CN221192633U - Low-melting-point polyester fabric pressurizing and heat-setting device - Google Patents
Low-melting-point polyester fabric pressurizing and heat-setting device Download PDFInfo
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- CN221192633U CN221192633U CN202323303205.0U CN202323303205U CN221192633U CN 221192633 U CN221192633 U CN 221192633U CN 202323303205 U CN202323303205 U CN 202323303205U CN 221192633 U CN221192633 U CN 221192633U
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- polyester fabric
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- setting device
- heating module
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- 239000004744 fabric Substances 0.000 title claims abstract description 69
- 229920000728 polyester Polymers 0.000 title claims abstract description 60
- 238000009998 heat setting Methods 0.000 title claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims description 19
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000002844 melting Methods 0.000 claims description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 11
- 229920004934 Dacron® Polymers 0.000 claims description 10
- 239000004020 conductor Substances 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 abstract description 9
- 239000004033 plastic Substances 0.000 abstract description 8
- 239000004753 textile Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000004513 sizing Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000009960 carding Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to the technical field of textile, and discloses a low-melting-point polyester fabric pressurizing and heat setting device, which comprises a fixed table and a pressing plate, wherein the fixed table is provided with a processed polyester fabric, two ends of the fixed table are provided with conveying rollers, the left side of the pressing plate is fixedly provided with an air pump, the bottom of the air pump is provided with an air suction port, the left side of the air pump is fixedly provided with an air heating module, and the bottom of the air heating module is provided with a nozzle. The cooling fan can effectively control the temperature of the pressing plate, ensure that the temperature of the polyester fabric is kept in a plastic state during pressurization shaping, and avoid the problem of uneven shaping or deformation caused by overhigh temperature.
Description
Technical Field
The utility model relates to the technical field of textile, in particular to a low-melting-point polyester fabric compression heat setting device.
Background
The polyester fabric shaping technology is a key textile processing method, and aims to enable the polyester fabric to keep specific shape, size and performance characteristics by controlling factors such as temperature, pressure, chemical substances and the like. The development and application of this technology is of great importance to the textile industry. In textile manufacture, the setting technique can be divided into two main types, heat setting and chemical setting. The heat setting is to change the molecular structure and arrangement of the polyester fiber through heating and cooling processes so as to maintain the required shape and size of the fabric. This typically involves subjecting the fabric to a specific temperature and applying pressure to cause the fibers to rearrange at an elevated temperature and then to maintain a new structure by cooling. The method can ensure that the fabric can keep stability under a specific shape, and is widely applied to the manufacture of clothing, home textiles and industrial applications. In contrast to heat setting, chemical setting uses chemicals to fix the shape of the fabric. This process involves immersing the polyester fabric in a chemical and then treating it under appropriate conditions to cause the fibers to change at the molecular level, thereby maintaining the desired morphology of the fabric. This approach typically requires strict control and manipulation, but can achieve more precise shape and performance regulation of the fabric. The development of polyester fabric sizing technology brings many advantages. First, it enables the textile to maintain shape and dimensional stability, thereby improving the quality and durability of the product. Secondly, the sizing technology enables the polyester fabric to have specific functional properties, such as crease resistance, shrink resistance, pilling resistance and the like, and meets the requirements of different purposes and scenes. In addition, the techniques can promote production efficiency, reduce waste and loss, and are environment-friendly. In the apparel industry, polyester fabric sizing technology offers designers and manufacturers more innovative possibilities. The novel garment can help to create garments with more structural sense and shape memory, and brings new design ideas and styles for fashion industry. In addition, in industrial applications, sizing technology is also widely used in the manufacture of industrial cloths, automotive interiors, and other products requiring specific shapes and properties.
