CN220614815U - Ultrasonic water gap separator - Google Patents

Abstract

The utility model discloses an ultrasonic water gap separator which comprises a frame, an ultrasonic water gap separating host installed at the top of the frame, an ultrasonic vibrating head arranged on the ultrasonic water gap separating host, and a tooling plate fixed at the top of the frame, wherein a product groove and a waste groove which penetrate are arranged on the tooling plate, the waste groove is communicated with the product groove, a cylinder is installed at one side of the frame, an L-shaped connecting rod is connected to the output end of the cylinder, a bottom plate is connected to the bottom of the tooling plate in a sliding manner, and a movable block is fixedly connected to one end of the bottom plate.

Description

Ultrasonic water gap separator

Technical Field

The utility model relates to the technical field of water gap separating equipment, in particular to an ultrasonic water gap separator.

Background

In partial products produced by the injection molding machine, the products are connected with the water gap waste, so that the products and the water gap waste are required to be separated, the traditional method is to manually separate by utilizing a cutting tool, the efficiency is very low, the water gap separation is performed by utilizing an ultrasonic water gap separator, the production efficiency is greatly improved, when the ultrasonic water gap separator is used, the products are usually placed in a tooling plate by utilizing a mechanical arm to limit, then an ultrasonic vibration head of the ultrasonic water gap separator is pressed down, ultrasonic vibration is transmitted to the joint of the water gap waste and the products, and the water gap waste and the products are separated by high stress.

After the existing ultrasonic water gap separator separates water gap waste materials from products, the products can pass through the tooling plate and then are collected, the water gap waste materials still remain in the tooling plate and cannot be automatically collected, the water gap waste materials need to be clamped away by using a mechanical arm, the mechanical arm needs to wait for the completion of water gap separation and clamp the water gap waste materials, then the products which need to be separated from the water gap can be clamped, and the production efficiency is low.

Disclosure of Invention

The utility model aims to provide an ultrasonic nozzle separator which is used for solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an ultrasonic water gap separating centrifuge, includes the frame, installs the ultrasonic water gap separation host computer at frame top, the ultrasonic wave that sets up on the ultrasonic water gap separation host computer shakes the head and fixes the frock board at frame top, be equipped with product groove and the waste tank that runs through on the frock board, just waste tank and product groove intercommunication, the cylinder is installed to one side of frame, the output of cylinder is connected with L type connecting rod, the bottom sliding connection of frock board has the bottom plate, the one end fixedly connected with movable block of bottom plate, the inside of frame is equipped with first guide hopper and second guide hopper respectively, the knocking mechanism that makes the frock board vibrations is installed at the top of frame.

As a preferable scheme of the utility model, the knocking mechanism comprises a fixed box, a sliding rod, a second magnet, a striking plate, a sliding plate and a spring, wherein the fixed box is fixedly connected to the top of the frame, the sliding rod is slidably arranged in the fixed box, both ends of the sliding rod extend to the outer side of the fixed box, the second magnet is fixedly connected to the left end of the sliding rod, the striking plate is connected to the right end of the sliding rod, the sliding plate is fixed to the outer side of the sliding rod, the sliding plate is slidably connected with the fixed box, and the spring is sleeved on the outer side of the sliding rod.

As a preferable scheme of the utility model, the first guide hopper is positioned above the second guide hopper, one ends of the first guide hopper and the second guide hopper extend to the outer side of the frame, one end of the L-shaped connecting rod is connected with the movable block, and the bottom plate is positioned below the waste tank.

As a preferable mode of the utility model, a first magnet is fixedly connected to one side of the movable block, and the magnetic pole of the first magnet is opposite to the magnetic pole of the second magnet.

As a preferable scheme of the utility model, one side of the frame is fixedly connected with a supporting plate.

Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, the water gap waste can be automatically collected through the air cylinder, the L-shaped connecting rod, the movable block, the bottom plate, the first guide hopper and the waste tank, the mechanical arm is not required to wait for taking away the water gap waste after the water gap separation is completed, and after a product to be separated is placed in the tooling plate, the product to be separated can be immediately taken out, so that the production efficiency is greatly improved, and the tooling plate can vibrate through the knocking mechanism, so that the water gap waste is prevented from being blocked in the waste tank.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is an enlarged view of the utility model at A in FIG. 1;

FIG. 3 is a schematic view of the structure of the base plate and tooling plate of the present utility model when they are assembled;

FIG. 4 is a schematic view of the construction of the tooling plate of the present utility model;

FIG. 5 is a top cross-sectional view of the striking mechanism of the present utility model;

FIG. 6 is a partial right side cross-sectional view of the present utility model;

fig. 7 is an enlarged view of the present utility model at B in fig. 6.

