CN221190684U - Automatic stacking production line - Google Patents

Abstract

The utility model discloses an automatic stacking production line, which relates to the technical field of material transportation and comprises the following steps: the stacking unit comprises a stacking mechanism for moving the material box and placing the material box on a tray and a conveying mechanism for conveying the material box; the transfer unit comprises transfer equipment and a to-be-warehouse-in area, and is in communication connection with the stacking unit; the conveying unit comprises conveying equipment and a warehouse-out area, the conveying unit is in communication connection with the transferring unit, the production line automatically places and conveys the material box through the stacking mechanism, manual conveying is not needed, conveying efficiency is improved, and labor cost is saved.

Description

Automatic stacking production line

Technical Field

The utility model relates to the technical field of material transportation, in particular to an automatic stacking production line.

Background

With the continuous development of the scientific technology in China, the product quality is gradually improved, and in order to produce products more efficiently and realize high-speed full-automatic production, robots are widely applied, and in recent years, the continuous improvement of the industrial production level in China and the rapid development of the robot technology are promoted by the wide application of the robots.

Most of the existing production lines carry the material box through workers, when the production capacity becomes large, the workload of the workers is increased, and as the cargoes are carried for a long time, the bodies of the workers can also produce strain, so that the carrying of the material box is affected, if the material box is retained, the production efficiency is affected, or some production lines solve the problem through the increase of personnel, but the personnel cost can be greatly increased.

In view of the above, the present utility model provides an automatic palletizing production line.

Disclosure of utility model

The technical problem to be solved by the utility model is to provide an automatic stacking production line, which can automatically place and convey the material box without manual conveying, improves the conveying efficiency and saves the labor cost.

In order to solve the technical problems, the utility model provides an automatic stacking production line, which comprises the following steps:

The stacking unit comprises a stacking mechanism for moving the material box and placing the material box on a tray and a conveying mechanism for conveying the material box;

The transfer unit comprises transfer equipment and a to-be-warehouse-in area, and is in communication connection with the stacking unit;

And the conveying unit comprises conveying equipment and a warehouse-out area, and is in communication connection with the transferring unit.

According to the automatic stacking production line, the material boxes are placed on the trays through the stacking unit, the trays with the material boxes placed in the storage areas are transferred to the storage areas through the transfer unit, and the movement unit moves the trays with the material boxes placed in the storage areas to the delivery areas to finish delivery.

Further, the stacking unit further comprises a workbench, the stacking mechanism is mounted on the workbench, the transmission mechanism is arranged on one side of the workbench, and the beneficial effects of the step are that the stacking mechanism is mounted on the workbench and the workbench is more convenient for mounting the stacking mechanism in order to move material boxes with different sizes.

Specifically, the palletizing mechanism includes:

the base is fixed on the workbench;

The multi-axis mechanical arm comprises a turntable, a large arm and a small arm, wherein the turntable is rotatably arranged on the base, one end of the large arm is rotatably connected with the turntable, and one end of the small arm is rotatably connected with the other end of the large arm;

The multi-axis mechanical arm comprises a workbench, a multi-axis mechanical arm, a material box, a tray and a suction frame, wherein the suction frame is used for sucking the material box and is arranged at the free end of the multi-axis mechanical arm, and the multi-axis mechanical arm can rotate on the workbench.

Preferably, at least one sucking disc is arranged on the sucking frame, and the sucking frame has the beneficial effects that the sucking frame is adsorbed on the material box through the sucking disc so as to move the material box, and damage to the material box is reduced.

More preferably, install the cylinder on the multiaxis arm, every the sucking disc all with the cylinder is connected, adopts the beneficial effect of this step to increase the sucking force of sucking disc to the material case, avoids the insufficient material case that leads to of sucking force to drop to damage the product of material case and material incasement portion.

Specifically, the transmission mechanism includes:

The base is arranged on the ground;

The roller way, a plurality of roller ways level sets up and installs each other parallel on the base, adopts the beneficial effect of this step to be through roller way transmission material case can improve the stability of material case transmission, avoids the material of material case and material incasement portion to take place to damage.