The traditional polyester heat setting technology usually uses equipment structures such as a carding machine, a pre-shrinking machine, a heat setting machine and the like. Carding machines are critical devices for carding and straightening fibers, which play a critical role prior to fiber processing. The pre-shrinking machine then acts at an early stage of the polyester fabric manufacture to pre-shrink the fabric to reduce the dimensional change of the fabric during subsequent sizing. The heat setting machine is a vital device in the setting process, and the polyester fabric is processed at high temperature and pressure to keep the required shape and size. The equipment forms the traditional terylene heat setting process flow together, and ensures that the fiber obtains the required structure and characteristics in the processing process. However, for some low melting point polyester fabrics, the high temperatures generated by conventional equipment may cause damage to the fabric, causing product quality problems. Therefore, it is necessary to design a low-melting-point polyester fabric pressurizing and heat-setting device. Such devices require the ability to specifically process low melting point polyester fabrics, resulting in lower temperature setting when pressurized. Meanwhile, when the device is used for processing, internal heat cannot be accumulated, so that the problems of the low-melting-point polyester fabric during processing are reduced, and the product quality is ensured.
Disclosure of utility model
The technical problems to be solved are as follows: aiming at the defects of the prior art, the utility model provides a low-melting-point polyester fabric pressurizing and heat-setting device which can carry out specific processing on the low-melting-point polyester fabric, generates lower-temperature setting processing during pressurizing, has the advantage that internal heat cannot be accumulated during processing of the device, and solves the problems that the high temperature generated by traditional equipment can cause damage to the fabric and cause product quality for some low-melting-point polyester fabrics.
(II) technical scheme: in order to realize the purpose that the low-melting-point polyester fabric can be specially processed, the shaping processing with lower temperature is generated during pressurization, and meanwhile, the internal heat is not accumulated during the processing of the device, the utility model provides the following technical scheme: the utility model provides a low-melting point dacron pressurization heat setting device, includes fixed station and clamp plate, set up the dacron that is processed on the fixed station, the fixed station both ends are provided with the transfer roller that makes its top dacron follow the machine direction motion, the fixed air pump that is provided with in clamp plate left side, the air pump bottom is provided with the induction port that absorbs the dacron surface residual steam, the fixed air heating module that is provided with the heating gas in air pump left side, air heating module bottom is provided with the spout of blowout gas.
Preferably, two or more air suction fans are arranged at the top of the air heating module.
Preferably, the pressing plate is made of a heat conducting material, two or more heat conducting pipes are connected above the pressing plate, and two or more heat radiating fans are arranged on the heat conducting pipes.
Preferably, the heat conducting pipe is arranged in a right-angle shape, and a cooling fan is arranged on one side of the heat conducting pipe in the vertical direction.
Preferably, the air pump is provided with an air vent, and a pressing block is arranged between the air suction port and the nozzle.
Preferably, the air heating module is wrapped up with the shell outward, the shell left side is provided with round corner structure, the spout position the shell sets up to the toper shape, shell top fixedly connected with fixed knot constructs, fixed knot constructs with leave the space between the clamp plate, fixed knot constructs the top and is provided with the drive module that drives its motion, drive module fixed mounting is in fixed station one side.
Preferably, the air heating module above the nozzle is arranged in a conical shape, and a gap is arranged between the air heating module and the shell.
(III) beneficial effects: compared with the prior art, the utility model provides a low-melting-point polyester fabric compression heat setting device, which has the following beneficial effects:
1. This low-melting point dacron pressurization heat setting device uses through the cooperation of air heating module structure and air exhauster structure, compares traditional technical structure, and its advantage lies in utilizing the combination of air heating and cooling for dacron reaches the plasticity state more accurately in the course of working, simultaneously absorbs surface high temperature gas through the air exhauster effectively, helps preventing that a large amount of high temperature gas from adhering to on the fabric, thereby has improved pressurization design's effect and quality.
2. This low-melting point dacron pressurization heat setting device uses through the cooperation of clamp plate structure, heat pipe structure, radiator fan structure, compares traditional technical structure, and the device can control the clamp plate temperature effectively, ensures that dacron's temperature keeps in the plasticity state when pressurization design, adopts the mode of cooling simultaneously in the clamp plate below to make fabric temperature decline in pressurization design process, helps the design more stable, avoids uneven design or the deformation problem because of too high temperature leads to.
