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CN221682603U - A liquid sulfur trioxide storage tank insulation device - Google Patents

A liquid sulfur trioxide storage tank insulation device Download PDF

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Publication number
CN221682603U
CN221682603U CN202323365276.3U CN202323365276U CN221682603U CN 221682603 U CN221682603 U CN 221682603U CN 202323365276 U CN202323365276 U CN 202323365276U CN 221682603 U CN221682603 U CN 221682603U
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sulfur trioxide
storage tank
heat preservation
trioxide storage
house
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廖达炎
郑光明
邹学勇
刘明高
陈长青
杨剑森
王盛槐
张艳
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Yidu Xingfa Chemical Co ltd
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Yidu Xingfa Chemical Co ltd
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Abstract

一种液体三氧化硫储罐保温装置,包括有保温屋,保温屋的顶部设置有斜坡屋顶,保温屋的外墙处设置有进出门,保温屋内放置有三氧化硫储罐,保温屋内设置有温度调节系统和监控系统,保温屋的外部设置有围堰;本实用新型通过温度调节系统能够保证三氧化硫储罐处于合适的温度区间内,通过监控系统能够实时监测三氧化硫储罐的存放状态和现场情况,并通过混凝土围堰来防止泄漏蔓延,以保证液体三氧化硫的储存状态并达到安全可靠的目的。

A liquid sulfur trioxide storage tank insulation device comprises an insulation house, a sloping roof is arranged on the top of the insulation house, an entrance door is arranged on the outer wall of the insulation house, a sulfur trioxide storage tank is placed in the insulation house, a temperature adjustment system and a monitoring system are arranged in the insulation house, and a cofferdam is arranged outside the insulation house; the utility model can ensure that the sulfur trioxide storage tank is in a suitable temperature range through the temperature adjustment system, can monitor the storage state and on-site conditions of the sulfur trioxide storage tank in real time through the monitoring system, and prevent leakage from spreading through the concrete cofferdam, so as to ensure the storage state of the liquid sulfur trioxide and achieve the purpose of safety and reliability.

Description

一种液体三氧化硫储罐保温装置A liquid sulfur trioxide storage tank insulation device

技术领域Technical Field

本实用新型涉及储罐保温装置领域,特别是一种液体三氧化硫储罐保温装置。The utility model relates to the field of storage tank insulation devices, in particular to a liquid sulfur trioxide storage tank insulation device.

背景技术Background Art

随着电子级硫酸的市场扩大,使用液体三氧化硫的装置也越来越多,由于液体三氧化硫是一种沸点与凝固点非常接近的物料,因此对储存温度要求非常严格,温度低于30℃时会出现局部结晶,温度大于42℃时会开始气化;液体三氧化硫发生结晶不仅会堵塞管道阀门,还会形成不同的结晶体并难以解冻;而液体三氧化硫气化则会使物料体积增大并导致压力升高,进而造成连接法兰泄漏形成安全环保事故;因此研究一种液体三氧化硫储罐保温装置与方法是一项维持物料性质稳定与安全环保的必要有益措施。With the expansion of the market for electronic-grade sulfuric acid, more and more devices are using liquid sulfur trioxide. Since liquid sulfur trioxide is a material with a boiling point and a freezing point that are very close, it has very strict requirements on the storage temperature. When the temperature is below 30°C, local crystallization will occur, and when the temperature is above 42°C, it will begin to vaporize. The crystallization of liquid sulfur trioxide will not only block the pipeline valves, but also form different crystals that are difficult to thaw. The vaporization of liquid sulfur trioxide will increase the volume of the material and cause the pressure to rise, which will cause the connecting flange to leak and form a safety and environmental accident. Therefore, studying a liquid sulfur trioxide storage tank insulation device and method is a necessary and beneficial measure to maintain the stability of material properties and safety and environmental protection.

