CN220807866U - A PC prefabricated component mold platform - Google Patents
A PC prefabricated component mold platform Download PDFInfo
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- CN220807866U CN220807866U CN202322125279.3U CN202322125279U CN220807866U CN 220807866 U CN220807866 U CN 220807866U CN 202322125279 U CN202322125279 U CN 202322125279U CN 220807866 U CN220807866 U CN 220807866U
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- 238000007789 sealing Methods 0.000 claims abstract description 22
- 238000000465 moulding Methods 0.000 claims description 6
- 239000004567 concrete Substances 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及PC构件生产设备技术领域,且公开了一种PC预制构件模台,包括模台,所述模台包括基座、侧板、卸料板以及固定板,所述基座的两侧均铰接安装有侧板,所述模台的另一侧固定安装有固定板,所述模台的侧边对应固定板的位置上铰接安装有卸料板,所述模台的底部固定安装有支撑架,本新型通过可拆卸的侧板以及卸料板之间的相互配合,更加便于PC构件的脱模运输,而密封边以及安装槽的设置可以避免混凝土泄露的同时,避免成型后的PC构件底部出现密封边的纹路,影响成品外观,更加实用。
The utility model relates to the technical field of PC component production equipment, and discloses a PC prefabricated component mold platform, including a mold platform, the mold platform includes a base, a side plate, a discharge plate and a fixed plate, both sides of the base are hingedly installed with side plates, the other side of the mold platform is fixedly installed with a fixed plate, the side of the mold platform is hingedly installed with a discharge plate at a position corresponding to the fixed plate, and the bottom of the mold platform is fixedly installed with a support frame. The utility model is more convenient for demoulding and transportation of PC components through the mutual cooperation between the detachable side plates and the discharge plate, and the setting of the sealing edge and the installation groove can avoid concrete leakage and avoid the appearance of sealing edge texture at the bottom of the formed PC component, which affects the appearance of the finished product, and is more practical.
Description
技术领域Technical Field
本实用新型涉及PC构件生产设备技术领域,具体为一种PC预制构件模台。The utility model relates to the technical field of PC component production equipment, in particular to a PC prefabricated component die table.
背景技术Background technique
PC构件(Present Concrete)是混凝预制件的简称,是指在工厂中通过标准化机械化的加工方式生产的混凝土制品。与之相对应的传统现浇混凝土需要工地现场制模现场浇注和现场养护,与现浇混凝土相比,工厂化生产的PC构件因使用维护方便、成本低安全性能好等优点而被广泛应用于建筑、交通、水利等领域,在国民经济中扮演着重要的角色。PC components (Present Concrete) is the abbreviation of precast concrete components, which refers to concrete products produced in factories through standardized mechanized processing methods. In contrast, traditional cast-in-place concrete requires on-site mold making, on-site pouring and on-site maintenance. Compared with cast-in-place concrete, factory-produced PC components are widely used in construction, transportation, water conservancy and other fields due to their advantages such as easy use and maintenance, low cost and good safety performance, and play an important role in the national economy.
但现有PC构件在生产时,通常是将混凝土倒入模具中,之后由人工利用工具伸入混凝土内部去振捣混凝土,使其密实、均匀的填充在模具中,而PC构件在成型后,由于其整体由混凝土制成,因此质量较大,在脱模以及拆卸运输时较为不便,为了解决上述问题,为此我们提出了一种PC预制构件模台。However, in the production of existing PC components, concrete is usually poured into a mold, and then a tool is used to manually extend into the concrete to vibrate the concrete so that it is densely and evenly filled in the mold. After the PC component is formed, since it is made entirely of concrete, it has a large mass, which is inconvenient to demold and disassemble for transportation. In order to solve the above problems, we propose a PC prefabricated component mold base.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种PC预制构件模台,解决了上述的问题。In view of the deficiencies in the prior art, the utility model provides a PC prefabricated component mold platform to solve the above-mentioned problems.