Drawings
FIG. 1 is a schematic three-dimensional structure of a low-melting-point polyester fabric compression heat setting device;
FIG. 2 is a front view of a part of the structure of a low-melting-point polyester fabric compression heat setting device according to the present utility model;
FIG. 3 is a front view of the structure of a low-melting-point polyester fabric compression heat setting device of the utility model;
fig. 4 is a top view of the structure of the pressurizing and heat-setting device for the low-melting-point polyester fabric.
In the figure: 1-fixed table, 2-clamp plate, 3-air extractor, 4-air heating module, 5-spout, 6-suction fan, 7-heat pipe, 8-radiator fan, 9-induction port, 10-air vent, 11-briquetting, 12-shell, 13-fixed knot construct, 14-drive module, 15-conveying roller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 and 2, a low-melting-point polyester fabric compression heat setting device comprises a fixing table 1 and a pressing plate 2, wherein the processed polyester fabric is arranged on the fixing table 1, an air extractor 3 is fixedly arranged on the left side of the pressing plate 2, an air suction port 9 for absorbing residual hot air on the surface of the polyester fabric is arranged at the bottom of the air extractor 3, an air heating module 4 for heating air is fixedly arranged on the left side of the air extractor 3, a nozzle 5 for spraying the air is arranged at the bottom of the air heating module 4, an air suction fan 6 is arranged at the top of the air heating module 4, during processing, the air heating module 4 heats the air inside the air and sprays the air onto the processed polyester fabric through the nozzle 5, so that the temperature of the air is raised to a plastic state, and then the residual high-temperature air on the surface of the polyester fabric is sucked through the air suction port 9 of the air extractor 3, so that a large amount of high-temperature air is prevented from adhering to the polyester fabric to influence the subsequent compression setting. The two ends of the fixed table 1 are provided with conveying rollers 15 which enable the polyester fabrics above the fixed table to move along the processing direction, and when the polyester fabrics reaching the plastic state move below the pressing plate 2, the polyester fabrics are pressed and shaped by the pressing plate.
Referring to fig. 2, the pressing plate 2 is made of a heat conducting material, two or more heat conducting pipes 7 are connected above the pressing plate 2, two or more heat dissipating fans 8 are mounted on the heat conducting pipes 7, the temperature of the pressing plate 2 can be greatly reduced through the use of the heat dissipating fans 8 and the heat conducting pipes 7, and when the polyester fabric reaching the plastic temperature reaches the lower part of the pressing plate 2 for processing, the pressing plate 2 can also reduce the temperature of the polyester fabric while pressing and shaping the polyester fabric, and when the pressing plate 2 presses and shapes the polyester fabric, the temperature is reduced to enable the shaping to be more stable.
Referring to fig. 3, the heat pipe 7 is configured in a right-angle shape, and the heat dissipation fan 8 is mounted on one side of the heat pipe 7 in the vertical direction, so that more heat dissipation fans 8 can be additionally mounted in the vertical direction of the heat pipe 7 in the right-angle shape, so that the temperature of the pressing plate 2 can be reduced to a larger extent during operation, and the pressing plate is suitable for more processing conditions.
Referring to fig. 2, the air extractor 3 is provided with an air vent 10, the air vent 10 is arranged to enable high temperature air sucked into the air extractor 3 by the air suction port 9 to be discharged, a pressing block 11 is arranged between the air suction port 9 and the nozzle 5, and the pressing block 11 structure can initially plastic the polyester fabric at the plastic temperature, so that the subsequent processing efficiency is increased.
Referring to fig. 3 and 4, the air heating module 4 is wrapped with a casing 12, a fixing structure 13 is fixedly connected to the top of the casing 12, a gap is left between the fixing structure 13 and the pressing plate 2, as shown in fig. 2, the gap is arranged to prevent air blown by the cooling fan 8 from accumulating, a driving module 14 for driving the fixing structure 13 to move is arranged at the top of the fixing structure 13, the driving module 14 is fixedly arranged on one side of the fixing table 1, and the driving module 14 can drive the fixing structure 13 to drive the structure arranged below the fixing structure to move so as to meet processing requirements. Referring to fig. 2, the housing 12 at the position of the nozzle 5 is tapered, the air heating module 4 above the nozzle 5 is tapered, and a gap is provided between the air heating module 4 and the housing.
