CN221694886U - Full-automatic pipe end forming machine - Google Patents
Full-automatic pipe end forming machine Download PDFInfo
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- CN221694886U CN221694886U CN202322859506.5U CN202322859506U CN221694886U CN 221694886 U CN221694886 U CN 221694886U CN 202322859506 U CN202322859506 U CN 202322859506U CN 221694886 U CN221694886 U CN 221694886U
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- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
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- 238000012545 processing Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
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- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
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Abstract
本实用新型公开了一种全自动管端成型机,它包括:压缩管模具结构、夹紧模具结构、XYZ桁架搬运结构、电箱;XYZ桁架搬运结构用于夹取若干管材,夹紧模具结构用于固定待加工管材,具有若干个夹紧工位,压缩管模具结构具有若干个与夹紧工位对应的横向排布的不同的冲头,由电箱中的控制装置控制XYZ桁架搬运结构将管材按顺序将管材于不同的夹紧工位冲压加工一次并卸料,本实用新型实现了管端成型机上料与下料同时和自动化进行,极大地缩短了加工时间,提高了生产效率。
The utility model discloses a full-automatic pipe end forming machine, which comprises: a compression pipe mold structure, a clamping mold structure, an XYZ truss transport structure, and an electrical box; the XYZ truss transport structure is used for clamping a plurality of pipes, the clamping mold structure is used for fixing the pipes to be processed, and has a plurality of clamping stations, the compression pipe mold structure has a plurality of different punches arranged transversely corresponding to the clamping stations, a control device in the electrical box controls the XYZ truss transport structure to punch the pipes once at different clamping stations in sequence and unload the pipes, and the utility model realizes that the feeding and unloading of the pipe end forming machine are carried out simultaneously and automatically, which greatly shortens the processing time and improves the production efficiency.
Description
技术领域Technical Field
本发明涉及管端成型设备技术领域,特别涉及一种全自动管端成型机。The invention relates to the technical field of pipe end forming equipment, and in particular to a full-automatic pipe end forming machine.
背景技术Background Art
目前用于生产发动机冷却喷嘴的管端成型机以半自动为主,大多数冷却喷嘴管端成型机为人工上料,并且加工工位较少,效率较低,遇到要求较高的管件,需要多次装夹甚至更换模具,生产效率较低。市场需求一种针对发动机冷却喷嘴生产制造的全新的自动多工位的管端成型机。At present, the tube end forming machines used to produce engine cooling nozzles are mainly semi-automatic. Most cooling nozzle tube end forming machines are manually loaded, and have fewer processing stations, low efficiency, and when encountering pipes with higher requirements, multiple clamping or even mold replacement is required, resulting in low production efficiency. The market needs a new automatic multi-station tube end forming machine for the production of engine cooling nozzles.
专利《CN218395635U-一种卧式全自动管端成型机》公开了一种卧式全自动管端成型机,工作台上表面一侧搭设有输送单元,输送单元一侧在工作台上安装有上料自由度机械手,上料自由度机械手一侧在工作台中部安装有装配台,且装配台上安装有装夹固定单元,装夹固定单元一侧在工作台上安装有可调成型部件。Patent "CN218395635U-A horizontal fully automatic pipe end forming machine" discloses a horizontal fully automatic pipe end forming machine, a conveying unit is set up on one side of the upper surface of the workbench, a feeding freedom robot is installed on one side of the conveying unit on the workbench, an assembly table is installed in the middle of the workbench on one side of the feeding freedom robot, and a clamping and fixing unit is installed on the assembly table, and an adjustable forming component is installed on one side of the clamping and fixing unit on the workbench.
此结构无法对工件进行多次冲压,强行一次冲压,管件会突然变形较大并出现褶皱裂痕等问题,无法保证加工质量,也无法保证加工精度。This structure cannot perform multiple stamping on the workpiece. If it is forced to stamp once, the pipe fittings will suddenly deform greatly and have problems such as wrinkles and cracks. The processing quality and processing accuracy cannot be guaranteed.