In the figure: 1. a frame; 2. separating the main machine from the ultrasonic water gap; 3. an ultrasonic vibration head; 4. a first hopper; 5. a second hopper; 6. a tooling plate; 7. a knocking mechanism; 71. a fixed box; 72. a slide bar; 73. a second magnet; 74. an impingement plate; 75. a slide plate; 76. a spring; 8. an L-shaped connecting rod; 9. a cylinder; 10. a support plate; 11. a first magnet; 12. a product tank; 13. a waste tank; 14. a movable block; 15. a bottom plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 to 7, the present utility model provides a technical solution: an ultrasonic water gap separator comprises a frame 1, an ultrasonic water gap separating host 2 arranged at the top of the frame 1, an ultrasonic vibrating head 3 arranged on the ultrasonic water gap separating host 2, and a tooling plate 6 fixed at the top of the frame 1, wherein the tooling plate 6 is used for limiting products and preventing the products from shifting, the ultrasonic water gap separating host 2 is used for separating the products from water gap waste, the ultrasonic water gap separating host 2 is of the prior art, so that not specifically described, a penetrating product groove 12 and a waste groove 13 are arranged on the tooling plate 6, the waste groove 13 is communicated with the product groove 12, the products and the water gap waste are separated and then fall onto a second guide hopper 5 for collection, the water gap waste is still in the waste groove 13 and is blocked by a bottom plate 15, then an L-shaped connecting rod 8 moves by a cylinder 9, the L-shaped connecting rod 8 pulls the bottom plate 15 through a movable block 14, the bottom plate 15 is pumped away, the water gap waste is not blocked by the bottom plate 15, falls onto the first guide hopper 4 through the waste tank 13, automatically collects the water gap waste, reduces the step of taking the water gap waste together, the manipulator does not need to wait for taking the water gap waste after the water gap separation is finished, can immediately take out other products needing to be separated after putting the products needing to be separated into the tooling plate 6, greatly improves the production efficiency, one side of the frame 1 is provided with the air cylinder 9, the output end of the air cylinder 9 is connected with the L-shaped connecting rod 8, the bottom of the tooling plate 6 is slidingly connected with the bottom plate 15, one end of the bottom plate 15 is fixedly connected with the movable block 14, the first guide hopper 4 and the second guide hopper 5 are respectively arranged in the frame 1, the first guide hopper 4 is used for guiding the water gap waste, the second guide hopper 5 is used for guiding the products after separation, the top of the frame 1 is provided with a knocking mechanism 7 which vibrates the tooling plate 6.

The knocking mechanism 7 comprises a fixed box 71, a sliding rod 72, a second magnet 73, an impact plate 74, a sliding plate 75 and a spring 76, wherein the fixed box 71 is fixedly connected to the top of the frame 1, the sliding rod 72 is slidably installed in the fixed box 71, two ends of the sliding rod 72 are all extended to the outer side of the fixed box 71, the second magnet 73 is fixedly connected to the left end of the sliding rod 72, the impact plate 74 is connected to the right end of the sliding rod 72, the sliding plate 75 is fixed to the outer side of the sliding rod 72, the sliding plate 75 is slidably connected with the fixed box 71, the spring 76 is sleeved on the outer side of the sliding rod 72, when the second magnet 73 is attracted to move leftwards by the first magnet 11, the second magnet 73 drives the sliding rod 72 to move, the sliding plate 72 drives the sliding plate 75 to move, the sliding plate 75 compresses the spring 76 to a certain distance, the sliding plate 75 cannot move, the sliding plate 72 cannot move, the second magnet 73 cannot move, the first magnet 11 continues to move, the second magnet 73 is further separated from the first magnet 11, then the spring 76 is reset to bounce to push the sliding plate 75 to move rightwards, the sliding plate 72 moves, and the sliding plate 72 drives the sliding plate 74 to move the sliding plate 74 and the sliding plate 74 to move the impact plate 6 to clamp the waste 13 in the waste material tank 13.

Wherein, first hopper 4 is located the top of second hopper 5, and first hopper 4 and the one end of second hopper 5 all extend to frame 1's outside, and the one end and the movable block 14 of L type connecting rod 8 are connected, and bottom plate 15 is located the below of waste bin 13.

The movable block 14 is fixedly connected with the first magnet 11 at one side, and the magnetic poles of the first magnet 11 are opposite to the magnetic poles of the second magnet 73, so that the first magnet 11 can attract the second magnet 73, and the first magnet 11 can drive the second magnet 73 to move conveniently.