(二)技术方案(II) Technical solution
为实现上述所述目的,本实用新型提供如下技术方案:一种PC预制构件模台,包括模台,所述模台包括基座、侧板、卸料板以及固定板,所述基座的两侧均铰接安装有侧板,所述模台的另一侧固定安装有固定板,所述模台的侧边对应固定板的位置上铰接安装有用于拆卸预制件的卸料板,所述模台的底部固定安装有支撑架。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PC prefabricated component mold platform, including a mold platform, the mold platform includes a base, side panels, a discharge plate and a fixed plate, the two sides of the base are hingedly installed with side panels, the other side of the mold platform is fixedly installed with a fixed plate, the side of the mold platform corresponds to the position of the fixed plate The discharge plate for disassembling prefabricated parts is hingedly installed, and the bottom of the mold platform is fixedly installed with a support frame.
优选的,所述模台的内部对应侧板以及卸料板与基座之间的缝隙处均卡接安装有用于防止渗漏的密封边。Preferably, sealing edges for preventing leakage are snap-fitted and installed at the gaps between the corresponding side plates inside the mold platform and between the unloading plate and the base.
优选的,所述基座、侧板以及卸料板对应密封边的位置上均开设有用于安置密封边的安装槽,所述安装槽与密封边相贴和。Preferably, the base, the side plate and the unloading plate are provided with mounting grooves for accommodating the sealing edges at positions corresponding to the sealing edges, and the mounting grooves are in contact with the sealing edges.
优选的,所述卸料板的背侧固定安装有支撑板,所述支撑板呈矩形,所述支撑板的背侧铰接安装有支撑座,所述支撑座整体呈梯形,所述支撑座活动角度为30°至120°,所述支撑座的底部固定安装有防滑条。Preferably, a support plate is fixedly installed on the back side of the unloading plate, and the support plate is rectangular. A support seat is hingedly installed on the back side of the support plate, and the support seat is trapezoidal as a whole. The movable angle of the support seat is 30° to 120°, and an anti-slip strip is fixedly installed on the bottom of the support seat.
优选的,两组所述侧板的外壁面顶部均固定安装有收紧块,所述收紧块的内部插接安装有连杆,所述连杆整体呈凹字形。Preferably, tightening blocks are fixedly installed on the top of the outer wall surfaces of the two groups of side panels, and connecting rods are plugged and installed inside the tightening blocks, and the connecting rods are generally concave-shaped.
优选的,所述卸料板的顶部固定安装有斜块,所述斜块对应卸料板的内壁面一侧开设有倾斜面。Preferably, an inclined block is fixedly mounted on the top of the unloading plate, and an inclined surface is provided on one side of the inclined block corresponding to the inner wall surface of the unloading plate.
(三)有益效果(III) Beneficial effects
与现有技术相比,本实用新型提供了一种PC预制构件模台,具备以下有益效果:Compared with the prior art, the utility model provides a PC prefabricated component mold platform, which has the following beneficial effects:
1、该PC预制构件模台,在使用时,密封边可以防止混凝土从缝隙之间漏下,影响最后的成品质量。1. When the PC prefabricated component formwork is in use, the sealing edge can prevent concrete from leaking from the gaps and affecting the quality of the final product.
2、该PC预制构件模台,可通过拆卸连杆,之后将两侧的侧板拆卸,在对模具进行混凝土浇灌时,只需将连杆插接安装在两组收紧块内部即可,在使用时便于快速安装拆卸两侧的侧板,在多次施工时更加便于使用。2. The PC prefabricated component formwork can be disassembled by disassembling the connecting rod and then the side panels on both sides. When pouring concrete on the mold, it is only necessary to insert the connecting rod into the two sets of tightening blocks. It is convenient to quickly install and disassemble the side panels on both sides during use, and it is more convenient to use during multiple constructions.
3、该PC预制构件模台,在使用时,可以将斜块架在运输用的推车一侧,之后PC构件沿着卸料板滑向推车,在经过斜块时由于倾斜面的设置减少与推车之间的落差,更加便于运输。3. When the PC prefabricated component mold table is in use, the inclined block can be placed on one side of the transport cart, and then the PC component slides toward the cart along the unloading plate. When passing through the inclined block, the difference between the PC component and the cart is reduced due to the setting of the inclined surface, which is more convenient for transportation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型内部剖视示意图;Figure 2 is a schematic cross-sectional view of the interior of the utility model;
图3为本实用新型拆分示意图。Figure 3 is a schematic diagram of the disassembly of the utility model.