发明内容Summary of the invention
为克服现有技术的上述不足,本实用新型提供一种上料与下料同时进行并简化缩管程序的管端成型机,其结构包括:压缩管模具结构、夹紧模具结构、XYZ桁架搬运结构、电箱;所述压缩管模具结构设于电箱顶部,其包括若干个不同的冲头,这些冲头并排设置并由推顶装置带动进给;电箱顶部在与压缩管模具结构相对一侧设有夹紧模具结构,夹紧模具结构设有若干个并排设置的夹紧工位,以及一个下料工位;夹紧工位由液压机构带动的上下移动的上模与固定于电箱顶部的下模形成,夹紧工位与冲头数量相同且同轴,下料工位由下模形成;所述XYZ桁架搬运结构包括可进行X、Y、Z三向移动的夹取机构,夹取机构设有若干夹取工位,夹取工位的数量与夹紧工位数量相同,相邻夹取工位的间距也与相邻夹紧工位的间距相同;压缩管模具结构、夹紧模具结构均设有用于感应其驱动端位置的感应器,向控制端反馈驱动端的进程状况。In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a tube end forming machine which can simultaneously carry out loading and unloading and simplify the tube shrinking procedure, and the structure thereof comprises: a compression tube mold structure, a clamping mold structure, an XYZ truss transport structure, and an electrical box; the compression tube mold structure is arranged on the top of the electrical box, and comprises a plurality of different punches which are arranged side by side and driven to feed by a push-up device; a clamping mold structure is arranged on the top of the electrical box on the side opposite to the compression tube mold structure, and the clamping mold structure is provided with a plurality of clamping stations arranged side by side and a unloading station; the clamping station The XYZ truss transport structure is formed by an upper die that moves up and down driven by a hydraulic mechanism and a lower die that is fixed on the top of the electric box. The clamping stations are the same in number and coaxial with the punch, and the unloading station is formed by the lower die. The XYZ truss transport structure includes a clamping mechanism that can move in three directions, namely, X, Y and Z. The clamping mechanism is provided with a plurality of clamping stations. The number of the clamping stations is the same as the number of the clamping stations, and the spacing between adjacent clamping stations is also the same as the spacing between adjacent clamping stations. The compression tube mold structure and the clamping mold structure are both provided with sensors for sensing the position of the driving end thereof, and the process status of the driving end is fed back to the control end.
较佳的,所述的压缩管模具结构包括:冲头、冲头连接法兰、推板连接法兰、推进液压缸、推进液压缸基座、液压缸滑块、液压缸导轨、传感器、传感器导向轴、传感器支座、不锈钢感应片、传感器连接块;所述的液压缸导轨安装在电箱顶部预留的凹槽上,液压缸导轨上的通孔与电箱凹槽上的螺纹孔对应,通过螺钉将液压缸导轨固定在电箱上,液压缸导轨间还固定有安装座,推进液压缸固定于安装座上,液压缸导轨上有凸台;液压缸滑块的凹槽配合安放在液压缸导轨的凸台上,每个液压缸滑块表面各有四个螺纹孔;推进液压缸基座底部有16个沉头孔,与液压缸滑块上的螺纹孔相对应,通过螺钉将推进液压缸基座安装在液压缸滑块上;推进液压缸基座正面均匀分布8个螺纹孔;推进液压缸基座正面中心处开有沉头通孔;推进液压缸的输出轴末端为螺柱,与推进液压缸基座上的沉头通孔相对应,将推进液压缸的输出轴穿过该沉头通孔,并用螺母进行固定;所述的推板连接法兰正面有8个沉头孔,与推进液压缸基座上的螺纹孔相对应,通过螺钉将推板连接法兰安装在推进液压缸基座上前端;推板连接法兰的前端还均匀分布有三组螺纹孔,每组螺纹孔有四个螺纹孔,在每组螺纹孔中心部还开设有通孔;冲头连接法兰分布四个沉头孔,与推板连接法兰上的一组螺纹孔相对应,通过螺钉将冲头连接法兰与推板连接法兰连接;冲头连接法兰中心开有通孔,所述的冲头呈圆柱型,旋入安装于冲头连接法兰中心的通孔内;所述的传感器支座共2个,底部开有凹槽,与电箱表面的螺纹孔相对应,用螺钉将传感器支座连接到电箱上;传感器支座侧面开有通孔;所述的传感器导向轴呈圆柱型,与传感器支座的通孔相对应,安装在2个传感器支座之间,并用螺钉固定;所述的传感器连接块是长方体,开有通孔,与传感器导向轴相匹配,套设于传感器导向轴上;传感器连接块上表面开有螺纹孔;所述的传感器开有螺纹孔,与传感器连接块的螺纹孔相对应,用螺钉将传感器安装在传感器安装块上;所述的不锈钢感应片呈“L”型,表面开有2个通孔,与推进液压缸基座上螺纹孔相对应,用螺钉将不锈钢感应片安装在推进液压缸基座上。