发明内容Summary of the invention

本实用新型所要解决的技术问题是提供一种液体三氧化硫储罐保温装置,该装置通过温度调节系统能够保证三氧化硫储罐处于合适的温度区间内,通过监控系统能够实时监测三氧化硫储罐的存放状态和现场情况,并通过混凝土围堰来防止泄漏蔓延,以保证液体三氧化硫的储存状态并达到安全可靠的目的。The technical problem to be solved by the utility model is to provide a liquid sulfur trioxide storage tank insulation device, which can ensure that the sulfur trioxide storage tank is in a suitable temperature range through a temperature adjustment system, can monitor the storage state and on-site conditions of the sulfur trioxide storage tank in real time through a monitoring system, and prevent leakage from spreading through a concrete cofferdam, so as to ensure the storage state of liquid sulfur trioxide and achieve the purpose of safety and reliability.

为了解决上述技术问题,本发明采取了如下技术方案来实现:In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve:

一种液体三氧化硫储罐保温装置,包括有保温屋,保温屋的顶部设置有斜坡屋顶,保温屋的外墙处设置有进出门,保温屋内放置有三氧化硫储罐,保温屋内设置有温度调节系统和监控系统,保温屋的外部设置有围堰。A liquid sulfur trioxide storage tank insulation device comprises an insulation house, a sloping roof is arranged on the top of the insulation house, an entrance door is arranged on the outer wall of the insulation house, a sulfur trioxide storage tank is placed in the insulation house, a temperature adjustment system and a monitoring system are arranged in the insulation house, and a cofferdam is arranged outside the insulation house.

优选的方案中,三氧化硫储罐通过第一支架设置在保温屋内的地板处,所述三氧化硫的储罐的顶部连通有进料管,进料管上安设有切断阀。In a preferred solution, the sulfur trioxide storage tank is arranged on the floor of the heat-insulating house through a first bracket, and the top of the sulfur trioxide storage tank is connected to a feed pipe, on which a cut-off valve is installed.

优选的方案中,温度调节系统包括有散热器和排风口,所述排风口开设在保温屋的外墙处并对称设置,排风口处安设有排风机,散热器设置在三氧化硫储罐的两侧。In a preferred solution, the temperature regulating system includes a radiator and an exhaust vent, wherein the exhaust vent is opened on the outer wall of the insulation house and is symmetrically arranged, an exhaust fan is installed at the exhaust vent, and the radiator is arranged on both sides of the sulfur trioxide storage tank.

优选的方案中,散热器一端连通有进气管,所述进气管上安设有蒸汽调节阀,散热器的另一端连通有排水管,所述排水管上安设有排水阀,排水管的出水口引至保温屋外,所述出水口下方设置有排水槽并延伸出围堰外,散热器的外侧设置有防烫隔网。In the preferred solution, one end of the radiator is connected to an air inlet pipe, on which a steam regulating valve is installed, and the other end of the radiator is connected to a drain pipe, on which a drain valve is installed. The water outlet of the drain pipe is led outside the insulation house, a drainage trough is provided below the water outlet and extends outside the cofferdam, and an anti-scalding screen is provided on the outside of the radiator.

优选的方案中,监控系统包括有摄像头、气体监测仪和温度传感器,所述摄像头安设在保温屋内的屋顶四角处,温度传感器安设在保温屋内的地板四角处,气体监测仪安设在三氧化硫的储罐的前后两端处。In the preferred solution, the monitoring system includes a camera, a gas monitor and a temperature sensor. The camera is installed at the four corners of the roof of the insulation house, the temperature sensor is installed at the four corners of the floor of the insulation house, and the gas monitor is installed at the front and rear ends of the sulfur trioxide storage tank.

优选的方案中,气体监测仪通过第二支架安设在三氧化硫的储罐前后环焊缝附近,所述第二支架为伸缩式结构并可调节气体监测仪的离地高度。In a preferred solution, the gas monitor is installed near the front and rear ring welds of the sulfur trioxide storage tank through a second bracket, and the second bracket is a telescopic structure and can adjust the height of the gas monitor from the ground.

