CN221973958U - Electro-hydraulic actuator with composite buffer structure - Google Patents
Electro-hydraulic actuator with composite buffer structure Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 14
- 230000003139 buffering effect Effects 0.000 claims abstract description 6
- 230000015572 biosynthetic process Effects 0.000 claims abstract 2
- 230000017525 heat dissipation Effects 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 7
- 230000005389 magnetism Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 238000013016 damping Methods 0.000 claims 3
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 150000001875 compounds Chemical class 0.000 abstract 1
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 230000002457 bidirectional effect Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及电液作动器技术领域,具体为一种设有复合缓冲结构的电液作动器。The utility model relates to the technical field of electro-hydraulic actuators, in particular to an electro-hydraulic actuator with a composite buffer structure.
背景技术Background Art
电液作动器是一种通过液压力工作的装置,被广泛应用在机械生产领域,其主要原理为通过电能驱动电机转动,从而使得电机带动液压泵工作,利用液压泵产生的液压力驱动伸缩单元工作。The electro-hydraulic actuator is a device that works through hydraulic pressure and is widely used in the field of mechanical production. Its main principle is to use electric energy to drive the motor to rotate, so that the motor drives the hydraulic pump to work, and the hydraulic pressure generated by the hydraulic pump drives the telescopic unit to work.
现有技术中,授权公告号为CN206468618U的中国专利公开了一种直线式轻便型电液作动器,其包括主壳体、双向旋转电磁泵、阀组和作为执行部件的单活塞杆液压缸,所述双向旋转电磁泵设置于主壳体尾部,且其进出油口与所述阀组的两进油口连通,所述单活塞杆液压缸设置于所述主壳体的前端,所述阀组的两出油口分别连接有硬管管路和软管管路,所述硬管管路与单活塞杆液压缸的无杆腔连通,所述软管管路与单活塞杆液压缸的有杆腔连通。本实用新型将电液作动器系统置于筒状壳体内,结构紧凑、体积小、重量轻,功率密度大,易与其它设备产品集成,轻便可靠,特别是为机器人领域的应用提供了新思路。In the prior art, a Chinese patent with the authorization announcement number CN206468618U discloses a linear lightweight electro-hydraulic actuator, which includes a main housing, a bidirectional rotary electromagnetic pump, a valve group, and a single-piston rod hydraulic cylinder as an actuator. The bidirectional rotary electromagnetic pump is arranged at the rear of the main housing, and its oil inlet and outlet are connected to the two oil inlets of the valve group. The single-piston rod hydraulic cylinder is arranged at the front end of the main housing. The two oil outlets of the valve group are respectively connected to a hard pipe pipeline and a hose pipeline. The hard pipe pipeline is connected to the rodless cavity of the single-piston rod hydraulic cylinder, and the hose pipeline is connected to the rod cavity of the single-piston rod hydraulic cylinder. The utility model places the electro-hydraulic actuator system in a cylindrical housing, which has a compact structure, small size, light weight, high power density, is easy to integrate with other equipment products, is light and reliable, and provides new ideas for applications in the field of robots.
上述的装置通过液压缸的伸缩完成动作,但是在实际的使用过程中液压缸伸缩到最大行程时,其活动端会对液压缸或者装置整体造成撞击,所以在反复的使用过程中没有缓冲结构的话会造成装置的提前损坏,缩短使用寿命。The above-mentioned device completes its action through the extension and retraction of the hydraulic cylinder. However, during actual use, when the hydraulic cylinder is extended and retracted to the maximum stroke, its movable end will cause an impact on the hydraulic cylinder or the device as a whole. Therefore, if there is no buffer structure during repeated use, the device will be damaged prematurely and its service life will be shortened.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种设有复合缓冲结构的电液作动器,以解决上述背景技术中提出动作单元的伸缩撞击缩短装置使用寿命的问题。The utility model aims to provide an electro-hydraulic actuator with a composite buffer structure to solve the problem in the background art that the telescopic impact of the action unit shortens the service life of the device.
