CN221834139U - A double-layer grinding wheel - Google Patents
A double-layer grinding wheel Download PDFInfo
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- CN221834139U CN221834139U CN202420519047.8U CN202420519047U CN221834139U CN 221834139 U CN221834139 U CN 221834139U CN 202420519047 U CN202420519047 U CN 202420519047U CN 221834139 U CN221834139 U CN 221834139U
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- 239000002245 particle Substances 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims abstract description 6
- 229920001971 elastomer Polymers 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims abstract description 5
- 229920002635 polyurethane Polymers 0.000 claims abstract description 4
- 239000004814 polyurethane Substances 0.000 claims abstract description 4
- 229910003460 diamond Inorganic materials 0.000 claims description 15
- 239000010432 diamond Substances 0.000 claims description 15
- 239000011230 binding agent Substances 0.000 claims description 6
- 238000005498 polishing Methods 0.000 abstract description 10
- 239000007767 bonding agent Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000003082 abrasive agent Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及砂轮技术领域,特指一种双磨层的打磨砂轮。The utility model relates to the technical field of grinding wheels, in particular to a grinding wheel with double grinding layers.
背景技术Background Art
砂轮又称固结磨具,砂轮是由结合剂将磨料固结成一定形状,并具有一定强度的固结磨具。其一般由磨料、结合剂和气孔构成,这三部分常称为固结磨具的三要素。按照结合剂的不同分类,常见的有陶瓷(结合剂)砂轮、树脂(结合剂)砂轮、橡胶(结合剂)砂轮。树脂砂轮是磨具中用量最大、使用面最广的一种,使用时高速旋转,可对金属或非金属工件的外圆、内圆、平面和各种型面等进行粗磨、半精磨和精磨以及开槽和切断等。砂轮的工作面多数在其圆周外表面,但有少部分其工作面在其端平面,用于打磨陶瓷或玻璃板的端面时,砂轮的工作面在其端平面。而砂轮按其粒度可分成多种类型的砂轮,不同粒度的砂轮加工的精度不同。Grinding wheel is also called bonded abrasive. Grinding wheel is a bonded abrasive with a certain strength and abrasives bonded into a certain shape by a bonding agent. It is generally composed of abrasive, bonding agent and pores, which are often called the three elements of bonded abrasives. According to the different classifications of bonding agents, common ones are ceramic (bond) grinding wheel, resin (bond) grinding wheel and rubber (bond) grinding wheel. Resin grinding wheel is the most widely used and widely used abrasive tool. When used, it rotates at high speed and can be used for rough grinding, semi-finishing grinding and fine grinding of the outer circle, inner circle, plane and various profiles of metal or non-metal workpieces, as well as grooving and cutting. Most of the working surfaces of the grinding wheel are on the outer surface of its circumference, but a small part of them have their working surfaces on their end planes. When used to grind the end faces of ceramics or glass plates, the working surface of the grinding wheel is on its end plane. Grinding wheels can be divided into many types of grinding wheels according to their particle size, and the processing precision of grinding wheels of different particle sizes is different.
但目前采用端平面工作的砂轮,其粒度唯一,粒度越大,打磨效率越高,但精度越差,对于一些需要提高打磨效率与打磨精度的产品,只能是先采用粒度大的砂轮打磨一次,再到下一工位采用粒度小的砂轮再打磨一次,导致打磨效率低,增加打磨设备的工位。However, the grinding wheels currently used for end plane work have a unique particle size. The larger the particle size, the higher the grinding efficiency, but the lower the precision. For some products that need to improve grinding efficiency and grinding precision, they can only be ground once with a grinding wheel with a large particle size, and then use a grinding wheel with a small particle size to grind again at the next station, resulting in low grinding efficiency and an increase in the number of stations of the grinding equipment.
实用新型内容Utility Model Content
针对以上问题,本实用新型提供了一种双磨层的打磨砂轮,以解决现有技术中所存在的一个或多个技术问题,至少提供一种有益的选择或创造条件。In view of the above problems, the utility model provides a grinding wheel with double grinding layers to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.
为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
一种双磨层的打磨砂轮,包括有安装基座,所述安装基座的一端面上内外并同心地设有第一磨层与第二磨层,所述第一磨层与第二磨层之间紧贴相连,第一磨层与第二磨层的外侧面位于同一平面内,所述第一磨层中含有金属结合剂及金刚石研磨颗粒,或含有树脂结合剂与金刚石研磨颗粒,所述第二磨层含有聚氨酯及金刚石研磨颗粒,或含有橡胶及金刚石研磨颗粒,第一磨层的金刚石研磨颗粒粒度较第二磨层的小。A double-grinding-layer grinding wheel comprises a mounting base, wherein a first grinding layer and a second grinding layer are concentrically arranged inside and outside an end surface of the mounting base, the first grinding layer and the second grinding layer are tightly connected, and the outer side surfaces of the first grinding layer and the second grinding layer are located in the same plane, the first grinding layer contains a metal binder and diamond abrasive particles, or contains a resin binder and diamond abrasive particles, and the second grinding layer contains polyurethane and diamond abrasive particles, or contains rubber and diamond abrasive particles, and the particle size of the diamond abrasive particles in the first grinding layer is smaller than that in the second grinding layer.
优选地,所述第一磨层与所述第二磨层的厚度的比值为1-1.5。Preferably, the ratio of the thickness of the first grinding layer to the thickness of the second grinding layer is 1-1.5.