Preferably, the conveying mechanism further comprises at least one infrared sensor, the infrared sensors are arranged on two sides of the base to detect whether the material box is close to the stacking mechanism, and the conveying mechanism can be controlled to operate and stop by detecting the material box through the infrared sensors, so that the material box is prevented from being stacked on the conveying mechanism, and the conveying efficiency is improved.

The pallet moving device comprises at least one pallet moving fork truck used for moving the pallet and placing the pallet in the to-be-put-in area, the pallet moving fork truck is in communication connection with the stacking mechanism, and the pallet moving device has the advantages that the pallet is automatically moved to the to-be-put-in area through the fork truck, manual operation is not needed, and the pallet moving device is convenient and fast.

Specifically, the conveying unit comprises at least one goods shelf, the conveying equipment comprises at least one conveying forklift, the conveying forklift is in communication connection with the transferring forklift, and the beneficial effects of the steps are that after the transferring forklift places the trays in the to-be-put-in area, the conveying forklift places the trays in the to-be-put-in area on the goods shelf, when the to-be-put-in is needed, the trays on the goods shelf are conveyed to the to-be-put-in area to finish the to-be-put-in, the conveying forklift does not need manual operation in the process of moving the trays, the efficiency is high, wrong material boxes are avoided to be conveyed, and the accuracy is improved.

Through the technical scheme, the utility model has the following beneficial effects:

1. According to the application, the material box and the tray are moved through the stacking unit, the transferring unit and the conveying unit, so that the material box is not required to be manually conveyed, the labor cost is saved, the working efficiency is high, the time required for placing and transferring the material box is reduced, and the productivity is improved.

2. The material box on the transmission mechanism is sucked through the suction frame through the multi-axis mechanical arm, so that the material box can be moved by the multi-axis mechanical arm, the material box is placed on the tray through the multi-axis mechanical arm, manual placement is not needed, manpower is not needed, time is saved, and efficiency is improved.

3. The automatic conveying device has the advantages that the material boxes are placed on the trays until the trays with the material boxes are moved to the whole process of the warehouse-out area, manual conveying is not needed, the automation degree is high, the error rate is reduced, and the transfer efficiency is improved.

Other advantages and technical effects of the preferred embodiments of the present utility model will be further described in the following detailed description.

Drawings

FIG. 1 is a schematic view of an automated palletizing line in accordance with the present utility model;

FIG. 2 is a schematic diagram of a palletizing unit of the automated palletizing line of the present utility model;

FIG. 3 is a schematic diagram of a transfer unit of an automated palletizing line in accordance with the present utility model;

FIG. 4 is a schematic diagram of a transport unit of an automated palletizing line in accordance with the present utility model;

fig. 5 is a schematic drawing of the structure of the suction rack of the automatic palletizing production line in the utility model.

Description of the reference numerals

1. A stacking unit; 11. a stacking mechanism; 111. a base; 112. a multi-axis mechanical arm; 1121. a turntable; 1122. a large arm; 1123. a forearm; 113. a suction rack; 1131. a suction cup; 12. a transmission mechanism; 121. a base; 122. a roller way; 123. an infrared sensor; 13. a work table; 2. a transfer unit; 21. a mobile device; 22. a warehouse-in area; 3. a transport unit; 31. a transport device; 32. a warehouse-out area; 33. a goods shelf; 4. a material box; 41. and a tray.

Detailed Description

The following describes specific embodiments of the present utility model in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.

As described above, in the description of the present utility model, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in the utility model will be understood by those of ordinary skill in the art in a specific context.

In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.

Referring to fig. 1, an automated palletizing line according to a basic technical scheme of the present utility model includes:

A palletizing unit 1 including a palletizing mechanism 11 for moving the material box 4 and being placed on the tray 41 and a conveying mechanism 12 for conveying the material box 4;

The transfer unit 2 comprises transfer equipment 21 and a to-be-warehouse-in area 22, and the transfer unit 2 is in communication connection with the palletizing unit 1;

The carrying unit 3, comprising a carrying device 31 and a delivery area 32, the carrying unit 3 being in communication with the transfer unit 2.