为实现上述目的,本实用新型提供如下技术方案:一种设有复合缓冲结构的电液作动器,包括呈方形结构的外壳体,还包括:To achieve the above-mentioned purpose, the utility model provides the following technical solution: an electro-hydraulic actuator with a composite buffer structure, comprising an outer shell in a square structure, and further comprising:
所述外壳体外表面固定安装有液压泵,且所述外壳体内部固定安装有伸缩油缸,利用伸缩油缸的工作实现电液作动器的动作,并且所述伸缩油缸通过连接管道与固定安装在外壳体内部的电磁阀连通;A hydraulic pump is fixedly installed on the outer surface of the outer shell, and a telescopic oil cylinder is fixedly installed inside the outer shell, and the action of the electro-hydraulic actuator is realized by the operation of the telescopic oil cylinder, and the telescopic oil cylinder is connected to a solenoid valve fixedly installed inside the outer shell through a connecting pipe;
所述外壳体前端内部安装有缓冲机构,利用缓冲机构的弹性作用对伸缩到最大形成时的伸缩油缸进行缓冲保护;A buffer mechanism is installed inside the front end of the outer shell, and the elastic effect of the buffer mechanism is used to buffer and protect the telescopic cylinder when it is extended to the maximum.
所述外壳体底端内部设置有散热机构,利用散热机构对工作过程中的液压泵进行散热,保证装置的正常运行。A heat dissipation mechanism is arranged inside the bottom end of the outer shell, and the heat dissipation mechanism is used to dissipate heat from the hydraulic pump during operation to ensure the normal operation of the device.
优选的,所述缓冲机构包括与外壳体滑动连接的缓冲块,所述缓冲块与外壳体之间固定安装有缓冲弹簧。Preferably, the buffer mechanism comprises a buffer block slidably connected to the outer shell, and a buffer spring is fixedly installed between the buffer block and the outer shell.
优选的,所述缓冲块内部上下两端对称安装有磁力块,且所述磁力块外表面固定安装有卡合块,并且所述磁力块与缓冲块内壁之间固定安装有复位弹簧。Preferably, magnetic blocks are symmetrically installed at the upper and lower ends of the buffer block, and a locking block is fixedly installed on the outer surface of the magnetic block, and a reset spring is fixedly installed between the magnetic block and the inner wall of the buffer block.
优选的,所述伸缩油缸的活动端外表面固定安装有第一磁条和第二磁条,且所述第一磁条的磁性与磁力块之间的磁极相同。Preferably, a first magnetic strip and a second magnetic strip are fixedly mounted on the outer surface of the movable end of the telescopic cylinder, and the magnetic properties of the first magnetic strip are the same as the magnetic poles between the magnetic blocks.
优选的,所述第二磁条中间位置开设有与卡合块之间组成卡合结构的卡合孔,且所述第二磁条与磁力块之间的磁极相反。Preferably, a snap-fitting hole is provided in the middle of the second magnetic strip to form a snap-fitting structure with the snap-fitting block, and the magnetic poles of the second magnetic strip and the magnetic block are opposite.
优选的,所述散热机构包括外设在外壳体后端表面的散热孔和转动安装在外壳体内部的散热风扇。Preferably, the heat dissipation mechanism comprises a heat dissipation hole externally arranged on the rear end surface of the outer shell and a heat dissipation fan rotatably installed inside the outer shell.
优选的,所述外壳体内部固定安装有纵向放置的驱动电机,且所述驱动电机通过皮带带动散热风扇转动,并且所述驱动电机的输出端固定安装有主动锥齿轮,所述主动锥齿轮侧面啮合连接有带动液压泵工作的从动锥齿轮。Preferably, a longitudinally placed drive motor is fixedly installed inside the outer shell, and the drive motor drives the cooling fan to rotate through a belt, and a driving bevel gear is fixedly installed on the output end of the drive motor, and the side of the driving bevel gear is meshedly connected with a driven bevel gear that drives the hydraulic pump to work.