Preferably, the compression tube mold structure includes: a punch, a punch connecting flange, a push plate connecting flange, a propulsion hydraulic cylinder, a propulsion hydraulic cylinder base, a hydraulic cylinder slider, a hydraulic cylinder guide rail, a sensor, a sensor guide shaft, a sensor support, a stainless steel sensor sheet, and a sensor connection block; the hydraulic cylinder guide rail is installed on a groove reserved on the top of the electric box, the through hole on the hydraulic cylinder guide rail corresponds to the threaded hole on the groove of the electric box, the hydraulic cylinder guide rail is fixed to the electric box by screws, a mounting seat is also fixed between the hydraulic cylinder guide rails, the propulsion hydraulic cylinder is fixed on the mounting seat, and there is a boss on the hydraulic cylinder guide rail; the groove of the hydraulic cylinder slider is matched and placed on the boss of the hydraulic cylinder guide rail, each There are four threaded holes on the surface of each hydraulic cylinder slider; there are 16 countersunk holes at the bottom of the propulsion hydraulic cylinder base, which correspond to the threaded holes on the hydraulic cylinder slider, and the propulsion hydraulic cylinder base is installed on the hydraulic cylinder slider by screws; 8 threaded holes are evenly distributed on the front of the propulsion hydraulic cylinder base; a countersunk through hole is opened at the center of the front of the propulsion hydraulic cylinder base; the end of the output shaft of the propulsion hydraulic cylinder is a stud, which corresponds to the countersunk through hole on the propulsion hydraulic cylinder base, and the output shaft of the propulsion hydraulic cylinder is passed through the countersunk through hole and fixed with a nut; the front of the push plate connecting flange has 8 countersunk holes, which correspond to the threaded holes on the propulsion hydraulic cylinder base, and the push plate connecting flange is screwed Installed on the front end of the propulsion hydraulic cylinder base; the front end of the push plate connecting flange is also evenly distributed with three groups of threaded holes, each group of threaded holes has four threaded holes, and a through hole is also opened in the center of each group of threaded holes; the punch connecting flange is distributed with four countersunk holes, corresponding to a group of threaded holes on the push plate connecting flange, and the punch connecting flange is connected to the push plate connecting flange by screws; a through hole is opened in the center of the punch connecting flange, and the punch is cylindrical and screwed into the through hole installed in the center of the punch connecting flange; there are 2 sensor supports, with grooves at the bottom corresponding to the threaded holes on the surface of the electric box, and the sensor support is connected to the electric box with screws; the side of the sensor support is opened There is a through hole; the sensor guide shaft is cylindrical, corresponding to the through hole of the sensor support, installed between the two sensor supports and fixed with screws; the sensor connecting block is a rectangular parallelepiped, with a through hole, matching the sensor guide shaft, and sleeved on the sensor guide shaft; the upper surface of the sensor connecting block is provided with a threaded hole; the sensor is provided with a threaded hole, corresponding to the threaded hole of the sensor connecting block, and the sensor is installed on the sensor mounting block with screws; the stainless steel sensing sheet is "L"-shaped, with two through holes on the surface, corresponding to the threaded holes on the propulsion hydraulic cylinder base, and the stainless steel sensing sheet is installed on the propulsion hydraulic cylinder base with screws.