In this basic solution, the worker first places the material boxes 4 to be put in storage on the conveying mechanism 12, after the conveying mechanism 12 conveys the material boxes 4 to a position close to the stacking mechanism 11, the stacking mechanism 11 transfers and places the material boxes 4 from the conveying mechanism 12 onto the tray 41 arranged at one side of the stacking mechanism 11, preferably, the stacking mechanism 11 can identify empty positions on the tray 41 and place the material boxes 4 on the empty positions, when the set number of material boxes 4 are placed on the same tray 41, the transferring device 21 transfers the tray 41 placed with the material boxes 4 to the to-be-put-in area 22, optionally, the stacking unit 11 is provided with an empty tray area, the tray 41 not placed with the material boxes 4 is placed in the empty tray area, after the transferring device 21 finishes transferring the material boxes 4, the transferring device 21 moves the next empty tray 41 to the position close to the stacking mechanism 11, when the transporting device 31 receives an ex-warehouse instruction, the transporting device 31 moves to one side of the material boxes 4 to be in need of the ex-warehouse, when the transporting device 31 receives an ex-warehouse instruction, the whole material boxes 4 need to be automatically moved to the whole to be ex-warehouse 4 to be in the required manual warehouse and the whole process of the material boxes 4 can be quickly put in and out of the warehouse and the required to be completed, and the manual warehouse-in-warehouse-out can be completed.

On the basis of the above basic technical solution, further, as shown in fig. 2, the palletizing unit 1 further includes a workbench 13, the palletizing mechanism 11 is mounted on the workbench 13, the conveying mechanism 12 is disposed on one side of the workbench 13, the size of the material boxes 4 to be placed is different due to different size types of the materials, in order to avoid the situation that the palletizing mechanism 11 cannot move the material boxes 4 due to overhigh material boxes 4, the palletizing mechanism 11 is mounted on the workbench 13 to increase the height of the palletizing mechanism 11, thereby facilitating the movement of the material boxes 4 and the mounting of the palletizing mechanism 11, preferably, a pulley capable of adjusting the height can be mounted on the bottom surface of the workbench 13, facilitating the movement of the workbench 13, and facilitating the position change of the palletizing mechanism 11.

As a specific embodiment of the present utility model, as shown in fig. 2, the palletizing mechanism 11 includes:

a base 111 fixed to the table 13;

The multi-axis mechanical arm 112 comprises a turntable 1121, a large arm 1122 and a small arm 1123, wherein the turntable 1121 is rotatably installed on the base 111, one end of the large arm 1122 is rotatably connected with the turntable 1121, and one end of the small arm 1123 is rotatably connected with the other end of the large arm 1122;

A suction frame 113 for sucking the material box 4 and mounted on a free end of the small arm 1123, wherein the free end of the small arm 1123 sucks a top surface or a side surface of the material box 4 through the suction frame 113, so that the material box 4 is far away from the transmission mechanism 12 and placed on the tray 41, the multi-axis mechanical arm 112 can rotate between the transmission mechanism 12 and the tray 41 through the rotating connection of the turntable 1121 and the base 111, and meanwhile, the multi-axis mechanical arm 112 can lift the material box 4 and leave the transmission mechanism 12 and place the material box 4 on the tray 41, so that the movement and placement of the material box 4 are facilitated, preferably, a counting device can be mounted on the multi-axis mechanical arm 112, and when the multi-axis mechanical arm 112 places a set number of material boxes 4 on the tray 41, the multi-axis mechanical arm 112 stops placing and sends a signal to the transfer device 21, and the transfer device 21 removes the tray 41 placed with the material box 4; after the transfer device 21 moves the empty tray 41 to a position close to the table 113, the transfer device 21 sends a signal to the multi-axis robot 112, and the multi-axis robot 112 starts moving until the next set number is reached.