图中:1、模台;2、基座;3、侧板;4、卸料板;5、固定板;6、支撑架;7、密封边;8、安装槽;9、支撑板;10、收紧块;11、连杆;12、斜块;13、支撑座;14、防滑条。In the figure: 1. mold table; 2. base; 3. side plate; 4. unloading plate; 5. fixing plate; 6. support frame; 7. sealing edge; 8. mounting groove; 9. support plate; 10. tightening block; 11. connecting rod; 12. inclined block; 13. support seat; 14. anti-slip strip.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,一种PC预制构件模台,包括模台1,模台1包括基座2、侧板3、卸料板4以及固定板5,基座2的两侧均铰接安装有侧板3,模台1的另一侧固定安装有固定板5,模台1的侧边对应固定板5的位置上铰接安装有用于拆卸预制件的卸料板4,模台1的底部固定安装有支撑架6。Please refer to Figures 1-3, a PC prefabricated component mold platform includes a mold platform 1, and the mold platform 1 includes a base 2, side panels 3, a discharge plate 4 and a fixed plate 5. The side panels 3 are hingedly installed on both sides of the base 2, and the fixed plate 5 is fixedly installed on the other side of the mold platform 1. A discharge plate 4 for disassembling prefabricated parts is hingedly installed at the position of the fixed plate 5 on the side of the mold platform 1, and a support frame 6 is fixedly installed at the bottom of the mold platform 1.
进一步的,模台1的内部对应侧板3以及卸料板4与基座2之间的缝隙处均卡接安装有用于防止渗漏的密封边7,在使用时,密封边7可以防止混凝土从缝隙之间漏下,影响最后的成品质量。Furthermore, sealing edges 7 for preventing leakage are mounted on the corresponding side plates 3 inside the mold platform 1 and at the gaps between the unloading plate 4 and the base 2. When in use, the sealing edges 7 can prevent concrete from leaking from the gaps and affecting the quality of the final product.
进一步的,基座2、侧板3以及卸料板4对应密封边7的位置上均开设有用于安置密封边7的安装槽8,安装槽8与密封边7相贴和,在使用时,通过安装槽8内部安装的密封边7,可以避免成型后的PC构件底部出现密封边7的纹路,影响成品外观。Furthermore, mounting grooves 8 for accommodating the sealing edge 7 are provided at positions of the base 2, the side panels 3 and the discharge plate 4 corresponding to the sealing edge 7. The mounting grooves 8 are in contact with the sealing edge 7. When in use, the sealing edge 7 installed inside the mounting grooves 8 can prevent the appearance of lines on the sealing edge 7 at the bottom of the formed PC component, thereby affecting the appearance of the finished product.
进一步的,卸料板4的背侧固定安装有支撑板9,支撑板9呈矩形,支撑板9的背侧铰接安装有支撑座13,支撑座13整体呈梯形,支撑座13活动角度为30°至120°,支撑座13的底部固定安装有防滑条14,在使用时,卸料板4放下后背侧的支撑板9可以避免卸料板4与底面之间的倾角过大,而支撑板9背侧的支撑座13可以根据地面倾斜度来调整角度,从而避免影响PC构件的输送,而支撑座13底部固定安装的防滑条14可以避免在输送因滑动导致的晃动,避免工人受伤,使用起来更加方便。Furthermore, a support plate 9 is fixedly installed on the back side of the unloading plate 4, and the support plate 9 is rectangular. A support seat 13 is hingedly installed on the back side of the support plate 9. The support seat 13 is trapezoidal as a whole, and the movable angle of the support seat 13 is 30° to 120°. An anti-slip strip 14 is fixedly installed on the bottom of the support seat 13. When in use, after the unloading plate 4 is lowered, the support plate 9 on the back side can prevent the inclination angle between the unloading plate 4 and the bottom surface from being too large, and the support seat 13 on the back side of the support plate 9 can adjust the angle according to the inclination of the ground, so as to avoid affecting the transportation of PC components, and the anti-slip strip 14 fixedly installed on the bottom of the support seat 13 can avoid shaking caused by sliding during transportation, avoid injuries to workers, and is more convenient to use.