与现有技术相比,本实用新型的有益效果是:该设有复合缓冲结构的电液作动器。Compared with the prior art, the utility model has the beneficial effect that: the electro-hydraulic actuator is provided with a composite buffer structure.
1、通过缓冲机构的使用,在伸缩油缸伸缩到最大或者最小行程时,与缓冲块之间撞击,从而带动缓冲块同步移动,此时缓冲块带动缓冲弹簧压缩或者拉绳,利用缓冲弹簧的弹性作用达到缓冲保护的目的。1. Through the use of the buffer mechanism, when the telescopic cylinder is extended to the maximum or minimum stroke, it collides with the buffer block, thereby driving the buffer block to move synchronously. At this time, the buffer block drives the buffer spring to compress or pull the rope, and the elastic effect of the buffer spring is used to achieve the purpose of buffer protection.
2、磁力块、第一磁条和第二磁条之间的配合使用,在伸缩油缸工作时利用第一磁条与磁力块之间的斥力作用推动磁力块向外移动,而移动到第二磁条与磁力块对应时,利用磁性吸引作用将磁力块外表面的卡合块移动到与卡合孔卡合的位置。2. The magnetic block, the first magnetic strip and the second magnetic strip are used in coordination. When the telescopic cylinder is working, the repulsive force between the first magnetic strip and the magnetic block is used to push the magnetic block outward. When the magnetic block moves to the second magnetic strip corresponding to the magnetic block, the magnetic attraction is used to move the engaging block on the outer surface of the magnetic block to a position engaged with the engaging hole.
3、通过液压泵、电磁阀和连接管道之间的配合使用,通过液压泵的工作将液压油通过连接管道泵入伸缩油缸中,从而控制伸缩油缸的伸缩动作。3. Through the coordinated use of the hydraulic pump, the solenoid valve and the connecting pipe, the hydraulic oil is pumped into the telescopic cylinder through the connecting pipe by the operation of the hydraulic pump, thereby controlling the telescopic action of the telescopic cylinder.
4、通过散热机构的使用,外壳体内部的驱动电机通过皮带带动散热风扇转动,从而产生气流,配合贯穿开设的散热孔达到对液压泵有效散热的目的。4. Through the use of the heat dissipation mechanism, the driving motor inside the outer shell drives the cooling fan to rotate through the belt, thereby generating airflow, and cooperating with the heat dissipation holes opened throughout to achieve the purpose of effectively dissipating the heat of the hydraulic pump.
5、通过主动锥齿轮和从动锥齿轮之间的配合使用,驱动电机在转动的过程中带动其顶端固定安装的主动锥齿轮同步转动,此时与主动锥齿轮啮合连接的从动锥齿轮带动液压泵工作。5. Through the coordinated use of the active bevel gear and the driven bevel gear, the driving motor drives the active bevel gear fixed on its top to rotate synchronously during the rotation process. At this time, the driven bevel gear meshing with the active bevel gear drives the hydraulic pump to work.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型外壳体剖面结构示意图;Figure 2 is a schematic diagram of the cross-sectional structure of the outer shell of the utility model;
图3为本实用新型缓冲块剖面结构示意图;FIG3 is a schematic diagram of the cross-sectional structure of the buffer block of the utility model;
图4为本实用新型伸缩油缸与缓冲块连接关系结构示意图;FIG4 is a schematic diagram of the connection structure between the telescopic cylinder and the buffer block of the utility model;
图5为本实用新型磁力块与伸缩油缸连接状态结构示意图;Figure 5 is a schematic diagram of the structure of the connection state between the magnetic block and the telescopic cylinder of the utility model;
图6为本实用新型散热风扇驱动结构示意图。FIG. 6 is a schematic diagram of the heat dissipation fan driving structure of the present invention.
