CN221958102U - Belt pulley with damping and buffering mechanism - Google Patents
Belt pulley with damping and buffering mechanism Download PDFInfo
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- CN221958102U CN221958102U CN202420834356.4U CN202420834356U CN221958102U CN 221958102 U CN221958102 U CN 221958102U CN 202420834356 U CN202420834356 U CN 202420834356U CN 221958102 U CN221958102 U CN 221958102U
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- 238000013016 damping Methods 0.000 title claims abstract 7
- 230000003139 buffering effect Effects 0.000 title abstract description 7
- 229920000742 Cotton Polymers 0.000 claims abstract description 9
- 230000030279 gene silencing Effects 0.000 claims abstract 4
- 230000035939 shock Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000006096 absorbing agent Substances 0.000 claims description 4
- 230000005484 gravity Effects 0.000 abstract description 13
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000007787 solid Substances 0.000 abstract description 5
- 230000003584 silencer Effects 0.000 description 14
- 239000000725 suspension Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及皮带轮技术领域,具体为一种具有减震缓冲机构的皮带轮。The utility model relates to the technical field of pulleys, in particular to a pulley with a shock-absorbing and buffering mechanism.
背景技术Background Art
皮带传动中,皮带和皮带轮是主要的传动部件,其中皮带轮一旦超出额定范围的震动,就会容易导致轴、轴承使用寿命缩短、皮带轮脱落、固定螺丝松动、负载机械损伤等问题。其中皮带轮振动的原因很多,例如设备轴和轴瓦间间隙过大、主动轮和从动轮不平行等等,其中皮带轮自身由于生产原因,导致重心不均匀时,在高速旋转的过程中,也会出现较强的震动,而这一问题并不便于解决,一般直接将皮带轮判定为废件,需直接更换皮带轮。In belt transmission, belts and pulleys are the main transmission components. Once the pulley vibrates beyond the rated range, it will easily lead to problems such as shortened service life of shafts and bearings, pulley shedding, loosening of fixing screws, and mechanical damage to loads. There are many reasons for pulley vibration, such as too large a gap between the equipment shaft and the bearing, non-parallelism of the driving wheel and the driven wheel, etc. When the pulley itself has an uneven center of gravity due to production reasons, it will also vibrate strongly during high-speed rotation. This problem is not easy to solve, and the pulley is generally directly judged as a waste part and needs to be replaced directly.
根据检索,中国专利文献,公告号:CN218780728U,公开了一种具有减震效果的皮带轮,本实用新型涉及皮带轮技术领域,该具有减震效果的皮带轮,通过主体、插槽、橡胶管和配重螺栓之间的配合,可以通过调整每个配重螺栓,实现改变主体的重心位置的目的,如此一来,弥补主体在生产过程中导致的重心不均匀问题,尤其在高速旋转的情况下,这一问题的解决效果更为积极,对轴、轴瓦以及负载机械都起到了保护的作用,并且不需更换皮带轮,减少废件的产生,尤其是针对长时间使用有局部损坏的皮带轮,更为适用。According to the search, Chinese patent literature, announcement number: CN218780728U, discloses a pulley with a shock-absorbing effect. The utility model relates to the technical field of pulleys. The pulley with a shock-absorbing effect can achieve the purpose of changing the center of gravity position of the main body by adjusting each counterweight bolt through the cooperation between the main body, the slot, the rubber tube and the counterweight bolt. In this way, the problem of uneven center of gravity caused by the main body in the production process is compensated. Especially in the case of high-speed rotation, the solution effect of this problem is more positive, and it plays a protective role on the shaft, the bearing and the load machinery. There is no need to replace the pulley, which reduces the generation of waste parts. It is especially suitable for pulleys that have been partially damaged due to long-term use.