Preferably, in order to more conveniently suck the material tank 4, avoid damage of the material tank 4, at least one suction cup 1131 is mounted on the suction frame 113, more preferably, 4 suction cups 1131 are mounted on the suction frame 113, all suction cups 1131 are mounted at one side of the suction frame 113, and the suction frame 113 can suck the material tank 4 through the suction cups 1131 so as to conveniently transfer the material tank 4.

More preferably, in order to increase the suction force of the suction cups 1131 on the material box 4, to avoid that the suction force is insufficient to cause the material box 4 to drop, the multi-axis mechanical arm 112 is provided with a cylinder, each suction cup 1131 is connected with the cylinder, when the suction cups 1131 are close to the material box 4, the cylinder sucks air, so that vacuum is kept between the suction cups 1131 and the material box 4, the material box 4 is sucked up, the material box 4 can be placed on the empty space of the tray 41, the material box 4 reaches the air cylinder behind the empty space, so that the material box 4 falls down, placing is completed, and the material box 4 is prevented from falling in the moving process, and the material box 4 is damaged, so that the material box and products inside the material box are damaged.

As another embodiment of the present utility model, as shown in fig. 2, the transfer mechanism 12 includes:

A base 121 disposed on the ground;

Roller way 122, a plurality of roller ways 122 level sets up and installs on base 121 in parallel each other, and the stability of material case 4 transmission can be improved through roller way 122 transmission material case 4, avoids material case 4 and the inside material of material case 4 to take place to damage, and preferably, the guardrail can be installed to roller way 122 both sides, places material case 4 and falls out transport mechanism in the transmission process, avoids taking place to damage.

Further, the conveying mechanism 12 further includes at least one infrared sensor 123, the infrared sensors 123 are disposed on two sides of the base 121 to detect whether the material box 4 is close to the stacking mechanism 11, when the infrared sensor 123 mounted on one end of the base 121 close to the stacking mechanism 11 detects the material box 4, the infrared sensor 123 can control the conveying mechanism 12 to stop moving and send a signal to the multi-axis mechanical arm 112, the multi-axis mechanical arm 112 starts moving to move the material box 4 onto the tray 41, the conveying mechanism 12 is prevented from continuously conveying the material box 4 to cause the material box 4 to accumulate, the conveying efficiency is affected, preferably, the infrared sensor 123 can be mounted on one end of the base 121 far from the stacking mechanism 11, when all the infrared sensors 123 do not detect the material box 4, the conveying mechanism 12 stops moving, when a worker places the material box 4 on one end of the base 121 far from the stacking mechanism 11, the infrared sensor 123 mounted on one end of the base 121 far from the stacking mechanism 11 detects the material box 4, and the conveying mechanism 12 starts moving, and energy is saved.

As a further embodiment of the present utility model, as shown in fig. 3, the transferring device 21 includes at least one transferring forklift for moving the tray 41 and placing the tray in the to-be-stocked area 22, where the transferring forklift is in communication with the palletizing mechanism 11, and when the transferring forklift receives the signal, the transferring forklift stretches into the bottom of the tray 41 to lift the tray 41 and move the tray 41 to the to-be-stocked area 22, and the transferring forklift moves the tray 41 to make the moving process more stable, so that the tray 41 is not easy to topple.

As another embodiment of the present utility model, as shown in fig. 4, the transporting unit 3 includes at least one shelf 33, the transporting device 31 includes at least one transporting fork truck, the transporting fork truck is in communication connection with the transporting fork truck, when the transporting fork truck places the tray 41 carrying the material box 4 in the warehouse-in area 22, the transporting fork truck sends a signal to the transporting fork truck, the transporting fork truck stretches into the bottom of the tray 41 in the warehouse-in area 22, the tray 41 in the warehouse-in area 22 is moved and placed on the shelf 33, the shelf 33 enlarges the space for storing the material box 4, preferably, the transporting fork truck can be in communication connection with a computer, a worker sends an ex-warehouse signal to the transporting fork truck through the computer, and when the transporting fork truck receives the ex-warehouse signal, the corresponding material box 4 is moved to the ex-warehouse area 32 through the tray 41 to finish ex-warehouse, preferably, both the moving fork truck and the ex-warehouse fork truck can use an AGV fork truck.