During processing, the air heating module 4 heats the air in the processing and sprays the air onto the processed polyester fabric through the nozzle 5 to enable the temperature of the processed polyester fabric to rise to a plastic state, and then the residual high-temperature gas on the surface of the processed polyester fabric is sucked away through the air suction port 9 of the air extractor 3 to prevent a large amount of high-temperature gas from adhering to the polyester fabric to influence the subsequent pressurization and shaping, and the polyester fabric reaching the plastic temperature moves through the conveying roller 15; when the motion of the press plate 2 reaches the processing below the press plate 2, the temperature of the press plate 2 is greatly reduced due to the use of the cooling fan 8 and the heat conducting pipe 7, the press plate 2 can also reduce the temperature of the polyester fabric while pressurizing and shaping the polyester fabric, and when the press plate 2 is pressurizing and shaping the polyester fabric, the press plate can be shaped more stably by utilizing cooling.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a low melting point dacron pressurization heat setting device, includes fixed station (1) and clamp plate (2), set up the dacron of being processed on fixed station (1), its characterized in that:
The utility model discloses a polyester fabric processing machine, including fixed platform (1), clamp plate (2), air pump (3) bottom, fixed platform (1) both ends are provided with transfer roller (15) that make its top polyester fabric follow the machine direction motion, clamp plate (2) left side is fixed to be provided with air-suction port (9) of the residual steam in polyester surface of absorption, air pump (3) left side is fixed to be provided with the air heating module (4) of heating gas, air heating module (4) bottom is provided with spout (5) of blowout gas.
2. The compression heat setting device for the low-melting polyester fabric according to claim 1, wherein:
The top of the air heating module (4) is provided with two or more air suction fans (6).
3. The compression heat setting device for the low-melting polyester fabric according to claim 1, wherein:
The pressing plate (2) is made of heat conducting materials, two or more heat conducting pipes (7) are connected above the pressing plate (2), and two or more heat radiating fans (8) are arranged on the heat conducting pipes (7).
4. A low-melting point polyester fabric compression heat setting device according to claim 3, wherein:
the heat conduction pipe (7) is arranged in a right-angle shape, and a cooling fan (8) is arranged on one side of the heat conduction pipe (7) in the vertical direction.
5. The compression heat setting device for the low-melting polyester fabric according to claim 1, wherein:
The air extractor (3) is provided with an air vent (10), and a pressing block (11) is arranged between the air suction port (9) and the nozzle (5).
6. The compression heat setting device for the low-melting polyester fabric according to claim 1, wherein:
The air heating module (4) is wrapped with a shell (12), a round corner structure is arranged on the left side of the shell (12), the shell (12) at the position of the nozzle (5) is arranged into a conical shape, the top of the shell (12) is fixedly connected with a fixing structure (13), the top of the fixing structure (13) is provided with a driving module (14) for driving the fixing structure to move, and the driving module (14) is fixedly arranged on one side of the fixing table (1).
7. The compression heat setting device for the low-melting polyester fabric according to claim 1, wherein:
the air heating module (4) above the nozzle (5) is arranged in a conical shape, and a gap is arranged between the air heating module (4) and the shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323303205.0U CN221192633U (en) | 2023-12-05 | 2023-12-05 | Low-melting-point polyester fabric pressurizing and heat-setting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323303205.0U CN221192633U (en) | 2023-12-05 | 2023-12-05 | Low-melting-point polyester fabric pressurizing and heat-setting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221192633U true CN221192633U (en) | 2024-06-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323303205.0U Active CN221192633U (en) | 2023-12-05 | 2023-12-05 | Low-melting-point polyester fabric pressurizing and heat-setting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221192633U (en) |
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2023
- 2023-12-05 CN CN202323303205.0U patent/CN221192633U/en active Active
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