进一步的,两组侧板3的外壁面顶部均固定安装有收紧块10,收紧块10的内部插接安装有连杆11,连杆11整体呈凹字形,在使用时,可通过拆卸连杆11,之后将两侧的侧板3拆卸,在对模具进行混凝土浇灌时,只需将连杆11插接安装在两组收紧块10内部即可,在使用时便于快速安装拆卸两侧的侧板3,在多次施工时更加便于使用。Furthermore, tightening blocks 10 are fixedly installed on the top of the outer wall surfaces of the two groups of side panels 3, and connecting rods 11 are installed inside the tightening blocks 10. The connecting rods 11 are concave in shape as a whole. When in use, the connecting rods 11 can be removed, and then the side panels 3 on both sides can be removed. When pouring concrete on the mold, it is only necessary to insert the connecting rods 11 into the two groups of tightening blocks 10. When in use, it is convenient to quickly install and remove the side panels 3 on both sides, and it is more convenient to use during multiple constructions.
进一步的,卸料板4的顶部固定安装有斜块12,斜块12对应卸料板4的内壁面一侧开设有倾斜面,在使用时,可以将斜块12架在运输用的推车一侧,之后PC构件沿着卸料板4滑向推车,在经过斜块12时由于倾斜面的设置减少与推车之间的落差,更加便于运输。Furthermore, a sloped block 12 is fixedly installed on the top of the unloading plate 4, and an inclined surface is provided on one side of the inner wall surface of the unloading plate 4 corresponding to the sloped block 12. When in use, the sloped block 12 can be placed on one side of a transport cart, and then the PC component slides along the unloading plate 4 toward the cart. When passing through the sloped block 12, the difference in height with the cart is reduced due to the setting of the inclined surface, making it more convenient to transport.
使用说明Instructions for use
在进行生产时,将混凝土灌注在模台1内部,密封边7可以防止混凝土从缝隙之间漏下,影响最后的成品质量,安装槽8可以避免成型后的PC构件底部出现密封边7的纹路,影响成品外观,之后等待内部混凝土成型后,通过拆卸连杆11,之后将两侧的侧板3拆卸,再将卸料板4也拆卸下来,卸料板4放下后背侧的支撑板9可以避免卸料板4与底面之间的倾角过大,而支撑板9背侧的支撑座13可以根据地面倾斜度来调整角度,从而避免影响PC构件的输送,而支撑座13底部固定安装的防滑条14可以避免在输送因滑动导致的晃动,避免工人受伤,将斜块12架在运输用的推车一侧,之后PC构件沿着卸料板4滑向推车,在经过斜块12时由于倾斜面的设置减少与推车之间的落差,更加便于运输,本新型通过可拆卸的侧板3以及卸料板4之间的相互配合,更加便于PC构件的脱模运输,而密封边7以及安装槽8的设置在避免混凝土泄露的同时,还可以避免成型后的PC构件底部出现密封边7的纹路,影响成品外观,更加实用During production, concrete is poured into the mold platform 1. The sealing edge 7 can prevent the concrete from leaking from the gaps and affecting the quality of the final product. The installation groove 8 can prevent the sealing edge 7 from appearing on the bottom of the formed PC component, which affects the appearance of the finished product. After waiting for the internal concrete to be formed, the connecting rod 11 is disassembled, and then the side panels 3 on both sides are disassembled, and then the unloading plate 4 is also disassembled. After the unloading plate 4 is put down, the support plate 9 on the back side can prevent the inclination angle between the unloading plate 4 and the bottom surface from being too large, and the support seat 13 on the back side of the support plate 9 can adjust the angle according to the inclination of the ground, so as to avoid affecting the transportation of the PC component, and the support The anti-slip strip 14 fixedly installed at the bottom of the support 13 can avoid shaking caused by sliding during transportation and prevent workers from being injured. The inclined block 12 is placed on one side of the transport cart, and then the PC component slides toward the cart along the unloading plate 4. When passing through the inclined block 12, the setting of the inclined surface reduces the drop between the PC component and the cart, which is more convenient for transportation. The present invention is more convenient for demoulding and transportation of PC components through the mutual cooperation between the detachable side plate 3 and the unloading plate 4. The setting of the sealing edge 7 and the mounting groove 8 can not only prevent concrete leakage, but also prevent the appearance of the sealing edge 7 at the bottom of the formed PC component after molding, which affects the appearance of the finished product, and is more practical.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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