CN221951480U - A robot product positioning and clamping fixture - Google Patents
A robot product positioning and clamping fixture Download PDFInfo
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- CN221951480U CN221951480U CN202323554005.2U CN202323554005U CN221951480U CN 221951480 U CN221951480 U CN 221951480U CN 202323554005 U CN202323554005 U CN 202323554005U CN 221951480 U CN221951480 U CN 221951480U
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- 238000003825 pressing Methods 0.000 claims abstract description 8
- 230000000712 assembly Effects 0.000 claims abstract description 4
- 238000000429 assembly Methods 0.000 claims abstract description 4
- 229920002379 silicone rubber Polymers 0.000 claims description 9
- 239000004945 silicone rubber Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract description 8
- 230000009977 dual effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000000576 coating method Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 239000006117 anti-reflective coating Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及治具技术领域,具体是一种机器人产品定位装夹治具。The utility model relates to the technical field of jigs, in particular to a positioning and clamping jig for robot products.
背景技术Background Art
在现代电视面板的制造过程中,涂层技术是实现高性能显示的关键环节。这包括对电视面板进行多层复杂的喷涂处理,如导电层,偏光层,多色滤光层,以及保护和抗反射涂层。这些涂层必须以高度一致和精确的方式施加,以保证显示效果的均匀性和色彩的准确性。In the manufacturing process of modern TV panels, coating technology is a key link to achieve high-performance display. This includes multiple layers of complex spraying on TV panels, such as conductive layers, polarizing layers, multi-color filter layers, as well as protective and anti-reflective coatings. These coatings must be applied in a highly consistent and precise manner to ensure uniformity of display effects and color accuracy.
目前,电视面板生产一般采用超大面板尺寸切割法,对统一大尺寸的电视面板进行统一装夹并喷涂涂料,然后切割没有喷涂的边缘,避免因为尺寸更换装夹治具。At present, TV panel production generally adopts the super-large panel size cutting method, uniformly clamping and spraying the uniform large-size TV panels, and then cutting the unsprayed edges to avoid changing the clamping fixture due to size.
但是,电视面板用的定位装夹治具仍然存在以下问题:However, the positioning and clamping fixtures for TV panels still have the following problems:
1、喷涂过程中,需要对电视面板进行加热以加快涂料的干燥和固化,使得电视面板热膨胀而导致表面被限位结构刮花或者碎裂。1. During the spraying process, the TV panel needs to be heated to speed up the drying and curing of the paint, which causes the TV panel to expand thermally and cause the surface to be scratched or broken by the limiting structure.
2、喷涂和移动过程中,由于电视面板需要双面进行喷涂以及随着流水线移动,使得电视面板受力不均匀发生抖动,从而使得电视面板发生碎裂或者破损。2. During the spraying and moving process, since the TV panel needs to be sprayed on both sides and moves along the assembly line, the TV panel is subjected to uneven force and shakes, causing the TV panel to break or break.
实用新型内容Utility Model Content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种机器人产品定位装夹治具,解决了上述提出的问题。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a robot product positioning and clamping fixture to solve the above-mentioned problem.
为实现上述目的,本实用新型提出一种机器人产品定位装夹治具,In order to achieve the above-mentioned purpose, the utility model proposes a robot product positioning and clamping fixture.
作为本实用新型进一步的方案:As a further solution of the utility model:
一种机器人产品定位装夹治具,包括第一框架,第一框架为“口”字形,第一框架的正面均匀固定连接有若干限位组件;A robot product positioning and clamping fixture comprises a first frame, the first frame is in the shape of a Chinese character "口", and a plurality of limit assemblies are evenly and fixedly connected to the front side of the first frame;
限位组件包括第一板体,第一板体固定连接在第一框架正面四角,第一框架的外端固定连接有转轴,转轴转动连接有转板,转板靠近第一框架的面的末端固定连接有框体,框体内固定连接有弹簧且弹簧的长度大于框体,弹簧固定连接有压板;The limit assembly includes a first plate body, the first plate body is fixedly connected to the four corners of the front face of the first frame, the outer end of the first frame is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to a rotating plate, the end of the rotating plate close to the surface of the first frame is fixedly connected to a frame body, a spring is fixedly connected to the frame body and the length of the spring is greater than the frame body, and the spring is fixedly connected to a pressure plate;
第一框架固定连接有第二框架,第二框架也为“口”字形,且第二框架套设在第一框架的内侧壁上,第一框架和第二框架内部均为空心;The first frame is fixedly connected to the second frame, the second frame is also in the shape of a Chinese character "口", and the second frame is sleeved on the inner side wall of the first frame, and the first frame and the second frame are both hollow inside;
第二框架包括框架主体,框架主体的表面固定开设有若干气孔,框架主体和第一框架相交处开设有连通凹槽,第一框架的腔体内部固定连接有微型泵机,微型泵机的输出端固定连接有气容器。The second frame includes a frame body, a plurality of air holes are fixedly opened on the surface of the frame body, a connecting groove is opened at the intersection of the frame body and the first frame, a micro pump is fixedly connected to the cavity of the first frame, and an air container is fixedly connected to the output end of the micro pump.