From the above description, the advantages of the utility model are as follows:

The stacking unit 1, the transferring unit 2 and the conveying unit 3 realize the movement of the material box 4 and the tray 41, the material box 4 is not required to be manually conveyed, the labor cost is saved, the working efficiency is high, the time required for placing and transferring the material box 4 is reduced, and the productivity is improved; the material box 4 on the 12 mechanisms of transmission is sucked through the suction frame 113 by the multi-axis mechanical arm 112, so that the material box 4 can be moved by the multi-axis mechanical arm 112, the material box 4 is placed on the tray 41 through the multi-axis mechanical arm 112, manual placement is not needed, time and labor are saved, efficiency is improved, manual handling is not needed in the whole process from placing the material box 4 on the tray 41 to moving the tray 41 with the material box 4 to the delivery area 32, the automation degree is high, the error rate is reduced, and the transfer efficiency is improved.

The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the present utility model is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present utility model within the scope of the technical concept of the present utility model, and all the simple modifications belong to the protection scope of the present utility model.

In addition, the specific features described in the foregoing embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, the present utility model is not limited to the various possible combinations, so long as the concept of the present utility model is not violated.

Claims (9)

1. An automated palletizing production line, comprising:

A palletizing unit (1) comprising a palletizing mechanism (11) for moving the material box (4) and being placed on a pallet (41) and a conveying mechanism (12) for conveying the material box (4);

The transfer unit (2) comprises transfer equipment (21) and a to-be-warehouse-in area (22), and the transfer unit (2) is in communication connection with the stacking unit (1);

And the conveying unit (3) comprises conveying equipment (31) and a warehouse-out area (32), and the conveying unit (3) is in communication connection with the transferring unit (2).

2. Automated palletizing line according to claim 1, characterized in that the palletizing unit (1) further comprises a workbench (13), the palletizing mechanism (11) is mounted on the workbench (13), and the transmission mechanism (12) is arranged at one side of the workbench (13).

3. Automated palletizing line according to claim 2, characterized in that said palletizing mechanism (11) comprises:

A base (111) fixed to the table (13);

the multi-axis mechanical arm (112) comprises a turntable (1121), a large arm (1122) and a small arm (1123), wherein the turntable (1121) is rotatably installed on the base (111), one end of the large arm (1122) is rotatably connected with the turntable (1121), and one end of the small arm (1123) is rotatably connected with the other end of the large arm (1122);

And the suction frame (113) is used for sucking the material box (4) and is arranged at the free end of the multi-axis mechanical arm (112).

4. An automated palletizing line according to claim 3, characterized in that the suction rack (113) is mounted with at least one suction cup (1131).

5. The automated palletizing line according to claim 4, wherein the multi-axis mechanical arm (112) is mounted with a cylinder, each suction cup (1131) being connected with the cylinder.

6. Automated palletizing line according to claim 2, characterized in that said transport mechanism (12) comprises:

a base (121) disposed on the ground;

And a roller way (122), wherein a plurality of roller ways (122) are horizontally arranged and are mutually parallel and installed on the base (121).

7. An automated palletizing line according to claim 6, characterized in that the conveying mechanism (12) further comprises at least one infrared sensor (123), the infrared sensors (123) being arranged on both sides of the base (121) to detect whether the material bin (4) is close to the palletizing mechanism (11).

8. Automated palletizing line according to claim 1, characterized in that the transfer device (21) comprises at least one transfer fork truck for moving the pallet (41) and depositing onto the warehouse-in area (22), said transfer fork truck being in communication with the palletizing mechanism (11).

9. Automated palletizing line according to claim 8, characterized in that the conveyor unit (3) comprises at least one pallet (33), the conveyor device (31) comprising at least one conveyor fork truck which is in communication with the transfer fork truck.