在其外周面上切削有一个或一个以上的纵向卡定平面;该旋转轴设有贯穿其中心轴的中央孔道,该中央孔道的两端进一步分别设有阶梯状孔槽,一推顶杆由该旋转轴的外端弹性套插活设在该中央孔道中;The rotating shaft is provided with a protruding ring on which is formed a right-side sleeve shaft section and a left-side grating fixing section. Through the shaft hole, the shaft is set in the cylindrical bracket; the grating fixing section on the left side is cut with one or more longitudinal locking planes on its outer peripheral surface; A central channel, the two ends of the central channel are further provided with stepped holes, and a ejector rod is inserted and flexibly inserted into the central channel by the outer end of the rotating shaft; 该旋转光栅设有一可套置在该旋转轴所设光栅固定段处的中空圆筒,该中空圆筒设有一环设有适当数目光栅的圆盘,该圆盘环设的光栅位于红外线发射组件及光量检测组件的对应处中间,该圆盘的下方套插于该特设电路板的横向沟槽中;The rotating grating is provided with a hollow cylinder that can be nested at the fixed section of the grating on the rotating shaft. The hollow cylinder is provided with a disc with an appropriate number of gratings. In the middle of the corresponding part of the light quantity detection component, the lower part of the disk is inserted into the transverse groove of the special circuit board; 该左侧罩壳设有对应于右侧罩壳且开口朝右、供置纳该特设电路板左半侧的容置槽,该左侧罩壳所设左侧壁设有多个对应于特设电路板端子的贯穿孔洞,该端子由贯穿孔洞处伸出该左侧罩壳外侧;该左侧罩壳的容置槽中设有接触端子向外伸出的开关装置,该开关装置设有供该旋转轴及旋转光栅左端活设的阶梯孔洞,该阶梯孔洞的内侧端处设有一可由该推顶杆顶压的开关启动器。The left side shell is provided with an accommodating groove corresponding to the right side shell and opening to the right for receiving the left half of the special circuit board. The left side wall of the left side shell is provided with a plurality of corresponding A through hole for a circuit board terminal is provided, and the terminal protrudes from the through hole to the outside of the left cover; a switch device with a contact terminal protruding outward is provided in the accommodating groove of the left cover, and the switch device is set There is a stepped hole for the rotary shaft and the left end of the rotary grating to be set alive, and a switch starter that can be pressed by the push rod is arranged at the inner side of the stepped hole. 2.根据权利要求1所述光学编码器,其特征在于:该左侧罩壳所设的开关装置亦可由一对应的固定凸块所替代,而且该固定凸块上亦设有一可供该旋转轴及该旋转光栅左端活设的阶梯孔洞。2. The optical encoder according to claim 1, characterized in that: the switch device provided on the left side cover can also be replaced by a corresponding fixed protrusion, and the fixed protrusion is also provided with a rotatable The shaft and the stepped hole set at the left end of the rotating grating. 3.根据权利要求2所述光学编码器,其特征在于:该推顶杆可予以删去不用,该旋转轴可呈不具中央孔道的实心构造。3. The optical encoder according to claim 2, wherein the ejector rod can be omitted, and the rotating shaft can be a solid structure without a central hole. 4,根据权利要求1或2或3所述光学编码器,其特征在于:该旋转光栅的光栅数目呈六十四道等间距辐射状排列的构造。4. The optical encoder according to claim 1, 2 or 3, characterized in that: the number of gratings of the rotary grating is arranged radially with sixty-four equal intervals.
CN 01275913 2001-12-05 2001-12-05 optical encoder Expired - Fee Related CN2521583Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102650536A (en) * 2011-02-28 2012-08-29 佳能株式会社 Optical encoder
CN102778244A (en) * 2011-05-06 2012-11-14 通用汽车环球科技运作有限责任公司 Two-tone spread spectrum optical encoder
CN103064262A (en) * 2013-01-17 2013-04-24 清华大学 Grating phase modulator applied to laser interference photoetching system
CN105015181A (en) * 2015-08-05 2015-11-04 意科赛特数码科技(江苏)有限公司 Printing device for directly spraying patterns on mug
CN105987743A (en) * 2015-02-02 2016-10-05 深圳市特安电子有限公司 Radar liquidometer calibration device
CN107825703A (en) * 2017-12-15 2018-03-23 深圳市纵维立方科技有限公司 The detection method of 3D printer fracture putty

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102650536A (en) * 2011-02-28 2012-08-29 佳能株式会社 Optical encoder
US8993954B2 (en) 2011-02-28 2015-03-31 Canon Kabushiki Kaisha Optical encoder having a high resolution detection mode to detect a fine pitch pattern and a low resolution detection mode to detect a coarse pitch pattern
CN102650536B (en) * 2011-02-28 2015-08-19 佳能株式会社 Optical encoder
CN102778244A (en) * 2011-05-06 2012-11-14 通用汽车环球科技运作有限责任公司 Two-tone spread spectrum optical encoder
CN103064262A (en) * 2013-01-17 2013-04-24 清华大学 Grating phase modulator applied to laser interference photoetching system
CN103064262B (en) * 2013-01-17 2015-10-28 清华大学 A kind of raster phase modulator for laser interference lithographic system
CN105987743A (en) * 2015-02-02 2016-10-05 深圳市特安电子有限公司 Radar liquidometer calibration device
CN105015181A (en) * 2015-08-05 2015-11-04 意科赛特数码科技(江苏)有限公司 Printing device for directly spraying patterns on mug
CN107825703A (en) * 2017-12-15 2018-03-23 深圳市纵维立方科技有限公司 The detection method of 3D printer fracture putty
CN107825703B (en) * 2017-12-15 2019-03-15 深圳市纵维立方科技有限公司 The detection method of 3D printer fracture putty

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