然而上述技术还存在不足之处,上述现有技术虽然可以通过调整每个配重螺栓,实现改变主体的重心位置的目的,但是无法消除由其他原因产生的震动。However, the above technology still has some shortcomings. Although the above prior art can achieve the purpose of changing the center of gravity position of the main body by adjusting each counterweight bolt, it cannot eliminate the vibration caused by other reasons.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种具有减震缓冲机构的皮带轮,具备多种减震降噪措施组件,多方面解决因震动产生的设备损坏的优点,解决了上述技术问题。In view of the deficiencies in the prior art, the utility model provides a pulley with a shock-absorbing and buffering mechanism, which has a variety of shock-absorbing and noise-reducing components, and has the advantage of solving equipment damage caused by vibration in many aspects, thereby solving the above-mentioned technical problems.
(二)技术方案(II) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种具有减震缓冲机构的皮带轮,包括外圈轮毂,所述外圈轮毂的外表面固定连接有橡胶圈层,所述外圈轮毂外表面两侧固定连接有皮带挡圈,所述外圈轮毂外表面内侧安装连接有承接口,所述承接口内固定连接有缓震弹簧,所述缓震弹簧远离承接口的一端固定连接有固定底座,所述固定底座底部固定连接有内圈轮毂,所述内圈轮毂上开设有配重孔,所述内圈轮毂上开设有消音槽,所述内圈轮毂中央开设有转轴安装孔。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pulley with a shock-absorbing and buffering mechanism, comprising an outer ring hub, the outer surface of the outer ring hub is fixedly connected to a rubber ring layer, belt retaining rings are fixedly connected to both sides of the outer surface of the outer ring hub, a socket is installed and connected to the inner side of the outer surface of the outer ring hub, a shock-absorbing spring is fixedly connected in the socket, the end of the shock-absorbing spring away from the socket is fixedly connected to a fixed base, the bottom of the fixed base is fixedly connected to an inner ring hub, a counterweight hole is opened on the inner ring hub, a silencer groove is opened on the inner ring hub, and a rotating shaft mounting hole is opened in the center of the inner ring hub.
优选的,所述外圈轮毂和内圈轮毂之间开设有滞空层,所述皮带挡圈内侧安装连接有保护盖。Preferably, a suspension layer is provided between the outer wheel hub and the inner wheel hub, and a protective cover is installed and connected to the inner side of the belt retaining ring.
通过上述技术方案,将整个皮带轮分成两个部分,外圈和内圈,当皮带轮作为组件运作时,会产生一定的震动幅度,如果整个皮带轮为一体,那么必然将产生持续增幅的震动,如此会对组件本身及其辅助组件造成持续性的伤害,但是当我们将内外轮之间留出一个滞空层,中间在设置一些缓冲配件,将会极大程度上解决震动问题。Through the above technical solution, the entire pulley is divided into two parts, the outer ring and the inner ring. When the pulley operates as a component, a certain vibration amplitude will be generated. If the entire pulley is integrated, it will inevitably produce a vibration with a continuous increase, which will cause continuous damage to the component itself and its auxiliary components. However, when we leave a suspension layer between the inner and outer wheels and set some buffer accessories in the middle, the vibration problem will be solved to a great extent.
优选的,所述缓震弹簧以转轴安装孔为圆心圆周阵列,所述缓震弹簧同时圆周阵列有三圈。Preferably, the shock absorbing springs are arranged in a circular array with the shaft mounting hole as the center, and the shock absorbing springs have three circles in the circular array.
通过上述技术方案,当我们将内外轮之间留出一个滞空层,中间在设置一些缓冲配件,也就是我们的缓震弹簧,会极大程度上使内外圈的相互震动减小,无论是由内圈产生还是外圈产生的震动都会在通过缓震弹簧时被抵消。Through the above technical solution, when we leave a suspension layer between the inner and outer wheels and set some buffer accessories in the middle, that is, our shock-absorbing springs, the mutual vibration between the inner and outer rings will be reduced to a great extent. Whether the vibration is generated by the inner ring or the outer ring, it will be offset when passing through the shock-absorbing spring.
优选的,所述转轴安装孔内安装连接有橡胶减震器。Preferably, a rubber shock absorber is installed and connected in the rotating shaft mounting hole.