较佳的,所述夹紧模具结构包括:呈C形的压模底座,压模底座通过螺钉安装在电箱箱体上;加强筋通过螺钉安装在压模底座无立柱一侧;L形的导向板通过螺钉安装在压模底座上梁下面;传感器导向轴安装在导向板的凹槽上,并与油缸连接板的顶部相连接;感应片套设于传感器导向轴上部;两个传感器通过螺钉安装在导向板侧面;油缸通过螺钉安装在导向板上;油缸连接板安装于油缸的输出轴下端;夹紧模具上底座通过螺钉固定于油缸连接板底部;三个上夹紧模具通过螺钉安装在夹紧模具上底座的底部;夹紧模具下底座通过螺钉安装在压模底座的下梁上;四个下夹紧模具通过螺钉安装在夹紧模具下底座的顶部。Preferably, the clamping mold structure includes: a C-shaped die base, which is installed on the electrical box body by screws; reinforcing ribs are installed on the side of the die base without columns by screws; an L-shaped guide plate is installed under the upper beam of the die base by screws; the sensor guide shaft is installed on the groove of the guide plate and connected to the top of the cylinder connecting plate; the induction sheet is sleeved on the upper part of the sensor guide shaft; two sensors are installed on the side of the guide plate by screws; the cylinder is installed on the guide plate by screws; the cylinder connecting plate is installed on the lower end of the output shaft of the cylinder; the clamping mold upper base is fixed to the bottom of the cylinder connecting plate by screws; three upper clamping molds are installed on the bottom of the clamping mold upper base by screws; the clamping mold lower base is installed on the lower beam of the die base by screws; and four lower clamping molds are installed on the top of the clamping mold lower base by screws.
较佳的,所述XYZ桁架搬运结构包括:桁架导轨;桁架导轨用螺钉安装在压模底座上梁的顶部;桁架滑块通过其底部的凹槽安装在桁架导轨的凸台上;铝块连接支撑用螺钉安装在桁架滑块上;横向直线导轨模组用螺钉安装在压模底座上;横向连接板依靠凸台安装在横向直线导轨模组上的凹槽上;桁架连接板用螺钉与横向连接板、铝块连接支撑相连接;纵向直线导轨模组用螺钉与桁架连接板相连接;纵向连接板依靠凸台安装在纵向直线导轨模组上部的凹槽上;桁架液压缸安装板通过螺钉安装在纵向连接板上;桁架液压缸用螺钉与桁架液压缸安装板相连接;气爪安装板通过螺钉安装于桁架液压缸下端的输出轴上;四个手指气缸用螺钉安装在气爪安装板上;平行夹安装在手指气缸312上的凹槽上,并用螺钉固定手指气缸驱动平行夹的一端横移以夹取管材。Preferably, the XYZ truss handling structure includes: a truss rail; the truss rail is installed on the top of the upper beam of the die base with screws; the truss slider is installed on the boss of the truss rail through the groove at its bottom; the aluminum block connecting support is installed on the truss slider with screws; the transverse linear guide module is installed on the die base with screws; the transverse connecting plate is installed on the groove on the transverse linear guide module by means of the boss; the truss connecting plate is connected to the transverse connecting plate and the aluminum block connecting support with screws; the longitudinal linear guide module is connected to the truss connecting plate with screws; the longitudinal connecting plate is installed on the groove on the upper part of the longitudinal linear guide module by means of the boss; the truss hydraulic cylinder mounting plate is installed on the longitudinal connecting plate with screws; the truss hydraulic cylinder is connected to the truss hydraulic cylinder mounting plate with screws; the air claw mounting plate is installed on the output shaft at the lower end of the truss hydraulic cylinder with screws; the four finger cylinders are installed on the air claw mounting plate with screws; the parallel clamp is installed on the groove on the finger cylinder 312, and the finger cylinder is fixed with screws to drive one end of the parallel clamp to move horizontally to clamp the pipe.