优选的方案中,保温屋外墙和斜坡屋顶均为多层结构,所述保温屋外墙和斜坡屋顶的外层为彩钢板,保温屋和斜坡屋顶的内层为夹芯板,所述夹芯板的中部填充有保温棉。In the preferred solution, the outer wall of the insulation house and the sloping roof are both multi-layer structures, the outer layer of the outer wall of the insulation house and the sloping roof is a color steel plate, and the inner layer of the insulation house and the sloping roof is a sandwich panel, and the middle part of the sandwich panel is filled with insulation cotton.

一种液体三氧化硫储罐保温装置,该装置包括以下优点:A liquid sulfur trioxide storage tank insulation device, the device has the following advantages:

1、本装置通过采用隔热保温房的形式对液体三氧化硫储罐进行保温,隔热与保温效果好,防雨防腐且能耗低;1. This device uses a heat-insulating room to insulate the liquid sulfur trioxide storage tank, which has good insulation and heat preservation effects, is rainproof and anti-corrosive, and has low energy consumption;

2、本装置通过监控系统能够实时掌握保温房的温度,配合温度调节系统能够精确控制保温内的温度,使液体三氧化硫的储存温度始终在合理范围内;2. This device can grasp the temperature of the insulation room in real time through the monitoring system, and can accurately control the temperature in the insulation room with the temperature adjustment system, so that the storage temperature of liquid sulfur trioxide is always within a reasonable range;

3、本装置通过监控系统能够实时掌握保温房内的情况,实现了无人值守的目的且能够及时发现异常,防止事故进一步扩大;3. This device can grasp the situation in the insulation room in real time through the monitoring system, achieving the purpose of unmanned operation and being able to detect abnormalities in time to prevent the accident from further expanding;

4、本装置通过设置围堰,一旦发生泄漏事故能够有效防止泄漏扩散。4. This device can effectively prevent the leakage from spreading once a leakage accident occurs by setting up a cofferdam.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本实用新型作进一步说明:The utility model is further described below in conjunction with the accompanying drawings and embodiments:

图1为本实用新型保温房外部结构示意图;Fig. 1 is a schematic diagram of the external structure of the heat preservation room of the utility model;

图2为本实用新型保温房的内部结构剖视图;Fig. 2 is a cross-sectional view of the internal structure of the heat preservation room of the present invention;

图3为本实用新型散热器的结构放大示意图;FIG3 is an enlarged schematic diagram of the structure of the radiator of the utility model;

图4为本实用新型保温屋外墙和斜坡屋顶结构放大示意图。FIG4 is an enlarged schematic diagram of the exterior wall and sloped roof structure of the thermal insulation house of the present invention.

图中:保温屋1、斜坡屋顶2、排风口3、进出门4、围堰5、三氧化硫储罐6、第一支架7、散热器8、温度传感器9、排水槽10、进料管11、切断阀12、摄像头13、第二支架14、气体监测仪15、排水管16、排水阀17、进气管18、蒸汽调节阀19、彩钢板20、夹芯板21、保温棉22。In the figure: insulation house 1, sloping roof 2, exhaust vent 3, inlet and outlet door 4, cofferdam 5, sulfur trioxide storage tank 6, first bracket 7, radiator 8, temperature sensor 9, drainage trough 10, feed pipe 11, shut-off valve 12, camera 13, second bracket 14, gas monitor 15, drain pipe 16, drain valve 17, air intake pipe 18, steam regulating valve 19, color steel plate 20, sandwich panel 21, insulation cotton 22.