通过上述技术方案,震动问题可能是由轴产生,在本装置与轴安装位置上设置一个弹性属性的材质,就可以在源头上削弱震动。Through the above technical solution, the vibration problem may be caused by the shaft. By setting a material with elastic properties at the installation position of the device and the shaft, the vibration can be weakened at the source.
优选的,所述配重孔内螺纹连接有配重块。Preferably, a counterweight block is threadedly connected to the counterweight hole.
通过上述技术方案,配重块可以弥补本装置主体生产过程中造成的重心不均匀,避免由于本装置主体的重心不均匀从而在高速转动时会导致震动的问题。Through the above technical solution, the counterweight block can compensate for the uneven center of gravity caused during the production process of the main body of the device, avoiding the problem of vibration caused by the uneven center of gravity of the main body of the device during high-speed rotation.
优选的,所述消音槽内填充有消音棉。Preferably, the silencer groove is filled with silencer cotton.
通过上述技术方案,消音棉的填充可以削弱固体传音产生的噪音,消音槽的存在同时也是为了降低本装置自身的重量。Through the above technical solution, the filling of the sound-absorbing cotton can weaken the noise generated by solid sound transmission, and the existence of the sound-absorbing groove is also to reduce the weight of the device itself.
与现有技术相比,本实用新型提供了一种具有减震缓冲机构的皮带轮,具备以下有益效果:Compared with the prior art, the utility model provides a pulley with a shock-absorbing and buffering mechanism, which has the following beneficial effects:
1、本实用新型通过将整个皮带轮分成两个部分,外圈和内圈,当皮带轮作为组件运作时,会产生一定的震动幅度,如果整个皮带轮为一体,那么必然将产生持续增幅的震动,如此会对组件本身及其辅助组件造成持续性的伤害,但是当我们将内外轮之间留出一个滞空层,中间在设置一些缓冲配件,将会极大程度上解决震动问题,当我们将内外轮之间留出一个滞空层,中间在设置一些缓冲配件,也就是我们的缓震弹簧,会极大程度上使内外圈的相互震动减小,无论是由内圈产生还是外圈产生的震动都会在通过缓震弹簧时被抵消。1. The utility model divides the entire pulley into two parts, the outer ring and the inner ring. When the pulley operates as a component, a certain vibration amplitude will be generated. If the entire pulley is integrated, it will inevitably produce vibration with continuous amplification, which will cause continuous damage to the component itself and its auxiliary components. However, when we leave an air stagnation layer between the inner and outer wheels and set some buffer accessories in the middle, the vibration problem will be solved to a great extent. When we leave an air stagnation layer between the inner and outer wheels and set some buffer accessories in the middle, that is, our shock-absorbing spring, the mutual vibration of the inner and outer rings will be reduced to a great extent. Whether the vibration is generated by the inner ring or the outer ring, it will be offset when passing through the shock-absorbing spring.
2、本实用新型通过震动问题可能是由轴产生,在本装置与轴安装位置上设置一个弹性属性的材质,就可以在源头上削弱震动,配重块可以弥补本装置主体生产过程中造成的重心不均匀,避免由于本装置主体的重心不均匀从而在高速转动时会导致震动的问题,消音棉的填充可以削弱固体传音产生的噪音,消音槽的存在同时也是为了降低本装置自身的重量。2. The utility model recognizes that the vibration problem may be caused by the shaft. By setting an elastic material at the installation position of the device and the shaft, the vibration can be weakened at the source. The counterweight block can make up for the uneven center of gravity caused by the production process of the main body of the device, avoiding the problem of vibration caused by the uneven center of gravity of the main body of the device during high-speed rotation. The filling of silencer cotton can weaken the noise generated by solid sound transmission. The existence of the silencer groove is also to reduce the weight of the device itself.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构立体示意图;Figure 1 is a schematic three-dimensional diagram of the structure of the utility model;
图2为本实用新型结构内部结构平面示意图;Figure 2 is a schematic plan view of the internal structure of the utility model;
图3为本实用新型结构剖面示意图。FIG3 is a schematic cross-sectional view of the structure of the utility model.