较佳的,电箱与液压缸导轨、压模底座直接用螺钉相连接;后定位板用螺钉与压模底座和电箱箱体相连接,用于定位;液压站及控制装置安装在电箱箱体内部。Preferably, the electric box is directly connected to the hydraulic cylinder guide rail and the die base with screws; the rear positioning plate is connected to the die base and the electric box body with screws for positioning; the hydraulic station and the control device are installed inside the electric box body.
本实用新型具有以下优点:The utility model has the following advantages:
1.本发明采用XYZ桁架搬运机构实现钢管上料和下料,自动化程度高,有利于钢管的连线生产;1. The present invention adopts an XYZ truss handling mechanism to realize the loading and unloading of steel pipes, which has a high degree of automation and is conducive to the online production of steel pipes;
2.本发明对工件进行多次冲压,不会强行一次冲压,管件突然变形较大出现褶皱裂痕等问题,保证加工质量,也保证了加工精度;2. The present invention performs multiple punching on the workpiece, and will not force a single punching, which will cause the pipe to suddenly deform greatly and cause wrinkles and cracks, thereby ensuring the processing quality and processing accuracy;
3.本发明采用XYZ桁架能够调节上料的距离,满足不同长度加工件的上料要求,适应性广,应用范围大。3. The present invention adopts an XYZ truss to adjust the feeding distance, meet the feeding requirements of workpieces of different lengths, have wide adaptability and a large application range.
本实用新型在运行时,由XYZ桁架搬运机构夹取若干管材,使其中一根管材移至夹紧模具结构的下夹紧模具上的第一夹紧工位处,再控制油缸带动夹紧模具上底座下压夹住管材,然后控制压缩管模具机构冲压管端,再将该管材移至第二夹紧工位,邻近管材同时进入第一夹紧工位进行冲压,如此横向经若干次冲压缩管并于卸料工位卸料,使以往需要几步完成缩管成形的工件现在一次缩管循环过程中便可完成,极大地缩短了加工时间,提高了生产效率,保证产品的统一性和合格率,进而提高产品的经济效益。When the utility model is in operation, a plurality of pipes are clamped by the XYZ truss transport mechanism, one of the pipes is moved to the first clamping station on the lower clamping die of the clamping die structure, and then the oil cylinder is controlled to drive the upper base of the clamping die to press down and clamp the pipe, and then the compression pipe die mechanism is controlled to punch the pipe end, and then the pipe is moved to the second clamping station, and the adjacent pipes enter the first clamping station for punching at the same time, and the pipe is compressed and unloaded at the unloading station after several punchings in the horizontal direction, so that the workpiece that previously required several steps to complete the shrinking and forming can now be completed in one shrinking cycle, which greatly shortens the processing time, improves the production efficiency, ensures the uniformity and qualified rate of the products, and further improves the economic benefits of the products.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为全自动管端成型机整体示意图。Figure 1 is an overall schematic diagram of a fully automatic tube end forming machine.
图2为压缩管模具结构第一视角示意图。FIG. 2 is a schematic diagram of the compression tube mold structure from the first perspective.
图3为压缩管模具结构第二视角示意图。FIG. 3 is a schematic diagram of the compression tube mold structure from a second viewing angle.
图4为夹紧模具结构第一视角示意图。FIG. 4 is a schematic diagram of the clamping mold structure from a first viewing angle.
图5为夹紧模具结构第二视角示意图。FIG. 5 is a schematic diagram of the clamping mold structure from a second viewing angle.
图6为XYZ桁架搬运单元结构示意图。FIG. 6 is a schematic diagram of the XYZ truss handling unit structure.
图7为电箱结构示意图。Figure 7 is a schematic diagram of the electrical box structure.