具体实施方式DETAILED DESCRIPTION

如图1所示,一种液体三氧化硫储罐保温装置,包括有保温屋1,保温屋1的顶部设置有斜坡屋顶2,保温屋1的外墙处设置有进出门4,保温屋1内放置有三氧化硫储罐6,保温屋1内设置有温度调节系统和监控系统,保温屋1的外部设置有围堰5;所述屋顶2采用人字形的双坡顶,能够有效防止雨水堆积渗漏,围堰5通常采用1m高、200mm厚的混凝土浇筑而成,一旦三氧化硫储罐6发生泄漏,能够避免泄漏扩散。As shown in FIG1 , a liquid sulfur trioxide storage tank insulation device includes an insulation house 1, a sloping roof 2 is arranged on the top of the insulation house 1, an entrance door 4 is arranged on the outer wall of the insulation house 1, a sulfur trioxide storage tank 6 is placed in the insulation house 1, a temperature adjustment system and a monitoring system are arranged in the insulation house 1, and a cofferdam 5 is arranged outside the insulation house 1; the roof 2 adopts a gabled double-slope roof, which can effectively prevent rainwater accumulation and leakage, and the cofferdam 5 is usually cast with 1m high and 200mm thick concrete. Once the sulfur trioxide storage tank 6 leaks, the leakage can be prevented from spreading.

优选的方案如图2所示,三氧化硫储罐6通过第一支架7设置在保温屋1内的地板处,所述三氧化硫的储罐的顶部连通有进料管11,进料管11上安设有切断阀12,所述切断阀12采用远程控制系统并能够紧急切断进料。The preferred solution is shown in Figure 2. The sulfur trioxide storage tank 6 is set on the floor of the insulation house 1 through the first bracket 7. The top of the sulfur trioxide storage tank is connected to a feed pipe 11, and a cut-off valve 12 is installed on the feed pipe 11. The cut-off valve 12 adopts a remote control system and can cut off the feed in an emergency.

优选的方案如图1和图2所示,温度调节系统包括有散热器8和排风口3,所述排风口3开设在保温屋1的外墙处并对称设置,排风口3处安设有排风机,散热器8设置在三氧化硫储罐6的两侧;所述排风机用防爆电机、不锈钢叶轮与外壳、带防雨百叶的壁式轴流风扇,轴流风扇排气方向朝外,用于装置内高温或出现泄漏时换气。The preferred solution is shown in Figures 1 and 2. The temperature control system includes a radiator 8 and an exhaust port 3. The exhaust port 3 is opened on the outer wall of the insulation house 1 and is symmetrically arranged. An exhaust fan is installed at the exhaust port 3. The radiator 8 is arranged on both sides of the sulfur trioxide storage tank 6. The exhaust fan uses an explosion-proof motor, a stainless steel impeller and casing, and a wall-type axial flow fan with rainproof shutters. The exhaust direction of the axial flow fan faces outward and is used for ventilation when the temperature in the device is high or leakage occurs.

优选的方案如图2和图3所示,散热器8一端连通有进气管18,所述进气管18上安设有蒸汽调节阀19,散热器8的另一端连通有排水管16,所述排水管16上安设有排水阀17,排水管16的出水口引至保温屋1外,所述出水口下方设置有排水槽10并延伸出围堰5外,散热器8的外侧设置有防烫隔网;As shown in FIG. 2 and FIG. 3 , one end of the radiator 8 is connected to an air inlet pipe 18, on which a steam regulating valve 19 is installed, and the other end of the radiator 8 is connected to a drain pipe 16, on which a drain valve 17 is installed, and the water outlet of the drain pipe 16 is led to the outside of the insulation house 1, and a drainage trough 10 is arranged below the water outlet and extends outside the cofferdam 5, and an anti-scalding screen is arranged on the outside of the radiator 8;

散热器8采用双排管散热器,散热器8的热源采用低压蒸汽,通过蒸汽调节阀19能够根据室内温度调节进气量,通过排水管16和排水槽10能够散热器8内部的冷凝水排至围堰5外侧,以保证储存环境的干燥度。The radiator 8 adopts a double-row tube radiator. The heat source of the radiator 8 adopts low-pressure steam. The air intake can be adjusted according to the indoor temperature through the steam regulating valve 19. The condensed water inside the radiator 8 can be discharged to the outside of the cofferdam 5 through the drain pipe 16 and the drain trough 10 to ensure the dryness of the storage environment.