Wherein, one side fixedly connected with backup pad 10 of frame 1, backup pad 10 are used for providing the supporting role for movable block 14 after the motion to the left, prevent that movable block 14 from suspending in the air, lead to L type connecting rod 8 atress too big emergence crooked.

Specifically, in use, the mechanical arm clamps the product to be separated to the tooling plate 6, after the product to be separated is placed, the mechanical arm can clamp the product to be separated, the ultrasonic nozzle separating main machine 2 is started to enable the ultrasonic vibrating head 3 to descend, the ultrasonic vibrating head 3 contacts the product to work, the product is separated from the nozzle waste, the product falls onto the second material guiding hopper 5 through the product groove 12, the nozzle waste is blocked by the bottom plate 15 and still remains in the waste groove 13, the air cylinder 9 is started to enable the L-shaped connecting rod 8 to move left, the L-shaped connecting rod 8 enables the movable block 14 to move left, the movable block 14 enables the bottom plate 15 to move left, the movable block 14 also enables the first magnet 11 to move left, the first magnet 11 can attract the second magnet 73 to move left, the second magnet 73 drives the slide rod 72 to move left, the slide rod 72 drives the slide plate 75 to move left, the slide plate 75 compresses the spring 76, when the first magnet 11 is separated from the second magnet 73, the bottom plate 15 is completely separated from the lower part of the waste tank 13, the attraction effect of the first magnet 11 is lost, the spring 76 is reset to spring to push the slide plate 75 to move rightwards, the slide plate 75 moves the slide rod 72 rightwards, the slide rod 72 drives the impact plate 74 to move rightwards and impact the tooling plate 6, the tooling plate 6 vibrates, water gap waste is prevented from being clamped in the waste tank 13, the water gap waste falls into the first guide hopper 4 to be collected through the waste tank 13, then the air cylinder 9 resets the bottom plate 15, a product which is needed to be separated is clamped by a manipulator at the moment, and the product is placed on the tooling plate 6, the next round of water gap separation can be started.

In the description of the present utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "another end," "upper," "one side," "top," "inner," "front," "center," "two ends," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," "third," "fourth," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby features defining "first," "second," "third," "fourth" may explicitly or implicitly include at least one such feature.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides an ultrasonic water gap separating centrifuge, includes frame (1), installs ultrasonic water gap separation host computer (2) at frame (1) top, set up ultrasonic wave on ultrasonic water gap separation host computer (2) shake first (3), and fix frock board (6) at frame (1) top, its characterized in that: be equipped with product groove (12) and the waste tank (13) that run through on frock board (6), just waste tank (13) and product groove (12) intercommunication, cylinder (9) are installed to one side of frame (1), the output of cylinder (9) is connected with L type connecting rod (8), the bottom sliding connection of frock board (6) has bottom plate (15), the one end fixedly connected with movable block (14) of bottom plate (15), the inside of frame (1) is equipped with first guide hopper (4) and second guide hopper (5) respectively, knocking mechanism (7) that make frock board (6) vibrations are installed at the top of frame (1).

2. The ultrasonic nozzle separator as defined in claim 1, wherein: the knocking mechanism (7) comprises a fixed box (71), a sliding rod (72), a second magnet (73), a striking plate (74), a sliding plate (75) and a spring (76), wherein the fixed box (71) is fixedly connected to the top of the frame (1), the sliding rod (72) is slidably mounted in the fixed box (71), two ends of the sliding rod (72) are extended to the outer side of the fixed box (71), the second magnet (73) is fixedly connected to the left end of the sliding rod (72), the striking plate (74) is connected to the right end of the sliding rod (72), the sliding plate (75) is fixed to the outer side of the sliding rod (72), the sliding plate (75) is slidably connected with the fixed box (71), and the spring (76) is sleeved on the outer side of the sliding rod (72).

3. The ultrasonic nozzle separator as defined in claim 1, wherein: the first guide hopper (4) is located above the second guide hopper (5), one ends of the first guide hopper (4) and the second guide hopper (5) extend to the outer side of the frame (1), one end of the L-shaped connecting rod (8) is connected with the movable block (14), and the bottom plate (15) is located below the waste trough (13).

4. The ultrasonic nozzle separator as defined in claim 2, wherein: one side of the movable block (14) is fixedly connected with a first magnet (11), and the magnetic pole of the first magnet (11) is opposite to the magnetic pole of the second magnet (73).

5. The ultrasonic nozzle separator as defined in claim 4, wherein: one side of the frame (1) is fixedly connected with a supporting plate (10).