图中:1-压缩管模具机构;2-夹紧模具机构;3-XYZ桁架搬运机构;4-电箱;101-液压缸导轨;102-液压缸滑块;103-推进液压缸基座;104-推进液压缸;105-推板连接法兰;106-冲头连接法兰;107-第一冲头;108-第二冲头;109-传感器支座;110-传感器导向轴;111-传感器连接块;112-传感器;113-不锈钢感应片;201-压模底座;202-加强筋;203-导向板;204-油缸;205-传感器导向轴;206-感应片;207-传感器;208-油缸连接板;209-夹紧模具上底座;210-上夹紧模具;211-夹紧模具下底座;212-下夹紧模具;301-桁架导轨;302-桁架滑块;303-铝块连接支撑;304-横向直线导轨模组;305-横向连接板;306-桁架连接板;307-纵向直线导轨模组;308-纵向连接板;309-桁架液压缸安装板;310-桁架液压缸;311-气爪安装板;312-手指气缸;313-平行夹;401-电箱箱体;402-后定位板;403-液压站。In the figure: 1-compression tube mold mechanism; 2-clamping mold mechanism; 3-XYZ truss handling mechanism; 4-electric box; 101-hydraulic cylinder guide rail; 102-hydraulic cylinder slider; 103-propelling hydraulic cylinder base; 104-propelling hydraulic cylinder; 105-push plate connecting flange; 106-punch connecting flange; 107-first punch; 108-second punch; 109-sensor support; 110-sensor guide shaft; 111-sensor connection block; 112-sensor; 113-stainless steel sensor sheet; 201-die base; 202-reinforcement rib; 203-guide plate; 204-oil cylinder; 205-sensor guide shaft; 206-sensor sheet; 207-sensor; 208-cylinder connecting plate; 209-clamping mold upper base; 210-upper clamping mold; 211-clamping mold lower base; 212-lower clamping mold; 301-truss guide rail; 302-truss slider; 303-aluminum block connecting support; 304-transverse linear guide rail module; 305-transverse connecting plate; 306-truss connecting plate; 307-longitudinal linear guide rail module; 308-longitudinal connecting plate; 309-truss hydraulic cylinder mounting plate; 310-truss hydraulic cylinder; 311-pneumatic claw mounting plate; 312-finger cylinder; 313-parallel clamp; 401-electric box body; 402-rear positioning plate; 403-hydraulic station.
实施方式Implementation
本申请中选用的各个器件(未说明具体结构的部件)均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
在本实用新型实施例的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
在本申请所提供的几个实施例中,应该理解到,所揭露的系统、装置和方法,可以通过其它的方式实现。以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,又例如,多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些通信接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本实用新型各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
实施例Example
如图1所示,压缩管模具机构1通过螺钉安装在电箱4上,夹紧模具机构2通过螺钉安装在电箱4上,XYZ桁架搬运机构3通过螺钉安装在夹紧模具机构2上方。As shown in FIG. 1 , the compression tube mold mechanism 1 is mounted on the electrical box 4 by screws, the clamping mold mechanism 2 is mounted on the electrical box 4 by screws, and the XYZ truss transport mechanism 3 is mounted above the clamping mold mechanism 2 by screws.
如图2、3所示,液压缸导轨101共2条,通过螺钉安装在电箱箱体401上,液压缸滑块102共4个,液压缸滑块102的凹槽安装在液压缸导轨101上的凸台上。推进液压缸基座103通过螺钉安装在4个液压缸滑块102上。推进液压缸104的输出端旋入安装于推进液压缸基座103的一侧,推进液压缸104通过固定于两个液压缸导轨101中间的安装座与电箱箱体顶部固定。推板连接法兰105用螺钉安装在推进液压缸基座103的正面即图2右侧。冲头连接法兰106共3个,用螺钉安装在推板连接法兰105正面。冲头包括旋接于一体的第一冲头107和第二冲头108,冲头共3个,通过螺纹旋接到冲头连接法兰106上。传感器支座109有2个,通过螺钉安装在电箱箱体401上。传感器导向轴110安装在传感器支座109的对应的通孔上,并用螺钉固定。感器连接块111套在传感器导向轴110上,并用螺钉固定。传感器112用螺钉安装在感器连接块111上。不锈钢感应片113用螺钉安装在推进液压缸基座103上。