优选地,所述第一磨层的厚度为10-20mm,所述第二磨层的厚度为5-15mm。Preferably, the thickness of the first grinding layer is 10-20 mm, and the thickness of the second grinding layer is 5-15 mm.
本实用新型有益效果:Beneficial effects of the utility model:
本实用新型的砂轮同心地设有第一磨层与第二磨层,第一磨层与第二磨层的外侧面位于同一平面内,打磨时,砂轮的端面为工作面,最外层的第二磨层先进行精磨,其研磨颗粒粒度较大,效率高,砂轮继续进给,第一磨层接着打磨抛光,其研磨颗粒粒度较小,打磨精度高,采用一次打磨加工,整个过程无须更换砂轮,同一个砂轮兼具精磨与抛光的功能,减少了设备的工位,一次打磨即可完成精磨与抛光,提高打磨的效率。The grinding wheel of the utility model is concentrically provided with a first grinding layer and a second grinding layer, and the outer side surfaces of the first grinding layer and the second grinding layer are located in the same plane. During grinding, the end surface of the grinding wheel is the working surface, and the outermost second grinding layer is first finely ground, and its grinding particles have a larger particle size and high efficiency. The grinding wheel continues to feed, and the first grinding layer is then ground and polished, and its grinding particles have a smaller particle size and high grinding accuracy. The grinding process is performed once, and the grinding wheel does not need to be replaced during the whole process. The same grinding wheel has the functions of fine grinding and polishing, which reduces the number of workstations of the equipment, and can complete fine grinding and polishing in one grinding, thereby improving the grinding efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实施例的立体图。FIG. 1 is a perspective view of this embodiment.
具体实施方式DETAILED DESCRIPTION
下面结合附图与实施例对本实用新型的技术方案进行说明。The technical solution of the utility model is described below in conjunction with the accompanying drawings and embodiments.
参照图1,本实用新型所述的一种双磨层的打磨砂轮,包括有安装基座1,安装基座1为不锈钢材料,其中部设有贯穿的通孔,所述安装基座1端面上内外并同心地设有第一磨层2与第二磨层3,第一磨层2与第二磨层3均为圆环状,第一磨层2在第二磨层3内侧,所述第一磨层2的外圈与第二磨层3的内圈之间紧贴相连,第一磨层2与第二磨层3的外侧面位于同一平面内,该平面为工作面,所述第一磨层2中含有金属结合剂及金刚石研磨颗粒,或含有树脂结合剂与金刚石研磨颗粒,其打磨的效率高,所述第二磨层3含有聚氨酯及金刚石研磨颗粒,或含有橡胶及金刚石研磨颗粒,第一磨层2的金刚石研磨颗粒粒度较第二磨层3的小,具体的粒度根据需求选择。1 , a double-grinding-layer grinding wheel of the utility model comprises a mounting base 1, the mounting base 1 is made of stainless steel, a through hole is provided in the middle thereof, a first grinding layer 2 and a second grinding layer 3 are provided concentrically inside and outside the end surface of the mounting base 1, the first grinding layer 2 and the second grinding layer 3 are both annular, the first grinding layer 2 is on the inner side of the second grinding layer 3, the outer circle of the first grinding layer 2 and the inner circle of the second grinding layer 3 are tightly connected, the outer side surfaces of the first grinding layer 2 and the second grinding layer 3 are located in the same plane, which is a working surface, the first grinding layer 2 contains metal binder and diamond abrasive particles, or contains resin binder and diamond abrasive particles, and has high grinding efficiency, the second grinding layer 3 contains polyurethane and diamond abrasive particles, or contains rubber and diamond abrasive particles, the particle size of the diamond abrasive particles of the first grinding layer 2 is smaller than that of the second grinding layer 3, and the specific particle size is selected according to demand.
作为优选的方案,所述第一磨层2与所述第二磨层3的厚度的比值为1-1.5,在这个范围内,精磨后再抛光,打磨效率与打磨精度之间能达到较好的效果。As a preferred solution, the ratio of the thickness of the first grinding layer 2 to the second grinding layer 3 is 1-1.5. Within this range, fine grinding followed by polishing can achieve a better effect between grinding efficiency and grinding accuracy.
作为优选的方案,所述第一磨层2的厚度为10-20mm,所述第二磨层3的厚度为5-15mm。以上提到的厚度是指沿其径向的厚度。As a preferred solution, the thickness of the first grinding layer 2 is 10-20 mm, and the thickness of the second grinding layer 3 is 5-15 mm. The thickness mentioned above refers to the thickness along the radial direction.
本砂轮作业时,将其安装在打磨机上,其砂轮的端面为工作面,第二磨层3先打磨作业,其打磨对象为玻璃、石材、陶瓷等材料,第二磨层3打磨后,第一磨层2继续对产品打磨,整个过程无须更换砂轮,同一个砂轮兼具精磨与抛光的功能,减少了设备的工位,一次打磨即可完成精磨与抛光,提高打磨的效率。When the grinding wheel is in operation, it is installed on the grinder, the end face of the grinding wheel is the working face, the second grinding layer 3 is ground first, and the grinding object is glass, stone, ceramics and other materials. After the second grinding layer 3 is ground, the first grinding layer 2 continues to grind the product. The grinding wheel does not need to be replaced during the whole process. The same grinding wheel has the functions of fine grinding and polishing, which reduces the number of workstations of the equipment. Fine grinding and polishing can be completed in one grinding, thereby improving the grinding efficiency.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作,因此,不能理解为对本实用新型的限制。此外,“第一”、“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本实用新型的描述中,除非另有说明,“多个” 的含义是两个或两个以上。In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
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