其中:1、外圈轮毂;2、橡胶圈层;3、皮带挡圈;4、承接口;5、缓震弹簧;6、固定底座;7、内圈轮毂;8、配重孔;9、消音槽;10、转轴安装孔;11、滞空层;12、保护盖;13、橡胶减震器;14、配重块;15、消音棉。Among them: 1. Outer wheel hub; 2. Rubber ring layer; 3. Belt retaining ring; 4. Socket interface; 5. Shock-absorbing spring; 6. Fixed base; 7. Inner wheel hub; 8. Counterweight hole; 9. Silencer groove; 10. Rotating shaft mounting hole; 11. Suspension layer; 12. Protective cover; 13. Rubber shock absorber; 14. Counterweight block; 15. Silencer cotton.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,一种具有减震缓冲机构的皮带轮,包括外圈轮毂1,外圈轮毂1的外表面固定连接有橡胶圈层2,外圈轮毂1外表面两侧固定连接有皮带挡圈3,外圈轮毂1外表面内侧安装连接有承接口4,承接口4内固定连接有缓震弹簧5,缓震弹簧5远离承接口4的一端固定连接有固定底座6,固定底座6底部固定连接有内圈轮毂7,内圈轮毂7上开设有配重孔8,内圈轮毂7上开设有消音槽9,内圈轮毂7中央开设有转轴安装孔10。Please refer to Figures 1-3, a pulley with a shock-absorbing and buffering mechanism includes an outer ring hub 1, a rubber ring layer 2 is fixedly connected to the outer surface of the outer ring hub 1, belt retaining rings 3 are fixedly connected to the outer surface of the outer ring hub 1 on both sides, a socket 4 is installed and connected to the inner side of the outer surface of the outer ring hub 1, a shock-absorbing spring 5 is fixedly connected to the socket 4, the end of the shock-absorbing spring 5 away from the socket 4 is fixedly connected to a fixed base 6, the bottom of the fixed base 6 is fixedly connected to an inner ring hub 7, a counterweight hole 8 is opened on the inner ring hub 7, a silencer groove 9 is opened on the inner ring hub 7, and a rotating shaft installation hole 10 is opened in the center of the inner ring hub 7.
具体的,外圈轮毂1和内圈轮毂7之间开设有滞空层11,皮带挡圈3内侧安装连接有保护盖12。优点是,将整个皮带轮分成两个部分,外圈和内圈,当皮带轮作为组件运作时,会产生一定的震动幅度,如果整个皮带轮为一体,那么必然将产生持续增幅的震动,如此会对组件本身及其辅助组件造成持续性的伤害,但是当我们将内外轮之间留出一个滞空层11,中间在设置一些缓冲配件,将会极大程度上解决震动问题。Specifically, an air stagnation layer 11 is provided between the outer wheel hub 1 and the inner wheel hub 7, and a protective cover 12 is installed and connected to the inner side of the belt retaining ring 3. The advantage is that the entire pulley is divided into two parts, the outer ring and the inner ring. When the pulley operates as a component, a certain vibration amplitude will be generated. If the entire pulley is integrated, it will inevitably generate a vibration with a continuous increase, which will cause continuous damage to the component itself and its auxiliary components. However, when we leave an air stagnation layer 11 between the inner and outer wheels and set some buffer accessories in the middle, the vibration problem will be solved to a great extent.
具体的,缓震弹簧5以转轴安装孔10为圆心圆周阵列,缓震弹簧5同时圆周阵列有三圈。优点是,当我们将内外轮之间留出一个滞空层11,中间在设置一些缓冲配件,也就是我们的缓震弹簧5,会极大程度上使内外圈的相互震动减小,无论是由内圈产生还是外圈产生的震动都会在通过缓震弹簧5时被抵消。Specifically, the shock absorbing spring 5 is arranged in a circle with the rotating shaft mounting hole 10 as the center, and the shock absorbing spring 5 has three circles at the same time. The advantage is that when we leave a suspended layer 11 between the inner and outer wheels and set some buffer accessories in the middle, that is, our shock absorbing spring 5, the mutual vibration between the inner and outer wheels will be greatly reduced, and the vibration generated by the inner and outer wheels will be offset when passing through the shock absorbing spring 5.