As shown in Fig. 2 and Fig. 3, there are two hydraulic cylinder rails 101, which are installed on the electric box body 401 by screws. There are four hydraulic cylinder sliders 102, and the grooves of the hydraulic cylinder sliders 102 are installed on the bosses on the hydraulic cylinder rails 101. The propulsion hydraulic cylinder base 103 is installed on the four hydraulic cylinder sliders 102 by screws. The output end of the propulsion hydraulic cylinder 104 is screwed into one side of the propulsion hydraulic cylinder base 103, and the propulsion hydraulic cylinder 104 is fixed to the top of the electric box body through the mounting seat fixed between the two hydraulic cylinder rails 101. The push plate connecting flange 105 is screwed on the front of the propulsion hydraulic cylinder base 103, that is, the right side of Fig. 2. There are three punch connecting flanges 106, which are screwed on the front of the push plate connecting flange 105. The punch includes a first punch 107 and a second punch 108 screwed together. There are three punches in total, which are screwed to the punch connecting flange 106 by threads. There are two sensor supports 109, which are installed on the electrical box body 401 by screws. The sensor guide shaft 110 is installed on the corresponding through hole of the sensor support 109 and fixed with screws. The sensor connection block 111 is sleeved on the sensor guide shaft 110 and fixed with screws. The sensor 112 is installed on the sensor connection block 111 with screws. The stainless steel sensor sheet 113 is installed on the propulsion hydraulic cylinder base 103 with screws.
如图3、4所示,夹紧模具机构2的压模底座201通过螺钉安装在电箱箱体401上。加强筋202通过螺钉安装在压模底座201上,从而使得夹紧模具机构2有较好的强度,结构更加稳定。导向板203通过螺钉安装在压模底座201上部分。传感器导向轴205安装在导向板203的凹槽上,并与油缸连接板208相连接。感应片206套在传感器导向轴205上。传感器207共2个,通过螺钉安装在导向板203上。油缸204通过螺钉安装在导向板203上。油缸连接板208安装于油缸204的输出轴下端。夹紧模具上底座209通过螺钉与油缸连接板208相连接。上夹紧模具210共3个,用螺钉安装在夹紧模具上底座209上。夹紧模具下底座211通过螺钉安装在压模底座201下部分。下夹紧模具212共4个,通过螺钉安装在夹紧模具下底座211,其中一个没有对应上夹紧模具210的下夹紧模具212为卸料工位,其余的为夹紧工位。As shown in Figs. 3 and 4, the die base 201 of the clamping die mechanism 2 is mounted on the electrical box body 401 by screws. The reinforcing rib 202 is mounted on the die base 201 by screws, so that the clamping die mechanism 2 has better strength and a more stable structure. The guide plate 203 is mounted on the upper part of the die base 201 by screws. The sensor guide shaft 205 is mounted on the groove of the guide plate 203 and connected to the cylinder connecting plate 208. The induction sheet 206 is sleeved on the sensor guide shaft 205. There are two sensors 207, which are mounted on the guide plate 203 by screws. The cylinder 204 is mounted on the guide plate 203 by screws. The cylinder connecting plate 208 is mounted on the lower end of the output shaft of the cylinder 204. The clamping die upper base 209 is connected to the cylinder connecting plate 208 by screws. There are three upper clamping dies 210, which are mounted on the clamping die upper base 209 by screws. The clamping mold lower base 211 is screwed to the lower part of the die base 201. There are 4 lower clamping molds 212, which are screwed to the clamping mold lower base 211. One of the lower clamping molds 212 that does not correspond to the upper clamping mold 210 is a discharge station, and the rest are clamping stations.