优选的方案如图2所示,监控系统包括有摄像头13、气体监测仪15和温度传感器9,所述摄像头13安设在保温屋1内的屋顶四角处,温度传感器9安设在保温屋1内的地板四角处,气体监测仪15安设在三氧化硫的储罐的前后两端处;The preferred solution is shown in FIG2 , the monitoring system includes a camera 13, a gas monitor 15 and a temperature sensor 9, the camera 13 is installed at the four corners of the roof of the insulation house 1, the temperature sensor 9 is installed at the four corners of the floor of the insulation house 1, and the gas monitor 15 is installed at the front and rear ends of the sulfur trioxide storage tank;

所述摄像头13采用高清摄像球机,通过在屋顶四角处各设一个能够保证对三氧化硫储罐6进行360°全覆盖监视,温度传感器9采用热电偶,通过在屋内四角处设置温度传感器9能够保证监测温度的准确性,温度传感器9与远程控制中心无线连接能够实时上传监测温度。The camera 13 adopts a high-definition camera ball machine. By setting one at each corner of the roof, 360° full coverage monitoring of the sulfur trioxide storage tank 6 can be guaranteed. The temperature sensor 9 adopts a thermocouple. By setting the temperature sensor 9 at the four corners in the house, the accuracy of the monitored temperature can be guaranteed. The temperature sensor 9 is wirelessly connected to the remote control center and can upload the monitored temperature in real time.

优选的方案如图2所示,气体监测仪15通过第二支架14安设在三氧化硫的储罐前后环焊缝附近,所述第二支架14为伸缩式结构并可调节气体监测仪15的离地高度,根据三氧化硫储罐6的大小及时调整气体监测仪15的位置,使其靠近最容易泄漏的位置,气体监测仪15同样与远程控制中心无线连接。The preferred solution is shown in Figure 2. The gas monitor 15 is installed near the front and rear ring welds of the sulfur trioxide storage tank through the second bracket 14. The second bracket 14 is a telescopic structure and can adjust the height of the gas monitor 15 from the ground. The position of the gas monitor 15 is adjusted in time according to the size of the sulfur trioxide storage tank 6 to make it close to the position most prone to leakage. The gas monitor 15 is also wirelessly connected to the remote control center.

优选的方案如图2所示,保温屋外墙1和斜坡屋顶2均为多层结构,所述保温屋1外墙和斜坡屋顶2的外层为彩钢板20,保温屋1和斜坡屋顶2的内层为夹芯板21,所述夹芯板21的中部填充有保温棉22。The preferred solution is shown in Figure 2, the outer wall 1 of the insulation house and the sloping roof 2 are both multi-layer structures, the outer layer of the outer wall of the insulation house 1 and the sloping roof 2 is a color steel plate 20, the inner layer of the insulation house 1 and the sloping roof 2 is a sandwich panel 21, and the middle part of the sandwich panel 21 is filled with insulation cotton 22.

装置的运行原理如下:一种液体三氧化硫储罐保温装置,正常运行时进出门4为关闭状态,保温屋1内的温度控制在30—42℃之间,当室内温度低于30℃时,开大散热器8的蒸汽调节阀19,提高散热量;当室内温度高于42℃时,优先关小散热器8的蒸汽调节阀19,若外界环境温度比较高或烈日暴晒,散热器8的蒸汽调节阀19已全部关闭且保温屋1内温度依然高于42℃时,则打开进出门4通风,同时打开排风口3处的壁式轴流风扇进行换气降温。The operating principle of the device is as follows: a liquid sulfur trioxide storage tank insulation device, in normal operation, the entrance door 4 is closed, the temperature in the insulation room 1 is controlled between 30-42°C, when the indoor temperature is lower than 30°C, the steam regulating valve 19 of the radiator 8 is opened to increase the heat dissipation; when the indoor temperature is higher than 42°C, the steam regulating valve 19 of the radiator 8 is closed first, if the external ambient temperature is relatively high or the sun is exposed, the steam regulating valve 19 of the radiator 8 is completely closed and the temperature in the insulation room 1 is still higher than 42°C, then the entrance door 4 is opened for ventilation, and the wall-type axial flow fan at the exhaust port 3 is turned on for ventilation and cooling.