更进一步的,框架主体的竖直截面为平行四边形,框架主体倾斜固定连接于第一框架,框架主体的厚度小于第一框架且框架主体的边均固定在框架主体表面。Furthermore, the vertical cross-section of the frame body is a parallelogram, the frame body is obliquely fixedly connected to the first frame, the thickness of the frame body is smaller than the first frame and the edges of the frame body are fixed to the surface of the frame body.
更进一步的,气孔的外侧环绕固定连接有硅橡胶,压板的内端也固定连接有硅橡胶片。Furthermore, the outer side of the air hole is surrounded and fixedly connected with silicone rubber, and the inner end of the pressing plate is also fixedly connected with a silicone rubber sheet.
更进一步的,第一框架的表面还固定连接有用于启动和关闭微型泵机的控制按钮。Furthermore, a control button for starting and shutting down the micro pump is fixedly connected to the surface of the first frame.
更进一步的,第一框架和第二框架内部连通气密性好且仅有气孔对外连通。Furthermore, the first frame and the second frame are internally connected with good airtightness and only the air holes are connected to the outside.
更进一步的,气容器为刚性材料,不受其内部的气压的增减而收缩。Furthermore, the gas container is made of a rigid material and is not affected by the increase or decrease of the gas pressure inside it.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过气压差固定技术结合弹性压板设计允许电视面板在加热过程中自由膨胀,减少热膨胀导致的表面刮花或碎裂风险;且通过弹性压板和大气压强的双重固定,使得电视面板在移动和喷涂的时候更加稳定;另外,硅橡胶的应用提供了额外的保护,确保在高温环境下的安全性。The utility model allows the TV panel to expand freely during the heating process through the air pressure difference fixing technology combined with the elastic pressure plate design, reducing the risk of surface scratches or cracks caused by thermal expansion; and through the dual fixation of the elastic pressure plate and atmospheric pressure, the TV panel is more stable when moving and spraying; in addition, the application of silicone rubber provides additional protection to ensure safety in high temperature environments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体图;Fig. 1 is a perspective view of the utility model;
图2为本实用新型第一框架和第二框架的透视图;FIG2 is a perspective view of a first frame and a second frame of the present invention;
图3为本实用新型的限位组件结构示意图。FIG. 3 is a schematic diagram of the structure of the limit assembly of the present utility model.
图中:1、第一框架;2、第二框架;21、气孔;22、连通凹槽;23、微型泵机;24、气容器;25、框架主体;3、限位组件;31、第一板体;32、转轴;33、转板;34、框体;35、弹簧;36、压板;4、控制按钮。In the figure: 1. first frame; 2. second frame; 21. air hole; 22. connecting groove; 23. micro pump; 24. gas container; 25. frame body; 3. limit assembly; 31. first plate body; 32. rotating shaft; 33. rotating plate; 34. frame body; 35. spring; 36. pressure plate; 4. control button.
具体实施方式DETAILED DESCRIPTION
下面将结合实施例对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1-3所示,一种机器人产品定位装夹治具,包括第一框架1,第一框架1为“口”字形,第一框架1的正面均匀固定连接有若干限位组件3;As shown in Fig. 1-3, a robot product positioning and clamping fixture includes a first frame 1, the first frame 1 is in the shape of a "mouth", and a plurality of limit assemblies 3 are evenly fixedly connected to the front of the first frame 1;
限位组件3包括第一板体31,第一板体31固定连接在第一框架1正面四角,第一框架1的外端固定连接有转轴32,转轴32转动连接有转板33,转板33靠近第一框架1的面的末端固定连接有框体34,框体34内固定连接有弹簧35且弹簧35的长度大于框体34,弹簧35固定连接有压板36;The limiting assembly 3 includes a first plate body 31, which is fixedly connected to the four corners of the front face of the first frame 1. The outer end of the first frame 1 is fixedly connected to a rotating shaft 32, and the rotating shaft 32 is rotatably connected to a rotating plate 33. The end of the rotating plate 33 close to the surface of the first frame 1 is fixedly connected to a frame body 34, and a spring 35 is fixedly connected inside the frame body 34. The length of the spring 35 is greater than that of the frame body 34, and the spring 35 is fixedly connected to a pressing plate 36;
第一框架1固定连接有第二框架2,第二框架2也为“口”字形,且第二框架2套设在第一框架1的内侧壁上,第一框架1和第二框架2内部均为空心;The first frame 1 is fixedly connected to the second frame 2, which is also in the shape of a Chinese character "口". The second frame 2 is sleeved on the inner wall of the first frame 1, and the first frame 1 and the second frame 2 are both hollow inside.