图中:1、外壳体;2、液压泵;3、伸缩油缸;4、电磁阀;5、连接管道;6、缓冲块;7、磁力块;8、卡合块;9、复位弹簧;10、第一磁条;11、第二磁条;12、卡合孔;13、缓冲弹簧;14、散热孔;15、散热风扇;16、驱动电机;17、主动锥齿轮;18、从动锥齿轮。In the figure: 1. outer shell; 2. hydraulic pump; 3. telescopic cylinder; 4. solenoid valve; 5. connecting pipe; 6. buffer block; 7. magnetic block; 8. engaging block; 9. reset spring; 10. first magnetic strip; 11. second magnetic strip; 12. engaging hole; 13. buffer spring; 14. heat dissipation hole; 15. cooling fan; 16. driving motor; 17. active bevel gear; 18. driven bevel gear.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图6,本实用新型提供一种技术方案:一种设有复合缓冲结构的电液作动器。Please refer to Figures 1 to 6. The utility model provides a technical solution: an electro-hydraulic actuator with a composite buffer structure.
实施例一:本实施例中公开:呈方形结构的外壳体1,还包括:外壳体1外表面固定安装有液压泵2,且外壳体1内部固定安装有伸缩油缸3,利用伸缩油缸3的工作实现电液作动器的动作,并且伸缩油缸3通过连接管道5与固定安装在外壳体1内部的电磁阀4连通,驱动电机16的输出端固定安装有主动锥齿轮17,主动锥齿轮17侧面啮合连接有带动液压泵2工作的从动锥齿轮18。Embodiment 1: This embodiment discloses: an outer shell 1 with a square structure, and also includes: a hydraulic pump 2 is fixedly installed on the outer surface of the outer shell 1, and a telescopic cylinder 3 is fixedly installed inside the outer shell 1, the action of the electro-hydraulic actuator is realized by the operation of the telescopic cylinder 3, and the telescopic cylinder 3 is connected to the solenoid valve 4 fixedly installed inside the outer shell 1 through a connecting pipe 5, and an active bevel gear 17 is fixedly installed on the output end of the driving motor 16, and the side of the active bevel gear 17 is meshedly connected with a driven bevel gear 18 that drives the hydraulic pump 2 to work.
在使用装置时,首先将装置整体与机械设备之间安装,之后开启外壳体1内部的驱动电机16,利用驱动电机16带动主动锥齿轮17转动,此时与主动锥齿轮17啮合连接的从动锥齿轮18带动液压泵2工作,在电磁阀4的控制作用下将液压油通过连接管道5泵入伸缩油缸3内部,实现伸缩油缸3的伸缩。When using the device, first install the device as a whole between the mechanical equipment, then turn on the drive motor 16 inside the outer shell 1, and use the drive motor 16 to drive the active bevel gear 17 to rotate. At this time, the driven bevel gear 18 meshing with the active bevel gear 17 drives the hydraulic pump 2 to work, and under the control of the solenoid valve 4, the hydraulic oil is pumped into the telescopic cylinder 3 through the connecting pipe 5 to achieve the extension and retraction of the telescopic cylinder 3.
实施例二:本实施例在实施例一的基础上公开:外壳体1前端内部安装有缓冲机构,利用缓冲机构的弹性作用对伸缩到最大形成时的伸缩油缸3进行缓冲保护;缓冲机构包括与外壳体1滑动连接的缓冲块6,缓冲块6与外壳体1之间固定安装有缓冲弹簧13,缓冲块6内部上下两端对称安装有磁力块7,且磁力块7外表面固定安装有卡合块8,并且磁力块7与缓冲块6内壁之间固定安装有复位弹簧9,伸缩油缸3的活动端外表面固定安装有第一磁条10和第二磁条11,且第一磁条10的磁性与磁力块7之间的磁极相同,第二磁条11中间位置开设有与卡合块8之间组成卡合结构的卡合孔12,且第二磁条11与磁力块7之间的磁极相反。Embodiment 2: This embodiment is disclosed on the basis of embodiment 1: a buffer mechanism is installed inside the front end of the outer shell 1, and the elastic action of the buffer mechanism is used to buffer and protect the telescopic cylinder 3 when it is extended to the maximum; the buffer mechanism includes a buffer block 6 slidably connected to the outer shell 1, a buffer spring 13 is fixedly installed between the buffer block 6 and the outer shell 1, magnetic blocks 7 are symmetrically installed at the upper and lower ends of the buffer block 6, and a locking block 8 is fixedly installed on the outer surface of the magnetic block 7, and a reset spring 9 is fixedly installed between the magnetic block 7 and the inner wall of the buffer block 6, a first magnetic strip 10 and a second magnetic strip 11 are fixedly installed on the outer surface of the movable end of the telescopic cylinder 3, and the magnetism of the first magnetic strip 10 is the same as the magnetic pole between the magnetic block 7, and a locking hole 12 is opened in the middle position of the second magnetic strip 11 to form a locking structure with the locking block 8, and the magnetic poles of the second magnetic strip 11 and the magnetic block 7 are opposite.