上述的实施例仅为本实用新型的优选技术方案,而不应视为对于本实用新型的限制,本实用新型的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本实用新型的保护范围之内。The above embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.

Claims (7)

1. The utility model provides a liquid sulfur trioxide storage tank heat preservation device, including heat preservation room (1), its characterized in that: the top of heat preservation room (1) is provided with slope roof (2), and the outer wall department of heat preservation room (1) is provided with business turn over door (4), has placed sulfur trioxide storage tank (6) in heat preservation room (1), is provided with temperature regulation system and monitored control system in heat preservation room (1), and the outside of heat preservation room (1) is provided with cofferdam (5).
2. The liquid sulfur trioxide storage tank insulation apparatus of claim 1, wherein: sulfur trioxide storage tank (6) are through the floor department of first support (7) setting in heat preservation room (1), the top intercommunication of sulfur trioxide storage tank has inlet pipe (11), installs on inlet pipe (11) trip valve (12).
3. The liquid sulfur trioxide storage tank insulation apparatus of claim 1, wherein: the temperature regulation system comprises a radiator (8) and an air outlet (3), wherein the air outlet (3) is formed in the outer wall of the heat preservation house (1) and is symmetrically arranged, the air outlet (3) is provided with an air exhaust fan, and the radiator (8) is arranged on two sides of the sulfur trioxide storage tank (6).
4. A liquid sulfur trioxide storage tank insulation according to claim 3, characterized in that: one end of the radiator (8) is communicated with an air inlet pipe (18), a steam regulating valve (19) is arranged on the air inlet pipe (18), the other end of the radiator (8) is communicated with a drain pipe (16), a drain valve (17) is arranged on the drain pipe (16), a water outlet of the drain pipe (16) is led out of the heat preservation room (1), a drainage groove (10) is arranged below the water outlet and extends out of the cofferdam (5), and an anti-scalding separation net is arranged on the outer side of the radiator (8).
5. The liquid sulfur trioxide storage tank insulation apparatus of claim 1, wherein: the monitoring system comprises a camera (13), a gas monitor (15) and a temperature sensor (9), wherein the camera (13) is arranged at four corners of a roof in the heat preservation house (1), the temperature sensor (9) is arranged at four corners of a floor in the heat preservation house (1), and the gas monitor (15) is arranged at the front end and the rear end of a sulfur trioxide storage tank.
6. The liquid sulfur trioxide storage tank insulation apparatus of claim 5, wherein: the gas monitor (15) is arranged near the front and rear girth welds of the sulfur trioxide storage tank through a second bracket (14), and the second bracket (14) is of a telescopic structure and can adjust the ground clearance of the gas monitor (15).
7. The liquid sulfur trioxide storage tank insulation apparatus of claim 1, wherein: the outer wall of the heat preservation house (1) and the slope roof (2) are of a multi-layer structure, the outer layers of the heat preservation house (1) and the slope roof (2) are color steel plates (20), the inner layers of the heat preservation house (1) and the slope roof (2) are sandwich plates (21), and the middle parts of the sandwich plates (21) are filled with heat preservation cotton (22).
CN202323365276.3U 2023-12-11 2023-12-11 A liquid sulfur trioxide storage tank insulation device Active CN221682603U (en)

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Application Number Priority Date Filing Date Title
CN202323365276.3U CN221682603U (en) 2023-12-11 2023-12-11 A liquid sulfur trioxide storage tank insulation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323365276.3U CN221682603U (en) 2023-12-11 2023-12-11 A liquid sulfur trioxide storage tank insulation device

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Publication Number Publication Date
CN221682603U true CN221682603U (en) 2024-09-10

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Family Applications (1)

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CN202323365276.3U Active CN221682603U (en) 2023-12-11 2023-12-11 A liquid sulfur trioxide storage tank insulation device

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Country Link
CN (1) CN221682603U (en)

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