第二框架2包括框架主体25,框架主体25的表面固定开设有若干气孔21,框架主体25和第一框架1相交处开设有连通凹槽22,第一框架1的腔体内部固定连接有微型泵机23,微型泵机23的输出端固定连接有气容器24;The second frame 2 includes a frame body 25, a plurality of air holes 21 are fixedly opened on the surface of the frame body 25, a connecting groove 22 is opened at the intersection of the frame body 25 and the first frame 1, a micro pump 23 is fixedly connected to the cavity of the first frame 1, and an output end of the micro pump 23 is fixedly connected to a gas container 24;
框架主体25的竖直截面为平行四边形,框架主体25倾斜固定连接于第一框架1,框架主体25的厚度小于第一框架1且框架主体25的边均固定在框架主体25表面;The vertical cross section of the frame body 25 is a parallelogram, the frame body 25 is obliquely fixedly connected to the first frame 1, the thickness of the frame body 25 is smaller than the first frame 1 and the edges of the frame body 25 are fixed to the surface of the frame body 25;
气孔21的外侧环绕固定连接有硅橡胶,压板36的内端也固定连接有硅橡胶片;The outer side of the air hole 21 is surrounded and fixedly connected with silicone rubber, and the inner end of the pressing plate 36 is also fixedly connected with a silicone rubber sheet;
第一框架1的表面还固定连接有用于启动和关闭微型泵机23的控制按钮4;A control button 4 for starting and shutting down the micro pump 23 is also fixedly connected to the surface of the first frame 1;
第一框架1和第二框架2内部连通气密性好且仅有气孔21对外连通;The first frame 1 and the second frame 2 are internally connected and airtight, and only the air hole 21 is connected to the outside;
气容器24为刚性材料,不受其内部的气压的增减而收缩;The gas container 24 is made of a rigid material and is not affected by the increase or decrease of the gas pressure inside it;
工作原理:在使用时,将电视面板放在在倾斜的第二框架2表面,然后轻轻按压电视面板,使得电视面板贴合气孔21表面的硅橡胶,然后通过控制按钮4启动微型泵机23,使得微型泵机23将第一框架1以及第二框架2内部的部分气体抽入气容器24,使得第一框架1和第二框架2内部的气压小于大气压,从而使得电视面板被大气压强扣在气孔21表面,在随着流水线移动以及经过喷涂时不会颤动,在册按压控制按钮4关闭微型泵机23,气容器24的气体被释放,第一框架1和第二框架2内的气压恢复正常,解除大气压强对电视面板的锁定;Working principle: When in use, place the TV panel on the inclined surface of the second frame 2, then gently press the TV panel so that the TV panel fits the silicone rubber on the surface of the air hole 21, and then start the micro pump 23 through the control button 4, so that the micro pump 23 draws part of the gas inside the first frame 1 and the second frame 2 into the gas container 24, so that the air pressure inside the first frame 1 and the second frame 2 is less than the atmospheric pressure, so that the TV panel is buckled on the surface of the air hole 21 by the atmospheric pressure, and will not vibrate when moving with the assembly line and after spraying. Then press the control button 4 to turn off the micro pump 23, the gas in the gas container 24 is released, and the air pressure in the first frame 1 and the second frame 2 returns to normal, releasing the lock of the TV panel by the atmospheric pressure;
然后转动转轴32使得转板33向着电视面板移动,压板36会扣在电视面板表面,从而固定电视面板,电视面板进入喷涂机,然后经过喷涂和加热从而发生轻微的膨胀,进而使得弹簧35收缩不会压迫电视面板表面;Then, the rotating shaft 32 is rotated to make the rotating plate 33 move toward the TV panel, and the pressing plate 36 is buckled on the surface of the TV panel to fix the TV panel. The TV panel enters the spraying machine, and then expands slightly after being sprayed and heated, so that the spring 35 contracts and does not press the surface of the TV panel.
硅橡胶为具有弹性的耐热橡胶,在保护电视面板表面的同时避免了因为耐热性不足而发生热熔从而损坏电视面板;Silicone rubber is an elastic, heat-resistant rubber that protects the surface of the TV panel while preventing it from being damaged by heat melting due to insufficient heat resistance.
以上实施例仅用以说明本实用新型的技术方法而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方法进行修改或等同替换,而不脱离本实用新型技术方法的精神和范围。The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.
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