具体的,转轴安装孔10内安装连接有橡胶减震器13。优点是,震动问题可能是由轴产生,在本装置与轴安装位置上设置一个弹性属性的材质,就可以在源头上削弱震动。Specifically, a rubber shock absorber 13 is installed and connected in the rotating shaft installation hole 10. The advantage is that the vibration problem may be caused by the shaft, and a material with elastic properties is provided at the installation position of the device and the shaft, so that the vibration can be weakened at the source.
具体的,配重孔8内螺纹连接有配重块14。优点是,配重块14可以弥补本装置主体生产过程中造成的重心不均匀,避免由于本装置主体的重心不均匀从而在高速转动时会导致震动的问题。Specifically, the counterweight hole 8 is internally threaded with a counterweight block 14. The advantage is that the counterweight block 14 can make up for the uneven center of gravity caused during the production process of the device body, avoiding the problem of vibration caused by the uneven center of gravity of the device body during high-speed rotation.
具体的,消音槽9内填充有消音棉15。优点是,消音棉15的填充可以削弱固体传音产生的噪音,消音槽9的存在同时也是为了降低本装置自身的重量。Specifically, the silencer groove 9 is filled with silencer cotton 15. The advantage is that the filling of the silencer cotton 15 can weaken the noise generated by solid sound transmission, and the existence of the silencer groove 9 is also to reduce the weight of the device itself.
在使用时,将整个皮带轮分成两个部分,外圈和内圈,当皮带轮作为组件运作时,会产生一定的震动幅度,如果整个皮带轮为一体,那么必然将产生持续增幅的震动,如此会对组件本身及其辅助组件造成持续性的伤害,但是当我们将内外轮之间留出一个滞空层11,中间在设置一些缓冲配件,将会极大程度上解决震动问题,当我们将内外轮之间留出一个滞空层11,中间在设置一些缓冲配件,也就是我们的缓震弹簧5,会极大程度上使内外圈的相互震动减小,无论是由内圈产生还是外圈产生的震动都会在通过缓震弹簧5时被抵消,震动问题可能是由轴产生,在本装置与轴安装位置上设置一个弹性属性的材质,就可以在源头上削弱震动,配重块14可以弥补本装置主体生产过程中造成的重心不均匀,避免由于本装置主体的重心不均匀从而在高速转动时会导致震动的问题,消音棉15的填充可以削弱固体传音产生的噪音,消音槽9的存在同时也是为了降低本装置自身的重量。When in use, the entire pulley is divided into two parts, the outer ring and the inner ring. When the pulley operates as a component, a certain vibration amplitude will be generated. If the entire pulley is integrated, it will inevitably generate vibration with continuous amplification, which will cause continuous damage to the component itself and its auxiliary components. However, when we leave an air stagnation layer 11 between the inner and outer wheels and set some buffer accessories in the middle, the vibration problem will be solved to a great extent. When we leave an air stagnation layer 11 between the inner and outer wheels and set some buffer accessories in the middle, that is, our shock-absorbing spring 5, the mutual vibration of the inner and outer rings will be greatly reduced. Whether it is the vibration generated by the inner ring or the outer ring, it will be offset when passing through the shock-absorbing spring 5. The vibration problem may be caused by the shaft. By setting a material with elastic properties at the installation position of the device and the shaft, the vibration can be weakened at the source. The counterweight block 14 can make up for the uneven center of gravity caused during the production process of the main body of the device, and avoid the problem of vibration caused by the uneven center of gravity of the main body of the device during high-speed rotation. The filling of the silencer cotton 15 can weaken the noise generated by solid sound transmission. The existence of the silencer groove 9 is also to reduce the weight of the device itself.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
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CN202420834356.4U CN221958102U (en) | 2024-04-19 | 2024-04-19 | Belt pulley with damping and buffering mechanism |
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CN202420834356.4U CN221958102U (en) | 2024-04-19 | 2024-04-19 | Belt pulley with damping and buffering mechanism |
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