通过增加上述结构,伸缩油缸3伸长时,前期缓冲块6内部的磁力块7与第一磁条10之间对应,此时利用两者之间的磁性斥力作用使得磁力块7远离伸缩油缸3,当伸缩油缸3伸长到最大行程时,磁力块7与第二磁条11之间相互对应,此时在两者之间的磁性吸引作用下使得磁力块7靠近伸缩油缸3,最终使得磁力块7外部的卡合块8移动到与卡合孔12卡合固定的位置,从而使得伸缩油缸3带动缓冲块6同步移动,最终使得缓冲块6将缓冲弹簧13拉伸,利用缓冲弹簧13的弹性作用对装置整体达到缓冲保护的目的。By adding the above structure, when the telescopic cylinder 3 is extended, the magnetic block 7 inside the early buffer block 6 corresponds to the first magnetic strip 10, and the magnetic repulsion between the two is used to make the magnetic block 7 move away from the telescopic cylinder 3. When the telescopic cylinder 3 is extended to the maximum stroke, the magnetic block 7 corresponds to the second magnetic strip 11, and the magnetic attraction between the two makes the magnetic block 7 approach the telescopic cylinder 3, and finally the engaging block 8 outside the magnetic block 7 moves to a position engaged and fixed with the engaging hole 12, so that the telescopic cylinder 3 drives the buffer block 6 to move synchronously, and finally the buffer block 6 stretches the buffer spring 13, and the elastic effect of the buffer spring 13 is used to achieve the purpose of buffering protection for the entire device.
实施例三:本实施例在实施例一和实施例二的基础上公开:外壳体1底端内部设置有散热机构,利用散热机构对工作过程中的液压泵2进行散热,保证装置的正常运行,散热机构包括外设在外壳体1后端表面的散热孔14和转动安装在外壳体1内部的散热风扇15,外壳体1内部固定安装有纵向放置的驱动电机16,且驱动电机16通过皮带带动散热风扇15转动。Embodiment 3: This embodiment is disclosed on the basis of Embodiment 1 and Embodiment 2: A heat dissipation mechanism is arranged inside the bottom end of the outer shell 1, and the heat dissipation mechanism is used to dissipate heat from the hydraulic pump 2 during operation to ensure the normal operation of the device. The heat dissipation mechanism includes a heat dissipation hole 14 externally arranged on the rear end surface of the outer shell 1 and a heat dissipation fan 15 rotatably installed inside the outer shell 1. A longitudinally placed drive motor 16 is fixedly installed inside the outer shell 1, and the drive motor 16 drives the heat dissipation fan 15 to rotate through a belt.
通过增加上述结构,在驱动电机16工作时通过皮带带动散热风扇15转动,配合外壳体1上开设的散热孔14实现气体的流动,达到对液压泵2散热的目的。By adding the above structure, when the driving motor 16 is working, the cooling fan 15 is driven by the belt to rotate, and the cooling holes 14 opened on the outer shell 1 are cooperated to realize the flow of gas, so as to achieve the purpose of cooling the hydraulic pump 2.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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