如图5、6所示,桁架导轨301用螺钉安装在压模底座201上部分。桁架滑块302的凹槽安装在桁架导轨301上的凸台上。铝块连接支撑303用螺钉安装在桁架滑块302上。横向直线导轨模组304用螺钉安装在压模底座201上。横向连接板305依靠凸台安装在横向直线导轨模组304上的凹槽上。桁架连接板306用螺钉与横向连接板305、铝块连接支撑303相连接。纵向直线导轨模组307用螺钉与桁架连接板306相连接。纵向连接板308依靠凸台安装在纵向直线导轨模组307上的凹槽上。桁架液压缸安装板309通过螺钉安装在纵向连接板308上。桁架液压缸310用螺钉与桁架液压缸安装板309相连接。气爪安装板311通过螺钉安装在桁架液压缸310下端。手指气缸312共4个,用螺钉安装在气爪安装板311上。平行夹313安装在手指气缸312上的凹槽上,并用螺钉固定。As shown in Figs. 5 and 6, the truss rail 301 is mounted on the upper part of the die base 201 by screws. The groove of the truss slider 302 is mounted on the boss on the truss rail 301. The aluminum block connecting support 303 is mounted on the truss slider 302 by screws. The transverse linear guide module 304 is mounted on the die base 201 by screws. The transverse connecting plate 305 is mounted on the groove on the transverse linear guide module 304 by means of the boss. The truss connecting plate 306 is connected to the transverse connecting plate 305 and the aluminum block connecting support 303 by screws. The longitudinal linear guide module 307 is connected to the truss connecting plate 306 by screws. The longitudinal connecting plate 308 is mounted on the groove on the longitudinal linear guide module 307 by means of the boss. The truss hydraulic cylinder mounting plate 309 is mounted on the longitudinal connecting plate 308 by screws. The truss hydraulic cylinder 310 is connected to the truss hydraulic cylinder mounting plate 309 by screws. The air gripper mounting plate 311 is screwed to the lower end of the truss hydraulic cylinder 310. There are 4 finger cylinders 312, which are screwed to the air gripper mounting plate 311. The parallel clamp 313 is installed on the groove on the finger cylinder 312 and fixed with screws.
如图7所示,电箱箱体401主要用来承载所有的机构,与液压缸导轨101、压模底座201直接用螺钉相连接。后定位板402用螺钉与压模底座201与电箱箱体401相连接,用于定位。液压站403和控制装置安装在电箱箱体内部,控制装置接收传感器112、传感器207反馈的夹紧模具机构2和压缩管模具机构1的进程信息,并控制整个成型机按预设的程序运行,以实现成型机的自动化运行。As shown in FIG7 , the electrical box body 401 is mainly used to carry all the mechanisms and is directly connected to the hydraulic cylinder guide rail 101 and the die base 201 with screws. The rear positioning plate 402 is connected to the die base 201 and the electrical box body 401 with screws for positioning. The hydraulic station 403 and the control device are installed inside the electrical box body. The control device receives the process information of the clamping mold mechanism 2 and the compression tube mold mechanism 1 fed back by the sensor 112 and the sensor 207, and controls the entire molding machine to run according to the preset program to realize the automatic operation of the molding machine.
本实用新型在运行时,由XYZ桁架搬运机构夹取若干管材,使其中一根管材移至夹紧模具结构的下夹紧模具上的第一夹紧工位处,再控制油缸带动夹紧模具上底座下压夹住管材,然后控制压缩管模具机构冲压管端,再将该管材移至第二夹紧工位,邻近管材同时进入第一夹紧工位进行冲压,如此横向经若干次冲压缩管并于卸料工位卸料,使以往需要几步完成缩管成形的工件现在一次缩管循环过程中便可完成,极大地缩短了加工时间,提高了生产效率,保证产品的统一性和合格率,进而提高产品的经济效益。When the utility model is in operation, a plurality of pipes are clamped by the XYZ truss transport mechanism, one of the pipes is moved to the first clamping station on the lower clamping die of the clamping die structure, and then the oil cylinder is controlled to drive the upper base of the clamping die to press down and clamp the pipe, and then the compression pipe die mechanism is controlled to punch the pipe end, and then the pipe is moved to the second clamping station, and the adjacent pipes enter the first clamping station for punching at the same time, and the pipe is compressed and unloaded at the unloading station after several punchings in the horizontal direction, so that the workpiece that previously required several steps to complete the shrinking and forming can now be completed in one shrinking cycle, which greatly shortens the processing time, improves the production efficiency, ensures the uniformity and qualified rate of the products, and further improves the economic benefits of the products.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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